chub operators manual

7/23/2019 chub operators manual

1/421

ChubMaker 4100

R.A JONES Co. - Davenport

807 West Kimberly RoadDavenport, Iowa 52806 U.S.A.

Phone (563) 391-1100

Manual Part No.: 075-16395-000


2/421

NOTICE TO USERS

R.A JONES Co.reserves the right to modify the contents of this manual at any time.R.A JONES Co.shall not be held liable for errors contained herein, for omissions, orfor incidental or consequential damages in connection with furnishing, performance, oruse of this material. This document contains proprietary information which is protectedby copyright - all rights reserved.

No part of this document may be photocopied or reproduced in any form without priorwritten consent of R.A JONES Co.This document contains information which

concerns or relates to trade secrets, processes, operations, style of work, design,performance, or apparatus of R.A JONES Co.Such information is being submittedin confidence with the understanding that it will not be disclosed to a third party, in wholeor in part, without the written consent of R.A JONES Co.

Printed in U.S.A.

Copyright 2013 - All Rights Reserved - R.A JONES & Co.


3/421

Table of Contents

June, 2013 / 075-16395-000 i

List of Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

List of Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix

Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Package Size Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Machine Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Machine Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Maximum Film Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Seal Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Noise Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Wire Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3Available Wire Diameters. . . . . . . . . . . . . . . . . . . . 2-3Recommended Wire Alloy . . . . . . . . . . . . . . . . . . . 2-3Wire Supplier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Uncrating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Machine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Main Air Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Machine Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1Start / Stop Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Function Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4Film Tension / Squeeze Roll Controls / ProductPiston Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Air Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8Wire Clamp Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9PanelView. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10Screen Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-74

Startup Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Sizing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1Initial Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2


4/421

Table of Contents

ii 075-16395-000 / June, 2013

Film Arbor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1Film Tension Adjustment . . . . . . . . . . . . . . . . . . . . . . . . 8-12Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13

Setting the Tensioner Balance. . . . . . . . . . . . . . . 8-15

Film Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

Film Threading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1Film Spreader Adjustment . . . . . . . . . . . . . . . . . . . . . . . 10-4Drive Wheels Adjustment . . . . . . . . . . . . . . . . . . . . . . . . 10-5Breaker Roller Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6

Film Tracking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

Static Charges on Film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

Sealing Polyethylene Film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1Setting Heat Temperature . . . . . . . . . . . . . . . . . . . . . . 13-12Heat Seal Quick Warm-up Feature. . . . . . . . . . . . . . . . 13-13Heat Seal Over Temperature Fault Feature . . . . . . . . . 13-14

Clipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1Description of Clipping Operation. . . . . . . . . . . . . . . . . . 14-1M7 Clipping Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-2

Removal of M7 Clipping Head Components . . . . 14-2Gathering Plates . . . . . . . . . . . . . . . . . . . . . . . . 14-13

Standard Stroke M7 Head Assembly -Six Plates . . . . . . . . . . . . . . . . . . . . . . . . 14-13Assembly of Gathering Plates. . . . . . . . . 14-13Standard Stroke M7 Head Assembly -Nine Plates . . . . . . . . . . . . . . . . . . . . . . . 14-15

Assembly of Gathering Plates. . . . . . . . . 14-16Installation of M7 Clipping HeadComponents. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-18

Loading Wire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-28Wire Lubricator - Standard Stroke M7 Head. . . . . . . . . 14-30Wire Feed Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . 14-32

Inspection of Clip Tightness . . . . . . . . . . . . . . . . . . . . . 14-37Adjustment of Clip Tightness . . . . . . . . . . . . . . . . . . . . 14-37Clip Leakage Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-38

Package Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1

Adjusting Film Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-1

Chub Package Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-1


5/421

Table of Contents

June, 2013 / 075-16395-000 iii

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1Film Splice Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1Package Breakout Detector . . . . . . . . . . . . . . . . . . . . . . 18-1

Optional Film Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-1

Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-1Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-2Registration Control Components. . . . . . . . . . . . . . . . . 19-17

Scanner Control Unit . . . . . . . . . . . . . . . . . . . . . 19-17Fiber Optic Light Guide . . . . . . . . . . . . . . . . . . . 19-17Clamp Mode Proximity Switch . . . . . . . . . . . . . . 19-17

Fiber Optic Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-18Setup Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-20

Opaque (Non-Foil) Film . . . . . . . . . . . . . . . . . . . 19-20Shiny Foil Film . . . . . . . . . . . . . . . . . . . . . . . . . . 19-22Transparent Film . . . . . . . . . . . . . . . . . . . . . . . . 19-26

Hints and Helps . . . . . . . . . . . . . . . . . . . . . . . . . 19-27

Film Printing Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-1

Optional Voider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-1Setting Void Position. . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-1Setting Void Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-8Setting Voider Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-11Pressure Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 21-13

Product Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-1Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-1

Pre-Operation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-6Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-8Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-8

Optional Markem Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-1Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-2

Machine Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-1Removal of the Cut-Off Knife . . . . . . . . . . . . . . . . . . . . . 24-1Setting Air Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-6Installation of the Cut-Off Knife. . . . . . . . . . . . . . . . . . . . 24-9

Production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-1

Cleanup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-1Bacterial Contaminants. . . . . . . . . . . . . . . . . . . . . . . . . . 26-4Inspection and Monitoring. . . . . . . . . . . . . . . . . . . . . . . 26-12


6/421

Table of Contents

iv 075-16395-000 / June, 2013

Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-1Daily Maintenance Check List . . . . . . . . . . . . . . . . . . . . 27-1Weekly Maintenance Check List. . . . . . . . . . . . . . . . . . . 27-8Monthly Maintenance Check List . . . . . . . . . . . . . . . . . 27-10

Annual Maintenance Check List . . . . . . . . . . . . . . . . . . 27-12

Left Spline Shaft Bearing Replacement . . . . . . . . . . . . 27-14

Sensor/Cable Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-1Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-1

Additional Key Items . . . . . . . . . . . . . . . . . . . . . . 28-4Follow-Up Applications . . . . . . . . . . . . . . . . . . . . 28-5

Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-1

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-1Clipping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-1Film. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-4Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-7Film Arbor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-9Optional Registration . . . . . . . . . . . . . . . . . . . . . . . . . . 30-10Optional Voider. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-12Product Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-13

Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-1

Technical Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-1

Machine Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-1

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-1


7/421

List of Illustrations

June, 2013 / 075-16395-000 v


4-1: Installation Drawing - Front View . . . . . . . . . . . . . . . . . . . . . 4-2



4-4: Installation Drawing - Rear View . . . . . . . . . . . . . . . . . . . . . 4-6

4-5: Installation Drawing - Top View . . . . . . . . . . . . . . . . . . . . . . 4-7

5-1: ChubMaker 4100 Front Controls . . . . . . . . . . . . . . . . . . . . 5-1

5-2: Start / Stop Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5-3: Function Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

