Aluminium High Pressure Die Casting Foundry
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Aluminium High Pressure Aluminium High Pressure Die Casting Foundry Die Casting Foundry
description
Aluminium High Pressure Die Casting Foundry. Management. Béla Majoros General Director [email protected] Zoltán Pintér Managing Director [email protected] László Sisa Production Manager [email protected] - PowerPoint PPT Presentation
Transcript of Aluminium High Pressure Die Casting Foundry
Aluminium High Pressure Aluminium High Pressure Die Casting FoundryDie Casting Foundry
ManagementManagement
Béla MajorosBéla Majoros General Director General Director [email protected]@csabametal.hu
Zoltán Pintér Managing Director Zoltán Pintér Managing Director [email protected]@csabametal.hu
László Sisa Production Manager László Sisa Production Manager [email protected]@csabametal.hu
Róbert Gréczi Quality Manager Róbert Gréczi Quality Manager [email protected]@csabametal.hu
Lajos Dénes Financial manager Lajos Dénes Financial manager [email protected]@csabametal.hu
Csaba Dobrocsi Technical Leader Csaba Dobrocsi Technical Leader [email protected]@csabametal.hu
Klára Szentesi Sales Leader Klára Szentesi Sales Leader [email protected]@csabametal.hu
Tünde Solymosi Sales Assistant Tünde Solymosi Sales Assistant s [email protected]@csbametal.hu
Csaba Metál Rt.Csaba Metál Rt.
H-5600 Békéscsaba, Kerek 637.H-5600 Békéscsaba, Kerek 637.
HungaryHungary
Tel: +36 66 430-881Tel: +36 66 430-881
Fax: +36 66 430-863Fax: +36 66 430-863
E-mail: E-mail: [email protected]@csabametal.hu
General InformationGeneral Information
Owner, Mr Bela Majoros has experience in the casting Owner, Mr Bela Majoros has experience in the casting industry – both gravity and high pressure die casting - for 25 industry – both gravity and high pressure die casting - for 25 years.years.
He started his first own private business in 1993. The He started his first own private business in 1993. The present company CSABA METÁL PLC was founded in 1999 present company CSABA METÁL PLC was founded in 1999 and owned by Bela Majoros. and owned by Bela Majoros.
The company manufactures wide range of aluminium high The company manufactures wide range of aluminium high pressure die casting products, which are delivered mainly to pressure die casting products, which are delivered mainly to the automotive industry.the automotive industry.
Plant is located in the south-eastern part of Hungary, close Plant is located in the south-eastern part of Hungary, close to the outer border of the European Union. to the outer border of the European Union.
We are a Tier 2 company to the following brandnames: Audi, We are a Tier 2 company to the following brandnames: Audi, BMW, Chrysler, Ford, Jaguar, Mercedes, Nissan, Renault, BMW, Chrysler, Ford, Jaguar, Mercedes, Nissan, Renault, Rover, Toyota, VolksWagen, Volvo. Rover, Toyota, VolksWagen, Volvo.
Our company is employing 240 workers in three shifts. Our company is employing 240 workers in three shifts. Last year our sales revenue reached EUR 9,12 Million EURO.Last year our sales revenue reached EUR 9,12 Million EURO. Csaba Metal PLC is a dynamically developing company.Csaba Metal PLC is a dynamically developing company.
Sales Turnover (HPDC Sales Turnover (HPDC parts)parts)
3,64
5,39
7,64
9,12
01
23
4
56
7
89
10
Y 2002 Y 2003 Y 2004 Y 2005
million euro
InvestmentInvestment
0,5
0,081
0,4
0,7
1
1,3
1,59
0
0,2
0,4
0,6
0,8
1
1,2
1,4
1,6
1999millionEUR
2000millionEUR
2001millionEUR
2002millionEUR
2003millionEUR
2004millionEUR
2005millionEUR
Main Customers (Y 2005)Main Customers (Y 2005)
20,3%11,6%
10,6%
9,5%
5,5%5,5% 5,4% 31,6% Continental
TevesAlpine
Other
Trelleborg
Linamar
Valeo
Hella
Gázgép
Main Products (Y 2005)Main Products (Y 2005)
25,55%
1,53%
8,64%
0,70%
2,45% 14,81%
4,09%
42,22%
parts for car'sbrake system
parts for car'sHIFI set
parts forgasarmatures
differentreflectors
engine parts
parts for officefurniture
shift handle
Other
Industry (Y 2005)Industry (Y 2005)
15,96%
84,04%
automotive
other
MainMain Automotive Automotive productsproducts
Surface treated Heat Sink
(Anodized)
Heat Sink Machined Heat Sink
(Finalized with M6 threads)
Heat SinkHeat Sink
Main automotive Main automotive products CONTINENTAL products CONTINENTAL TEVES AG.TEVES AG.
Assembled brake adapter (Screw pressed
in)
Brake adapter
ABS brake part (Finalized with M6
threads)
Brake adapter
Assembled brake adapter (Screw
pressed in)
Assembled brake adapter (Screw pressed
in)
Main automotive Main automotive products CONTINENTAL products CONTINENTAL TEVES AG.TEVES AG.
