Comments about Extrapolation to LBN(E) Barry Norris September 25, 2014 Barry Norris, Cryogenic...
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Transcript of Comments about Extrapolation to LBN(E) Barry Norris September 25, 2014 Barry Norris, Cryogenic...
Comments about Extrapolation to LBN(E)
Barry Norris
September 25, 2014
Barry Norris, Cryogenic Meeting at CERN September 2014
Outline
Overview of LBNE Design
Showing the Layout of the Base Concept
Outlining the Process System Strategy
Concept of LN2 Flexibility to Support Future Detectors
Identifying Items to Scale to LBN of Future
Barry Norris, Cryogenic Meeting at CERN September 2014
Comment
The following represents the ideas and work of the LBNE Project. These slides don’t attempt to take into account any changes the future may hold for the direction we are headed as a community based in P5 recommendations.
The LBNE Project has instructed cryogenic leadership (Norris, Montanari) to make the international partnership a priority and so we embrace a Collaborative effort and see this meeting as a launching pad for such a partnership.
With that said, many of the ideas within the work of 35 ton and proposed LAr1-ND should lead to a future and successful LBNF facility once we succeed as a community in developing cryostat/cryogenic approaches that are valid for large detectors.
Barry Norris, Cryogenic Meeting at CERN September 2014
Overview of Long Baseline Neutrino Experiment (LBNE) Cryostat Needs
Aspects related to cryogenics:
• The detector design is based on the use of membrane tank technology previously developed and used in commercial business for both storage and transport of liquefied natural gas (LNG).
• The FD is planned to be initially composed of two membrane cryostats each having the approximate physical dimensions of 28.5 meters long, 15.6 meters wide and 16 meters high (7134 m3 volume).
• Each cryostat will contain 9.4 kton (metric) LAr mass.
• The FD cryostat will house Time Projection Chambers (TPCs) used for particle detection and be filled with liquid argon filtered to less than 200 parts per trillion (ppt oxygen equivalent) contamination levels in order that electrons drift through the fluid with a lifetime greater than 1.4 ms.
• In order to insure that membrane cryostat technology can be used within these requirements, Fermilab and the LBNE project have constructed and commissioned a prototype cryostat (~29 m3) referred to as the ‘35 Ton’, testing the thermal performance and the ability to achieve high purity levels.
Barry Norris, Cryogenic Meeting at CERN September 2014
Plan View – Far Site
Basic idea: Two 5-kt detector modules in one cavern and two 12-kt detector modules in a second cavern Barry Norris, Cryogenic Meeting at CERN
September 2014
Design Parameter Value for 35 ton Value of FD (One 5 kton Cryostat)
Cryostat volume 29.16 m3
7134 m3
Liquid argon total mass 38,600 kg 9,443,497 kg
Inner dimensions of the cryostat 4.0 m (L) x 2.7 m (W) x 2.7 m (H)
28.5 m (L) x 15.6 m (W) x 16 m (H)
Depth of liquid argon 2.565 m (5% ullage) 5% of total
Insulation 0.4 m Polyurethane foam 0.8 m Polyurethane foam
Primary membrane 2.0 mm thick SS 304 corrugated stainless steel
Based on vendor design
Secondary barrier system 0.1 mm thick fiberglass 0.1 mm thick fiberglass
Vapor barrier 1.2 mm thick carbon steel Based on vendor design
Reinforced outer concrete layer 0.3 m thick 0.5 m thick
Liquid argon temperature 89 K +/- 1 K 89 K +/- 1 K
Operating gas pressure 70 mbar 130 mbar
Vacuum No vacuum No vacuum
Design pressure 207 mbar 350 mbar
Leak tightness 1E-06 mbar*l/sec 1E-06 mbar*l/sec
Heat leak < 13 W/m2 < 7.5 W/m2
Duration 10 years 20 years
Thermal cycles 50 complete cycles (cool down and total warm up)
10 complete cycles (cool down and total warm up)
Design codes
Fermilab ES&HApplicable parts of JGA RP-107-02ACI 318
Membrane cryostat standard relative to vendor’s country of originBarry Norris, Cryogenic Meeting at CERN
September 2014
PFD for LBNE Far Detector
Barry Norris, Cryogenic Meeting at CERN September 2014
1
2 5
4
3
1. LAr, GAr Supply2. GAr filtration3. Cryostat with Liquid Pumps4. Mole Sieve & Copper Filtration5. Re-condensor with LN2 Refrigeration
Note: We view this cryogenic process essentially just a large
version of same concept for 35 ton and Lar1ND approach
Question for Us: What can be scaled up and what has to be
completely different?
