SERVICE

LIGHT LIFTING

INDUSTRIAL CRANES

PROCESS CRANES

PORT CRANES

LIFT TRUCKS

Lifting above every standardSTANDARD LIFTING – A COMPREHENSIVE SOLUTION

NOT jUST LIFTING THINGS, bUT ENTIRE bUSINESSES

Konecranes is a world-leading group of lifting businesses. We design, manufacture and service standard and heavy lifting equipment for multiple industries in more than 41 countries. We lead the industry in the development of specific industry requirements and regulations for the safety and reliability of overhead lifting equipment.

We do more than build cranes; we build long-term relationships.With over 80 years of experience, Konecranes offers overhead lifting equipment and service that you can trust. Our knowledge stems from hands-on experience, unique industry-specific expertise and most importantly, our strong customer relationships.

Konecranes is divided into three global business areas: Standard Lifting, Heavy Lifting and Service. All three areas are interlinked by a high degree of synergy. In every level customer is our main priority.

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This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc or Konecranes. Copyright ® (2007) Konecranes Plc. All rights reserved.

LIFTING AbOVE EVERy STANDARD

Konecranes Standard Lifting offers a wide range of proven customised solutions for all of your standard lifting needs. We realise that your operation is anything but standard. That is why our comprehensive product offering extends from industrial cranes to light lifting systems with capacities ranging from 100kg to 100 tonnes.

Our research and development team has introduced thousands of standard and customised lifting equipment solutions to the global marketplace. Our experienced consulting teams work side-by-side with you to fi nd the solution you need to improve your operational productivity. ISO9001 quality certifi cation and strict adherence to international safety guidelines and requirements ensure that manufacturing facilities, products and services exceed your expectations.

We offer a wide range of solutions to you give your business a lift:> Industrial cranes> Workstation cranes> Monorails> Jib cranes> Explosion proof equipment> Wire rope hoists> Chain hoists> Belt hoists> Manual hoists> Modernisation products

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INDUSTRIAL CRANES

Over the years, Konecranes has established a track record that includes a number of industry firsts. The newest innovations are found in our groundbreaking CXT industrial crane design. CXT cranes have become the industry benchmark by offering superior safety and ergonomics; easy and effective load handling and the most favourable dimensions for space saving solutions.

Performance with dimensions To meet specific load handling capacity and factory size requirements, CXT cranes are available in single and double girder construction with profile or box girder design. Top connections and underhung main girder connections are available for different building heights and constructions. Duty classification, speeds, control methods and a wide range of available additional features are used to tailor the CXT cranes to meet exact operational and environmental application requirements.

Space saving solutionsCXT cranes have excellent hook approaches at both ends of the crane and the headroom requirement is minimal. In existing buildings, CXT cranes eliminate unused or not fully used square meters because the crane can operate closer to the walls and lift the load higher. This means new buildings can be designed with a smaller and more functional floor plan. Obviously, smaller buildings mean significant savings in initial building investment as well as long-term heating, air-conditioning and other maintenance costs.

Speed control for safe and precise liftingSpeed control of a crane plays an essential role in making material handling more safe and efficient. Konecranes DynA Family inverter controls are a standard feature for crane and trolley travelling on CXT cranes. Smooth starts and stops reduce wear and mechanical stresses on crane and building structures. Two-speed hoisting is standard on CXT cranes. DynA Family inverter controls for hoisting motions are provided for applications requiring extra care in load placement.

The ultimate in sway prevention is attained with Konecranes’ electronic anti-sway prevention system, which is integrated into the DynA Family inverter controls. It is recommended for handling of heavy, expensive and easily damaged loads. Sway prevention is also beneficial in applications where high productivity and fast cycle times must be achieved in tandem with safe and accurate load control.

Operational control – tools for productive workThe standard CXT crane electrics are delivered with a state of the art Power Chain power supply system together with a radio control or alternatively with a traditional festoon flat cable system with moveable, ergonomically designed pendant controls or with radio remote controller – also with load display.

Remote control systems provide an additional boost in productivity and increase operator’s safety as they enable the crane operator to use the safest and fastest operating and control position. Konecranes radio control range is available in both handheld and joystick transmitter models providing optimal solutions for standard one hoist and three movement crane control to demanding and complex crane applications.

