COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be...

38
COMMISSIONING PLAN Weaver Mountain Fire Station May 26, 2014 impact collaborate innovate Ambient Energy 130 W 5 th Ave Denver, CO 80204 303.278.1532 Denver Los Angeles San Francisco ambient-e.com

Transcript of COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be...

Page 1: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

COMMISSIONING PLAN

Weaver Mountain Fire Station

May 26, 2014

impact ● collaborate ● innovate

Ambient Energy

130 W 5th Ave

Denver, CO

80204

303.278.1532

Denver

Los Angeles

San Francisco

ambient-e.com

Page 2: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

2● Page

TABLE OF CONTENTS

Project Overview and Commissioning Goals ...................... 3

Commissioning Scope ........................................................................ 3

Systems to be Commissioned ............................................. 4

Heating Ventilation and Cooling (HVAC) Systems .............................. 4

Lighting Systems ............................................................................... 5

Plumbing Systems ............................................................................. 5

Project Team and Responsibilities ..................................... 5

Owner/Owner's Representative ......................................................... 5

Design Team (A/E) ............................................................................ 5

Commissioning Authority (CxA) ......................................................... 6

Construction Manager/General Contractor: ....................................... 6

Subcontractors .................................................................................. 7

Commissioning Team ......................................................... 7

Schedule of Cx Events by Phase of Project ......................... 8

Design Phase ..................................................................................... 9

Construction Phase .......................................................................... 10

Acceptance Phase ............................................................................ 11

Appendixes ...................................................................... 13

Appendix A: Owner’s Project Requirements ..................................... 14

Appendix B: Basis of Design ............................................................. 15

Appendix C: Commissioning Team List ............................................. 16

Appendix D: Abbreviations and Definitions ...................................... 17

Page 3: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

3● Page

PROJECT OVERVIEW AND COMMISSIONING GOALS

The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89,

Wickenburg, AZ on the BLM property. The WMFS will be constructed in two (2) phases.

Phase 1 is to construct the 3,748 sf Operations area. This area will house offices, training

rooms, and locker rooms. Phase 2 is to construct the 2,593 sf Engine Bay area. This area

will consist of two (2) engine bays, workshop, and mezzanine.

As proposed, key program elements include:

• The project is not pursuing a LEED certification;

• The project is seeking compliance with the Guiding Principles for Federal Leadership in

High Performance and Sustainable Buildings;

• Mechanical, electrical, and plumbing systems are to be designed to be as energy/water

efficient as possible.

The HVAC systems in the Operations area comprises of one (1) energy recovery unit, three

(3) heat pumps with outdoor remote condensing units, and one (1) split-system air

conditioning unit for the COMM Closet. The Engine Bay HVAC system comprises of one (1)

exhaust air system with carbon monoxide and nitrogen dioxide controls, one (1) shop

welding exhaust fans, three (3) infrared heaters, one (1) transfer fan, one (1) roof-mounted

intake hood with a motorized damper, one (1) wall intake louvre with a motorized damper,

one (1) roof mounted exhaust hood with a motorized damper, and one (1) evaporative

cooler. All major HVAC equipment is to be controlled by DDC.

Commissioning Scope

Commissioning (Cx) is a systematic process of observing and documenting that a building’s

systems installation, calibration, and performance meets both the Owner’s Project

Requirements (OPR) and the design team’s Basis of Design (BOD). For this project the

schematic design documents and narratives will serve as the OPR and BOD. In order to

achieve the maximum benefit from the Cx process, it is recommended that Cx begin during

the design phase of the project to provide quality control of documentation for the systems

to be commissioned and continue through construction, acceptance, and post-occupancy. In

accordance with Guiding Principles for Federal Leadership in High Performance and

Sustainable Buildings, the commissioning process is intended to achieve specific goals in

each phase of the project.

DESIGN PHASE: Commissioning during design is intended to achieve the following

objectives:

• Review 100% design development documents prior to start of construction documents

phase.

• Review construction documents, including OPR and MEP BOD, at 100% submittals.

• Incorporate the Cx requirements into the project by issuing the Cx specifications.

Page 4: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

4● Page

• Develop the Commissioning Plan (Cx Plan).

CONSTRUCTION PHASE: Commissioning during the construction of this project is intended

to achieve the following specific objectives:

• Review submittals of commissioned systems.

• Observe and document that equipment and systems are installed properly and receive

adequate operational inspection by installing contractors.

• Observe and document performance of equipment and systems through normal and

emergency operational modes necessary to meet design intent.

• Provide the owner with a final Commissioning Report that documents the commissioning

process and results.

SYSTEMS TO BE COMMISSIONED

Heating Ventilation and Cooling (HVAC) Systems

• HVAC DDC System

o Control Points

o Control Sequences

o Graphics

• Energy Recovery Units

o ERV-1

• Heat Pump System

o HP-1, 2, 3

o CU-1, 2, 3

• 100% EA Units

o EF-1

• Evaporative Cooler EC-1

• Fans

o EF-2

o TF-1

• Infrared Heaters

o IRH-1, 2, 3

• Miscellaneous Equipment (Operations)

o AC-1 and associated CU-4

o FH-1

o GM-1

o PR-1

• Miscellaneous Equipment (Engine Bay)

o SL-1 Motorized Damper

o FEA-1

o RH-1 Motorized Damper

o IH-1 Motorized Damper

Page 5: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

5● Page

Lighting Systems

• Daylighting controls

• Lights and lighting levels (interior)

• Lights and lighting levels (exterior)

• Lighting controls

Plumbing Systems

• Domestic Hot Water Heaters

o DHW-1

• Domestic Hot Water Circulation Pumps

o P-1

• Compressed Air System (Engine Bay)

o C-1

PROJECT TEAM AND RESPONSIBILITIES

Owner/Owner's Representative

The owner and/or owner’s representative is responsible for authoring the owner’s project

requirements (OPR) document (see Appendix A). The OPR is a document that defines what

is important to Owner regards to the design, construction, appearance, and performance of

the building. The owner provides for participation of the design and construction teams in

the Commissioning process. The owner also provides facility staff to participate in

equipment and operational training. Other responsibilities the owner will be required to

provide are listed below.

• Review, direct and approve commissioning related tasks in relation to the contract

documents.

• Coordinate facility staff and schedules to participate in Cx related activities.

• Provide direction to the Project Team on Cx issue resolution.

Design Team (A/E)

The design team (specifically the architect, mechanical, plumbing, and electrical engineers)

is responsible for authoring the Basis of Design (BOD) document (see Appendix B). The BOD

is a document that defines, in narrative format, the systems and equipment that will be

utilized in the building to meet the OPR goals. The design team also produces the

documentation, professional guidance, and specifications to the construction team so that

the building is constructed in accordance with the OPR requirements and also complies with

all local, state, and federal regulations. The design team will be required to perform the

commissioning tasks listed below.

• Review and comment on commissioning documentation.

• Include commissioning requirements in the contract documents.

Page 6: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

6● Page

• Address and recommend solutions to observations listed in the commissioning Master

Issues Log, as required by the owner.

• Review and approve submittals, incorporating Cx review comments.

• Assist in resolution of Cx related issues.

• Review and approve final TAB report.

• Review and approve O&M documentation.

• Participate in Cx meetings as required.

Commissioning Authority (CxA)

Ambient Energy, the commissioning authority (CxA), leads, reviews, and oversees the

commissioning activities. This includes coordinating commissioning activities with the CM.

The CxA reports directly to the owner, typically, and acts as an unbiased third party advisor

and owner advocate for the project. The CxA does not approve or accept; rather the

primary role is to observe, report, and make recommendations.

Construction Manager/General Contractor:

The construction manager (CM) provides the means and methods to delegate

responsibilities as defined in the contract documents. The CM will be responsible for

distributing all documentation supplied by the subcontractors to the CxA, and from the CxA

to the subcontractors. Other items to be provided by CM are listed below.

• Participate in the commissioning process and meetings as required.

• Provide contractors and subcontractors to perform and cooperate in their commissioning

responsibilities.

• Notify the commissioning team and other participants two days in advance of delays in

schedule regarding testing and site visits, otherwise travel and time expenses will be

paid by the general contractor to those attending testing.

• Gather and coordinate all information from contractors, subcontractors, and suppliers

needed to develop the systems manual; this information will be provided to the CxA in

an electronic format.

