CMB RS150 Rockstar Cone CrusherDesigned, Developed and Manufactured by CMB International

The CMB 150 Rockstar, a modern cast steel allroller bearing cone crusher features hydraulicadjustment which enables the operator to rapidlychange the discharge setting, if necessary duringthe crushing operation. The machines hydraulicsalso incorporate tramp metal release, automaticreset and an unblocking feature which will clear the crushing chamber in a matter of minutes.

Re- metalling is carried out with the crushing head in situ. The short shaft configuration, which requires no top bearing,enables all major components to be removed from above, anddemands minimal head room for installation and maintenance.

The proven all roller bearing design provides for lower powerconsumption, long life, easy spares availability and the needfor a more compact lubrication system.

INTRODUCTION

Product features:

• High outputs of good product shape

• Unattended operation

• Fast and simple adjustment

• Minimal maintenance

• Large unobstructed feed opening.

HYDRAULIC CONTROL

The controls of the Rockstar comprise acontactless in-cylinder transducer, and anoperating console which can be positionedwithin 4.5m from the crusher. Quick releaseself-sealing couplings are used to connect the twin hydraulic hoses that run between the crusher and console.

The console houses the fluid tank,motorised hydraulic pump, valves, full plc instrumentation and pushbutton controls. There is an option for complete remote control operation, so the crusher can be operated from a control room any reasonable distance away.

The hydraulic system is able to clear the crushingchamber of obstructionswhilst returning the crusherto its pre-set dis-chargesettings.

Schematic showing transducerreturning upperframe tooriginal position.

MainframeThe lower mainframe is a heavy duty alloy cast steelconstruction, which has been heat treated to ensure therequired level of toughness. The central boss, which houses the mainshaft, is supported by three massive ribs and thecountershaft housing.

Upper FrameThe cast steel upper frame is supported by six hydraulic double action cylinders. The unit is machined to provideaccurate location for the concave support bowl assembly, which is bolted to the upper frame.

Wedge AssemblyThe wedge assembly is a high grade cast iron taper ringmachined to correspond with the inner tapered surface of themainframe. Composite bearing pads are bonded to its outersurface which grip on the inner bore of the upper frame. The wedge pressure against the upper frame is adjusted bymeans of 12 studs.

CHASSIS CONSTRUCTION

CMB have optimised thewedge geometry to enable

easy adjustment.

Mechanical SealingThe internals of the Rockstar are fully protectedby an advanced sealing arrangement,

comprising upper and lower piston rings and twin banks ofupper and lower replaceable labyrinth seals.

All Roller Bearing ConstructionThe Rockstar is equipped with a provencombination of Taper and radial roller bearings.

These provide long trouble free service, and minimise frictionlosses. Utilising these generously proportioned heavy dutybearings also eliminates the need for a large oil tank andensures consistently accurate alignment of gears, sealing ringsand the crushing members themselves.

Concave Support BowlThe cast steel concave support bowl isaccurately machined to support the concave

ring and is shaped to receive a plastic metal backing for thecrushing member. Is lower face is provided with a machinedtapered face to form a locked engagement with the upperframe.

MainshaftThe mainshaft is an alloy-steel forging, fully

heat treated for strength. The lower section of the shaft isshrunk into the central boss of the mainframe whilst the uppersection is machined and ground to carry the roller bearings.

EccentricThe eccentric is steel casting machined onspecial fixtures to achieve the optimised throwto maximise production and product shape.The unit is jig drilled to accommodate therotary seal ring and gear.

Cone head The cast steel cone head in machined internallyto accept a large capacity taper roller bearing,and a top radial roller bearing. Externally thelower section is machined to accept the mantle

and shaped to allow plastic metal backing to be pouredbehind the mantle during re-metals.

Mantle and ConcaveBoth mantle and concave are cast from highgrade manganese steel. The both parts aremachined to ensure accurate location in theirmating parts.

Gear and PinionThe machine cut bevel gear and pinion aremanufactured form alloy steel forgings, theteeth of both components are induction

hardened to ensure long life. The pinion is located on thecounter shaft by a special locking ring, and the gear is keyedand capscrewed to the eccentric.

CRUSHING COMPONENTS

Induction hardening of gearteeth provides both enhancedresistance to wear and greatlyimproves fatigue resistance.

SPECIFICATIONS

Rockstar RS150 Dimensions in mm

A 1880

B 1000

C Max: 1837

Min: 1610

D 190

E 1870

F 1160

FE

AB

D

C

Model RS150

Kw 132 - 150

Flywheel RPM 710 - 930

Weight 12,000Kg

Cubic Contents 21m3

Export Boxed

10

20

30

40

50

60

70

80

90

100

10 20 30 40 50 60 70 80 90 100 110 120 130

Percentage Passing

Screen Mesh Size (mm)

Typical Feed

10

20

30

40

50

60

70

80

90

100

50 10 15 20 25 30 35 40 45 50

Percentage Passing

Screen Mesh Size (mm)

Typical Product Grading

CSS

18mm

20mm

22mm

24mm

26mm

28mm

30mm

Note:Capacity based on crushing clean, dry stone with a bulk density of 1.6 tonnes/m3

Cone Model Max Feed Size Min Setting Approx Capacities Tonnes/hr.

RS150 Std. mm mm 18 20 22 24 26 28 30

150 18 105-115 115-130 120-135 125-140 130-140 130-140 130-140

CMB International Limited

Little Altons Farm The Altons Ravenstone Leicestershire LE67 2AA U.K.

Tel: ++44 (0) 1530 563600 Fax: ++44 (0) 1530 563900 Email: sales@cmb.uk.com

Web: www.cmb.uk.com

All reasonable steps have been taken to ensure the accuracy of this brochure. Due tocontinuous development however, CMB International reserve the right to amend the

specification without notice. 05/13