3-D Drawing of Underground Cavern
Area for LN2 and LArRefrigeration Systems
Located here are LN2 coldboxesand LN2 storage
Barry Norris, Cryogenic Meeting at CERN September 2014
3-D Drawing
Cryostat North (N) Cryostat South (S)LAr filtration systemin septum regionRoof with trusses
Roof with trusses
APAs & CPAs
Barry Norris, Cryogenic Meeting at CERN September 2014
LAr pump (GTT tank)
Removable pump at the bottom of the vessel
This is strategy in our present design but is it the right one? Should we use external pumping?
Does this issue scale with size?
Barry Norris, Cryogenic Meeting at CERN September 2014
Opening Assumption for 4850Cryogenic System’s Design
Our cryogenic systems design strategy must take into consideration that the long range goal for the LBNE endeavor is to provide refrigeration capabilities for 34 kton fiducial mass detector arrangement (assuming ~ 50 kton total mass) whereas the initial minimum cryogenic system investment must support a 5 kton fiducial detector and probably two detectors for a 10 kton system
(~ 19 kton mass).
Barry Norris, Cryogenic Meeting at CERN September 2014
With the Opening Assumption in Mind…
• We propose to design a centralized cryogenic facility where the GN2 compressors are on the surface and cold boxes are in cavern(s) supporting both 10 and 24 kton detectors (fiducial mass).
Note: Refrigeration cycle has been approximated based on heat loads for the LBNE Membrane cryostat design.
• Propose to provide ‘Plug & Play’ concept where future required cooling capacity is accomplished by adding warm compressor(s) and cold box(es) as needed to an already existing piping infrastructure.
– All necessary CF infrastructure in place for full scale implementation– All piping installed from surface to cavern for full scale implementation– All power and cooling requirements installed for full scale implementation
• Propose to have LN2 system work like a utility for future Users (detectors) such that a distributed piping system will be installed to deliver to future detectors the cooling needed.
– Primary equipment located in 10 kton cavern (cold boxes, dewars)– Transfer line and piping will connect to 24 kton cavern from central area– May need small LN2 or LAr dewar(s) in 24 kton cavern depending on experiment
• Each future detector will potentially have its own strategies for argon condensing and filtration/purification, offering flexibility in future detector designs. However, the base infrastructure for LN2 and connecting piping will be in place for 34 kton support and it is my personal opinion that the field of cryogenic engineering for liquid argon detectors will greatly benefit from the joint development of systems used in this work. Barry Norris, Cryogenic Meeting at CERN
September 2014
Basic Idea: Shown is Minimum Infrastructure for 9.8 metric ton total mass @ 4850’ level (depth of 1.6 km)
• Each refrigerator is 85 kW total cooling power
• Entire infrastructure (piping, electrical power, water cooling, civil ) put in place to support future use of four 85 kW cooling power LN2 plants, which is the capacity required for 34 kton.
• Idea is to make future expansion a type of ‘Plug & Play’ for compressors and cold boxes to create large distributed system and minimize the cost for design labor and installation.