• Review the commissioning plan and note any points of conflict in the commissioning plan

and the contract documents. This shall include any items that need clarification in the

commissioning plan.

• Aid in documenting of a Cx milestone schedule, which will be coordinated with the

master construction schedule. The schedule should allow for functional testing to occur

before owner occupancy and after substantial completion of the system installations.

• Notify (by email) the CxA and Design Team when site commissioning activities are to

take place. The notification shall be seven days prior to when the systems are to be

commissioned.

• Provide qualified contractors to calibrate equipment, tools, and space access to properly

test systems and equipment as directed by the commissioning authority.

• Organize and coordinate activities requiring owner, design team, and CxA attendance so

time is used efficiently while during site visits.

Page 7: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

7● Page

• Coordinate all associated testing outside the commissioning plan; this includes fire

alarm, life safety, emergency power, security, etc.

Subcontractors

The subcontractors include the mechanical, electrical, plumbing, and control trades that are

constructing the building. The subcontractors are responsible for completing the

prefunctional checklists and returning them to CM and the CxA. Other items the

subcontractors will provide are as follows:

• Direct and coordinate participation of suppliers in the Cx process.

• Review and comment on the commissioning plan, prefunctional checklists and functional

testing documentation.

• Participate in Cx meetings as required.

• Completing and signing prefunctional checklist and returning them to the CM and the

CxA prior to functional testing.

• Perform equipment start-up and provide CM with start-up reports for all equipment

installed.

• Inform CM of any items that may affect commissioning activities or require CxA review.

• Perform all functional testing and controls verification as directed by the CxA.

• Perform all manufacturers’ maintenance procedures from construction to turn-over.

• Perform all fine tuning and troubleshooting as required to satisfy functional testing and

design parameters.

• Responsible for O&M manuals and as-built information and providing these materials in

a timely manner.

• Develop and provide equipment and system training. An outline of the training should be

provided to CM and CxA for review prior to actual training.

• Perform functional testing and controls verification as directed by the CxA for of the ten

month building walkthrough of equipment performance, if required.

COMMISSIONING TEAM The contact list of the commissioning team members involved in the commissioning process

is located in Appendix C of this document.

Page 8: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

8● Page

SCHEDULE OF CX EVENTS BY PHASE OF PROJECT As the construction of the building progresses, the CxA will update the schedule reflecting

both slippage and recovery actions to maintain schedule milestones. Dates (start and

completed) will be determined and included in Table 2.

TABLE 2: COMMISSIONING SCHEDULE.

Task Date Started Completed

Y/N Date Completed

Creation of Owner Project

Requirements Aug, 2014 Y Feb, 2015

Creation of Basis of Design

(BOD) Sept, 2014 Y Feb, 2015

Design Development Review

and Comment (50% CD

drawings)

Feb 4, 2015 Y Mar, 2015

Issue Commissioning Plan Feb 2, 2015 Y May 12, 2015

Issue Commissioning

Specifications Dec, 2014 Y Feb, 2015

Construction Commissioning

Kick off Meeting N

Review Submittals N

Issue Pre-functional Checklists N

Construction Start Date N

Develop Master Issues Log N

Site Visits start N

Review of Prefunctional

Checklists completed by

contractors

N

Review TAB Report N

Witness Functional Performance

Testing N

Construction completion Date N

Building Occupancy N

Issue Final Cx Report N

Page 9: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

9● Page

COMMISSIONING PROCESS BY PHASE OF PROJECT

This project seeks to comply with the Guiding Principles for Federal Leadership in High

Performance and Sustainable Buildings.

Fig 1: Overview of the commissioning process.

Design Phase

During this phase the commissioning process includes the following:

• Review Design Development & Construction Documents: The CxA reviews the design

development and construction documents as indicated in the scope of work, and

provides comments to the design team. The CxA works with the design team to address

any issues or concerns identified during the review. The comments, responses, and

resolutions are documented in the design review log.

• Commissioning Specifications and Cx Plan: The commissioning specifications are written

by the CxA and provided to the owner and design team to include in the project

specifications. The specifications along with the Cx Plan define the commissioning

requirements for the project.

Design Phase

OPR and BOD

Review/Quality Control

Design Documents Review/Quality Control

Construction Phase

Update Cx Plan;

Schedule Cx Activities; Review Submittals

Review Submittal

Data;

Develop Pre-Functional

Checklists;

Conduct Site Visits;

Master Issues Log

Acceptance Phase

Functional Performance

Testing;

Issues Log Resolution;

Systems training

sessions led by

Manufacturer’s Reps or

Contractors;

Review TAB and O&M

Manuals;

Document Functional

Performance testing

results;

Document training

session agendas and

attendance;

Final Cx Report

Page 10: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

10● Page

Construction Phase

The construction phase begins at the end of the design phase, during this phase the

commissioning process includes the tasks below1:

• Review Submittals of Commissioned Systems: The CxA reviews submittal data related to

the systems being commissioned, and provides comments to the design team and

construction manager. The CxA works with the design team and construction manager

to address any issues or concerns identified during the review. The comments,

responses, and resolutions are documented in the submittal review log.

• Update the Cx Plan: The CxA updates the Cx Plan periodically throughout the design and

construction of the project as needed.

• Commissioning Kick-off Meeting: The kick-off meeting occurs after contracts have been

awarded prior to equipment installation. The meeting includes the CxA, design team, the

contractor, and subcontractors, (including the mechanical, electrical and plumbing

contractors); the owner is also encouraged to attend.

• Commissioning Schedule: The schedule is discussed at the Cx Kick-off meeting and

dates for key commissioning activities are placed on the overall construction schedule.

• Review of Submittals: Submittals of the equipment to be commissioned are reviewed for

compliance with the construction documents, OPR, BOD, and the ability to be

commissioned. Comments are provided to the CM. Issues, if found, are documented on

the Master Issues Log.

• Pre-functional Checklists: The CxA will create and complete pre-functional checklists for

equipment to be commissioned on the project. These checklists are used to verify the

equipment arrived on site, is the correct equipment and is installed per design and per

manufacturer’s recommendations.

• Site Visits: Site visits are conducted by the CxA periodically throughout construction.

The goal of the site visit is to observe the installation of the equipment to be

commissioned and observe that the equipment and systems meet the criteria of the OPR

and BOD. The CxA will document observations and issues identified in a Site Visit

Report.

• Maintain Commissioning Log: The Master Issues Log (MIL) is developed and updated

after each site visit and is included in the Site Visit Report.

• Review Prefunctional Checklists: Review and comment on prefunctional checklists that

are completed by the contractors.

• Manufacturer Startup Reports: Manufacturer’s start-up of equipment occurs after the

equipment is installed and ready for operation. Startup is intended to test the equipment

and flush out any items that may have been changed during the installation process.

During startup, equipment parameters and performance is documented by a

manufacturer’s or contractor’s qualified technician or representative. Pre-functional

1 The construction phase scope of work has not been awarded by the Owner. As

such, this scope of work is subject to change based on negotiations between the

Owner and CxA.

Page 11: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

11● Page

checklists provided by the CxA are not a substitute for manufacturer’s checklists and

startup procedures. The manufacturer checklists and startup procedures are provided

the CxA and are included in the Cx Report.

• Create Functional Performance Tests: The CxA creates the functional performance tests

based on submittal information and intended system operation. The systems are tested

to perform as intended in normal and emergency modes of operation.

Acceptance Phase

The acceptance phase will begin toward the end of construction, when the systems are

ready for testing, during this phase the commissioning process will provide the following2:

• System Testing Readiness: The installing contractor will be responsible for certifying that

the commissioned systems are ready for functional performance testing. The Engineer of

Record’s punch list items will need to be accepted by the Engineer of Record. The

Engineer of Record will notify the CxA when their punch list has been accepted. The

contractor will provide the completed prefunctional checklists, start-up reports, controls

testing reports, and TAB report to the CxA for review prior to the CxA scheduling

execution of the functional performance tests.

• Functional Performance Testing: Functional performance testing is conducted by the

contractors, and witnessed and directed by the CxA. The testing includes the systems

and equipment that are included in the commissioning process. The systems and

equipment are tested to demonstrate compliance with the OPR, BOD, and construction

documents. The systems are tested in normal operating mode as well as emergency

operating mode, if applicable.

• Master Issues Log (MIL): At the end of the acceptance phase, the issues in the MIL will

be either resolved, or a clear path to resolution has been identified and documented in

the MIL.