5-4: Film Tension / Squeeze Roll Controls . . . . . . . . . . . . . . . . . 5-6

5-5: ChubMaker 4100 Rear Controls . . . . . . . . . . . . . . . . . . . . 5-7

5-6: Air Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

5-7: Wire Clamp Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

5-8: PanelView . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

5-9: HOME Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

5-10: RUN CONTROL 1 Screen . . . . . . . . . . . . . . . . . . . . . . . . 5-14




5-14: SENSOR CONTROL Screen. . . . . . . . . . . . . . . . . . . . . . 5-24

5-15: HEATER CONTROL Screen . . . . . . . . . . . . . . . . . . . . . . 5-26

5-16: ACTIVE ALARMS Screen . . . . . . . . . . . . . . . . . . . . . . . . 5-30

5-17: ALARM HISTORY Screen . . . . . . . . . . . . . . . . . . . . . . . . 5-32

5-18: MAINTENANCE SETUP Screen . . . . . . . . . . . . . . . . . . . 5-34

5-19: PARAMETER MAINTENANCE 1 Screen . . . . . . . . . . . . 5-36



8/421


vi 075-16395-000 / June, 2013







5-27: RECIPE MAINTENANCE 1 Screen . . . . . . . . . . . . . . . . . 5-52

5-28: HEATER MAINTENANCE Screen . . . . . . . . . . . . . . . . . . 5-56

5-29: PLS SETUP Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58

5-30: REGISTRATION DIAGNOSTICS Screen . . . . . . . . . . . . 5-62

5-31: IO DIAGNOSTIC 1 Screen. . . . . . . . . . . . . . . . . . . . . . . . 5-64




5-35: SERVO HOME MAINTENANCE Screen . . . . . . . . . . . . . 5-72

7-1: Quick-Change Sizing Parts . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

9-1: Package Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

9-2: Package Shape & Cross Section Area. . . . . . . . . . . . . . . . . 9-2

9-3: Squeeze Rolls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3

10-1: Film Threading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

10-2: Film Spreader Adjustment . . . . . . . . . . . . . . . . . . . . . . . . 10-4

10-3: Drive Wheels Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . 10-5

10-4: Breaker Roller Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6

11-1: Folder Installation Top View. . . . . . . . . . . . . . . . . . . . . . . 11-3

13-1: S1 Heat Sealer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2


9/421


June, 2013 / 075-16395-000 vii

13-2: Air Pressure Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3

13-3: Smooth Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-8

13-4: Wrinkled Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-11

14-1: M7 Clipping Head Components . . . . . . . . . . . . . . . . . . . . 14-2

14-2: Standard M7 Gathering Plates - 6 Plates. . . . . . . . . . . . 14-15

14-1: Standard M7 Gathering Plates - 9 Plates. . . . . . . . . . . . 14-18

14-2: Standard Wire Lubricator . . . . . . . . . . . . . . . . . . . . . . . . 14-31

14-3: Micro-Clip Dial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-37

14-4: Clip Leakage Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-38

15-1: Package Setup Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1

17-1: Chub Package Dimensions . . . . . . . . . . . . . . . . . . . . . . . 17-1

19-1: Label Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-13

19-2: *Smarteye Scanner Control Unit . . . . . . . . . . . . . . . . . 19-19

19-3: Position for Opaque Film . . . . . . . . . . . . . . . . . . . . . . . . 19-20

19-4: Position for Shiny Foil Film. . . . . . . . . . . . . . . . . . . . . . . 19-23

19-5: Position A for Shiny Foil Film. . . . . . . . . . . . . . . . . . . . 19-25

19-6: Position B for Shiny Foil Film. . . . . . . . . . . . . . . . . . . . 19-25

20-1: Film Layouts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-2

22-1: Air Cylinder Speed Control. . . . . . . . . . . . . . . . . . . . . . . . 22-4

22-2: Removing the Product Cylinder Piston. . . . . . . . . . . . . . 22-12

22-3: Removing the Product Cylinder Piston ORing. . . . . . . . 22-13

23-1: Markem SmartDate 5 Printer Control . . . . . . . . . . . . . . 23-1

23-2: Print Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-7

24-1: Pressure Gage Locations - Front of Machine. . . . . . . . . . 24-7

24-2: Pressure Gage Locations - Rear of Machine. . . . . . . . . . 24-8


10/421


viii 075-16395-000 / June, 2013

27-1: Bearing Push Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-14

27-2: Clip Forming Die Housing Lube Fittings. . . . . . . . . . . . . 27-15

27-3: Lower the Clip Forming Die Housing . . . . . . . . . . . . . . . 27-16

27-4: Crank Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-18

27-5: Setting the Clipping Head Height . . . . . . . . . . . . . . . . . . 27-20

27-6: setting the Pin Yoke Tool . . . . . . . . . . . . . . . . . . . . . . . . 27-24

27-7: Inspect and Clean Bearing Bore . . . . . . . . . . . . . . . . . . 27-27

27-8: Tapping the Bearing Into the Bore . . . . . . . . . . . . . . . . . 27-29


11/421

List of Tables

June, 2013 / 075-16395-000 ix

List of Tables

5-1: Screen Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-74

7-1: Callouts for Figure 7-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

13-1: Suggested Heat Seal Temperature Settings . . . . . . . . . . 13-6

24-1: Air Settings Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-6

26-1: Sanitizing Agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-7

26-2: Sanitizing Agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-8

26-3: Sanitizing Agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-10

29-1: Lubrication Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-1

29-2: Recommended Lubricants . . . . . . . . . . . . . . . . . . . . . . . 29-11


12/421

Foreword

x 075-16395-000 / June, 2013

Foreword

Although packaging industries are fairly well established,

changes do occur. Over the years, R.A JONES & Co.has made

improvements in its publications to keep pace with those changes.

This manual has been prepared to provide correct operating

and maintenance procedures. Read and understand this manual

before attempting operation, cleanup, or maintenance. Instructions

in this manual are intended to guide your safe, efficient operation of

the machine. Please pay particular attention to safety instructions.

We have tried to make this manual as complete and

comprehensive as possible. It is now your responsibility to read and

to adhere to the procedures, CAUTIONS!, WARNINGS!, and

instructions.

If there is something in this manual you do not understand,

cannot find, or is in error, contact the Technical Publications

Department ofR.A JONES & Co.at (563) 3911100.

Trademarks and registered trademarks indicated within this

document are owned by their respective companies.


13/421

Safety

June, 2013 / 075-16395-000 1-1

Safety

Throughout this manual, safety related information is displayed witha signal word. The signal word designates the level of hazard. Thefollowing examples explain the level of hazard connected with eachsignal word.

D A N G E RDANGER statements refer to immediate hazards or unsafepractices which WILL result in severe personal injury ordeath; including extensive machine or property damage.

W A R N I N G! W A R N I N GWARNING statements refer to hazards or unsafe practiceswhich COULD result in severe personal injury or death;including major machine or property damage.

C A U T I O NCAUTION statements refer to hazards or unsafe practiceswhich COULD result in minor personal injury, or minorpersonal injury and damage to the machine or property.

N O T I C ENOTICE statements refer to special instructions to avoidunnecessary steps, avoid damage to parts, or to make aprocedure easier. These statements are NOT USUALLY safetyrelated.


14/421

Safety

1-2 075-16395-000 / June, 2013

Safety should be a constant concern of EVERYONE. This concernmust not be taken lightly when working in or around any type ofmachinery. While normal safety precautions were taken in thedesign and manufacture of this machine, there are some potentialsafety hazards. EVERYONEconnected with the operation andmaintenance of this machine should follow the instructions listedbelow to avoid injury.