The alternative control method of a CXT crane is a pushbutton, which is suspended from its own cable track allowing the operator to control the crane from any convenient position across the crane’s span.

Outstanding safety, performance and condition control systemCXT industrial cranes can be equipped with Konecranes’ unique and advanced electronic control system ControlPro, which measures, calculates, monitors and controls the performance, safety and condition of the crane. ControlPro’s overload protection and intermediate load limits that can be programmed to match application requirements increase personnel safety. In high-temperature environments and during exceptional peak usage situations an additional guarantee of performance is provided by constant temperature control and thermal protection of the hoisting motor. Data recorded by ControlPro about actual crane and hoist usage makes maintenance planning easier. Konecranes’ pendant and radio controls can be equipped with displays that constantly show the weight of the load lifted. Crane operators, production and maintenance personnel can also easily read the crane usage and condition information from the display.

Product range:> Single and double girder construction with

profile or box girder according to load handling capacity and factory size

> Top and under running cranes for different building heights and constructions

> Power Chain with radio remote control or traditional flat cable power supply system with a radio control or moveable pushbutton control

> Travel wheels of spheroidal cast iron

Available options> Anti-collision protection> Anti-sway systems> Zone and other additional limit switches> Warning devices for additional safety> Rain covers and standby heating for motors

and enclosures for outdoor applications> Lockable hook block> And many more

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Konecranes’ XM light crane systems are flexible and efficient solutions to your lighter material handling needs for load ranges up to 2000 kg. Unique enclosed profiles in three sizes allow smooth and silent use and thanks to long suspension distances and spans very large operating areas.

XM system is built with modular components, making it possible to modify systems easily according to changes at your manufacturing processes. Pre-designed range includes both single girder (XMS) and double girder (XMD) crane with manual and motorized movements, providing best solution for each load and span.

XMM monorail system offers flexible system for transporting material between workstation cranes. Curves, switches and turntables make it possible to build tailor-made solutions for material handling up to 2 ton load.

LIGHT CRANE SySTEMS

Konecranes’ wall and pillar jib crane range is based on either standard I-beams or special enclosed profiles, and offer solutions to lifting needs up to 2000 kg. Cranes can be equipped with chain hoists or alternatively with the vast range of manual lifting equipment available.

Konecranes’ jib cranes are available with two main constructions:

> Over –braced jib cranes combine light and easy movements and

> under-braced jib cranes combine high strength with low structure to gain maximum height of lift

Our specialists can also fulfill your unique requirements above this load range in vast variety of different applications.

jIb CRANES

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PRODUCTS FOR HAzARDOUS ENVIRONMENTS

In developing the explosion proof product range, Konecranes utilised its vast experience in explosion proof applications, extensive resources and innovation in crane and component technology. This has resulted in the most competitive and comprehensive range of explosion proof cranes and components. Range includes industrial cranes, jib cranes and manual cranes as well as electric and manual hoists with lifting capacities from 125 kg to 100 tonnes. All the components are designed and manufactured to ensure the highest safety level required for hazardous atmospheres in chemical and petrochemical plants, oil refineries, gas power plants, waste water treatment plants, paint shops and many more.

Safety comes first – Regulations and StandardsIn Europe new ATEX directives become mandatory from July 1st 2003. Konecranes cranes and components are designed to meet the new ATEX directives adopted by the European Union. Konecranes products also comply with the European explosion proof standards such as EN50 014 to EN50 020. Components are type tested by approved independent Notified Bodes and all products are provided with CE marking and documentation.

Ex Wire Rope Hoists

Safety guaranteed with ATEX –certified products

Ex Chain Hoists Ex Manual Hoists and Trolleys

Ex Belt Hoists

Konecranes EX-products can be used in following hazardous environments:Category 3 / Zone2Zone 2 IIB T3 / Ex II 3 G c EEx denA IIB T3Zone 2 IIC T3 / Ex II 3 G c EEx denA IIC T3Zone 22 IP65 T+200°C / Ex II 3 D c IP65 T+200°C

Category 2 / Zone 1 Zone 1 IIB T4 / Ex II 2 G c EEx de IIB T4 Zone 1 IIC T4 / Ex II 2 G c EEx de IIC T4 Zone 21 IP65 T+135°C / Ex II 2 D c IP65 T+135°C

Versatile product rangeKonecranes explosion proof hoists cover a wide range of lifting capacities, hoist duty groups and trolley types, from 125 kg capacity chain hoist up to 100 tonnes capacity wire rope hoists and SM-units.