• System Acceptance: After completion of the functional testing and MIL as noted above,

the CxA will recommend acceptance of the commissioned systems to the Owner,

Architect, and Engineer of Record.

• System Training: After the systems have been accepted by the Owner, the contractor

will schedule system training with the Owner. The training should be conducted by the

installing contractor and/or manufacturer’s representative. The training should be

provided to the building’s operations and maintenance (O&M) staff. For each training

session, the contractor and/or manufacturer’s representative will provide an agenda to

the CxA for review prior to the meeting. Also, for each training session, the contractor

and/or manufacturer’s representative will be responsible for documenting training

attendance. Attendance sheets will be submitted to the CxA.

2 The acceptance phase scope of work has not been awarded by the Owner. As such,

this scope of work is subject to change based on negotiations between the Owner

and CxA.

Page 12: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

12● Page

• Final Report: The CxA will develop a report that summarizes the commissioning activities

accomplished during the Design, Construction, and Acceptance phases of the project.

The report typically includes the following (at a minimum):

o Executive Summary

o Cx Plan

o Design Review Comments

o Site Observation Reports

o Prefunctional Checklists

o Functional Performance Tests

o Master Issues Log

Page 13: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

13● Page

APPENDIXES

Appendix A: Owners Project Requirements

Appendix B: Basis of Design

Appendix C: Commissioning Team List

Appendix D: Abbreviations and Definitions

Page 14: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

14● Page

Appendix A: Owner’s Project Requirements

Page 15: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

Page 1

Owner’s Project Requirements

for

Federal Guiding Principles for High Performance and

Sustainable Buildings

Project: Weaver Mountain Fire Station, L140D00737

Location: 33501 South Highway 89, Wickenburg, AZ 85390

Contacts: Stephen Cole, BLM National Operations Center, Denver, CO

303-236-1158

Introduction

The Owner’s Project Requirements (OPR) document is used to articulate the most important

goals and objectives of the project from the point of view of the owner. The OPR is a detailed

collection of the functional requirements of a project and the expectation of the building’s use

and operation. This document is intended for use by the owner, design team, construction

team, operation and maintenance staff, future renovation teams, and anyone who needs

access to the original project information. The OPR forms the basis from which design,

construction, operation and acceptance decisions are made. Each item of the OPR may have

defined performance and acceptance criteria. Those that can be benchmarked should have the

benchmark defined in specific terms and measurement.

During the course of design and construction, the OPR is updated to reflect changes to the

original project goals. Updates to the OPR during the design and construction process are

primarily the responsibility of the owner.

This OPR is a precursor and companion to the Basis of Design (BOD) document that provides

detailed information on how the owner’s requirements are to be met through the development

of the design documents, and/or implementation during construction, and/or operation. The

BOD is developed by the design team to reflect the requirements as specified in this OPR.

To meet BLM requirements, the owner’s intent is for the completed Fire Station to be

compliant with the five Federal Guiding Principles for High Performance and Sustainable

Buildings. Requirements and strategies outlined in this document are driven by that goal.

Page 16: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

Page 2

Overview of Project

The Bureau of Land Management (BLM) has a strong commitment to high quality building

construction, including sustainable design. In 2006, the BLM furthered their commitment to

sustainability by pursuing compliance with the Federal Guiding Principles for High Performance

and Sustainable Buildings (GP’s or Guiding Principles) on all new building projects.

The project referenced in this document will be the new Fire Station for the Weaver Mountain

BLM site. It will be a statement of commitment to the environment and a showcase for the

community and the public that BLM serves.

The building designers should pursue sustainable objectives both within and outside the

Guiding Principles whenever possible. BLM’s commitment to sustainability is consistent with

the desire to have integrated design and construction that exceeds industry standards both

functionally and aesthetically.

The following items are described in this OPR:

• Owner Requirements

• Environmental and Sustainability Goals

• Energy Efficiency Goals

• Indoor Environmental Quality Requirements

• Equipment and System Expectations

• Building Occupant and O&M Expectations

1. Owner Requirements

A. Development of a 6,341 sf wildland fire station for use by BLM as outside of the city

of Wickenburg, AZ.

B. The goal of the project is to provide a new fire station, consisting of an operations

side and attached engine bays, reflecting the quality of development and

professionalism that BLM purports. BLM has a commitment to sustainability for

their new development projects and these needs must be reflected in this fire

station project.

C. The conditioned office space will include a fully insulated and sealed envelope.

D. The design team may be asked to review or provide life cycle information where

alternative systems are being evaluated that emphasize high value, long life and high

efficiency.

E. Building envelope and structural components shall be designed for a longer than

industry standard life cycle.

F. Mechanical. Electrical and Lighting equipment will be high efficiency with longer

than average life cycle. Equipment will be selected based on long term value to the

Owner.

G. The design and construction team must provide an updated GP narrative completed

in its entirety to BLM within 2 weeks after substantial completion is issued.

Page 17: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

Page 3

H. The design team is required to provide language in the specifications and/or the

General Notes of the Construction Drawings outlining the training requirements for

each system. The design team is encouraged to work with the commissioning agent

to collaborate on their reports and documents as there are commonalities. The

minimum training requirements are as follows:

• Provide the trainees with a package that include the operating instructions, OPR,

BOD, equipment submittals, Commissioning Report, construction drawings,

testing procedures, functional checklists, maintenance schedules for equipment,

and copies of warranties (equipment and maintenance).

• Include two trainings on the EMS system: one upon turning over the building and

the second, 2-3 months after the building is in operation to resolve questions or

issues.

• Contractors are required to balance and calibrate equipment, systems and

controls and have the systems fully functional upon completion of the project.

They will make themselves available to answer questions that arise during the

first year of operation.

I. Two levels of training shall be developed. One basic program for building occupants

will include operating lighting, mechanical and security systems. Another more

advanced level will be developed for a service contractor to be determined in the

future. This will include operational procedures, maintenance, and control system

programming.

J. Contractor shall videotape training and provide training DVDs to BLM.

2. Environmental and Sustainability Goals

A. Project shall comply with all Five Guiding Principles.

B. Project shall use an integrated project team and planning and design process.

C. Project shall employ appropriate commissioning practices in accordance with the

requirements of Guiding Principle 1. The design team will work with the BLM to

create a commissioning plan for the project.

D. Project shall not provide outdoor irrigation for landscaping. Hand watering will be

used for newly landscaped areas during the establishment period only.

E. Project shall achieve an indoor water use reduction of at least 20% as compared to

the baseline established by the Energy Policy Act of 1992. Water-saving plumbing

fixtures to be used include pint flush urinals, low-flow toilets and low flow lavatory

emitters and shower heads. These criteria are outlined in Guiding Principle 3. Use

EPA Watersense fixtures.

F. Project shall set a goal for a stormwater management plan that meets the criteria of

Guiding Principle 3.

G. Exterior lighting shall be reviewed by design team and owner to determine the

options for meeting light pollution reduction goals without reducing the security of

the facility.

3. Energy Efficiency Goals

A. Project shall achieve an energy cost savings of at least 30% compared to the baseline

building performance rating per Guiding Principle 2.

Page 18: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

Page 4

B. Design team will provide the owner with different lighting options and packages to

review and select based on features, performance, and first costs.

C. Daylighting controls will be installed for all exterior lighting and lighting in the fitness

area.

D. Motion/Occupancy sensors shall be installed for lighting circuits in offices, training,

fitness, work, locker, and storage rooms.

E. Additional energy efficiency measures that provide cost effective energy savings

shall be included whenever feasible.

F. Design team will provide Energy Modeling Report (in accordance with the scope of

work), that shows the Design meets EPAct 2005 with Guiding Principle 2 update as

of 2008 (30% better than ASHRAE 90.1 2007)

4. Indoor Environmental Quality Requirements

A. Project shall meet the requirements of ASHRAE 62.1 – 2004, Ventilation for

Acceptable Indoor Air Quality and ASHRAE 55-2004, Thermal Environmental

Conditions for Human Occupancy in accordance with Guiding Principle 4.

B. Project shall meet Guiding Principle 4 requirements for Environmental Tobacco

Smoke (ETS) control.

C. The General Contractor shall develop an Indoor Air Quality Management Plan for the

construction phase of the building according to Guiding Principle 4.

D. Project shall meet the requirements of Guiding Principle 4 concerning the use of

low-emitting adhesives & sealants.