Machined parts (Machining with CNC lathes in-house) 18 different versions
Spacer
Machined parts (Machining with CNC lathes in-house) 18 different versions
Machined parts (Machining with CNC lathes in-house) 18 different versions
Main automotive Main automotive products TRELLEBORGproducts TRELLEBORG
Engine holder Engine holder Suspension parts
Engine holder Engine holder Engine holder
Main automotive Main automotive products HELLAproducts HELLA
Bulb holder
Reflector Reflector
Main furnitureMain furnitureproductsproducts
Table leg
Polished surface
„5 stars” chair leg
Polished surface
„5 stars” chair leg
Powder coated
Furniture products
Other Other productsproducts
Gas control patrs Transmission handleGas control patrs
Main customers in the Main customers in the local and the foreign local and the foreign marketsmarkets Trelleborg Automotive (UK, Germany, Spain)Trelleborg Automotive (UK, Germany, Spain) Continental Teves AG, Europe Continental Teves AG, Europe Continental Teves, USA, Mexico Continental Teves, USA, Mexico Steelcase Werndl AG, Germany Steelcase Werndl AG, Germany Frewa GmbH, Germany Frewa GmbH, Germany AS-Motor GmbH, Germany AS-Motor GmbH, Germany Alpine Electronics Ltd, Japan Alpine Electronics Ltd, Japan Hella GmbH, Austria Hella GmbH, Austria Rába Motor Kft, Hungary Rába Motor Kft, Hungary Gázgép Kft, Hungary Gázgép Kft, Hungary Vitra GmbH., GermanyVitra GmbH., Germany Phoenix-Mecano, Hungary Phoenix-Mecano, Hungary Valeo Switches & Detection SystemsValeo Switches & Detection Systems Linamar Hungary Ltd.Linamar Hungary Ltd.
Technologies – Die Technologies – Die castingcasting
Horizontal, cold chamber die casting machinesHorizontal, cold chamber die casting machines
DGK-1000
OL-950
OL-800
C-750
GDK-700
OL-560
Zetaquattro GDK-500
OL-380
OL-250
STP Presse
IDRA
IDRA
TRIULZI
WEINGARTEN
IDRA
WEINGARTEN (2 pcs)
IDRA
IDRA (2 pcs)
Vertical, cold chamber die casting Vertical, cold chamber die casting machinesmachines
IDRA OLV-250
Horizontal, process controlled moulding cellsHorizontal, process controlled moulding cells
IDRA
IDRA
IDRA
OL-1000
GDK-500
OLK-400
Technologies – Press Technologies – Press StampingStamping
Press stamping machines Press stamping machines (deburring)(deburring)
REIS, ITAL Presse (15 pcs)REIS, ITAL Presse (15 pcs)10 t , 15 t, 20 t, 30 t 10 t , 15 t, 20 t, 30 t
Technologies – Cleaning, Technologies – Cleaning, MachiningMachining
Abrasive wearing (3pcs)Abrasive wearing (3pcs) Drying (1pc)Drying (1pc) Shot blastingShot blasting
OTECO (1 pc), COGEIM (1 pc)OTECO (1 pc), COGEIM (1 pc) CNC latheCNC lathe
EMCO (3 pcs), NCT (1 pc), TAKAMAZ X10i with EMCO (3 pcs), NCT (1 pc), TAKAMAZ X10i with robot (2 pcs)robot (2 pcs)
Machining center Machining center
Brother TC R2A Brother TC R2A
MORI SEIKI SH JuniorMORI SEIKI SH Junior
Measurement and Measurement and control equipmentscontrol equipments
Dimension controlDimension control
Mitutoyo C544 CNC CMMMitutoyo C544 CNC CMM(With attached statistical program(With attached statistical programand 3D topography)and 3D topography)
Mitutoyo surface finish testerMitutoyo surface finish tester
Material controlMaterial control ARL-3580B spectroscope ARL-3580B spectroscope
Porosity checkingPorosity checking
Industrial X-ray RTG-MU-15 YXLONIndustrial X-ray RTG-MU-15 YXLON
Contour checkingContour checking
MAHR CV200 ContourographMAHR CV200 Contourograph
Evolution of Quality Evolution of Quality Control systemControl system 2000 ISO 9002:1994 system implementation, succesful 2000 ISO 9002:1994 system implementation, succesful
certificationcertification
2002 QS 9000 implementation, succesful certification 2002 QS 9000 implementation, succesful certification
2003 ISO 9001:2000 implementation, succesful certification2003 ISO 9001:2000 implementation, succesful certification
2004 ISO/TS 16949:20022004 ISO/TS 16949:2002
2004 ISO 140012004 ISO 14001
2004 ISO 140012004 ISO 14001
Certifications of Quality Certifications of Quality and Enviromental and Enviromental Management SystemsManagement Systems
Investments in 2005Investments in 2005
500 T moulding cell 500 T moulding cell startup: week 36/2005startup: week 36/2005IDRA GDK500 process IDRA GDK500 process controlled moulding machinecontrolled moulding machineSpecma/ABB IRB 2400 F/10 Specma/ABB IRB 2400 F/10 robotrobotStotek/Dosotherm 1200 Stotek/Dosotherm 1200 furnace and trimming pressfurnace and trimming press
1000 T moulding cell 1000 T moulding cell startup: week 40/2005startup: week 40/2005IDRA OLK 1002 process IDRA OLK 1002 process controlled moulding machinecontrolled moulding machineSpecma/ABB IRB 4400 F/45 Specma/ABB IRB 4400 F/45 robotrobotStotek/Dosotherm 1200 Stotek/Dosotherm 1200 furnace and trimming pressfurnace and trimming press
400 T moulding cell 400 T moulding cell startup: week 40/2005startup: week 40/2005IDRA OLK 400 process IDRA OLK 400 process controlled moulding machinecontrolled moulding machineSpecma/ABB IRB 2400 F/10 Specma/ABB IRB 2400 F/10 robotrobotStotek/Dosotherm 1200 Stotek/Dosotherm 1200 furnace and trimming pressfurnace and trimming press