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WIRE ROPE HOISTS

CXT wire rope hoists break the traditional mold of hoist design and represent a totally new approach within the lifting equipment industry. An innovative mechanical confi guration plus state-of-the-art speed control and motor technology have made the CXT hoist the industry benchmark. For industrial cranes, monorail applications or for upgrading existing hoisting equipment, CXT electric wire rope hoists offer the best return on your investment.

Easy load handlingThe CXT hoists offer exceptionally smooth movements and fast load positioning. Inverter control for trolley travelling is standard, which minimizes load swing. CXT hoist’s innovative design involving a rope drum that is large in diameter but short in length means that horizontal travel of the hook during lowering is minimal. As a result, accurate load positioning is faster.

Exceptional performanceThe hoisting motor is a key element in determining the power and performance of the hoist. Konecranes developed new high-performance hoisting motors for its CXT line, which combine extra power with superior cooling characteristics. These entirely modern hoisting motors with 60% ED rating not only deliver increased performance for temporary peak usage situations, but also improve reliability.

Superior safety and long-lasting reliabilitySafety and reliability are built into all of the CXT hoists. Designs, materials and manufacturing methods all represent forefront technology, the result of extensive R&D, which can only be justifi ed for high-volume production. Compared to conventional designs, the lifting ropes of CXT hoists can be expected to wear for multiple lifetimes due to the large rope drum diameter and rope angles, which reduce stress and bending forces. Safety and reliability are enhanced by CXT’s excellent power transmission and braking systems. The high-performance brakes have an adjustment-free and dust-proof construction. They are designed for the lifetime of the hoists (FEM) and can brake over one million times without adjustment. Gears used in CXT are manufactured with extreme accuracy, which combined with hardened and ground gear fabrication means trouble-free operation even after years of intensive use.

Advantages for crane modernisation and factory retrofi tCompared to traditional designs, the CXT hoist with its smaller hook approach and low-headroom profi le can operate closer to walls and lift loads higher. When cranes are modernised with CXT hoists, previously unused or under-utilised areas can become productive workspace. CXT’s stepless travelling motion and precise load positioning features increase crane productivity and decrease the risk of load damage. Easy load control and reduced load swing improve safety for the modernised crane. As a replacement hoist, CXT’s compact design and lighter weight make it easier to install, and parts are always available.

Superior safety and long-lasting reliability

STANDARD FEATURESHoisting motor> Dual speed hoisting with 6:1 ratio> Heavy-duty 60% ED rating> Class F insulation and IP55 protection class

Hoisting brake> Adjustment-free> Dust-protected with asbestos-free lining> Heavy-duty brake

Gearbox> Totally enclosed> Hardened and ground helical-type gearwheels> Semi-fl uid grease lubrication> Corrosion-proof housing with powder epoxy

paint

Rope drum and guide> Large rope drum diameter> Heavy-duty drum bearing > Cast iron rope guide

Travelling machinery> Enclosed drive wheels and lubricated drive

train

Inverter control for trolley travelling:> Accurate load positioning> Reduced load swing> Wide speed range> Adjustable acceleration and braking ramps> Safe and easy use

Limit switches> Four-step rotating hoisting limit switch with

phase sequence control

OPTIONS> Stepless hoisting speed control> Second disk brake on the hoist> ControlPro system for hoist safety and

performance control > Overload protection> Thermal protection of hoisting motors> Soft start and stop control for hoisting> Calculation of Safe Working Period (FEM

9.755)> Versatile performance monitoring counters;

operating hours, starts, number of hoisting cycles, average load, remaining life of hoisting brake

> ControlPro Optic interactive display in the pendant control for: > Load monitoring> Safe Working Period monitoring> Monitoring of performance counters> Alarm indications

> Buffer extension between trolleys> Derailment catches for double girder trolley> Additional limit switches> Rain covers> Lockable hook block> Radio remote control for additional boost in

productivity and increased safety> Inverter control of hoisting motion for precise

placement of loads> And many more

VERSATILE MODELS AND FEATURES

Normal headroom trolleyMainly used in monorails when side clearances are restricted or for applications with curved runways.