E. Daylight and Views are important and should be considered when designing the

project.

F. HVAC controls will have simple override for after hour operation.

G. Special attention is to be paid to restroom and kitchen areas to guarantee that the

air remains “fresh” and free of odors or stagnation.

5. Equipment and System Expectations

A. The project shall be fitted with a digital control system, integrating monitoring and

control of energy consuming and monitoring equipment.

B. The building control system shall be of sufficient memory and configured to trend

and alarm critical functions, values, and energy variables for a period of at least one

(1) year after system startup.

C. The MEP team will coordinate with BLM’s mechanical engineers to specify an energy

management system designed to have the ability to be monitored remotely via

internet connection.

D. HVAC equipment that uses CFC-based refrigerant is unacceptable. HVAC equipment

and refrigerants shall be selected to meet the requirements of Guiding Principle 5.

E. Per Guiding Principles 2, building-level metering of energy use in accordance with

the DOE guidelines issued under section 103 of the Energy Policy Act of 2005 is

required for measurement and verification (M&V). Building-level natural gas and

Page 19: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

Page 5

water meters only shall be provided to measure use and demand. The existing site

electric meter shall be used to measure site electricity use and demand.

F. Set points shall be programmed assuming that facility hours of operation will be 6:00

AM - 6:00 PM Mon-Fri. Systems will be equipped with override options for use

outside of regular occupancy schedule.

G. The design will provide for a room temperature setting of 65°F in the winter and

80°F in the summer when the spaces are unoccupied. The occupied setting will be

70°F in the winter and 75°F in the summer.

H. Solar shading and glass selection is important and BLM requires that the design team

take into consideration Solar Heat Gain and glare when designing the exterior skin.

I. Energy related equipment must be accessible for maintenance, testing and

balancing. No dampers or equipment shall located above a ceiling that is not easily

accessible (i.e. concealed sheetrock/drywall; above a toilet or similarly difficult

location to access.).

J. Energy related equipment will be configured with appropriate instruments as

necessary to perform start-up, commissioning, ongoing maintenance and

calibration.

6. Building Occupant and O&M Expectations

A. Day-to-day HVAC operation of occupant controls is to be provided in a simple, easy

to use format.

B. Periodic HVAC maintenance shall be arranged for by the owner.

C. Lighting system maintenance will be arranged by the owner.

D. Training required for building occupants includes demonstration of applicable

systems and instruction documents for these systems.

- End of OPR -

Page 20: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

15● Page

Appendix B: Basis of Design

Page 21: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

Weaver Mountain Fire Station - L14PD00737

100% Construction Document Submittal Revised, 26 January 2015 1

MKK Consulting Engineers, Inc. Design Narrative

CODES AND STANDARDS MEP:

• 2012 International Building Code

• 2012 International Fire Code

• 2012 International Mechanical Code

• 2012 International Plumbing Code

• 2012 International Energy Conservation Code

• 2012 International Existing Building Code

• 2012 International Fuel Gas Code

• NFPA 13 2010 Edition – Installation of Sprinkler Systems

• NFPA 14 2010 Edition – Installation of Standpipe and Hose Systems

• NFPA 20 2010 Edition – Centrifugal Fire Pumps

• NFPA 54 2009 Edition – National Fuel Gas Code

• NFPA 58 2009 Edition – Liquefied Petroleum Gas Code

• NFPA 70 2014 Edition – National Electrical Code

• NFPA 72 2010 Edition – National Fire Alarm Code

• NFPA 90A 2009 Edition – Installation of Air Conditioning and Ventilation Systems

• NFPA 101 2009 Edition – Life Safety Code

• Jurisdictional Utility Company Requirements

• State Department of Labor Requirements

• State Department of Health Requirements

• State and Federal Safety and Health Laws

• ASHRAE Standards including but not limited to 55, 62.1 and 90.1, applicable versions

DESIGN CONDITIONS:

Exterior Design Conditions:

Winter Summer Wet Bulb Project Elevation

19.7oF DB 110.8

oF DB 70.7

oF WB 2,070

Interior Design Conditions:

Mode Winter Summer

Occupied 70oF DB 75

oF DB

Unoccupied 65oF DB 80

oF DB

Active humidity control is not provided.

Page 22: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

Weaver Mountain Fire Station - L14PD00737

100% Construction Document Submittal Revised, 26 January 2015 2

MECHANICAL NARRATIVE

GENERAL MECHANICAL WORK

TAB Statement of Work

Test and balance the environmental systems including but not limited to air and water distribution

systems and the equipment and apparatus connected thereto. The General Contractor will procure the

services of an independent testing and balancing firm specializing in this work.

Commissioning Statement of Work

Provide commissioning services for the HVAC, plumbing and electrical equipment and systems outlined

in the scope of work. The building shall also undergo a flush out procedure. A full report shall be issued

to BLM at the end of the project.

Controls Statement of Work

Where noted in Building and System narratives below furnish and install a microprocessor based Direct

Digital Control (DDC) system for the monitoring and control of the mechanical and electrical equipment.

The DDC System will be of electronic components employing direct digital control to comprise a

complete system, furnished and installed by the automatic temperature control contractor, Johnson

Controls, Inc. Provide a JCI NCE supervisory controller, equipment controllers and each HVAC unit with a

TEC network programmable thermostat capable of performing the control sequence of operations listed

in the options below. HVAC equipment controls shall be field installed. The DDC system will have a

protocol interface of BACnet IP. Control valves and actuators will be modulating except where noted

otherwise below. The system will be complete in all respects, put in operation and calibrated and

adjusted under occupied conditions. All temperature control work will be done by a single source

responsibility.

General Mechanical Items

• Sheet metal duct systems gauges and installation requirements will be in accordance with

SMACNA HVAC Duct Construction Standards Manual. All round and oval ducts exposed to

view will be spiral seam. Concealed round and oval ducts may be fabricated with lock type

or welded longitudinal seams. All duct connections to motor driven equipment will be made

with flexible connections. Make all radius elbows with radius of one and one half times the

diameter or width of duct and an inside throat radius of one times the diameter or width.

Radius elbows are the preferred method for 90º duct turns. Provide manual balancing

dampers at all takeoffs.

• All supply, return, exhaust and transfer ductwork will be galvanized steel. No fiberboard is

allowed. All supply, return and transfer ductwork will be insulated with 1-1/2” fiberglass

duct liner unless noted otherwise. Return air will be fully ducted from the space back to the

HVAC unit. All transfer ducts will have a minimum of two 90-deg elbows for sound

attenuation.

• Fire dampers, smoke dampers, and combination fire/smoke dampers will be installed in

ductwork where ducts penetrate rated assemblies where required by the Building Code.

Fire detection devices will be installed in all fan systems when required by the Building

Code.

Page 23: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

Weaver Mountain Fire Station - L14PD00737

100% Construction Document Submittal Revised, 26 January 2015 3

• All round outside air; return air and supply air ductwork shall have 2” thick fiberglass

wrapped insulation, conforming to ASTM C553, Type 1, and “R” value of 8. Supply with

vapor barrier foil-scrim-kraft (FSK) jacket.

• Smoke detectors installed in ducts and in listed air moving equipment shall be supervised by

the building fire detection or alarm system when the building is equipped with such system.

• Provide vibration controls for equipment, piping and appurtenances.

• For refrigerant piping, provide flexible elastomeric or polyolefin insulation for fittings,

flanges, valves and shall be pre-molded, pre-cut or job fabricated of the same thickness and

conductivity. For flexible elastomeric: maximum K-value shall be 0.27 BTU-in/hr-SF/°F,

flame spread/smoke developed indices shall be 25/50 or less for thickness 1 inch or less.

For flexible polyolefin: maximum K-value shall be 0.24 BTUH-in/hr-SF/°F, flame

spread/smoke developed indices shall be 25/50 or less for thickness 1 inch or less. Insulate

fittings with glass fiber blanket insulation. All exterior refrigerant piping shall be provided

with a field mounted aluminum jacket.

• Provide ceiling access panels for all manual volume dampers and equipment access above

hard lid ceilings.

• Provide sheet metal outside air, return and supply ductwork for each HVAC unit with

insulation and duct sealant.

• Provide refrigerant liquid and suction piping with insulation.

• Provide low loss spin-in fitting with manual volume dampers to each grille and diffuser.

