CM4 600W Conduction Cooled Modular Power Supply Datasheet

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CM4 Series 600W Conduction Cooled Modular Power Supply CM4 Series 1 www.emea.tdk-lambda.com/cm4 Features Benefits • Conduction cooled • No audible noise • Wide output adjustment • Suits non-standard voltages • Compact 4 x 7 inch size • Space saving in end equipment • MIL-STD-461F compliant • Suitable for COTS applications • 5 year warranty • Low cost of ownership • External voltage control • Remote programming of voltage and current Specification Model CM4 Series Output power (1) W 425W 600W (750W for 5s) Input voltage Vac 85 - 264Vac 120-264Vac Frequency - 47 - 63Hz (Contact factory for operation on 400Hz) Input fuses - 8A / 250Vac HBC Fast acting (not user accessible) in both Live and Neutral lines Input current at 120Vac, 600W load A 6A Inrush current - <20A at 25 and 264Vac (cold start) Leakage current A 200µA maximum at 264Vac 63Hz Power factor - 0.99 typical Hold up ms Typically 20ms Over temperature protection - All outputs are turned off. After unit cools down, recycle AC or toggle global remote on/off Cooling - Conduction, convection or forced air Standby power consumption W Less than 1W with global on/off activated No load power consumption W 10 to 21W Efficiency - Up to 90% (see application note on website) Isolation - Input to output - Reinforced: 2 x MOPPs (3rd edition 60601), 4kVac Input to earth - Basic: 1 x MOPP 1.5kVac Output to earth - 500Vdc Output to output - 500Vdc General - Weight g 650 + 100 for each output module fitted Size (L x W x H) mm 177.8 x 101.6 x 41 Warranty yrs 5 Notes: (1) Converter and module power must be de-rated by 2.5% for every 3 volts below 120Vac, down to a minimum of 85Vac ,QGXVWULDO 7HVW &RPP %URDGFDVW 5HQHZDEOH &RWV 0HGLFDO

Transcript of CM4 600W Conduction Cooled Modular Power Supply Datasheet

Page 1: CM4 600W Conduction Cooled Modular Power Supply Datasheet

CM4 Series

600W Conduction Cooled Modular Power Supply

CM4 Series 1

www.emea.tdk-lambda.com/cm4

Features Benefits •Conductioncooled •Noaudiblenoise •Wideoutputadjustment •Suitsnon-standardvoltages •Compact4x7inchsize •Spacesavinginendequipment •MIL-STD-461Fcompliant •SuitableforCOTSapplications •5yearwarranty •Lowcostofownership •Externalvoltagecontrol •Remoteprogrammingofvoltageandcurrent

Specification Model CM4 Series

Outputpower(1) W 425W 600W(750Wfor5s) Inputvoltage Vac 85-264Vac 120-264Vac Frequency - 47-63Hz(Contactfactoryforoperationon400Hz) Inputfuses - 8A/250VacHBCFastacting(notuseraccessible)inbothLiveandNeutrallines Inputcurrentat120Vac,600Wload A 6A Inrushcurrent - <20Aat25and264Vac(coldstart) Leakagecurrent A 200µAmaximumat264Vac63Hz Powerfactor - 0.99typical Holdup ms Typically20ms Overtemperatureprotection - Alloutputsareturnedoff.Afterunitcoolsdown,recycleACortoggleglobalremoteon/off Cooling - Conduction,convectionorforcedair Standbypowerconsumption W Lessthan1Wwithglobalon/offactivated Noloadpowerconsumption W 10to21W Efficiency - Upto90%(seeapplicationnoteonwebsite) Isolation - Inputtooutput - Reinforced:2xMOPPs(3rdedition60601),4kVac Inputtoearth - Basic:1xMOPP1.5kVac Outputtoearth - 500Vdc Outputtooutput - 500Vdc General - Weight g 650+100foreachoutputmodulefitted Size(LxWxH) mm 177.8x101.6x41 Warranty yrs 5

