CONVERTING, FINISHING, NON STOP UNWINDERS AND REWINDERS€¦ · in non stop unwinders and rewinders...

CONVERTING, FINISHING, NON STOP UNWINDERS AND REWINDERS

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SIMPLICITY Our machines are designed and assembled to be as easy to use as possible. At every stage of design, we think about your operators and their use of the machine.

AUTONOMY We know that one of your challenge is to produce more and faster. Our machines are designed to be as autonomous as possible, allowing multiple operations to be done in hidden time.

RELIABILITY It is a pillar of SERAME since the beginning, o�ering reliable machines, durable over the time. To meet this promise, we use “premium” components to ensure cohesion and quality of our range of product.

PRODUCTIVITY In a context of worldwide competition, it is important to remain competitive, our machines work at high rates and in autonomy to provide you with the best results.

ECOLOGY Our last pillar, is like a thread with us. Our machines consume little energy, air, electricity and glue. Our engineering team is working hard to meet new challenges following the evolution of your markets.

All our innovation projects, our current and future machines respect the 5 pillars of our company :

In 50 years SERAME has established itself as a specialist

in non stop unwinders and rewinders for printing

professionals, especially manufacturers of adhesive

labels. Serame has more than 600 machines in

operations on all continents.

We work every day to make your printing lines more

productive, reliable and flexible. Each customer also

represents a unique commitment to excellence for

Serame, which allows us to count more than 300 active

and loyal customers all over the world.

We are proud to be based in France in a very dynamic

industrial region. All our machines are thought, designed,

manufactured and assembled in our factory. Our

engineering team are customer-driven, they follow you

during your entire project: define your needs, R&D,

design, production, set up and maintenance. Every single

new project, new machine installed, is an opportunity to

question and improve ourselves.

One of our KPI is the success of our customers.

Our engineering team is here to support and guide you

in all your machine customization projects. Our business

managers follow you from the definition of your needs to

the set up of your machine. By validating together, the

di�erent steps of the designing to have a machine that

looks like you and matches your expectations.

Our sta� operate all over the world. We work with premium

components brands available within a few hours. We

perform remote diagnoses to be ever more reactive.

SIMPLICITYAUTONOMYRELIABILITYPRODUCTIVITYECOLOGY

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2 SPINDLES

2 SPINDLES

SLOOP is a semi-automatic turret rewinder, our entry level.

It allows you to finish your reels by limiting the machine stops

with these 2 rewinding spindles.

SLOOP is fully flexible and adapts to all finishing machines,

with the only goal of increasing productivity.

CLIPPER 2B is the best way to start with in line finishing. Fully flexible with his

wide range of options, Clipper 2B turret rewinder will allow you to produce

reels at production speed and thus relieve congestion of your finishing zone.

TECHNICALS SPECIFICATIONS

Maximum web width 10'' / 250 mm

13'' / 330 mm

16'' / 420 mm

20'' / 520 mm

Maximum roll diameter 400 mm

Core diameter 19 to 152 mm

Maximum speed 150 m/min

Automatic cutting At production speed

FEATURES

Internal/external winding as standard

Counter labels / meters / diameter

Slitting razor / crush / scissor(automatic positionning of knives and counter-knives can be added)

Gluing system manual / automatic

Core loading manual / automatic

Rolls closure manual / glue / automatic with label

Roll ejection manual / on swing arm

Adaptability : runs in-line with all printing presses or o�-line with a regular unwinder

FEATURES











13'' / 330 mm

16'' / 420 mm

20'' / 520 mm




Cutting At machine stop

FEATURES


Quincunx winding as standard


Gluing system manual

Core loading manual

Rolls closure manual

Adaptability : all finishing equipment

FEATURES





Core loading manual



FEATURES





Core loading manual



FEATURES





Core loading manual



FEATURES





Core loading manual



2 SPINDLE SEMI AUTO TURRETSlitting - Producing reels - Reducing machine stops

2 SPINDLE TURRET REWINDERSlitting - Producing reels in line - Rewinding at production speed

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4 SPINDLES

CLIPPER 4B will produce your small reels in line with your printing press,

avoiding machine stops in finishing. The 4 winding spindles allows you to

reduce cycle times and manage small diameter reels or linear footage.

Its wide range of options allows you to make CLIPPER 4B more autonomous

and productive.

CLIPPER 2B2 lets you to rewind films or specific labels format (Winglass or

Wineglass) in line. Its double 2 spindle turret rewinder, gives you the opportunity

to work quincunx at printing speed with the best rewinding quality.



13'' / 330 mm

16'' / 420 mm

20'' / 520 mm





FEATURES



Slitting razor


Core loading manual




FEATURES



Slitting razor


Core loading manual






13'' / 330 mm

16'' / 420 mm

20'' / 520 mm





Full production cycle < 20 seconds

FEATURES




Gluing system automatic



Roll ejection manual / on conveyor


FEATURES







Roll ejection manual / on conveyor


2x2 SPINDLES

4 SPINDLE TURRET REWINDER Slitting - Producing high volume small reels in line - Rewinding at production speed

2X2 SPINDLE TURRET REWINDERSlitting - Rewinding specific labels or films - producingreels in line

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A true swiss knife of the finishing. FREGATE allows you, in a single machine to

meet the current packaging requirement of your printings : complete and

accurate inspection, additional ink-jet marking , automatic positioning slitting unit,

turret rewinder.