• Provide commercial grade grilles and diffusers, Titus or approved equal, for each room with

a fully ducted return.

Stage 1 Operations Building Miscellaneous Systems

• Provide (1) 2-ton split system AC unit Mitsubishi Mr. Slim or equal for the Communications

Room. The indoor unit shall be wall mounted with a condensate pump. Route condensate

to mechanical room floor drain with air gap and throttling ball valve. Provide refrigerant

piping and insulation. The unit shall operate from a standalone thermostat.

• Provide (1) 925 CFM packaged plate type energy recover unit Renewaire or approved equal

with ECM motor fans. The restroom and shower exhaust ductwork shall connect to the

energy recovery unit and the supply discharge of the energy recovery unit shall connect to

the heat pumps inside the mechanical room.

• Provide (1) aluminum roof intake hood rated for 925 CFM with sloped roof curb and

insulated outside air ductwork down to the energy recovery unit in the mechanical room.

• Provide (1) louver above the mechanical room doors with bird screen for the exhaust

discharge of the energy recovery unit.

• Provide (1) horizontal 500W electric unit heater for the mechanical room.

Site Conditions

• There are two existing 1,000 gallon propane tanks serving the existing building. Per the

March 13, 2013 propane bill and staff interviews at the project kickoff meeting, both tanks

are filled once a year with starting level of 30% and a fill level of 80% totaling 955 gallons for

both tanks. The total storage capacity of both tanks at 80% full is 1,600 gallons. Table 1

below compares the maximum equipment propane load by building.

Building Maximum Equipment Input Btuh

Existing Facility 809,000

Page 24: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

Weaver Mountain Fire Station - L14PD00737

100% Construction Document Submittal Revised, 26 January 2015 4

New Operations Building 400,000 (estimated)

New Operations Building & Future Engine Bay 800,000 (estimated)

Table 1 – Building Equipment Propane Load Comparison

Table 2 listed the diversity factor for various pieces of equipment per the NPGA Handbook.

Equipment Diversity Factor

Furnace 0.5

Radiant Heater 0.4

Water Heater 0.16

Dryer 0.15

Table 2 - Equipment Diversity Factors

Per the NPGA Handbook for a 1,000 gallon propane tank 25% full at 20°F ambient air

temperature and 60% relative humidity, the vaporization rate is 157 MBH. For two 1,000

gallon tanks the vaporization rate is 314 MBH. Table 3 shows the demand of the buildings

based on the diversity factors in Table 2.

Equipment Demand MBH

Existing Building 109

New Operations Building 118

New Engine Bay 160

Existing Building + Operations Building 227

Existing Building Plus Operations Building and Engine Bay 387

Table 3 - Equipment Diversity Factors

Based on the results of Table 3 and the total gallon usage listed in Table 1, an additional

propane tank is not required for the New Operations Building. One additional propane tank

may be required when stage 2, the Engine Bay is added.

• For base bid, the assumption is the facility at worst case will fill the tanks up twice a year

instead of once a year. Therefore no additional propane tanks will be required.

• Provide alternate pricing for (1) additional 1,000 gallon propane tank leased and installed

from the Flame Propane company. Provide concrete pad extension and additional bollards

around the new tank. The additional tank will accommodate the New Operations Building

with one propane fill a year.

• Provide (1) propane gas meter with a pulse BAS readout and secondary gas pressure

regulator for the new Operations Building.

• Provide 1-1/2” propane piping from new meter, buried underground to existing propane

tank header. The existing 1-1/2” propane pipe to the existing building shall remain.

• Replace propane gas meter serving the existing building with a new 1-1/2” gas meter with

pulse BAS readout capability.

• Gas piping shall comply with the requirements of the International Fuel Gas Code and NFPA-

54 – National Fuel Gas Code.

Page 25: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

Weaver Mountain Fire Station - L14PD00737

100% Construction Document Submittal Revised, 26 January 2015 5

• Inside the building, the propane gas piping system will consist of schedule 40 black steel

with threaded joints. The gas meter is to be located adjacent to the building and

coordinated with the architect.

• Propane gas piping will be routed throughout the building to serve the domestic water

heater, infrared heaters and furnaces.

• Gas pressure regulators shall be provided for at each piece of equipment.

Stage 1 Operations Building

HVAC System

• Provide (3) high efficiency, air-to-air heat pumps with auxiliary condensing propane furnaces

to provide heating, cooling and ventilation for the Operations Building. Heat pumps shall be

Carrier or approved equal with SEER values equal to or greater than 16 and COP’s equal to

or greater than 3.8.

• Heat pump HP-1 shall be 5-tons, HP-2 shall be 2-tons and HP-3 shall be 2-tons.

• Heat pumps and furnaces shall have 24V terminal strips for field installed controls.

• Provide heat pump with low ambient control down to 0°F.

• Provide each propane furnace with condensate neutralization kit and pipe to nearest floor

drain.

• Provide heat pump manufacturer’s start-up.

Controls

• Provide a field mounted controller for each heat pump/furnace to enable/disable the heat

pump and auxiliary propane furnace. An outside air setpoint shall switch the heating

function from the heat pump to the propane furnace. The heat pump and propane furnace

will not run simultaneously.

• The JCI NCE supervisory controller shall monitor heat pump alarms and status.

• Provide a space temperature sensor for the mechanical and alarm the BAS upon low

temperature. Provide a line voltage thermostat to control the unit heater and do not

connect the unit heater to the BAS.

• Provide a space temperature sensor for the IT room and alarm to the control system if the

space temperature is above 85°F (adj.).

• The Operations Building energy recovery unit will enable/disable based upon

occupied/unoccupied schedule. Provide the following air temperature sensor points:

outside air, exhaust air inlet, exhaust air outlet, supply air to heat pumps. Provide exhaust

and supply fan start/stop and status points with failure alarm point. Provide 2-position

outside air and exhaust air motorized dampers.

• For each new Operations Building heat pump unit, total of (3), the sequence will include, but

will not be limited to, the following: Life/Unit safety including duct smoke detector

shutdown if applicable, warm up, cool down, and occupied and unoccupied modes.

• For each new Operations Building heat pump unit, total of (3), provide the following points:

• Space temperature

• Return air temperature

Page 26: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

Weaver Mountain Fire Station - L14PD00737

100% Construction Document Submittal Revised, 26 January 2015 6

• Discharge air temperature

• Mixed air temperature

• Supply fan start/stop

• Gas furnace capacity staging (if applicable)

• Heat pump or DX coil modulation (if applicable)

• General alarm

Stage 2 Engine Bays (Provide Separate Pricing)

HVAC System

• Provide (1) indoor horizontal discharge Titan or approved equal evaporative cooling unit

rated for 2,450 CFM each with non-combustible Glasdek media and 2-speed motors. Unit

shall be supported from the roof structure with vibration isolators. Provide with factory

disconnect switch, 24V auto fill and drain kit, glasdek evaporative media, hinged access

doors, 2” aluminum mesh filter, premium efficiency motor, motor starter, and motorized

outside air damper.

• Provide (1) roof intake hood with sloped roof curb for the evaporative cooling unit.

• Provide sheet metal outside air and supply air ductwork, grilles, manual balancing dampers

and sealant for the evaporative cooling unit.

• Provide (1) roof mounted relief hood sized for 3,000 CFM with sloped roof curb and

motorized backdraft damper.

• Provide (1) inline exhaust fan Greenheck VariGreen or approved equal with , motorized

backdraft damper, disconnect switch, motor starter and ECM motor rated for 3,000 CFM at

0.4” ESP for engine bay exhaust. Fan shall be capable of receiving a 0-10V signal to vary the

motor speed.

• Provide (3) infrared heaters Roberts Gordon or approved equal with direct vent

configuration supported from the roof structure. Provide combustion air and flue pipe

through the roof with roof jacks, propane piping, hangers, and gas cock and dirt leg for each

unit heater.

• Provide (1) wall transfer fans for the air compressor room. Manufacturer shall be Broan

511MG or approved equal. Provide with disconnect switch, motor starter and line voltage

thermostat.

• Provide welding fume arm extractor Ventaire Model SIFA4070 or approved equal for the

shop area with 7’-0” work radius, painted steel tubing sections and flexible joints, gas spring

supports, 360 degree rotation and 250 CFM of exhaust.

• Provide (1) wall mounted fume arm exhaust fan Ventaire PW-9 or approved equal with

louver for side wall discharge , disconnect switch, motor starter and back draft damper.

