Welcome to MY presentation

Submitted ToMinhaz AhmedLecturerDept. of Textile Engineering

Submitted By:Name ID Batch

Md.Azharuddin Pradhan

2011200400090 18th

Presentation on:Comparative Analysis For

Manufacturing A Fully fashioned Sweater

Sweater Style No: MB509

About This Sweaters:Knitting Types Fully Automatic Flat Knitting M/c (Jacquard) Flat Knitting M/c (Manual) Composition 100% Acrylic 100% CottonCount : 2/32Gage 12gYarn price100% Acrylic 1lbs = $1.40 so 7.43lbs = $10.40 AND 6.88LBS=$9.63100% Cotton 1lbs = $2.15 so 9.31lbs = $20 & 8.80LBS=$18.92

Automatic Flat Knitting M/c (Jacquard)

Knitting type Automatic flat knittingTiming Knitting timing 50 M but with 15% extra 57.5 M or 60 M Per day working houres-10hr Per day production per m/c -10pc Running m/c 400 Per day production 4000 pcs

Costing :

Yarn Required Yarn Required for per dozen sweaters 6.75 lbs. that’s means with 10%

extra 7.43 lbs. (100% Acrylic) Yarn Required for per dozen sweaters 8.46 lbs. that’s means with 10%

extra 9.31 lbs. (100% Cotton)Yarn price100% Acrylic 1lbs = $1.40 so 7.43lbs = $10.40100% Cotton 1lbs = $2.15 so 9.31lbs = $20

Accessories cost - $1 /dznTest cost - $1

Costing

CM cost: Cost of making total - $53.00 Knitting cost- Timing -53min =$31.80So, 58x.05x12= $31.80( auto m/c cost per pc per minute $.05) Overhead +Linking+Triming+Mending+Finshining =$21So we can Saied that total cost of making(CM)=$52.80 or $53

FOR 100% AcrylicTotal cost= Yarn + Accessories+ Test+ CM =$10.40+$3+$1+$53 =$67.40With Govt. 7% commission = $72.2FOB Price/pcs=$6.02

FOR 100% CottonTotal cost= Yarn + Accessories+ Test+ CM =$20+$3+$1+$53 =$77With Govt. 7% commission = $82.40FOB Price/pcs=$6.9

Flat Knitting M/c (Manual)

Knitting Process – ManualKnitting Cost Per M/C Per Day 400tkPer day production per m/c 8 pcRunning m/c 1100Per day production 8,800 pcs

Costing

Knitting cost = 400tk per m/cPer day production 8 pcs per m/c so per pcs knitting cost=50tk Linking cost = 20tk/pcs Trimming cost = 10tk/pcs Mending cost = 10tk/pcs Production Bonus = 30% Finishing cost = $7 /doze ( sewing ,washing ,

ironing,PQC, packing etc. )

.CM cost=(KNITTING+LINKING+TRIMING+MENDING+PRODUCTION BONUSE+FINISHING+OVERHEAD)KNITTING+LINKING+TRIMING+MENDING+PRODUCTION BONUSE=(50+20+10+10+30%)TK=117TK =1404TK/DOZ =$18.72($1=75TK)SO, $18.72+$7+$15=$40.72/DOZ

TOTAL CM COST=$40.72 Yarn price100% Acrylic 1lbs = $1.40 so 6.88LBS=$9.63100% Cotton 1lbs = $2.15 so 8.80LBS=$18.92

.

FOR 100% AcrylicTotal cost= Yarn + Accessories + Print+ Test+ CM =$9.63+$3+$6+$1+$40.72 =$60.35With Govt. 7% commission = $64.6FOB Price/pcs=$5.4

FOR 100% CottonTotal cost= Yarn + Accessories+ Print + Test+ CM =$18.92+$3+$6+$1+$40.72 =$69.64With Govt. 7% commission = $74.5FOB Price/pcs=$6.21

Discussion

I hope after this all calculation for this product manual flat m/c is perfect for more profit.Case: Automatic m/c wastage %=15% on the other side manual m/c

wastage % = 7%-8% Auto m/c per day production up to 30pcs/day but here only 10

pcs/day. For that in factory more production losses. Costing is less in manual from automatic m/c process. As

like for 100% acrylic FOB cost for manual =$5.4 & Automatic =$6.21, so I hope manual is much batter for this style

Conclusion

After all this Analysis we can Saied that for manufacturing this fully fashioned sweater Fully Automatic Flat Knitting M/c (Jacquard) is more costly and more time needed and production hampering is done by that so Flat Knitting M/c (Manual) process is much batter process.