‘CRYO-1’ represents first 9.8-kton detector
Initial installation:Two Cold boxes & two compressors for 9.8 kton Barry Norris, Cryogenic Meeting at CERN
September 2014
1 2 3 4 5 6 7
Cryostat (W) Heat Ingress 17.3 17.3 17.3 17.3 17.3 17.3 17.3 17.3Recirculation Pump in cryostat W 1 pump 5.2 5.2 5.2 5.2 5.2Recirculation Pump in cryostat W 2 pumps 10.4 10.4 10.4Piping and Purification vessel Heat ingress (W) 2 2.0 2.0 2.0 2.0 2.0 2.0Detector Electronics in cryostat W 3 3.0 3.0 3.0 3.0Cryostat Fill - GAr transfer / recondense 138.3Condensers (W) in Operation 2 1 1 1 1 1 1Condenser (W) Load 168.0 29.7 27.5 27.5 27.5 27.5 17.3
Cryostat (E) Heat Ingress 17.3 17.3 17.3 17.3 17.3Recirculation Pump in cryostat W 1 pump 5.2 5.2Recirculation Pump in cryostat W 2 pumps 10.4 10.4 10.4Piping and Purification vessel Heat ingress (E) 2 2.0 2.0 2.0Detector Electronics in cryostat E 3 3.0Cryostat Fill - GAr transfer / recondense 110.9Condensers (E) in Operation 2 1 1 1Condenser (E) Load 140.5 29.7 27.5 17.3Cavern LN dewar heat ingress 2 2 2 2 2 2 2
Refrigeration Needed 170.0 31.7 29.5 170.0 59.1 57.0Refrigeration Plants in Operation 2 2 2 2 2 2 0Required Duty per plant 85 60 60 85 60 60electric trim heater load 0.0 88.3 90.5 0.0 60.9 63.0Total Refrigeration Load 170 120 120 170.0 120 120 0
Scenarios
Recondenser Load, 1st Cryostat
Recondenser Load, 2nd Cryostat
Heat Demand Unit Loads (kW)
Example of Cooling Power Requirements for Two 9.8 kton Cryostats
Barry Norris, Cryogenic Meeting at CERN September 2014
Future Expansion up to 34 kton Fiducial Mass
• Assume CRYO-1 through CRYO-2 are 9.8 kton each• Assume CRYO-3 and CRYO-4 is any combination up to 24 kton total
• To increase capacity we need to add Compressors and cold boxes
• Piping, electrical power, water cooling, civil required to support this expansion from day 1.
Barry Norris, Cryogenic Meeting at CERN September 2014
Exploring LN2 Plant Options
• We have very preliminarily explored options both in the USA and internationally (including the solution used by ICARUS, Sterling Engineering) for LN2 a refrigeration plant
• For this presentation we offer one solution from the company Cosmodyne, LLC. – Cosmodyne, LLC. sells a commercial product line which is suitable for our
forecasted cooling power needs. They are even willing to re-package their standard unit to meet our spatial conditions as well as maximum weight considerations via the Ross shaft.
• In the long-term, there will be a Request for Proposal (RFP) process and this package will be bid. – A Procurement strategy of ‘future cold boxes and compressors’ will need to be
discussed should the Cryogenic plant be built in this ‘Plug & Play’ style. – Any intereted vendor of cryogenic equipment will need to meet LN2 cycle
parameters as well as space and utility constraints
Example of Collobaorative Knowledge Base: The LBNE Design would benefit greatly from previous
knowledge gained in LN2 refrigeration used in other projects
such as ATLAS
Barry Norris, Cryogenic Meeting at CERN September 2014
Standard units range from 15 – 189 kW cooling powerELM Family can be purchased and even re-designed or re-packaged to meet our cooling and physical space needsBarry Norris, Cryogenic Meeting at CERN
September 2014
Representation of Future Physical Arrangement
Compressor
Expanders
CavernSurface Ross Shaft
Coldbox
E-Panel
After Cooler
These pipeswill supportfour 85 kW
units
Barry Norris, Cryogenic Meeting at CERN September 2014
But What Systems Would Scale from SBN or Other Work to LBNE Design?
• Membrane Cryostat Technology– Design, Procurement, Construction Issues– We must learn from 35 ton to WA105 to LAr1ND to SBN-FD– This is great opportunity for LBN Program
• Gas Purification• Liquid Filtration
– We view this as Molesieve and Copper with automated regeneration
– Need to understand best filter ‘material’– Need to establish automated function (test bed)
• Liquid Pumps– Internal pumps or External Pumps
• Purity, Purity, Purity– Concepts for 100K Value Engineering– If separating gas ullage in independent buffer is valid, does it scale
to the LBNE size detector world?Barry Norris, Cryogenic Meeting at CERN
September 2014
Value Engineering Approach of LBNE
• Earlier in this meeting you have heard LBNE engineers speak of internal versus external pumps as well as an idea to keep all surfaces of internal to the cryostat < 100 K for purity reasons.
• These two ideas came out of LBNE Value engineering concepts where in a controlled manner we identify areas where we need to evaluate/identify areas of engineering study and development which might make significant changes to the base design show here. Both of these ideas are examples of that.