N O T I C EIf any safety related signs or legends become damaged,worn, or missing, contact the R.A JONES & Co.PartsDepartment, with the part number. Upon verification that thesign or legend being ordered is safety related, the sign or

legend will be replaced at no charge. Free replacement onlyapplies to signs or legends that have been determined to besafety related, by R.A JONES & Co., and does not apply tonon-safety related signs or legends.

W A R N I N G! W A R N I N GARC FLASH

High voltage (above 120 VAC) circuits are prone to arc flash

between active terminals and any short to ground, such as anearby hand-held tool.

Personal Protective Equipment (PPE) must be used by thoseopening any high voltage enclosure to minimize the potentialfor injury. Reference NFPA 70E.

Injuries resulting from arc flash include, but are not limitedto, loss of limbs, extremely severe and painful burns,disfigurement, or death.


15/421

Safety

June, 2013 / 075-16395-000 1-3

The main electrical disconnect switch must be turnedOFF and LOCKED OUT before servicing themachine.

The main air supply disconnect valve must be turnedOFF and LOCKED OUT before servicing themachine.

ALWAYSreplace the safety guards after servicing themachine. NEVERoperate the machine with the safety guardsremoved -- SERIOUS INJURY CAN RESULT!

Before starting the machine, or after repairing or changingany components , ALWAYS TUR N THE MACHINE

THROUGH AT LEAST ONE COMPLETE CYCLE WITH THEHANDWHEEL. Make certain the machine turns freely andquietly.

Before starting machine, make sure EVERYONEis clear ofmachine. Be certain machine is clear of any possible jams.

NEVERwear loose fitting clothing or jewelry when workingaround the machine, conveyors or related equipment.

N O T I C EThis machine is designed specifically to package meatproducts for human consumption, within the meat packing

industry.

This machine is designed for installation, use, and operationin a classified non-hazardous location, free from explosive orflammable gasses, dusts, and vapors

It is not designed nor equipped to be used for any otherpurpose, nor is it designed to be operated in a classifiedhazardous environment where explosive or flammable gases,dusts, or vapors may exist.

If there is any doubt to the use and application of thismachine, contact R.A JONES & Co.to verify and confirm.

R.A JONES & Co. assumes no responsibilities for damageor injury to property or persons, in the event this machine isused outside the scope of its intended purpose.


16/421

Safety

1-4 075-16395-000 / June, 2013

PERSONSWITHLONGHAIRshould wear a hat or net toprevent their hair from being caught in moving machinery.

DO NOTtry to make adjustments to the head area while themachine is operating.

NEVERplace your hands or any hand-held objects near theclipping head when the machine is operating.

DO NOTplace your hands into the inspection access or intothe clipping head components if there is any possibility ofhandwheel movement. Serious injury may result.

When working with materials which are caustic, toxic orflammable, use extreme caution. Wear protective clothingand use adequate face protection. Follow the manufacturer's

instructions.

NEVER CLIMBon the machine. Use a safe step ladder whenmaking adjustments or installing components.

KEEP THE AREA AROUND THE MACHINE CLEAN ANDDRY.

Avoid undue or repeti tive bending to remove packagedproduct. Back strain or injury may result.

Avoid prolonged abnormal posture during periods of setup,cleanup, or service. Muscle strain and back related pain canresult from prolonged exposure to unnatural posture.

Avoid back injury when lifting wire reels, film rolls, or otherrelated components. Always lift using your legs. If the objectis too heavy, get help!

Keep fingers away from the cam tracks inside the clippinghead. The cam follower and the track create a severe pinchpoint during operation that will sever fingers.

Never operate the machine with the access covers (on thefront of the table) removed. Severe pinch points capable ofamputation exist within the drive components. In addition, oilcontamination of product can occur. See Table 29-2 on page-11for recommended lubricants.


17/421

Safety

June, 2013 / 075-16395-000 1-5

Exercise extreme care when handling, sharpening, orreplacing the cut-off knife for the clipping head. A severe cutfrom the razor-sharp edge may result if not handled properly.

Avoid directing the release of air pressure from the machinetoward yourself or others. Loose material within the air linescan become imbedded beneath skin or cause eye injuries.

Use caution when touching or handling sheet metal partsalong edges. Some edges may be sharp enough to cut.

W A R N I N G! W A R N I N GOnly qualified electricians should work on the electricalcomponents of this machine. To prevent bodily injury andmachine malfunction, the machine must be electricallygrounded in accordance with the current issue of theNational Electrical Code.

Power supplied to this machine must be of the propervoltage and frequency. Check the manufacturers nameplate(located on the Control Enclosure) for electrical requirementsbefore making any power connections. All electrical powerconnections must be made in accordance with the currentissue of the National Electrical Code.

W A R N I N G! W A R N I N GThis machine is equipped with a servo motor clip drive. Thisdrive does have a brake. However, if power is turned off,the brake releases. Therefore, if the machine is stopped withthe power off and the clipping head is not in the bottommost position, the head may coast down. As the head coastsdown, the plates inside the head will close.

Keep hands and fingers out of the clipping head area, evenwhen power is off, unless you are absolutely certain theclipping head is in the bottom most position. A seriousbruise or cut can result from having your hands inside thehead between the plates, or if your hands are between thehead and the table top.


18/421

Safety

1-6 075-16395-000 / June, 2013

NEVERreach into the package discharge chute when themachine is running. If product becomes entangled, STOPthemachine.

DO NOT OVERRIDE ANY SAFETY INTERLOCKS ON THE

MACHINE! SERIOUS OR FATAL INJURY MAY OCCUR!

Packaging or handling hot products (above 250F [121C]) isnot recommended on this machine. Failure of product contactparts, resulting in spills, leaks, and subsequent burns topersonnel may occur.

Packaging or handling food related products, if notcompletely or properly cleaned from all contact surfaces ofthe machine, may pose a sanitary health hazard. Contact aprofessional familiar with the products and sanitary health

hazards you may encounter, and make the necessaryinstallations, modifications, or procedure changes. Thismachine is not designed nor intended to fill all food relatedliquids or products. Therefore, further consideration by you isimportant.

Use care when handling clipping wire. Sharp wire ends canscratch, cut, or puncture.

Electric motor surfaces can become quite hot to the touch.First degree burns to skin are possible if contact is made. DONOTtouch electric motor enclosures during or shortly afteroperation.

Wear adequate hearing protection while in the vicinity of themachine during operation. It is possible that prolongedexposure to noise levels generated by the machine duringoperation could have an affect on hearing.

If packaging food related products with this machine, avoiduse and contact with oi ls and lubricants that couldcontaminate those products. Some oils and lubricants maybe hazardous to humans. When packaging food-relatedproducts, use only food grade lubricants on the machine.Refer to Lubricationon page 29-1and Table 29-2 on page-11.

The use of food grade lubricants is mandatory. Some foodgrade lubricants are anti-microbial, some are not. It is yourresponsibility to determine which type of food gradelubricants best suit your application and facility.


19/421

Safety

June, 2013 / 075-16395-000 1-7

If packaging food related products with this machine,ALWAYSthoroughly clean the machine to remove all productresidue. Spoiled product serves as a host to a wide variety ofbacterium and will contaminate fresh product if contact ismade.

Heat exchanger fan blades can cause a serious cut or bruiseinjury. DO NOT engage fingers or hand-held objects throughguarding into the blades.

