COMPANY PRESENTATIONbled solutions. Investments in capacity are planned up-to 2024. ISTANBUL FOUNDRY...
Transcript of COMPANY PRESENTATIONbled solutions. Investments in capacity are planned up-to 2024. ISTANBUL FOUNDRY...
COMPANY PRESENTATION
Growth for theFuture
We are a company growing in production of ductile and grey iron varities,prioritizing quality and subsequently customer satisfaction.
www.ertugmetal.com
Founded in 1984, Ertuğ Metal is a company specialized in prouction Grey and Nodular ironvarieties. With objective of becomming one of the leading foundries in Turkey, started investing in Quality Managenet with growing partner relationships over Europe. Reaching full capacity with 3 shifts of production in 2016 over 96% export rate, new foundry invest-ment in Bursa Region was initiated. Accumulated Know-How in Cast Iron has been shifted to this foundry with up-to-date, state of art machinery.
Completed in 2019, Bursa Founry currently has a capacity of 20.000 tonnes molten metal and new investments are planned for machined end products and assem-bled solutions. Investments in capacity are planned up-to 2024.
ISTANBUL FOUNDRYKayabaşi Mah. Papatya Sokak No: 56
Başakşehir - Istanbul / TURKEY
BURSA FOUNDRYOrganize Sanayi Bölgesi 3. Cadde No: 24
M. Kemal Paşa - Bursa / TURKEY
Company Profile
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Sustainabilityfor Today
Our sustainable and continiously improving qualitymanagement is key for us to meet ourcustomers : growing expentancies.
800+PRODUCTS
52CUSTOMERS
8COUNTRIES
30+SUPPLIERS
www.ertugmetal.com
Management and inspeciton of KPIperformance such as;
· %96 OTD performance· 342 ppm overall customer reject.· Frequent IPK control for key process'
and so on with QualityManagement according to ISO9001:2015, Work SafetyManagement according to OHSAS18001, Environmental Management according to ISO 14001and multiple Hydraulic Sectorprerequisite ceritifates.
Complete process control of metalicproperties via;• Spectrometer• Dipping Thermocouple• Brinell Hardness• Inverted Metal Microscope• Tensile Test Device• Ultrasonic NodularityInspectionfor every treatment / ladle.Frequent dimensional inspec-tions,
QUALITY CONTROL
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FOUNDRY PRODUCTION
Material Specifications
NODULAR IRON
EN-GJS-350-22-LT EN-GJS-400-18-LT EN-GJS-400-15 EN-GJS-450-10 EN-GJS-500-7 EN-GJS-600-3 EN-GJS-700-2 EN-GJS-800-2 EN-GJS-800-8 (ADI)EN-GJS-1000-5 (ADI)EN-GJS-1200-2 (ADI)EN-GJS-1400-1 (ADI)
GRAY IRON
EN-GJL-150EN-GJL-200EN-GJL-250EN-GJL-300
NIHARD
EN – GJN – HB 340 EN – GJN – HB 400 EN – GJN – HB 480 EN – GJN – HB 500 EN – GJN – HB 510 EN – GJN – HB 555 EN – GJN – HB 630 EN – GJN – HB 555 (XCr11) EN – GJN – HB 555 (XCr14) EN – GJN – HB 555 (XCr18) EN – GJN – HB 555 (XCr23)
Istanbul Foundry MachineryJolt-Squeeze Semi Automatic Molding withAutomatic Mold ManagementMold Size: 400x500x250x2501 Ton 650 Kw FurnacesHotbox and Coldbox Core Production
With the shift of some production to Bursa,capacity for new projects is available
Bursa Foundry MachineryKunkel Wagner Twinpress Complete
Automatic Molding Line
Mold Size: 900x700x350x300
5 Ton 3200 Kw Furnaces
Hotbox and Coldbox Core Production
Capacity is available for new projects
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MACHINE SHOP
Consisting of CNC Lathes and Mills Ertuğ Metal Machine Shop is equiped with measurement equipments and CMMs. Years worth of know how built with precise machining of gearbox compo-nents, hydraulic equip-ment components and hubs. Hydraulic and Pnömatic Test Stations are available for sector specific applications.
Acquiring its own pattern shop in 2015 with objective of low-cost and quick response, to customer needs, we can produce molding pattern, core-boxes, tooling and fixtures with Casting Simulations for optimazed production conditions.
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AUTOMOTIVE
AGRICULTRE & COMMERCIAL VEHICLES
HYDRAULIC
OTHERS
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OurCertificates
ERTUĞ METALDÖKÜM MAKİNE SANAYİ VE
TİCARET ANONİM ŞİRKETİ
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ISTANBUL FOUNDRYKayabaşi Mah. Papatya Sokak No: 56 Başakşehir - Istanbul / TURKEY
Phone: +90 (212) 691 02 71-72 - Fax: +90 (212) 691 02 97
BURSA FOUNDRYOrganize Sanayi Bölgesi 3. Cadde No: 24 M. Kemal Paşa - Bursa / TURKEY
Phone: +90 (224) 632 60 88 - Fax: +90 (224) 632 60 89