Notes: (1)Converterandmodulepowermustbede-ratedby2.5%forevery3voltsbelow120Vac,downtoaminimumof85Vac

Page 2: CM4 600W Conduction Cooled Modular Power Supply Datasheet

CM4 Series2

How To Create A Product Description

TheextensiverangeofoutputmodulesandoptionsmakeitpossibletoachievealmostanycombinationofVoltsandAmps.YoucancreateyourownCMconfigurationonlineathttps://config.emea.tdk-lambda.com/.Thismethodchecksyourconfigurationandofferstheoptimumsolution.Alternatively,youcandothismanuallybyusingtheguidebelow.

1.SelectOutputModulesfromthetable,basedonoutputvoltageandcurrent.Ensurethatthemaximumnumberofslotsdoesnotexceed4 2.ForanS1modulesetat5V,S2setat12V,S3setat24VandaS4setat48V,pleaseusethefollowingnomenclaturestyle:CM45S112S224S348S43.ContactTDK-Lambdatovalidateconfiguration

Output Modules Module Slots used Module Output Voltage Output Voltage Output Voltage Maximum Maximum Maximum Name Minimum Vnominal Maximum Output Current Output Peak Power (5 sec)

S1 1 - 1.5V 5V 7.5V 25A 125W 187.5W Z1 2 2xS1inparallel 1.5V 5V 7.5V 50A 250W 375W ZA 3 3xS1inparallel 1.5V 5V 7.5V 75A 375W 562.5W ZN 4 4xS1inparallel 1.5V 5V 7.5V 100A 500W 750W Y1 2 2xS1inseries 3V 10V 15V 25A 250W 375W HA 4 4xS1inseries/parallel 3V 10V 15V 50A 500W 750W S2 1 - 4.5V 12V 15V 15A 150W 225W Z2 2 2xS2inparallel 4.5V 12V 15V 30A 300W 450W YA 3 3xS1inseries 4.5V 15V 22.5V 25A 375W 562.5W ZB 3 3xS2inparallel 4.5V 12V 15V 45A 450W 675W ZP 4 4xS2inparallel 4.5V 12V 15V 60A 600W 750W YN 4 4xS1inseries 6V 20V 30V 25A 500W 750W S3 1 - 9V 24V 30V 7.5A 150W 225W Y2 2 2xS2inseries 9V 24V 30V 15A 300W 450W ZC 3 3xS3inparallel 9V 24V 30V 22.5A 450W 675W HB 4 4xS2inseries/parallel 9V 24V 30V 30A 600W 750W ZQ 4 4xS3inparallel 9V 24V 30V 30A 600W 750W YB 3 3xS2inseries 13.5V 36V 45V 15A 450W 675W S4 1 - 18V 48V 58V 3.75A 150W 217.5W Y3 2 2xS3inseries 18V 48V 60V 7.5A 300W 450W ZD 3 3xS4inparallel 18V 48V 58V 11.25A 450W 652.5W ZR 4 4xS4inparallel 18V 48V 58V 15A 600W 750W YP 4 4xS2inseries 18V 48V 60V 15A 600W 750W YC 3 3xS3inseries 27V 72V 90V 7.5A 450W 675W Y4 2 2xS4inseries 36V 96V 116V 3.75A 300W 435W YQ 4 4xS3inseries 36V 96V 120V 7.5A 600W 750W YD 3 3xS4inseries 54V 144V 174V 3.75A 450W 652.5W YR 4 4xS4inseries 72V 192V 232V 3.75A 600W 750W