This machine is designed for installation, use, and operationin a classified non-hazardous location, free from explosive orflammable gasses, dusts, and vapors.

NEVER make adjustments while the machine is inoperation.

Keep all wire covers and sealtite connectors tight to preventelectrical shock.

C A U T I O NALWAYS start at the top of machine when removing pipe.This will help avoid damaging the machine canopy.

ALWAYS start at the bottom of machine when installing pipe.This will help avoid damaging the machine canopy.

W A R N I N G! W A R N I N GELECTROCUTION SHOCK HAZARD

Servicing machine while standing on wet surface subjectspersonnel to increased electrical shock hazards. Suchhazards may cause severe or fatal injury.


20/421

Safety

1-8 075-16395-000 / June, 2013

D A N G E RDo not alter any Control Enclosure or electrical connectionson the ChubMaker 4100 in any way. Also, do not connectexternal wiring with any wiring in the machine controls otherthan as shown on installation or wiring diagrams. Alterationsto this system could defeat safety features resulting inmalfunction of the machine and/or other serious hazards.

EXPOSED TERMINALS AND COMPONENTS INSIDEELECTRICAL ENCLOSURES, THAT ARE ELECTRICALLYENERGIZED, MAY CAUSE DEATH BY ELECTROCUTION, IFTOUCHED. Only qualified and properly trained personnel areto open the control cabinet door and work or replace

components contained inside.NEVER assume power is off. ALWAYS turn OFF and LOCKOUT the main electrical disconnect switch to the machinebefore attempting repairs, service, or other maintenance.

N O T I C EANY CHANGES TO THE MACHINE MAY REDUCE THE SAFETYLEVEL OF THE MACHINE. PRIOR TO MAKING ANY CHANGES,

ALTERATIONS, OR MODIFICATIONS TO THE MACHINE, CONTACTTHE R.A JONES & Co. ENGINEERING DEPARTMENT,REGARDING SUCH CHANGES.

C A U T I O NDo not touch drive motor or other energized device surfacesduring or shortly after operation. Surface temperatures cancause a burn. Pull back reaction can lead to an impact injurywith surrounding components.


21/421

Specifications

June, 2013 / 075-16395-000 2-1

Specifications

The following specifications are subject to change without notice.

0Package Size Range

Diameter . . . . . . . . . . . . . . . 5/8 to 4-1/8 [15 mm to 104 mm]

Length. . . . . . . . Inside Cams - 6 to 12 [152 mm to 305 mm]*Outside Cams - 12 to 16 [305 mm to 406 mm]

Weight. . . . . . . . . . . 1 oz. to 48 oz. [28 g to 1,350 g] nominal

Higher weights are possible, depending on product density.

Above sizes are those for which standard parts are available.

*Not all machines are equipped with outside cams.

0Machine Speed

30 to 150 packages per minute (PPM), dependent uponpackage size.

0Machine Size

Crated Weight. . . . . . . . . . . . . . . . . . . . . 4,715 lbs. [2,143 kg]

**Crated Dimensions . . . . . . 124 wide x 72 deep x 96 high[3,150 mm x 1,829 mm x 2,438 mm]

Maximum Net Weight . . . . . . . . . . . . . . . 4,200 lbs. [1,909 kg]

Overall Width . . . . . . . . . . . . . . . . . . . . . . . . . 88 [2,235 mm]

Overall Depth . . . . . . . . . . . . . . . . . . . . . . . 57.5 [1,461 mm]

Overall Height (with Pump). . . . . . . . . . . . . . . . . . . . . . . . N/A

Overall Height (without Pump) . . . . . . . . . . 95.6 [2,428 mm]

**Approximate. Actual dimensions may vary. Mounting feetremoved for shipment.

This machine is designed for installation, use, and operation in aclassified non-hazardous location, free from explosive or

flammable gasses, dusts, and vapors.


22/421

Specifications

2-2 075-16395-000 / June, 2013

0Maximum Film Speed

1,350 inches per minute [34,290 mm/minute] - approximate

0Seal Rate

The seal rate can exceed the film rate of the ChubMaker4100and, therefore, does not limit the speed of the machine.

0Electrical Requirements

The chart above is provided as a reference. For specific

voltage/frequency/amps requirements for your machine, referto the manufacturers nameplate on the machine.

0Air Requirements

Heat Seal . . . . . . . . . . . . . . . .40 psig [280 kPa] @ 14 SCFM

*NOTE: Air requirements based on 80 packages per minute.

VOLTS FLASTD

AMPS

FLAWITHP-8

AMPS

FREQ. PHASE MAXINTERRUPT

AMPS

MAXLOAD

W/O P-8

MAXLOAD

WITH P-8

200 * * * * * * *

208 * * * * * * *

230 * * * * * * *

380 40.28 51.66 50/60 3 65000 18 18.2

400 38.42 49.46 50/60 3 65000 18 18

415 37.14 47.56 50/60 3 65000 18 18

460 33.80 43.20 50/60 3 65000 18 18

575 * * * * * * *

*NOTE: Information was not available at the time of publication.


23/421

Specifications

June, 2013 / 075-16395-000 2-3

0Noise Emissions

Airborne Noise Emissions near machine, less than 88 db*

*A cont inuous A-Weighted sound pressure leve lmeasurement has not been performed.

0Wire Specifications

0Available Wire Diameters

Standard . . . . . . . . . . . . . . . . . . . . 0.091 diameter +/- 0.001. . . . . . . . . . . . . . . . . . . . . . . . 2.311 mm +/- 0.025 mm

Available . . . . . . . . . . . . . . . . . . . . 0.068 diameter +/- 0.001. . . . . . . . . . . . . . . . . . . . . . . . 1.727 mm +/- 0.025 mm


Available . . . . . . . . . . . . . . . . . . 0.1055 diameter +/- 0.0010. . . . . . . . . . . . . . . . . . . . . . . . 2.680 mm +/- 0.025 mm


Coil Size . . . . . . . . . 13.5 O.D. (max) x 8.17 I.D. x 3.5 Wide. . . . 343mm O.D. (max) x 208 mm I.D. x 89 mm Wide

0Recommended Wire Alloy

Aluminum with a tensile strength of. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28,000 psi to 32,000 psi

[193,054 kPa to 220,634 kPa]

0Wire Supplier

R.A JONES & Co.


24/421

Specifications

2-4 075-16395-000 / June, 2013

Notes . . . .


25/421

Principle of Operation

June, 2013 / 075-16395-000 3-1


The ChubMaker 4100 Chub Packaging Machinepackagesvarious food products with controlled weight and package size. Thepackage is a tube shape and is sealed at both ends with wire clips.The machine forms the package tube from roll film, introducesproduct into the package tube, seals and clips the package, and

separates each package from the formed tube.

Plastic films are used for package material. A wide variety of polyfilms are sealable with hot air. Hot air is directed in a narrow streamonto the film overlap.

Film is fed through a series of rollers and over a folder. The folderforms the film into a tube shape. The film is next sealed through theoverlapped area to form an airtight tube.

Product is pumped through a mandrel which is inside the formedfilm tube. A variable-speed, positive-displacement metering pump isused to pump product into the package. By controlling pump flowrate, rate of tube formation, and machine clipping speed, weight andlength of packages are maintained.