Controls

• Provide a field mounted controller for the evaporative cooling unit to operate the fill and

drain valves, sump pump, supply fan start/stop, supply fan status, alarm, outside air

motorized damper, outside air temperature, and discharge air temperature.

• Provide (1) space temperature sensor for the evaporative cooling unit.

• Provide (1) space temperature sensor for each infrared heater. Provide dry contacts for

start/stop and alarm control points. Provide current transducer for status control points.

Page 27: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

Weaver Mountain Fire Station - L14PD00737

100% Construction Document Submittal Revised, 26 January 2015 7

• Provide controls for each exhaust and transfer fan for start/stop, status and alarm points.

• Interlock garage exhaust fan with evaporative cooler and track the exhaust fan speed with

the evaporative cooling .

• For each transfer fan provide a line voltage thermostat to enable/disable the fan based on

space temperature setpoint.

• For the engine bay provide CO and NO2 sensors and controller to enable the garage exhaust

fan and vary the fan speed and modulate the evaporative cooler outside air damper

position based on gas detection concentration. Provide audio and visual alarms (horns and

strobes) to alarm based on CO and NO2 high concentration setpoints. The controller shall

have BACnet MS/TP interface for connection to the JCI NCE.

• The JCI NCE supervisory controller in the Operations Building shall monitor evaporative

cooler, exhaust fan, transfer fans and infrared heater alarms and status points. All

equipment in the Engine Bay shall be tied into the Operations Building control system.

PLUMBING NARRATIVE

Executive Summary/Overview

Stage 1 Operations Building and Stage 2 Engine Bay will be served by a new 1-/4” domestic cold water

service line connected to the existing 2” domestic cold water line that serves the existing Crew

Headquarters Building. The domestic cold water entry assembly will include the building shut-off valve,

and an indoor water meter with pulse BAS readout connected to the BAS. Provide a new water meter

with BAS readout connected to the BAS for the existing Crew Headquarters building.

Existing Site Conditions

• An existing well with a submersible pump providing potable water to the site.

• There is an existing 2” line from the well to (1) 3,000 gallon above ground storage tank.

There is an existing inline solids separator on the inlet side of the storage tank.

• The outlet of the storage tank routes to the pump house with (1) 1.5 hp pump with the

discharge routed to (2) 119 gallon hydro-pneumatic well tanks. The outlet of the well tanks

is routed to a sand/solids separator, 1-1/2” water meter and then to the existing building.

• The existing pump operates on a 40/60 psi pressure switch.

• The existing well is assumed to have enough capacity to accommodate the existing building,

Operations Building and Engine Bay.

• The total domestic water gpm demand for the existing Crew Headquarters Building is 52 and

for the new Operations Building (including the Stage 2 Engine Bay) is 57. Because the total

staff population will not increase and will just be divided up between the existing Crew

Headquarters Building and the new Operations Building, the existing well pump shall remain

and a “T” be installed off the existing 2” cold water line to serve the new Operations

Building.

Stage 1 Operations Building

Domestic Cold Water Entry

• Backflow: Per the requirements of the International Plumbing Code and Authority Having

Jurisdiction, provide a reduced pressure principal backflow prevention device, assembly

Page 28: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

Weaver Mountain Fire Station - L14PD00737

100% Construction Document Submittal Revised, 26 January 2015 8

discharge piped to the building’s exterior with a TBD discharge line with a downspout nozzle

on the building’s exterior. The device will be located in the water entry room.

Domestic Cold Water Distribution System

• Downstream of the water entry assembly described above, provide type K or L copper with

soldered joints. Distribution piping will be routed to bathroom groups and individual

fixtures including hose bibbs and freeze proof wall hydrants. Where flush valves or solenoid

valves are installed, provide water hammer arrestors just upstream of the last valve

connection. All cold water lines will be insulated.

• Provide cold water piping rough-in located in Womens Restroom / Shower for Stage 2

plumbing fixtures.

Domestic Water Heating Plant

• Provide a propane gas fired condensing 100 gallon tank water heater A.O. Smith Cyclone

XHE model BTH-250, 94% efficiency or approved equal. Provide water heater with 4” CPVC

direct vent configuration with sealed combustion, glass lined tank, condensate

neutralization kit, hand hole cleanout and 276 GPH recovery at 100°F temperature rise.

Water will be heated from 40 deg. F to 140 deg. F. The water heater is sized for the New

Operations Building and Future Engine Bay.

• Provide point of use thermostatic mixing valves at all lavatories, sinks and showers to mix

the hot water down to 110°F.

• Provide water heater expansion tank Extrol model ST-12, 4.4 gallons or approved equal.

• Provide domestic hot water re-circulation pump Bell and Gossett NBF-9U/LW or approved

equal with all bronze construction meeting non-lead requirements of NSF 61. Provide with

auto timer kit TC-1 and aquastat.

• Downstream of the water heating system described above, provide type K or L copper with

soldered joints. Distribution piping will be routed to bathroom groups and individual.

Where solenoid valves are installed (washing machines), provide water hammer arrestors

just upstream of the last valve connection. All hot water and circulation lines will be

insulated.

• Provide hot water piping rough-in located in Womens Restroom / Shower for Stage 2

plumbing fixtures.

Drain

• Sanitary Waste/Vent: Extend building sewer to 5’-0” beyond the face of the building where

it will be extended by the civil design; provide a two-way cleanout outside the building prior

to the connection to the civil design. Refer to existing capped sanitary pipe at New

Operations Building site location for tie-in invert elevation. Provide waste and vent

connections to bathroom groups and individual fixtures located throughout the building.

Waste and vent piping below grade to be schedule 40 PVC with solvent welded joints; piping

above grade to be standard weight no-hub cast iron pipe with stainless steel no-hub bands.

• Provide waste rough-in for Stage 2 plumbing fixtures.

Storm/Overflow

• The New Operations Building will have gutters and downspouts under the architectural

scope of work.

Page 29: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

Weaver Mountain Fire Station - L14PD00737

100% Construction Document Submittal Revised, 26 January 2015 9

Fixtures

• Standard Fixtures: Plumbing fixtures will be as shown on the drawings and will include:

water closets, urinals, lavatories, showers, break room stainless steel kitchen sinks, drinking

fountains or electric water coolers, kitchen hand wash sinks and mop service basins. Wall

boxes will be installed for refrigerator water/ice machine connections. All plumbing fixtures

shall be “water sense” certified. Refer to the table below for the flow ratings.

Fixture GPF GPM

Water Closet 1.28

Urinal 0.125

Shower 1.5

Lavatory Faucet 0.5

Table 4 – Plumbing Fixture Flow Rates

Stage 2 Engine Bay (Provide Separate Pricing)

Domestic Cold and Hot Water Distribution System

• Tie into the domestic cold, hot and hot water re-circulation systems in the New Operations

Building and extent to fixtures in the Engine Bay with type K or L copper with soldered

joints. Distribution piping will be routed to bathroom groups and individual fixtures

including hose bibbs and freeze proof wall hydrants. Where flush valves or solenoid valves

are installed, provide water hammer arrestors just upstream of the last valve connection.

All cold water, hot water and hot water re-circulation lines will be insulated.

Drain

• Sanitary Waste/Vent: Tie the waste and vent into the New Operations Building waste and

vent system. Provide waste and vent connections to bathroom groups and individual

fixtures located throughout the building. Waste and vent piping below grade to be schedule

40 PVC with solvent welded joints; piping above grade to be standard weight no-hub cast

iron pipe with stainless steel no-hub bands.

Storm/Overflow

• The Engine Bay Building will have gutters and downspouts under the architectural scope of

work.

Specialty

• Provide Speedair Grainger item number 4XA59 or approved equal air compressor with 80

gallon vertical tank, 5hp motor, 17.3 free air CFM at 175 psi, 230V/1-phase, 23A, automatic

tank drain, ASME receiver with safety relief valve, pressure gauge and discharge gate valve.

• Provide matching desiccant air dryers, filters (pre and post) and regulators. Compressor and

storage tank condensate will be sent to an oil separator system, system discharge to be into

a plastic oil storage vessel. A system flow control valve will be provided to maintain system

pressure. Provide type K or L copper with brazed joints. Provide point-of-use filter/dryer

assemblies inline. Distribution piping will be routed to quick connect outlets.