GlobalSignalsSpecifications Parameter Details Minimum Typical Maximum Units

BiasVoltage 4.8 5 5.2 Volts BiasCurrent 1 Amps AC_OKVoltage Lowoutputlevel/Highoutputlevel 0/4.8 0.03/5 0.1/5.2 Volts AC_OKCurrent 10 mA PowerGoodVoltage Opencollectoroutput.Lowoutputlevel.Allslots.Absolutemaximum=6V 0.1 0.3 Volts PowerGoodCurrent Opencollectoroutput.Currentsinkonly.Allslots 50 mA TsnsVoltage Typicalat0°Cinternaltemperature,19.5mV/°C 0 0.4 5 Volts TsnsCurrent 100 uA InhibitVoltage Lowinputlevel/Highinputlevel.Allslots 0/2.5 0.8/6 Volts InhibitCurrent 10kinputimpedence.Allslots 1 mA

Page 3: CM4 600W Conduction Cooled Modular Power Supply Datasheet

CM4 Series 3

Environment (see installation manual for more details) - Conduction Cooling

Environment (see installation manual for more details) - Forced Air Cooling

Environment (see installation manual for more details) - Convection Cooling

Applyappropriatederatingtoconverterandmodulesforbothambientandbaseplatetemperatures

OrientationA

OrientationE OrientationF

Note 1: Toensurereliability,componenttemperaturesmustbemaintainedbelowrecommendedlevelsintheendapplication. TheSystemcoolingsectionoftheusermanualshouldbereviewedindetailandtemperaturesverifiedintheendapplication

See Note 1:

See Note 1:

See Note 1:

Page 4: CM4 600W Conduction Cooled Modular Power Supply Datasheet

CM4 Series4

Specification Note: Actual ratings must be determined in the user application

Humidity(noncondensing) 5-95%RHAltitude Operational:3000m,storage:5000mShock EN60068-2-27 30g18msoperating,MIL-STD-810G:Method516.6,ProcedureIV EN60068-2-6 Sine,10–500Hz,3axes,1oct/min.,10cycleseachaxis EN60068-2-64 Random,5–500Hz,3axes,30min. Vibration MIL-STD-810G Method514.6,ProcedureI(GeneralVibration) Category4(Trucks&Trailers,Compositewheeledvehicle),Figure514.6C-3. Category7(Aircraft,Jetcargo),Figure514.6C-5Generalexposure Category24,(All,Minimumintegrity)Figure514.6E-1 Thermalshock(nonoperating) MIL-STD-810G Method503.5ProcedureI-C.Multi-cycle.3shocks-51to+85oC Emissions Radiatedelectricfield EN55011/32 ClassB Radiatedelectricfield,30Hz-18GHz MIL-STD-461F RE102(Ground,Fixed)whenmountedinanenclosure Conductedemissions EN55011/32 FCCpart15,CISPR22/11,ClassBHarmonicDistortion(PFC) IEC61000-3-2 Flicker&Fluctuation IEC61000-3-3 Immunity Electrostaticdischarge IEC61000-4-2 Testlevel4:15kVair,8kVcontact,IEC60601-1-2:2014RadiatedRFEMfields IEC61000-4-3 TestLevel3:(10V/m,80MHz-2.7GHz)sinewaveAM80%1kHz ProximityfieldsfromRF IEC61000-4-3 TestlevelsasperIEC60601-1-2:2014Table9Radiatedsusceptibility,electricfield MIL-STD-461F RS1032MHzto40GHz,20VConductedsusceptibility MIL-STD-461F CS115 SurgeIEC61000-4-5 TestLevel3:1kVL-N,2kVL-E.AsperIEC60601-1-2:2014 Conductedsusceptibility MIL-STD-461F CS116 Shipboardelectricpower,voltagespike MIL-STD-1399 “SECTION300A,Type1,115V60Hzsinglephase“ ConducteddisturbancesinducedbyRFfields IEC61000-4-6 TestLevel3:10V,0.15to80MHzsinewaveAM80%1kHz Conductedsusceptibility,powerleads MIL-STD-461F CS101,30Hz-150kHzConductedsusceptibility,Bulkcableinjection MIL-STD-461F CS114,10kHzto200MHz PowerFrequencyMagneticFields IEC61000-4-8 Testlevel4:30A/m50Hz Radiatedsusceptibility,Magneticfield MIL-STD-461F RS101 VoltageDips IEC61000-4-11 0%10ms,0%20ms,70%0.5s(CriterionA) 40%200mS(CriterionAat240VandCriterionCat100V)VoltageSagImmunity SEMI-F47-0706 0%20mS,70%0.5s,80%1s,80%10s,90%continuous(CriterionA) 50%200mS(CriterionAat240VandCriterionCat100V) CriterionAisachievedforfullpowerwhenVin>=160V CriterionAisachievedatallinputvoltageswhenPout<=350WVoltageinterruptions IEC61000-4-11 0%250/300cycleasperIEC60601-1-2:2014(CriterionC)AircraftElectricPowerCharacteristic MIL-STD-704F SAC102,104,105,109,110(MIL-HDBK-704-2) SXF102,104,105,109,110(MIL-HDBK-704-6) IEC/UL/CSA/EN62368-1,60950-1 IEC/EN60601-1,UL/CSA60601-1,ANSI/AAMIES60601-1 Safetycertifications/accreditations CAN/CSA-C22.2No60601-1CEMark ManufacturedunderthecontrolofISO9001andISO13485 (includingriskmanagement) Global signals Globalbiassupply 4.8-5.2V1A AC_OKsignal Opencollector,highonfail GlobalDCpowergood Opencollector,highonfailifanymoduleis<90%ofsetvoltage Globalinhibit/enable TurnsofforonallmodulesandtheconverterInternaltemperaturesensor 0to~3Vsignalproportionatetoconvertertransformertemperature