The tube-shaped film containing the product is propelled by a set ofdrive wheels. Drive wheels are powered by a variable speed electricmotor. Below the drive wheels are a set of squeeze rolls. Thesesqueeze rolls contact the filled tube to squeeze the product uparound the mandrel. This helps to minimize air in the package.

Positioned below the squeeze rolls would be the optional voiderrolls. Voider rolls automatically exclude product from the tube whereclips will be applied. This helps to minimize clip cuts and tomaximize clean package ends when running viscous products.

Clipping takes place in the clipping head. When the closure platescome together, the top of one package and the bottom of the nextpackage are clipped. At this point, wire has already been fed fromthe wire coils, cut to length, preformed, and positioned to beclinched around the gathered package film. Before the closure

plates open, a cut-off knife cuts the gathered film midway betweenthe two clips. The lower package is now complete and slides downthe package discharge chute into a customer supplied container ortake-away conveyor.


26/421


3-2 075-16395-000 / June, 2013

Notes . . . .


27/421

Installation

June, 2013 / 075-16395-000 4-1

Installation

0Uncrating

Carefully unpack the machine and check for damage. If anydamage is noted, contac t the de l iver ing car r ie r immediately. Hold all shipping papers for the R.A JONES &

Co.Service Representative.

0Machine Installation

Move the machine to its approximate location for production.Consideration should be given for access to the machine foradjustments, maintenance, lubrication, and repairs. Enoughroom must also be allowed for any auxiliary equipment.

If your machine was ordered with certain accessories, theymay have been removed and packed separately for shipping.

The machine table must be level in all directions. Use theadjustable feet supplied with the machine, to makeadjustments. Fasten the machine to the floor usingheavy-duty bolt anchors.

Make the necessary electrical connections. Only a qualifiedelectrician is to perform electrical power and groundconnections.

N O T I C E

With certain options, or at high operating speeds, the

ChubMaker 4100 may become unstable if not properlyanchored to the floor. Make certain the machine is securelyanchored to the floor at all four (4) feet.

W A R N I N G

! W A R N I N G

Electrical wiring components and procedures MUST conformto applicable sections of the NATIONAL ELECTRICAL CODEand all applicable state and local codes. Electric powersupplied, must be as specified on manufacturers nameplate.


28/421

Installation

4-2 075-16395-000 / June, 2013

0Main Air Supply

Ai r supplied to the machine should be piped through aminimum 1/2 [13 mm] inside diameter line, in order toprovide enough volume as well as pressure. We stronglyrecommend the supply line be other than steel or iron toprevent rust and foreign material from entering pneumaticcomponents of the machine. Supply air must be clean andfree of water.

A 16 [406 mm] DiameterFilm Roll

D PanelView

E Operator Controls

B Film Control F Handwheel

C 3 Male Sanitary Thread G Lift Fork Location

Figure 4-1: Installation Drawing - Front View

C

D

E

F

A

B

G


29/421

Installation

June, 2013 / 075-16395-000 4-3

A 19.3 [490 mm] E 5.5 [140 mm]

*B 24.6 [625 mm] F 17.6 [447 mm]C 87.8 [2,230 mm] G 10 [254 mm]

D 45 [1,143 mm] *H 15.3 389 mm]

*NOTE: Dimension is nominal +/- 1 [25 mm].


D F

E

B

C

GA

H


30/421

Installation

4-4 075-16395-000 / June, 2013

A 6.1 [155 mm] G *41.3 [1,049 mm]

B 13.2 [335 mm] H 90.3 [2,294 mm]

C *18.5 [470 mm] I *95.6 [2,428 mm]

D 24.8 [630 mm] J 3 Male Sanitary Thread

E *30.1 [765 mm] K 39.9 [1,013 mm]F 36 [914 mm] L 38o



A

F D

E

B

C

L

G

J

H

K

I


31/421

Installation

June, 2013 / 075-16395-000 4-5

M 34.9 [886 mm] T *48.8 [1,240 mm]

N Lifting forks much reachthrough entire width of

machine.

U 83.3 [2,108 mm]

O 14.7 [373 mm] V *88.5 [2,248 mm]

P 7.4 [188 mm] W 85.1 [2,162 mm]

Q 2.6 [66 mm] X *90.4 [2,296 mm]R *12.6 [320 mm] Y *5.3 [135 mm] (Height

adjustment for levelingonly.)

S 43.6 [1,107 mm]


X

RP

W

Q

M

N

T

U

O

Y

S

V


32/421

Installation

4-6 075-16395-000 / June, 2013

A 3/8 NPT Air Supply - 100psig [7 BAR] 120 scfmmaximum

C Wire Feed Controls

B Wire Lubricator - Usefood grade oil. See Table29-2 on page 29-11.

D Reservoir - Requires 20to 25 gallons [78 to 95liters] food grade oil. SeeTable 29-2 on page29-11.

E Reservoir Oil Drain Valve

Figure 4-4: Installation Drawing - Rear View

A

E

B

C

D


33/421

Installation

June, 2013 / 075-16395-000 4-7

A 14.5 [368 mm] -Maximum Film Roll Width

F 36 [914 mm] Radius -Door Swing

B 1.7: [43 mm] G 13.8 [351 mm]

C 5.2 [130 mm] H 19.9 [505 mm] Radius -Folded Door Swing

D 25 [635 mm] I 5.1 [130 mm]

E 19.9 [505 mm] Radius -Folded Door Swing

J 5.7 [825 mm]

Figure 4-5: Installation Drawing - Top View

F

B

C

E

J

I

H

D

GA


34/421

Installation

4-8 075-16395-000 / June, 2013

Notes . . . .


35/421

Machine Controls

June, 2013 / 075-16395-000 5-1

MachineControls

The information on the following pages describes the machinecontrols for the ChubMaker 4100.

A PanelView D Function Controls

B Start / Stop Controls E Film Arbor / SqueezeRolls ControlsC Handwheel

Figure 5-1: ChubMaker 4100 Front Controls

D

A

C

B

E


36/421

Machine Controls

5-2 075-16395-000 / June, 2013

0Start / Stop Controls

The Start / Stop Controls are located directly beneath thePanelView, and provide the following:

A SYSTEM RESET PUSH BUTTON:Pulls in master controlrelay, allows power to outputs. Functional only if allsafety/alarm conditions are met.

B CYCLE STOP PUSH BUTTON:Stops the machine, whenpushed, by allowing the machine to finish the current cycle.This avoids making unnecessary partial or incompletepackages and enables the system to utilize remainingproduct.

C EMERGENCY STOP MUSHROOM PUSH BUTTON:Stops all machine motion, then drops master control relay.Removes power from output devices.

Figure 5-2: Start / Stop Controls


37/421

Machine Controls

June, 2013 / 075-16395-000 5-3

Notes . . . .


38/421

Machine Controls

5-4 075-16395-000 / June, 2013

0Function Controls

A HOT AIR PRESSURE GAGE:This gage indicates airpressure for sealer hot air.

B HOT AIR PRESSURE REGULATOR:Turn clockwise toincrease hot air pressure; counter-clockwise to decrease hot

air pressure.

C VOIDER GAGE (OPTIONAL):This gage indicates airpressure for open and close voider rollers.