• Provide (2) Hansen series 4000 hose stem quick disconnects in the Shop Room with male

and female connectors and drain valves.

Page 30: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

Weaver Mountain Fire Station - L14PD00737

100% Construction Document Submittal Revised, 26 January 2015 10

• Provide single hose reel ½” hose ID air hose supply model SLPL-4100 ½” industrial air hose

model 1AH08-50, 50 foot.

Fixtures

• Standard Fixtures: Plumbing fixtures will be as shown on the drawings and will include:

service sinks, utility sinks, and mop service basins. Wall boxes will be installed for

refrigerator water/ice machine connections and clothes washer connection.

• Emergency Fixtures: Provide emergency eyewashe; route cold and hot water to the fixture

and provide mixing valve to meet tempered water requirements.

Evaporative Cooling Unit

• Provide a backflow preventer, cold water pipe, bleed, drain and overflow drain piping for

each evaporative cooling unit. Drain piping shall route to mechanical room floor drain with

air gap and throttling ball valve.

ELECTRICAL NARRATIVE

GENERAL AND SITE ELECTRICAL WORK

General Electrical Items

• All motors 1/2 HP and larger will be 208V, 3 phase. All motors 1/3 HP and smaller will be 120V,

single phase.

• Maximum 6 receptacles per circuit for general areas. Dedicated 20 amp circuits for refrigerators,

copy machines, special equipment, and break counters.

• All device plates will be labeled with panel and circuit designation serving the device. This includes

light control cover plates.

• All circuits and feeders will be copper and include a green equipment ground conductor.

• All conduits will be a minimum 3/4”.

• Motor starters, motor controllers and variable frequency drives for 3-phase equipment will be

provided by Div. 22 and 23. For rooftop mechanical equipment, disconnect switches will be

provided integral to the equipment.

• Roof mounted equipment will include a WP, GFI receptacle per the NEC. Exterior WP, GFI

receptacles will be provided at each building entrance location and in the area of the generator.

• Local Electrical Utility is Arizona Public Service Company (APS).

• All exterior equipment will be provided with either a NEMA 3R or 4X as appropriate for the area

located.

Existing Site conditions

• The serving utility company is Arizona Public Service Company (APS). APS Customer Construction is

located at 835 N. Tegner Street, Wickenburg Arizona 85390. The existing site APS transformer is a

112.5kVA pad mounted transformer serving a 600A, 120/208V, 3ф, 4 wire, Main Lug Only (MLO)

Cutler Hammer Pow-R-Line Fusible Switchboard with CT’s and Meter integral to the board. The peak

demand in the last 12months for this service was 21kW in June of 2014. With the required 0.8pf plus

Page 31: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

Weaver Mountain Fire Station - L14PD00737

100% Construction Document Submittal Revised, 26 January 2015 11

125%, the existing peak demand is 32.81KVA @ 120/208V, 3ф which equals 91.1 Amps. The existing

service, because it is a MLO, falls under the six (6) switch rule of the National Electrical Code (NEC).

Four (4) of the six (6) switches have presently been used. Two (2) 200A switches are each serving a

200A, 120/208V, 3ф, 4 wire panelboard with a 200A3P main breaker located in the existing crew

quarters building electrical room. One (1) 100A switch serves a 100A 120/208V, 3Ф, 4 wire

panelboard with a 60A3P main breaker located in the back corner of the existing open Engine Barn.

The fourth switch appears to have been tapped off the bus to a surface mounted disconnect off the

side of the main switchboard which is labeled “well house disconnect”.

• An existing Generac 30kW/38kVA, 120/208V, 3Ф, 4W diesel generator backs up one (1) of the

existing 200A panelboards (LP1) located in the crew quarters building. This panelboard serves

lighting, kitchen power, washer/dryers, receptacles, condensing units and exhaust fans. The

generator power is controlled through a 200A Generac automatic transfer switch.

• The existing site lighting consists of two (2) PV powered pole lights at the main entry gates, six (6)

flood lights, two mounted together at three (3) points along the front edge of the engine barn, and

landscape lighting at the walk way entering the operations building. One of the pole lights has a

damaged PV panel that has been broken off and is lying on the ground at the base of the pole light.

• The existing powered entry gate is served from a disconnect switch located by the well pump area

which is served from the power source in the well house. The site has existing access control at the

gate entry.

New electrical site work

• Site Power Distribution; the existing 600A, 120/208V, 3ф, 4 wire service MSB will remain, and a new

200A feed from existing MSB to new operations building will be added.

Generator Back up:

Existing Building

• The existing 30kW generator serving panelboard LP1 will stay in place. Existing Panelboard LP2

located adjacent to LP1 will be revised to be connected to panel LP1 by providing a feed through lug

kit. This will then back up the entire existing crew quarters building area.

Stage 1 Operations Building

• A 200A3P Automatic Transfer Switch (ATS) with “INHIBIT TRANSFER ENGAGED” will be provided

with a portable generator tap box connected to enable a portable generator to be brought in to

provide back-up power for the new operations building. This system will be considered temporary

with the ultimate goal being the addition, by BLM in the future, of a permanent generator based on

the actual demand once the new building has been in operation for a minimum of one year. The

infrastructure will be set up to easily make this transition by removing the portable generator box,

setting and connecting a generator to the 200A ATS and engaging the automatic transfer mode in

the ATS.

Page 32: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

Weaver Mountain Fire Station - L14PD00737

100% Construction Document Submittal Revised, 26 January 2015 12

Site Lighting:

• The existing site lighting will remain as is with the exception of removing the two PV controlled pole

lights at the main entry gate and adding one new pole mounted LED type luminaire with photocell

on/off control.

• The new operations building area will be provided with new building mounted area lighting. All

luminaries will be dark sky compliant.

Special Equipment:

• The well house disconnect is presently fed from panelboard GEN located at the ATS/generator

location with the underground feed routed across the new operations/engine bay building location

and will need to be moved.

• The well house pump is presently fed from existing panelboard LP2 located in the existing crew

quarters building with the underground feed routed across the new operations/engine bay building

location and will need to be moved.

• The existing well pump feed will be re-routed around new building and reconnected to existing

circuit.

Communications/Data Underground Raceway System:

• One (1) 4” conduit will be provided from the existing radio tower into the new operations building

for the radio communications systems. Location and routing of this conduit will be determined by

BLM based on the radio system requirements.

• One (1) 4” conduit will be provided from the new operations building to the existing crew quarters

building for the radio communications systems. Location and routing of this conduit will be

determined by BLM based on the radio system requirements.

• One (1) 4” conduit with three (3) 1” inner-ducts will be provided between the existing crew quarters

building and the new operations building for fire alarm, security, and other required special systems.

• A ground ring will be provided at the new operations building.

• As an add alternate, a ground mounted 8kW PV system will be provided similar in design to the Fort

Howes Fire Station. (2) 2” conduits will be required from the PV panel location to the associated

electrical gear located at the new operations building.

Stage 1 Operations Building

Power

• The new operations building will be provided with (1) 200A 120/208v, 3Ф, 4 wire from the existing

site main switchboard MSB. (2) 200A, 120/208V, 3Ф, 4 wire lighting and power panelboards will be

provided for branch circuit power. Grounding to be provided per the NEC requirements. These

panelboards will be fed by an existing 200A3P fusible switch, made so during demolition, from the

existing distribution board MDP. See attached one line diagram for additional information.

Page 33: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

Weaver Mountain Fire Station - L14PD00737

100% Construction Document Submittal Revised, 26 January 2015 13

Generator

• This building will be backed up with the portable generator and the permanent generator in the

future. See “New Electrical Site Work, Generator” above and attached one line diagrams for

additional information.

Lighting

• The lighting design consists of luminaires that incorporate energy efficient lamp sources such as T8

fluorescent and LEDs. Lamp types to be limited to eliminate the need to stock multiple lamp types

and lengths. The foot-candle levels will be designed to meet IES recommendations in all areas.

• Recessed direct/indirect luminaires will be located in offices, halls, fitness, training, break, and work

rooms.

• LED type under counter lights will be located at the break room counter areas.

• LED type down lights will be used to supplement lighting where needed.

• LED type down lights will be located at building entry canopies.

• LED type wall packs will be surface mounted at the exterior or the building for exterior area lighting.

• Recessed luminaires with acrylic prismatic lenses will be incorporated in the locker rooms and the

restrooms.