Page 5: CM4 600W Conduction Cooled Modular Power Supply Datasheet

CM4 Series 5

OutputSpecification Module S1 S2 S3 S4Vnom 5V 12V 24V 48VAdjustmentrange 1.5-7.5V 4.5-15V 9-30V 18-58VTurnontime 2stypical,3smaximum Turnonrisetime <3.5ms(withresistiveload)to90%ofvoltage,monotonicriseabove10% Turnonovershoot <0.1%ofsetvoltage Rippleandnoise 1%pk-pkofVnom,using20MHzbandwidth Voltagesettingaccuracy +/-0.5%offactorysetvoltage Remotesense Yes Minimumload None Temperaturecoefficient +/-0.02%/ C̊ Loadregulation(0-100%change) +/-50mV +/-100mV +/-150mV +/-300mVLineregulation +/-0.1%ofVnomforan85-264VacinputchangeCrossregulation +/-0.2%ofVnom Maximumtransientdeviation(25-75%change) 1Vat1A/µs 1.5Vat0.5A/µs 3Vat0.25A/µs 3Vat0.25A/µsTransientrecoverytime 100µsrecoverytowithin10%oftheoutputvoltagesetpoint Overvoltageprotection(typical) 9.5V 18V 36V 66VOvercurrentprotection 105-125% Shortcircuitprotection Hiccupwithautorecovery Overtemperatureprotection Alloutputsareturnedoff.Afterunitcoolsdown,recycleACortoggleglobalremoteon/off

Module Y1/HA Y2/HB Y3 Y4Vnom 10V 24V 48V 96VAdjustmentrange 3-15V 9-30V 18-60V 36-116VTurnontime 2stypical,3smaximum Turnonrisetime <3.5ms(withresistiveload)to90%ofvoltage,monotonicriseabove10% Turnonovershoot <0.1%ofsetvoltage Rippleandnoise 1%pk-pkofVnom,using20MHzbandwidth Voltagesettingaccuracy +/-0.5%offactorysetvoltage Remotesense Yes Minimumload None Temperaturecoefficient +/-0.02%/ C̊ Loadregulation(0-100%change) +/-100mV +/-200mV +/-300mV +/-600mVLineregulation +/-0.1%ofVnomforan85-264Vacinputchange Crossregulation +/-0.2%ofVnom Maximumtransientdeviation(25-75%change) 2Vat1A/µs 3Vat0.5A/µs 6Vat0.25A/µs 6Vat0.25A/µsTransientrecoverytime 100µsrecoverytowithin10%oftheoutputvoltagesetpointOvervoltageprotection(typical) 19V 36V 72V 132VOvercurrentprotection 105-125% Shortcircuitprotection Hiccupwithautorecovery Overtemperatureprotection Alloutputsareturnedoff.Afterunitcoolsdown,recycleACortoggleglobalremoteon/off