Low headroom trolleyMost common solution employed for single girder cranes and monorails. Most compact design for maximum space utilisation.

Double girder trolleyIdeal solution for double girder cranes used to lift heavier loads.

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ELECTRIC CHAIN HOISTS

Konecranes’ electric chain hoist series meet the requirements of technical excellence as well as operational comfort. XN hoists provide cost-effective, safe and reliable solutions to your lifting needs up to 5000 kg. XN hoists are delivered with a number of standard features, starting with 2-speed hoisting and ergonomic pendant push button controller. In addition we can offer a vast variety of options to make the most of your chain hoist. For example, a stepless inverter controlled lifting, hand-operated hook block with built-in push button box and hour counter.

XN hoists are available as standard with hook suspension, manual push trolley for I-beam and motorized trolley for I-beam. To complement this standard trolley range we can provide swivelling trolleys with extremely low headroom. All motor trolleys are equipped as standard with inverters to allow smooth operations and easy handling.

OTHER LIGHT LIFTING EqUIPMENTManual hand chain block offers safety with reduced weight for easy manual usage. Its design and concept with safety coefficient 4 enables Konecranes to supply a competitive quality product for lighter maintenance use.Konecranes’ electric belt hoists are designed for applications where the importance of hygiene is vital such as food industry, agriculture, chemicals and precision industry.

XN Hook suspended hoist XN Hook suspended hoist with manual push trolley

XN HandixMiddle right: XB Belt hoist

KM2 Manual hoist

DyNA FAMILy – STEPLESS SPEED CONTROL SySTEMS FOR INDUSTRIAL CRANESSpeed control solutions have a substantial impact on crane productivity, safety and reliability. When these are your requirements, the best solution is Konecranes’ DynA Family stepless speed control systems. DynA Family offers the operator fast cycle times and accurate load positioning due to high main speed and very low creep speed. Additional productivity and ease of use can be achieved with separately adjustable acceleration and deceleration ramps for specific crane use. Smooth and easy driving characteristics result in higher safety and reduced load damage.

DynALift Vector for hoisting, DynADrive and DynAMove Vector for travelling are complete Konecranes speed control systems. DynA Family is based on the latest inverter and vector control technology. Excellent torque and brake control management, safety features, robust mechanical construction with necessary user interface for a wide range of crane applications are only some of the specific features.

RADIO CONTROL SySTEMSIn today’s highly competitive and safety conscious world, radio control systems are a necessary investment with a short payback time. Konecranes offers for crane use two product families: RemoC and RemoX. Remote control systems provide an additional boost in productivity and increase operator’s safety as they enable the crane operator to use the safest and fastest operating and control positioning.

RemoC RemoC radio transmitter is ergonomically designed. It is handy to use and carry as the transmitter’s strap gives a perfect grip. All operating elements are located on the front panel of the transmitter ensuring that each function is easily found.

RemoXRemoX radio control systems have been designed for a large variety of crane applications. Suitable for a range of highly demanding industrial environments, RemoX systems are characterized by their ease of use, versatility and reliability. The standard RemoX system is available with two different transmitter models: push-button or joystick.

CONTROLPRO – INNOVATIVE SOLUTION FOR CRANES AND HOISTSControlPro is Konecranes’ system for hoist and crane safety, condition and performance control. It makes handling of heavy loads more safe and productive. ControlPro provides valuable information for effective maintenance planning and increased uptime of equipment. In two-speed hoisting applications ControlPro makes the starts, stops as well as speed and direction changes smooth.

KONEDUCTOR – SAFE AND RELIAbLE POWER SUPPLy SySTEM FOR INDUSTRIAL CRANESKoneductor-XKoneductor-X is system of easy and quick installation. Its length consists of premounted copper conductors. Joining of two bars and fixing them to the hangers does not require any screws or tools. Extension and replacing of single bars between any joint is fast and easy.

