Copper & Aluminium Rod Continuous Casting

8/3/2019 Copper & Aluminium Rod Continuous Casting

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Copper Rod Continuous Casting & Rolling Line (Type ZZR1800+255/4+8)

Model NO.: ZZR1800+255/4+8

Product Description

1. Application and Features

This production line is used to produce glossy copper rod in diameter 8mm by means of continuous casting androlling. Cathode copper or red copper scraps are used as feedstock.

The features of the production line are continuous casting and rolling process. There is no interruption from

melting of raw material, casting process, rolling process and delivery of product, and it has high efficiency dueto automatic control throughout the entire process. The rod complies with the relevant standards for the wire &

cable industry.

2. Main Technical Data

1 Diameter of casting wheel 1820mm

2 Cross-sectional area of Cast bar 2300mm 2

3 Rolling type 2-roller stands+3-roller stands

4 Number of rolling pass 12 (4+8)

5 Nominal diameter of roller 255mm

6 Diameter of finish copper rod 8.0mm

7 Final rolling speed 9.0m/sec.

8 Output 14~16t/hr

9 Coiling type Star

10 Coiling diameter 1800mm

11 Height of coiling basket 1500mm

12 Weight of coil bundle 3~5t

13 Main motor power 406KW

14 Total installed power 550KW

15 Weight of main units 80t (not including furnace)

16 Dimensions of the plant 40× 7.8× 5.7m



Aluminum Rod Continuous Casting & Rolling (Type 1500+255/15)

Model NO.: 1500+255/15

Product Description

ALUMINUM ROD CONTINUOUS CASTING & ROLLING LINE

TYPE 1500+255/15

(Patent No.: ZL2004 10051107.5)1. Application

By means of continuous casting and rolling, the line is used to produce EC grade conductive aluminum rod indiameter 9.5mm or 12mm.

2. Components

Aluminum melting furnace, holding furnace, continuous casting machine, oil hydraulic shears, rolling mill,cooling system for casting machine, oil lubrication system, emulsion cooling & lubrication system, coiler,

electrical control system.

3. Brief Process Flow

Aluminum ingot ² Melting furnace² Holding furnace ² Ontinuous casting machine ² Il hydraulic shears ²Continuous rolling mill ² Coiler ² Aluminum rod

4. Main Technical Data

4.1. Diameter of casting wheel: 1500 mm4.2. Type of casting machine: In two-wheel or five-wheel type (determined by customer)

4.3. Cross sectional area of cast bar: 2420 mm24.4. Rolling type: In three-roller type

4.5. Number of rolling pass: 154.6. Nominal diameter of roller: ø 255 mm

4.7. Outlet diameter: ø 9.5, ø 12 mm4.8. Main motor power: 250 kW

4.9. Max. Final rolling speed: 6.2m/sec. (for ø 9.5mm rod)4.10. Max. Output capacity: 4.2t/hr

4.11. Coiling diameter: ø 1000mm~ ø 1800 mm4.12. Bundled weight: 2 tons (for ø 9.5mm rod)



4.13. Total installed power: 350 kW4.14. Overall dimensions: 29× 7.2× 4.5m

5. Technical Data of Each Unit

5.1. Continuous Casting Machine5.1.1. Cross sectional area of cavity of casting wheel: 2440mm2

5.1.2. Rotating speed of casting wheel: 1.6~3.3 rpm5.1.3. Motor power: 3 kW

5.1.4. Cooling water pressure: 0.35~0.5 Mpa5.1.5. Max. Cooling water flow: 100m3pH

5.2. Oil Hydraulic Shears

5.2.1. Max. Shearing force: 20000 kgf 5.2.2. Max shearing stroke: 65 mm

5.2.3. Shearing speed: 6 sec/time5.2.4. Motorized hoist type: CD1 -0.50

5.2.5. Lifting weight: 500kg5.2.6. Oil pump type: CB-32

5.2.7. Oil pump motor: Y132M-4, 7.5kW, 1440rpm

5.2.8. Temperature of sheared bar: 450-550º C5.2.9. Cross-sectional area of sheared bar 2420 mm2

5.3. Continuous rolling mill5.3.1. Type: Three rollers in Y arrangement

5.3.2. Transmission ratio between two neighboring stands: 1: 1.25

5.4. Oil lubrication system5.4.1.4m3 oil tank: 1 No.

5.4.2. Oil pump 2CY-12/0.33-2: 1 set5.4.3. Filter SLQ-50: 1 No. (Duplex)

5.5. Emulsion cooling & lubrication system

5.5.1. Emulsion pump IS100-65-200: 2 sets (one at work, one for stand-by)Max. Flow: 100m3pH, working pressure: 5kg/cm2

5.5.2. Chiller: BB0.3-1.0-45, 45m2, 1 set5.5.3. Filter: GLQ-100, 1 set

5.6. Coiler

5.6.1. Motor for coiling: 2.2 kW5.6.2. Motor for trolley: 2.2kW

5.6.3. Trolley traveling speed: 0.75mps

6. Scope of Supply6.1. Melting furnace: 1 set

6.2. Holding furnace: 1 set (twin-chamber 8x2)6.3. Continuous casting machine: 1 set

6.4. Single-track oil hydraulic shears: 1 set6.5. Continuous rolling mill: 1 set

6.6. Coiler: 1 set6.7. Electrical control system: 1 set (complete)

6.8. Thin oil lubrication system: 1 Set



6.9. Emulsion lubrication system: 1 Set6.10. Water pump group: 1 Set

4. Main Technical

Data

1 Diameter of casting wheel 1820mm 4.1. Diameter of casting wheel: 1500 mm

2 Cross-sectional area of Cast bar 2300mm 2 4.2. Type of casting machine: In two-wheel or five

3 Rolling type 2-roller stands+3-roller stands4.3. Cross sectional area of cast bar: 2420mm2

4 Number of rolling pass 12 (4+8) 4.4. Rolling type: In three-roller type

5 Nominal diameter of roller 255mm 4.5. Number of rolling pass: 15

6 Diameter of finish copper rod 8.0mm 4.6. Nominal diameter of roller: ø 255 mm

7 Final rolling speed 9.0m/sec.

4.7. Outlet diameter: ø 9.5, ø 12

mm

8 Output 14~16t/hr 4.8. Main motor power: 250 kW

9 Coiling type Star

4.9. Max. Final rolling speed: 6.2m/sec. (for ø 9.5m

rod)

# Coiling diameter 1800mm

4.10. Max. Output capacity:

4.2t/hr

# Height of coiling basket 1500mm

4.11. Coiling diameter: ø 1000mm~ ø 1800

mm

# Weight of coil bundle 3~5t

4.12. Bundled weight: 2 tons (for ø 9.5mm

rod)

# Main motor power 406KW

4.13. Total installed power: 350

kW

# Total installed power 550KW 4.14. Overall dimensions: 29× 7.2× 4.5m

# Weight of main units 80t (not including furnace)

# Dimensions of the plant 40× 7.8× 5.7m

Copper & Aluminium Rod Continuous Casting

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