Module YA YB YC YDVnom 15V 36V 72V 144VAdjustmentrange 4.5-22.5V 13.5-45V 27-90V 54-174VTurnontime 2stypical,3smaximum Turnonrisetime <3.5ms(withresistiveload)to90%ofvoltage,monotonicriseabove10% Turnonovershoot <0.1%ofsetvoltage Rippleandnoise 1%pk-pkofVnom,using20MHzbandwidth Voltagesettingaccuracy +/-0.5%offactorysetvoltage Remotesense Yes Minimumload None Temperaturecoefficient +/-0.02%/ C̊ Loadregulation(0-100%change) +/-150mV +/-300mV +/-450mV +/-900mVLineregulation +/-0.1%ofVnomforan85-264Vacinputchange Crossregulation +/-0.2%ofVnom Maximumtransientdeviation(25-75%change) 3Vat1A/µs 4.5Vat0.5A/µs 9Vat0.25A/µs 9Vat0.25A/µsTransientrecoverytime 100µsrecoverytowithin10%oftheoutputvoltagesetpoint Overvoltageprotection(typical) 28.5V 54V 108V 198VOvercurrentprotection 105-125% Shortcircuitprotection Hiccupwithautorecovery Overtemperatureprotection Alloutputsareturnedoff.Afterunitcoolsdown,recycleACortoggleglobalremoteon/off

Page 6: CM4 600W Conduction Cooled Modular Power Supply Datasheet

CM4 Series6

OutputSpecificationcontinued Module YN YP YQ YRVnom 20V 48V 96V 192VAdjustmentrange 6-30V 18-60V 36-120V 72-232VTurnontime 2stypical,3smaximum Turnonrisetime <3.5ms(withresistiveload)to90%ofvoltage,monotonicriseabove10% Turnonovershoot <0.1%ofsetvoltage Rippleandnoise 1%pk-pkofVnom,using20MHzbandwidth Voltagesettingaccuracy +/-0.5%offactorysetvoltage Remotesense Yes Minimumload None Temperaturecoefficient +/-0.02%/ C̊ Loadregulation(0-100%change) +/-200mV +/-400mV +/-600mV +/-1200mVLineregulation +/-0.1%ofVnomforan85-264Vacinputchange Crossregulation +/-0.2%ofVnom Maximumtransientdeviation(25-75%change) 1Vat1A/µs 1.5Vat0.5A/µs 3Vat0.25A/µs 3Vat0.25A/µsTransientrecoverytime 100µsrecoverytowithin10%oftheoutputvoltagesetpointOvervoltageprotection(typical) 38V 72V 144V 264VOvercurrentprotection 105-125% Shortcircuitprotection Hiccupwithautorecovery Overtemperatureprotection Alloutputsareturnedoff.Afterunitcoolsdown,recycleACortoggleglobalremoteon/off