D VOIDER REGULATOR (OPTIONAL):Turn clockwise toincrease air pressure; counter-clockwise to decrease airpressure to voider rollers.

E COLD AIR PRESSURE GAGE:This gage indicates airpressure for sealer cool air.

F COLD AIR PRESSURE REGULATOR:Turn clockwise toincrease cool air pressure; counter-clockwise to decreasecool air.

Figure 5-3: Function Controls


39/421

Machine Controls

June, 2013 / 075-16395-000 5-5

G HANDWHEEL SWITCH:Turn to ENGAGEto allow use ofthe handwheel; to DISENGAGEto make the handwheelnon-functional.

H WIRE CLAMP OFF/ON SWITCH:Turn to OFFto prevent

formation of package clips; to ONto allow package clips to bemade.


40/421

Machine Controls

5-6 075-16395-000 / June, 2013

0Film Tension / Squeeze Roll Controls / Product Piston Controls

A PRODUCT PISTON RETRACT:This flow control willcontrol the speed of travel for retracting the product piston.Turn f low contro l c lockwise to restr ic t the f low or counterclockwise to open the flow.

B PRODUCT PISTON EXTEND:This flow control will controlthe speed of travel for extending the product piston. Turn flow

control clockwise to restrict the flow or counterclockwise toopen the flow.

C SQUEEZE ROLL ADJUST:Turn clockwise to bring thesqueeze rolls together closer. Turn counter-clockwise to setthe squeeze rolls farther apart.

D FILM TENSION PRESSURE GAGE:This gage indicatesair pressure for the film tension air cylinder.

Figure 5-4: Film Tension / Squeeze Roll Controls


41/421

Machine Controls

June, 2013 / 075-16395-000 5-7

E FILM TENSION PRESSURE REGULATOR:Turnclockwise to increase air pressure; counter-clockwise todecrease air pressure to the film tension air cylinder.

F FILM TENSION SWITCH:Turn to OFFto deactivate the

film tension air cylinder; to ONto activate the film tension aircylinder.

A Air Control C Reservoir Oil Drain Valve

B Wire Clamp Controls

Figure 5-5: ChubMaker 4100 Rear Controls

B

A

C


42/421

Machine Controls

5-8 075-16395-000 / June, 2013

0Air Control

A SHUTOFF / EXHAUST VALVE:Turn the knob to positionA1 to allow air flow to the system. Turn to the knob toposition A2 to shut off the air supply to the machine andexhaust the machine system of air. In the illustration below,arrow F indicates the direction of air flow.

B PRESSURE REGULATOR:Turn clockwise to increase airpressure; counter-clockwise to decrease system air pressure.

C PRESSURE GAGE:This gage indicates system airpressure.

Figure 5-6: Air Control


43/421

Machine Controls

June, 2013 / 075-16395-000 5-9

0Wire Clamp Controls

A WIRE CLAMP PRESSURE GAGE:This gage indicatesthe pressure supplied to the wire clamp air cylinders.

B WIRE CLAMP PRESSURE REGULATOR:Turn clockwiseto increase air pressure; counter-clockwise to decrease wireclamp air pressure.

D WIRE CLAMP SWITCH:Turn to OFFto prevent formationof package clips; to ONto allow package clips to be made.

Figure 5-7: Wire Clamp Controls


44/421

Machine Controls

5-10 075-16395-000 / June, 2013

0PanelView

The PanelView display is a touch screen, enabling theoperator and maintenance personnel to access variousportions of the control program. Touching a displayed pad or

button, actuates the associated function.

0Screens

The following illustrations represent the various displayscreens for theChubMaker 4100. Some screens arepassword restricted; requiring a password to gain access.

Figure 5-8: PanelView


45/421

Machine Controls

June, 2013 / 075-16395-000 5-11

Notes . . . .


46/421

Machine Controls

5-12 075-16395-000 / June, 2013

This screen is the first to display upon powering the machine,once the program has loaded.

10/15/2007 . . .: This is the date and time indicator.

DRIVE NOT READY:This panel displays important statusinformation, including the following:

MCR OFF:- The master control relay is not energized.

SERVO / DRIVE NOT READY:- The machine controlprogram is initializing.

READY:- The machine is ready.

CYCLE STOP:- The machine is in a cycle stop mode.

CYCLE PAUSE:- The machine is in a cycle pausemode.

JOGGING:- The machine is jogging.

RUNNING:- The machine is running packages.

Figure 5-9: HOMEScreen

EON #####

ChubMaker 4100

HOME SETUPRUNCONTROLSENSOR

CONTROLACTIVEALARMS

HEATERCONTROL

ALARMHISTORY

NNN

POSITION(DEG)

NNN

SPEED(PPM)

DRIVE NOT READY

807 West Kimberly Road Davenport IA 52806 USAPh (800) 257-5622 (563) 391-0000 Fax (563)-391-0699

www.oystar.packt.com

10/15/2007 9:15:23


47/421

Machine Controls

June, 2013 / 075-16395-000 5-13

ALARM:- An alarm is active.

SEALER TEMP LOW:- The sealer temperature islow, requiring attention.

MANUAL MODE:- The machine is being operated inmanual mode.

WAITING FOR REGN MARK:- The machine hastemporarily halted and is waiting for a registrationmark to continue.

SENSOR OVERRIDE:The machine is operating withthe sensor functions in override.

SPEED (PPM):This displays the speed of the machine inpackages per minute.

POSITION (DEG):This displays the position of the undercarriage main shaft in radial degrees from 0 to 360.

EON. . . .:This shows the machines serial number.

ChubMaker 4100:Indicates the machine model.

HOME:This pad is greyed out and has no function on thisscreen.

RUN CONTROL: Touch this pad to open the RUNCONTROL 1screen.

SENSOR CONTROL:Touch this pad to open the SENSORCONTROLscreen.

HEATER CONTROL:Touch this pad to open the HEATERCONTROLscreen.

ACTIVE ALARMS:Touch this pad to open the ACTIVEALARMSscreen.

ALARM HISTORY:Touch this pad to open the ALARMHISTORYscreen.

SETUP:Touch this pad to open the MAINTENANCE SETUPscreen.


48/421

Machine Controls

5-14 075-16395-000 / June, 2013

RESET: Touch this pad to reset the production count to 0.

(LEFT) CURSOR:Touch this pad to scroll through theRUN CONTROLscreens.

(RIGHT) CURSOR:Touch this pad to scroll through theRUN CONTROLscreens.

HEAT SEAL FRAME

RAISE:Touch this pad to raise the heat seal frameaway from the package tube.

AUTO:Touch this pad to allow the heat seal frame toraise and lower according to programmed parameters.

(Recommended for production runs.)

LOWER:Touch this pad to lower the heat seal frameto the sealing position along the package tube.

ENGAGE FILM - OPEN / CLOSE:Touch this area to togglethe film drive wheels. When OPEN, the film drive wheelsare disengaged and will not pull film through the machine.