KoneductorKoneductor is supplied with 2 to 7 copper conductors for capacities from 35A up to 320A. It is available in unlimited track lengths and can be installed both indoors and outdoors under widely varying weather conditions. The flexible sealing provides suitability for dusty, humid and corrosive environments.

COMPONENTS

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MODERNISATION PRODUCTS

Modernisation products have a very important role in the crane life cycle. Upgrading of existing cranes improves performance, crane availability, reliability and safety offering cost savings in crane operation and maintenance.

Our crane customers are continuously striving to increase their production capacity by removing any perceived bottlenecks. As a result they will also demand increased performance from their cranes. The modernisation products and services that Konecranes offer can significantly increase the reliability and performance of a crane regardless of original manufacturer by combining technology know-how with modern crane components.

Equipment upgrading and modernisation provides your operation with new technology, extended crane life and often higher crane capacity or improved duty cycle. It will also improve equipment performance and substantially reduce maintenance and insurance costs. Konecranes has the resources and know-how to transform your problem cranes into modern, production efficient equipment that makes you money instead of costing you money.

Modernisation improves the performance of the crane throughout:> State-of-the –art components> Advanced crane control methods> Better crane positioning systems and improved

crane automation> Latest load handling equipment

Modernisation improves the crane availability, reliability and safety: > By ensuring that the crane meets today’s

operational demands, which exceed original design standards; complies with the latest safety regulations, standards and legislation and can achieve new tasks not previously undertaken

> Modernisation helps to prevent unexpected downtimes

> Modernisation offers more accurate crane control, better visibility of the load and increased operational efficiency

Modernisation offers cost savings in crane operation and maintenance:> Replace worn-out components with a new

generation of components or complete machinery and electric systems

> Correct machinery classification> Secure spare parts availability> Easier to maintain> Reduces the emergency repairs

Konecranes Standard Lifting’s Modernisation Products:> 1-2-1 replacement CXT-hoists, standardized

product range to replace more than 1600 different commercial wire rope hoists

> Retrofit load limiters can be installed to the hoist regardless of the original manufacturer offering increased operator safety and modern monitoring and safety features

> Radio control systems> Power supply packages> Crane control panels> Retrofit inverter controls> And many more

As a global leader in overhead lifting equipment, Konecranes offers world-class service on all makes and models of overhead cranes. From installations and repairs to inspections and modernisation programs, Konecranes has the knowledge, expertise and solutions required to keep your equipment running effectively and efficiently.

We are focused on lowering costs through preventive maintenance and improving performance through better technology. By applying both our unique knowledge and technology, and our responsive service attitude of never letting you down, we develop solutions that you can trust.

Konecranes is the world’s largest crane service organisation with branched more than 41 countries. We have over 263 000 cranes under service contact and our service technicians are at your reach on call 24/7. Konecranes’ customers all over the world benefit from using a single-source supplier for all of their crane-related needs.

SERVICE THAT yOU CAN TRUST

SERVICE LIGHT LIFTING

INDUSTRIAL CRANES

PROCESS CRANES

PORT CRANES

LIFT TRUCKS

Konecranes Standard Lifting Corporation Ruununmyllyntie 13 FI - 13210 Hämeenlinna FinlandTel +358 - (0)20 427 11 Fax +358 - (0)20 427 3599 www.konecranes.com

Konecranes is a world-leading group of Lifting BusinessesTM offering lifting equipment and services that improve productivity to a wide variety of industries. The company is listed on the OMX Helsinki Stock Exchange and in 2006, sales totalled EUR 1,483 million. With 7,500 employees at over 370 locations in 41 countries, we have the resources, technology, and determination to deliver on the promise of Lifting BusinessesTM.The publication is for general informational purposes only and we reserve the right at any time to alter the product design andspecifications. No statement of this publication shall be construed as a warranty or condition, express or implied, as to any product, its fitness for any particular purpose, merchantability, quality or representation of the terms of any sales agreement. © 2007. Konecranes Plc. All rights reserved. ‘Konecranes’, ‘Lifting Businesses’ and Konecranes Symbol are registeredtrademarks of Konecranes Plc.