Module Z1/ZA/ZN Z2/ZB/ZP ZC/ZQ ZD/ZRVnom 5V 12V 24V 48VAdjustmentrange 1.5-7.5V 4.5-15V 9-30V 18-58VTurnontime 2stypical,3smaximum Turnonrisetime <3.5ms(withresistiveload)to90%ofvoltage,monotonicriseabove10% Turnonovershoot <0.1%ofsetvoltage Rippleandnoise 1%pk-pkofVnom,using20MHzbandwidth Voltagesettingaccuracy +/-0.5%offactorysetvoltage Remotesense Yes Minimumload None Temperaturecoefficient +/-0.02%/ C̊ Loadregulation(0-100%change) +/-50mV +/-100mV +/-150mV +/-300mVLineregulation +/-0.1%ofVnomforan85-264Vacinputchange Crossregulation +/-0.2%ofVnom Maximumtransientdeviation(25-75%change) 1Vat1A/µs 1.5Vat0.5A/µs 3Vat0.25A/µs 3Vat0.25A/µsTransientrecoverytime 100µsrecoverytowithin10%oftheoutputvoltagesetpointOvervoltageprotection(typical) 9.5V 18V 36V 66VOvercurrentprotection 105-125% Shortcircuitprotection Hiccupwithautorecovery Overtemperatureprotection Alloutputsareturnedoff.Afterunitcoolsdown,recycleACortoggleglobalremoteon/off

Output signal, programming & bias supply Modulegoodthreshold Opencollector,offwhenoutputisbelow90%ofsetpointCurrentmonitor TheoutputcurrentofthemodulecanbemeasuredusingtheICONTROLsignalRemoteVoltageProgramming(S&Zmodulesonly) Adjuststhemodulesetvoltageby0%to131.5%withexternal0-5VRemoteCurrentProgramming(S&Zmodulesonly) Adjuststhemodulecurrentlimitpointby0%to100%withexternal0to4.5VCurrentshareaccuracy +/-5%forloads>20%ofratingLocalbiassupply +4.2-5.V10mA

Page 7: CM4 600W Conduction Cooled Modular Power Supply Datasheet

CM4 Series 7

Outline Drawing CM4 Series

Screws

Location Details Penetration Torque

BaseplateMount:M1–M6 Holediameter=5.00mm 4mmBaseplatethickness 0.55NM

OutputModuleConnection M4 - 0.5NM

InputModuleConnection 6-32 - 0.8NM

Page 8: CM4 600W Conduction Cooled Modular Power Supply Datasheet

CM4 Series8

Pinouts

Circuit Details

J1 – Mains Input 1 Live 2 Neutral 3 Earth J2 – Standby control 1 Standbycontrolnegative 2 Standbycontrolpositive J3 – Global Signals 1 Slot 4 - Power Good 2 Slot4-Inhibit 3 Slot3-PowerGood 4 Slot3-Inhibit 5 Slot2-PowerGood 6 Slot2-Inhibit 7 Slot1-PowerGood 8 Slot1-Inhibit 9 Temperaturesense(TSNS) 10 ACOK 11 +5V(BiasSupply1A) 12 COM J4 – Output Signals 1 -Sense 2 +Sense 3 COM 4 IControl 5 VControl 6 +5V(BiasSupply10mA)

Pinout CM4 Series

Page 9: CM4 600W Conduction Cooled Modular Power Supply Datasheet

CM4 Series 9

Mating Connectors

Ref. Details Manufacturer Housing Terminal

J1-MainsInput 3Pin,Barrier,6-32SteelScrews,0.8Nmor7Lb-InTorque(1)

J2-Standbycontrol 2Pin,1.25mm,withFrictionLock,28-30AWG MOLEX 510210200 500588000

J3-GlobalSignals 12Pin,2mm,withFrictionLock,24-30AWG,WIRETOBOARD MOLEX 511101260 503948051

12Pin,2mm,withFrictionLock,24-30AWG,IDTCABLETOBOARD MOLEX 875681273

J4-OutputSignals 6PIN,1.25mm,withFrictionLock,28-30AWG MOLEX 510210600 500588000

OutputPower Positive/Negative,M4terminal,useappropriatelyratedcrimpterminal

Notes: 1.Cable14-18AWG,300V,16A,105°C,useappropriatelyratedcrimpterminal. 2.Directequivalentsmaybeusedforanyconnectorparts.3.Allcablesmustberated105°Cmin,equivalenttoUL1015

Page 10: CM4 600W Conduction Cooled Modular Power Supply Datasheet

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CM4260414-6Oct20

CM4 Series10

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