• Showers will be illuminated via wet location LED downlights.

• Industrial strip luminaires with T8 fluorescent lamps and wire guards will be provided in the

mezzanine, storage, electrical, mechanical, janitors, and shop type rooms.

• High bay style fluorescent luminaires will illuminate the engine Bays.

• Emergency luminaires shall consist of egress luminaires and LED exit signs and be located per code.

These luminaires will be backed up by integral emergency battery packs to meet life safety codes as

required.

Lighting Controls

• Vacancy sensors will be installed in the offices, training, fitness, work, locker, break room and

storage rooms. Where applicable, provide dual level control of lights in these areas.

• Day lighting controls to be provided where required by energy code.

• ENManual switching will be provided in electrical, data, and mechanical rooms for safety purposes.

• An intelligent programmable lighting control panel with photocell sensor inputs will control the

exterior mounted building lights and the future engine bay area lights.

Branch Power

• The typical office will be provided with power and data outlets per prototypical design. These will be

utilized if there is a major fire incident and this fire station becomes a command center.

• Convenience outlets will be placed in common areas, locker, storage, and restrooms areas per

industry standards.

• Dedicated outlets will be provided at break areas and other areas as needed for appliance and

special equipment. GFI type outlets will be provided as required by the NEC.

• GFCI duplex receptacle in WP while in-use covers will be provided at each exterior door and within

25’ of mechanical equipment.

• Dedicated outlets will be provided in the data closet for IT equipment.

Mechanical Equipment:

• Electrical connections shall be provided for all mechanical equipment. See mechanical and plumbing

Page 34: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

Weaver Mountain Fire Station - L14PD00737

100% Construction Document Submittal Revised, 26 January 2015 14

narratives above for mechanical and plumbing equipment requiring electrical connections.

Telephone/Data

• Data room will be provided with a 19” communications rack, 12” wide by 6” deep with 6” rung

spacing, aluminum cable tray, plywood back boards, and a ground bar tied into the ground ring.

• All telecom/data boxes shall be provided with a 4”x4” back box with mud ring, 1” conduit minimum

into accessible ceiling space with connector bushing at end of conduit. Plenum rated cables may be

installed free air from this point where above accessible ceiling with J-hook type supports. First J-

hook to be approximately 12” from end of conduit and then every 4’-0” after that throughout run.

• The typical office will be provided with power and data outlets per prototypical design. These will be

utilized if there is a major fire incident and this fire station becomes a command center.

• Each voice/data outlet will be provided with cat 6, RJ 45 Gray-Voice/Orange-Data, cat 6 ICON (color

to match insert), and one space for future. Each data box will be labeled. All patch panels, horizontal

cabling, copper splice enclosures, building entrance protectors, 110-sture wiring blocks etc. to be

provided by contractor for a complete and operational system.

Special Systems

• Fire alarm system will be of the intelligent, addressable type. The FACP will be located in the

electrical room and an annunciator panel will be located at the front vestibule. Fire alarm devices

will consist of but not limited to, manual pull-stations, spot detectors in the mechanical rooms,

electrical rooms, and a smoke detector above the fire alarm control panel, duct detectors as

coordinated with the mechanical contractor, flow and tamper switches for the fire sprinkler system,

strobes, and horn/strobes. An exterior horn/strobe will indicate the location of the fire department

connection. Shop drawings, permit fees, and certification testing shall be performed by NICET

certified technicians. The existing fire alarm system in the existing crew quarters building will be

monitored by this fire alarm system only.

• Security system smart card access will consist of back boxes, raceway and power connections as

required. The equipment, cabling and connections to be provided and installed by others. Space will

be provided in the data room for head end equipment.

Stage 2 Engine Bay

GENERAL AND SITE ELECTRICAL WORK

Site Work

• The existing ground ring and lightning protection system will be amended and made to encompass

the Engine Bay portion of the property.

Power

• Power will be provided from the panelboards provided in the operations building.

Lighting

• The lighting design consists of luminaires that incorporate energy efficient T8 fluorescent lamp

sources. The foot-candle levels will be designed to meet IES recommendations in all areas.

• Industrial strip or high bay type luminaires with T8 fluorescent lamps will be provided depending on

the height of the structure in each area.

• Emergency luminaires shall consist of egress luminaires and LED exit signs and be located per code.

These luminaires will be backed up integral emergency battery packs to meet life safety codes as

required.

Page 35: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

Weaver Mountain Fire Station - L14PD00737

100% Construction Document Submittal Revised, 26 January 2015 15

Lighting Controls

• Vacancy sensors will be installed for lighting control.

• The engine bay area will be controlled by the lighting control panel provided in the operations

building with local override switches.

Branch Power

• Convenience outlets will be placed per industry standards.

• Dedicated outlets will be provided at break areas and other areas as needed for appliance and

special equipment. GFI type outlets will be provided as required by the NEC.

• GFCI duplex receptacle in WP while in-use covers will be provided at each exterior door and within

25’ of mechanical equipment.

Mechanical Equipment:

• Electrical connections shall be provided for all mechanical equipment. See mechanical and plumbing

narratives above for mechanical and plumbing equipment requiring electrical connections.

Telephone/Data

• A telephone outlet mounted at +54” at the break area will be provided.

Page 36: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

16● Page

Appendix C: Commissioning Team List

The contact list for this project may be found in this appendix. Key individuals involved in

the Commissioning Process will be identified in the Cx Kick-off meeting and a specific list of

contractors, subcontractors, representatives, and other parties involved in the project is

included.

Name

Company Name

Address

Role /

Discipline Contact

Werner Duecker,

AIA, LEED AP

Chamberlin Architects

437 Main Street

Grand Junction, CO 81501

Architectural (D) 970-242-6804

Bill Wills, PE Martin / Martin, Inc.

12499 W. Colfax Ave

Lakewood, CO 80215

Civil (D) 303-431-6100

Judy Mielkle Sr. Logan Simpson Design, Inc.

51 West Third Ave

Tempe, AZ 85281

Landscape

Paul Doak, PE, SE,

CE

Martin / Martin, Inc.

12499 W. Colfax Ave

Lakewood, CO 80215

Structural (D) 303-431-6100

Kevin Whitacre Sr.,

PE

MKK Consulting Engineers,

Inc.

7600 E. Orchard Rd, Ste 250-

S

Greenwood Village, CO 80111

Mechanical (D) 303-796-6000

Julie Heitman Sr. MKK Consulting Engineers,

Inc.

7600 E. Orchard Rd, Ste 250-

S

Greenwood Village, CO 80111

Electrical (D) 303-796-6000

Tracey Whaley, PE,

FPE

Ambient Energy

130 W 5th Ave

Denver, CO 80204

Commissioning (D) 303-278-1532

Renee Azerbegi,

CEM, LEED AP BD+C

Ambient Energy

130 W 5th Ave

Denver, CO 80204

Sustainability (D) 303-278-1532

Page 37: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

17● Page

Appendix D: Abbreviations and Definitions

A/E Architect/Engineer GC General Contractor

AHJ Authority Having Jurisdiction GPM Gallons per Minute

AHU Air Handling Unit HVAC Heating Ventilation & Air

Conditioning

BOD Basis of Design LEED Leadership in Energy &

Environmental Design

BAS Building Automation System MEP Mechanical, Electrical,

Plumbing

BMS Building Management

System

OPR Owner Project

Requirements

CxA Commissioning Authority O & M Operations and

Maintenance

CD Contract Documents PM Project Manager

CFM Cubic Feet Per Minute RTU Roof Top Unit

CFH Cubic Feet Per Hour TAB Test Adjust and Balance

Cx Commissioning UH Unit Heater

DD Design Development UPS Uninterruptible Power

Supply

DDC Direct Digital Controls USGBC United States Green

Building Council

EF Exhaust Fan VAV Variable Air Volume

FD Fire Department VFD Variable Frequency Drive

Page 38: COMMISSIONING PLAN Weaver Mountain Fire Station...The Weaver Mountain Fire Station (WMFS) is to be located at 33501 South Highway 89, Wickenburg, AZ on the BLM property. The WMFS will

Ambient Energy ● 130 W 5th Ave Denver CO 80204 ● 303.278.1532 ● www.ambient-e.com

LOS ANGELES ● DENVER ● SAN FRANCISCO

130 W 5th

Ave Denver CO 80204 ● 303.278.1532 ● www.ambient-e.com