FEATURES





Core loading manual

Rolls closure single / twin / Turret

Roll ejection manual

Inspection 100 %

Ink jet customization

Productivity : Clipper Non Stop rewinder

FEATURES





Core loading manual

Rolls closure single / twin / Turret


Inspection 100 %

Ink jet customization




16'' / 420 mm

Maximum unwind diameter 800 mm / 1100 mm

Maximum rewind diameter 400 mm

Maximum inspection width Entire width



Maximum speed with inspection 100% 150 m/min


Inspection on entire web- Missing label detection- Join detection- Stripping defects detection- Printing defects detection

Precise stop on inspection table to remove identified defect

SLITTER INSPECTION REWINDERProducing Reels - Inspecting 100% - Customizing your printings

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This compact digital finishing machine can work in full rotary

or semi rotary mode for :

• Blank labels die cutting

• Pre-printed labels die cutting

• 1 colour label printing and die cutting

• Pre-printed labels varnishing and die cutting

• Stripping and finishing rolls production

By reducing set up times.

To answer printers looking for an easy to use, compact

and cost-e�ciency machine.



Maximum unwind diameter 700 mm


Maximum matrix rewind diameter 500 mm


Maximum full rotary speed 150 m/min

Maximum semi rotary speed 45 m/min


DIGITAL FINISHINGVarnishing - Die Cutting - Rewinding

FEATURES

Flexo printing / vernish / color

Dryer UV / UV Led

Slitting razor / crush / scissor

Corona Treatment


FEATURES

Flexo printing / vernish / color

Dryer UV / UV Led

Slitting razor / crush / scissor

Corona Treatment


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Mainly associate with non stop rewinder CLIPPER*, the die cutting

unit CARAVEL is specially design to produce blank label reels with

the highest productivity.

The fact, CARAVEL is upgradable with flexo units

will give new opportunities for use.

FEATURES


Master roll loading integrated lift



Roll ejection manual / automatic

Cutting at production speed

2 flexo printing maximum

Dryer UV / UV led

Unwind single / butt to butt

Die cutting quick change set up by the front

Die Cutting recto/verso

Matrix rewinding standard / contact stripping

FEATURES


Master roll loading integrated lift



Roll ejection manual / automatic

Cutting at production speed

2 flexo printing maximum

Dryer UV / UV led

Unwind single / butt to butt

Die cutting quick change set up by the front

Die Cutting recto/verso

Matrix rewinding standard / contact stripping



16'' / 420 mm

20'' / 520 mm





Entire production run < 20 s

HIGH SPEED CONVERTING LINEPrinting - Die Cutting - Producing reels at high speeds

*Rewinder clipper with automatic loading by bowl

feeder and automatic unloading on carpet

(see optionals p 18 -19)

LITE

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CARAVEL LITE allows you to produce blank labels with accuracy

and productivity with a compact and cost-e�ective version.

Upgradable with turret rewinder Sloop to reduce machine stops,

CARAVEL LITE can also be used as a finishing machine for your

printed labels.

FEATURES


Master roll loading fix

Core loading / manual



Cutting at machine stop

Die cutting recto / verso

Matrix rewind standard

FEATURES


Master roll loading fix

Core loading / manual



Cutting at machine stop

Die cutting recto / verso

Matrix rewind standard



13'' / 330 mm





SEMI-AUTO CONVERTING LINEDie Cutting - Producing blank label reel in semi auto

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Installed in line at the beginning of any type of

printing press, the butt to butt unwinder CARGO,

allows you to print continuously, thanks to its splice

with no overlap and accumulator.

The CARGO unwinder can be customized to fit your

needs with a wide range of options.

BUTT TO BUTT UNWINDER Producing continuously - Avoiding waste - Being productive

FEATURES

Master roll loading fix / integrated lift

Master roll web guide

Post accumulator web guide

End roll detection cell

Adaptability : all printing presses

FEATURES

Master roll loading fix / integrated lift

Master roll web guide

Post accumulator web guide

End roll detection cell

Adaptability : all printing presses



20'' / 520 mm




Splice Butt to butt

Accumulator Horizontal

Accumulator Capacity 25 m

The webbing on the unwinder

was designed to be fast, simple

and accessible.

CARGO o�ers the ability to empty

the accumulator at the end of the

production run to limit the paper

waste.

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PRODUCTIVITY EQUIPMENT Ejection Loading - unloading

Automatic loading

Automatic unloading

Gluing system Control

UNLOADINGON PIVOTING ARM

GLUE GUN NOZZLES

LOADING -UNLOADINGTROLLEY

CAMERAINSPECTION 100%

BOWL FEEDERPLATE

CHUTE CARPET

SLOOP CLIPPER CLIPPER CLIPPER FREGATE CORVET CARAVEL CARAVEL CARGO 2B 4B 2D LITE

Holt melt glue gun O X X

Hot melt nozzles X O

Pivoting arm O O

Unloading chute O O

Unloading carpet O O

Trolley O O O O O O O O

Loading plate O

Inspection camera O O O O O O O O

Ink jet marking O O O O O O O O

Roll end marking O O O O O O O O

Web guide O O O O X X X X O

X : as standard O : option

ZI - 59, RUE DE LILLE59710 AVELIN - FRANCE

TEL +33 320 32 92 05FAX +33 320 32 49 75

[email protected]

CONVERTING, FINISHING, NON STOP UNWINDERS AND REWINDERS€¦ · in non stop unwinders and rewinders...

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Transcript of CONVERTING, FINISHING, NON STOP UNWINDERS AND REWINDERS€¦ · in non stop unwinders and rewinders...