8/13/2019 CME Lifting Safety Flyer

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With CME LinerSafe Liners IncorporatingLockLift & Safe-T Lift Lifting Devices

Lifting CrusherLiners Safely

CME prides itself on not only providing industrybenchmark crusher liners, but also the safest liftingassemblies for quick, reliable and zero harm servicing.

CMEs proprietary LinerSafe crusher liners, designed foruse with CMEs LockLift and Safe-T Lift mantle liftingsystems, offer customers the optimal manganese steelgrade for the job, while providing customers with thesafest means available to remove and replace crusherliners.

LinerSafe Product Line

MnElite: Range of 20 to 24-percent manganesesteel, setting the benchmark for high-performance,long-life wear products.

MnPremium: Mid-range 18-percent manganesesteel, striking a balance between wear life andoverall cost.

MnStandard: Range of 14 to 18-percentmanganese steel, providing a low cost option forapplications where wear rates are relatively low orwhere MTTR is not a significant factor.

Within each product range, CME is able to providemodified grades designed specifically to better suitindividual requirements, including Super Heavy Duty,High Toughness or Extended Life.

(+61) 1300 057 561 | crushingandmining.com.au

Safest Lifting

Assemblies

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INNOVATION NOT DUPLICATION

IFAP Safety Award Winner

ZERO

HARMSome inherent hazards in

changing crusher liners that

have led to fatalities and

disabilities include entering

jaw crusher chambers and

poorly welded lifting lugs.

These hazards can be avoided

with the use of CMEs

LockLift and Safe-T Lift

devices.

LockLift

CME won the prestigious SKILLED SafetyInnovation Award for 2012 at the IFAP/CGUSafe Way Awards for our innovative LockLift

lifting device.

Assessed on a qualitative basis by a judgingpanel, the SKILLED Safety Innovation Awardacknowledges CMEs strong commitment

to safety through the establishment andpractice of leading safety solutions within theworkplace.

LockLift to suitSymons*

LockLift pad forbreaking seal

LockLift to suitHP Series*

LockLift to suit

MP Series*

360 degreelifting point gives

consistent capacity

and is readilyavailable

Safety pin toensure the deviceis locked in place

during the lift

Risers toindicate tab

locations

Jacking boltsto break seal

between mantleand head before

lifting

Wear indicator toassist checkinglifting safety of

worn liners

Lifting tabs usedto lift mantle from

inner face

For Cone Crusher Liners

CMEs LockLift range of mantle lifters areutilised with CMEs LinerSafe range ofcrusher liners to allow the liner to be liftedthrough the centre hole of the mantle afterthe head nut is removed. All styles utilise ajacking arrangement to separate the head andmantle before lifting, to ensure that a fully

controlled lift takes place and that the liftinggear is not overloaded by lifting the headalong with the liner.

CMEs patent pending LockLift lifting systemhas been developed in response to safetyissues associated with welding lifting lugsonto crusher liners. By removing the needto weld on lifting lugs, CME can providecustomers with a safe, cost-effective solutionthat also reduces mantle change times.

All lifting components used in the LockLiftsystem are designed and proof load testedto Australian standards AS4991-2004 (LiftingDevices).

CMEs LinerSafemanganese linersare LockLift ready

Locks in abovethe pouring hole.

Backing cantinterfere with thelifting process

Common LockLift Styles

CME has developed LockLifts to suit allbrands of crusher, including Nordberg MetsoHP Series*, Raptor*, ElJay/Cedarapids MVP*,Symons*, Trio* and Fuller*. The design utilisedvaries between machine models.

All CME liner designs will be converted to

LinerSafe by the end of 2012.

*All OEM references refer to compatible replacement crusher liners tosuit OEM style crushers and are for identification purposes only. CMEcompatible crusher liners and ass ociated products are manufacturedby, for and warranted by CME and are not manufactured by, purchasedfrom or warranted by the original equipment manufacturer.

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Certification

INNOVATION

Adding value through

innovation, CMEs reputation

is world class.

CMEs Liner Development

Programme goes above and

beyond the normal industry

practice of conducting a

trial on a given set of liners,

and instead utilises all the

available information to

provide a customised solution.

CME2012-11-22

LockLift

For Gyratory Crusher Liners

CME is able to provide the LockLift device forgyratory crushers that operate on the sameprinciples as other LockLift styles. The highcapacity jacking system can allow liners to beremoved from the mainshaft without cutting.Once the liner is freed from the head theLocklift can be used to remove the liner safely

without welding.

All CME lifting devices are designed to complywith the following Australian standards:

AS4991: Lifting Devices

AS3990: Mechanical Equipment Steelwork

AS1418.1: Cranes GeneralRequirements

Safe-T Lift

For Jaw Crusher Liners

Developed by CME, the Safe-T lift is a captivelifter that locates into a specially cast hole inthe jaw. The lifter is inserted into the jaw at 90degrees to the axis of the jaw, and then turnedupwards to lock it into place. All this can bedone without entering the crushing chamber.Safe-T lift can be designed to allow jaws tohang at the exact jawstock angle, makinginstallation easier.

Universal lifting device

Keeps lifting point away from turningmoment

Ability to adjust lift to suit:

1. Liner type

2. Liner thickness

3. Angle required for installation/removal

Need to weld eliminated

LockLift ringengaged on

bottom mantle

High capacity jackingassembly allows

liners to be removedwithout cutting

Similar liftingmethod as seen onthe design to suit

an MP1000*