Figure 5-10: RUN CONTROL 1Screen

PACKAGELENGTH##.## in

HEAT SEAL

FRAME

RUNCONTROL 1

RUN *RUNCONTROL

HOME SENSORCONTROL

ACTIVEALARMS

OFF

FILM

ON OFF

PUMP

ON OFF

CLIP

ON

MACHINESPEED

###.# ppm

PACKAGELENGTH

##### mm

RAISE

AUTO

LOWER

OPEN

ENGAGE FILM

CLOSE

HEATERCONTROL

ALARMHISTORY

SETUP

NNNNNNNNNN

PRODUCTIONCOUNT RESET

JOGGING

##.# % REG ERROR %

PACKAGEWEIGHT

###.### lb

PACKAGEWEIGHT##### gm


49/421

Machine Controls

June, 2013 / 075-16395-000 5-15

When CLOSE, the film drive wheels are engaged and willpull film through the machine.

FILM - OFF / ON:Touch this area to toggle the film drivemotor. When OFF, the motor is stopped and the film drive

wheels do not rotate. When ON, the motor is running andthe film drive wheels will rotate.

PUMP - OFF / ON:Touch this area to toggle the optionalpump. When OFF, the pump is not operating. When ON,the pump is operating.

CLIP - OFF / ON:Touch this area to toggle the clip driveservo motor. When OFF, the motor is stopped and theclipping head does not raise or lower. When ON, the motoris running and the clipping head raises and lowers.

PACKAGE LENGTH ##### mm:This displays the packagelength in millimeters. (Inch display is also available.) Touchthis area to change. A numeric keypad will display. Key in thenew value and press ENTERto confirm.

(DOWN) CURSOR: Touch this pad to decrease thepackage length one increment at a time.

(UP) CURSOR: Touch this pad to increase thepackage length one increment at a time.

PACKAGE WEIGHT ##### gm:This displays the packageweight in grams. Touch this area to change. A numerickeypad will display. Key in the new value and press ENTERto confirm. OR:

(DOWN) CURSOR: Touch this pad to decrease thepackage weight one increment at a time.

(UP) CURSOR: Touch this pad to increase thepackage weight one increment at a time.


50/421

Machine Controls

5-16 075-16395-000 / June, 2013

MACHINE SPEED ###.# ppm:This displays the machinespeed in packages per minute (ppm). Touch this area tochange. A numeric keypad will display. Key in the new valueand press ENTERto confirm.

(DOWN) CURSOR: Touch this pad to decrease the

machine speed one increment at a time.

(UP) CURSOR: Touch this pad to increase themachine speed one increment at a time.

HOME: Touch this pad to open the HOMEscreen.

RUN CONTROL:This pad is greyed out and has no functionon this screen.

SENSOR CONTROL:Touch this pad to open the SENSOR

CONTROLscreen.



PACKAGELENGTH##.## in

HEAT SEAL

FRAME

RUNCONTROL 1

RUN *RUNCONTROL

HOME SENSORCONTROL

ACTIVEALARMS

OFF

FILM

ON OFF

PUMP

ON OFF

CLIP

ON

MACHINESPEED

###.# ppm

PACKAGELENGTH

##### mm

RAISE

AUTO

LOWER

OPEN

ENGAGE FILM

CLOSE

HEATERCONTROL

ALARMHISTORY

SETUP

NNNNNNNNNN


JOGGING

##.# % REG ERROR %

PACKAGEWEIGHT

###.### lb

PACKAGEWEIGHT##### gm


51/421

Machine Controls

June, 2013 / 075-16395-000 5-17




52/421

Machine Controls

5-18 075-16395-000 / June, 2013




VOIDER - OFF / ON:Touch this area to toggle the voider.When OFF, the voider system does not function. WhenON, the voider system does function.

VOIDER POSITION ##### in:This displays the voiderposition in inches. (Millimeter display is also available.) Touchthis area to change. A numeric keypad will display. Key in the

new value and press ENTERto confirm.

(DOWN) CURSOR: Touch this pad to decrease thevoider position one increment at a time.

(UP) CURSOR: Touch this pad to increase thevoider position one increment at a time.


VOIDPOSITION##### mm

SENSORCONTROLSCREEN 1

RUNCONTROL 2

RUNCONTROL

OFF

VOIDER

ON

HOME SENSORCONTROL

ACTIVEALARMS

VOIDPOSITION

##.## in

VOIDLENGTH

##### mm

VOIDLENGTH##.## in

HEATERCONTROL

ALARMHISTORY

SETUP

NNNNNNNNNN


JOGGING

OFF

PRODUCTPISTON

ON

SIDELAYADJUST

LEFT RIGHT


53/421

Machine Controls

June, 2013 / 075-16395-000 5-19

VOIDER LENGTH ##### in:This displays the packagelength in inches. (Millimeter display is also available.) Touchthis area to change. A numeric keypad will display. Key in thenew value and press ENTERto confirm.

(DOWN) CURSOR: Touch this pad to decrease thevoider length one increment at a time.

(UP) CURSOR: Touch this pad to increase thevoider length one increment at a time.

PRODUCT PISTON - OFF / ON:Touch this area to togglethe product piston. When OFF, the product piston does notfunction. When ON, the product piston does function.

SIDELAY ADJUST:Touch the LEFTor RIGHTbuttons toadjust the sidelay left or right.









54/421

Machine Controls

5-20 075-16395-000 / June, 2013




REGISTRATION - OFF / ON:Touch this area to togglepackage registration. When OFF, the registration systemdoes not function. When ON, the registration system doesfunction.

LABEL POSITION ##.## in:Displays the label position ininches. Touch this area to change. A numeric keypad will

display. Key in the new value and press ENTER to confirm.OR:

(DOWN) CURSOR:Touch this pad to lower thelabel position on the package one increment at a time.

(UP) CURSOR:Touch this pad to raise the labelposition on the package one increment at a time.


PRINTPOSITION##### mm

RUNCONTROL 3

RUNCONTROL

HOME SENSORCONTROL

ACTIVEALARMS

OFF

REGISTRATION

ON

LABELPOSITION##### mm

LABELPOSITION

##.## in

OFF

DATER

ON

PRINTPOSITION

##.## in

OFF

CLUTCH BRAKE

ON

CLIPPING SPEEDFINE ADUST

###.# %

HEATERCONTROL

ALARMHISTORY

SETUP

NNNNNNNNNN


JOGGING


55/421

Machine Controls

June, 2013 / 075-16395-000 5-21

CLUTCH BRAKE - OFF / ON:Touch this area to toggle theclutch brake. When OFF, the clutch brake does notfunction. When ON, the clutch brake does function.

CLIPPING SPEED FINE ADJUST ###.#%:Displays the

clipping speed fine adjustment in a percentage. Touch thisarea to change. A numeric keypad will display. Key in the newvalue and press ENTER to confirm. OR:

(DOWN) CURSOR:Touch this pad to lower thelabel position on the package one increment at a time.

(UP) CURSOR:Touch this pad to raise the labelposition on the package one increment at a time.

DATER - OFF / ON:Touch this area to toggle the dater.

When OFF, the dater does not imprint onto the packagefilm. When ON, the dater imprints onto the package film.

PRINT POSITION ##.## in:Displays the print position ininches. Touch this area to change. A numeric keypad willdisplay. Key in the new value and press ENTERto confirm.OR:

(DOWN) CURSOR:Touch this pad to lower theprint position on the package one increment at a time.

(UP) CURSOR:Touch this pad to raise the printposition on the package one increment at a time.