• LBNE Project office is supportive of the idea of using LBNE resources to assist with design and implementation of such concepts inside of detectors like LAr1-ND.
Barry Norris, Cryogenic Meeting at CERN September 2014
Concluding Slide
We look forward to working together in accomplishing the tasks before us in a Collaborative manner and believe that the proposed LBNE design will/would benefit greatly from immediate work of this community.
Barry Norris, Cryogenic Meeting at CERN September 2014
Impurity Profile
T profile verified in LAPD.Will be verified in 35 ton prototype as well.
Barry Norris, Cryogenic Meeting at CERN September 2014
Trusses HV Feedthrus
TPC Electrical feedthrus
Laser calibration ports
HV FeedthruLaser calibration ports
TPC Electrical feedthrus
Service ports
Electronic Racks
Barry Norris, Cryogenic Meeting at CERN September 2014
Primary Membrane Design Requirements (from RFP)
Barry Norris, Cryogenic Meeting at CERN September 2014
Concrete and Vapor Barrier Design Requirements (from RFP)
Barry Norris, Cryogenic Meeting at CERN September 2014
3 D Model for 10-kton Velocity & Temperature Profile
T profile verified in LAPD and 35 ton prototype
Barry Norris, Cryogenic Meeting at CERN September 2014
• 1 Access Hatch
• 1 Personnel Hatch (1.2 m x 1.8 m nominal)
• 20 TPC Electrical feedthru ports
• Laser calibration ports (4” OD tube on 6” OD CF)
• Service ports (LAr pumps, LAr/GAr inlet, GAr purge inlet/outlet, LAr cool down, PSVs, VSVs, LAr/GAr return, spares).
• 30 lug style anchor points to hang TPCs
• 3 HV feedthru ports (6” OD tube on 8” OD CF)
List of Penetrations through the Roof of each cryostat
Barry Norris, Cryogenic Meeting at CERN September 2014
Timeline for 35 ton Phase I Commissioning/Operations
Barry Norris, Cryogenic Meeting at CERN September 2014
LBNE-FD Cryostat RFP Schedule
Item Estimated duration
Estimated Start
Estimated Completion
Drafted Request for Proposal (RFP) Sep 2013Draft RFP reviewed by LBNE-FD L3 Managers Sep 2013Draft RFP reviewed by Technical review panel Oct 2013 Jan 2014Draft RFP reviewed by Business review panel Nov 2013 Jan 2014Establish Source Evaluation Board (SEB) and RFP Evaluation criteria Dec 2013 Dec 2013Draft RFP reviewed by SEB Dec 2013 Jan 2013Draft RFP & Acquisition Plan reviewed and approved by DOE Jan 2014 Mar 2014Issue Final RFP to known vendors and on Federal Business Opportunity May 2014Evaluate RFP replies Jul 2014 Aug 2014Negotiations with offerors Jul 2014 Aug 2014Contract to DOE for review and approval Sep 2014 Nov 2014Award subcontract to selected vendor for Preliminary Design Dec 2014
Barry Norris, Cryogenic Meeting at CERN September 2014
LBNE-FD Cryostat Schedule
Item Estimated duration
Estimated Start
Estimated Completion
Award subcontract to selected vendor for Preliminary Design Dec 2014Preliminary Design 10 mo Jan 2015 Oct 2015Preliminary Design review 6 mo Nov 2015 Apr 2016Issue supplemental agreement for Final Design Jun 2016Final Design 14 mo Jul 2016 Aug 2017Final Design review 6 mo Sep 2017 Feb 2018Issue supplemental agreement for Procurement of Materials Dec 2018Procurement of Materials 14 mo Jan 2019 Feb 2020Issue supplemental agreement for Technical supervision during the installation Mar 2020
Beneficial occupancy Apr 2020Construction and testing 16 mo Apr 2020 Aug 2021
Barry Norris, Cryogenic Meeting at CERN September 2014
FIGURE 2. Membrane cryostat construction photos: (a) Membrane cryostat section, reprinted from IHI Corporation; (b) Membrane panel in angle with screw; (c) Inside of the tank after completion; (d) Membrane panel in corner with screw; (e) Three-way anchor; (f) One-way anchor, and (g) Flat membrane panel screw
Barry Norris, Cryogenic Meeting at CERN September 2014