HEATER CONTROL:Touch this pad to open the HEATER

CONTROLscreen.





56/421

Machine Controls

5-22 075-16395-000 / June, 2013




RECIPE NAME:This box lists recipes that have been saved.

DOUBLE ARROW (UP):Touch this button to scroll upthrough the list a page at a time.

(UP) CURSOR:Touch this pad to cursor up throughthe list of recipes.

(DOWN) CURSOR:Touch this pad to cursor downthrough the list of recipes.

DOUBLE ARROW (DOWN):Touch this button toscroll down through the list a page at a time.

RESTORE:Touch this pad to restore a recipe.


SENSORCONTROLSCREEN 1

RUNCONTROL 4

RUNCONTROL

HOME SENSORCONTROL

ACTIVEALARMS

HEATERCONTROL

ALARMHISTORY

SETUP

NNNNNNNNNN


JOGGING

RECIPE NAME SETTING VALUE

unit unit unit unitunit unit unit unitunit unit unit unitunit unit unit unitunit unit unit unitunit unit unit unitunit unit unit unitunit unit unit unitunit unit unit unitunit unit unit unitunit unit unit unitunit unit unit unitunit unit unit unit

Restore Download

PACKAGE LENGTH

PACKAGING SPEED

SEAL TEMPERATURE

REGISTRATION LABEL PSN

VOIDER POSITION

VOID LENGTH

PRINT POSITION

CLUTCH BRAKE FINE ADJ

HEATED PIPING TEMP

CLUTCH BRAKE 0=OFF 1=ON

VOIDER 0=OFF 1=ON

PACKAGE WEIGHT

FEEDER PUMP RATIO


57/421

Machine Controls

June, 2013 / 075-16395-000 5-23

DOWNLOAD:Touch this pad to write the selected recipe intothe active machine settings.

NOTE: Parameter values may change as different recipesare highlighted.

SETTING:This listing of adjustable parameters are factoryset. Not all parameters listed will have application to allmachines. Only authorized and properly trained personsshould make changes to any parameter.

VALUE:Touch the pad under VALUE that corresponds to theparameter you wish to adjust. A numeric keypad will display.Key in the new value and touch ENTERto confirm.









58/421

Machine Controls

5-24 075-16395-000 / June, 2013


EXT RUN PERMISS OVERRIDE - AUTO / OVERRIDE:Touch this area to toggle the external run permission

override. When AUTO, the override feature will not functionand the external sensor will respond. When OVERRIDE,the override feature will function and the external sensor willnot respond.

END OF FILM OVERRIDE - AUTO / OVERRIDE:Touch thisarea to toggle the end of film override. When AUTO, theoverride feature will not function and the end of film sensorwil l respond when the end of f i lm is reached. WhenOVERRIDE, the override feature will function and the end offilm sensor will not respond when the end of film is reached.

END OF WIRE OVERRIDE - AUTO / OVERRIDE:Touch thisarea to toggle the end of wire override. When AUTO, theoverride feature will not function and the end of wire sensorwill respond when the end of wire is reached. WhenOVERRIDE, the override feature will function and the end ofwire sensor will not respond when the end of wire is reached.

Figure 5-14: SENSOR CONTROLScreen

SENSORCONTROL

AUTO

END OF FILMOVERRIDE

OVERRIDE

END OF WIREOVERRIDE

AUTO OVERRIDE

BREAKOUT DETOVERRIDE

AUTO OVERRIDE

EXT RUNPERMISS

OVERRIDEAUTO OVERRIDE

HOME ACTIVEALARMS

RUNCONTROL

SENSORCONTROL

HEATERCONTROL

ALARMHISTORY

SETUP

NNNNNNNNNN


JOGGING


59/421

Machine Controls

June, 2013 / 075-16395-000 5-25

BREAKOUT DET OVERRIDE - AUTO / OVERRIDE:Touchthis area to toggle the package breakout detector override.When AUTO, the override feature will not function and thepackage breakout sensor will respond when product breaksout of the package tube. When OVERRIDE, the override

feature will function and the package breakout sensor will notrespond when product breaks out of the package tube.



SENSOR CONTROL:This pad is greyed out and has nofunction on this screen.






60/421

Machine Controls

5-26 075-16395-000 / June, 2013

HEAT SEALER - OFF / ON:Touch this area to toggle theheat sealer. When OFF, heat is not generated within thesealing unit. When ON, heat is generated within the sealingunit.

HEAT SEALER

MEASURED = ##### oC: Displays the measuredtemperature of the heat seal. The horizontal bar graphshows the measured temperature along the top,corresponding to the value displayed.

SET POINT = ##### oC:Displays the set pointtemperature of the heat seal. The horizontal bar graphshows the set point temperature along the bottom,

corresponding to the value displayed. Touch ##### oCto change the set point value. A numeric keypad willdisplay. Key in the new value and touch ENTERtoconfirm. The new set point temperature will nowdisplay.

STATUS - SENSOR BREAK:This panel displaysimportant status information, including the following:

Figure 5-15: HEATER CONTROLScreen

HEAT SEALERSTATUS

AT TEMP

MEASURED = ##### F

SET POINT = ####F#####C

MEASURED = ##### C

HEATED PIPING

STATUS

AT TEMP

SET POINT = ##.#F##.#C

MEASURED = ###.# CMEASURED = ###.# F

HEATERCONTROL

HEATERCONTROL

OFF

HEATSEALER

ON

OFF

HEATED PIPINGPUMP

ON

HOME SENSORCONTROL

ACTIVEALARMS

RUNCONTROL

ALARMHISTORY

SETUP

NNNNNNNNNN


JOGGING

OFF

HEATED PIPINGHEATERS

ON


61/421

Machine Controls

June, 2013 / 075-16395-000 5-27

SENSOR BREAK:Indicates the thermocouplewiring has a break and needs to be replaced.

OFF:Indicates the heat sealer is turned OFF.

STAND-BY: Indicates the heat sealer is instand-by mode.

HEATING:Indicates the heat sealer is heatingup, but not yet at the set point temperature.

AT TEMP: Indicates the heat sealer is atoperating temperature.


62/421

Machine Controls

5-28 075-16395-000 / June, 2013

HEATED PIPING PUMP - OFF / ON: Touch this area totoggle the heated piping pump OFF or ON.

HEATED PIPING HEATERS - OFF / ON:Touch this area totoggle the heated piping. When OFF, heat is not generatedwithin the heated piping unit. When ON, heat is generated

within the heated piping unit.

HEATED PIPING

MEASURED = ##### oC: Displays the measuredtemperature of the heated piping. The horizontal bargraph shows the measured temperature along the top,corresponding to the value displayed.

SET POINT = ##### oC:Displays the set pointtemperature of the heated piping. The horizontal bar

graph shows the set point temperature along thebottom, corresponding to the value displayed. Touch##### oC to change the set point value. A numerickeypad will display. Key in the new value and touchENTERto confirm. The new set point temperature willnow display.

STATUS - AT TEMP:This panel displays importantstatus information, including the following:

HEAT SEALERSTATUS

AT TEMP

MEASURED = ##### F

SET POINT = ####F#####C

MEASURED = ##### C

HEATED PIPING

STATUS

AT TEMP

SET POINT = ##.#F##.#C

MEASURED = ###.# CMEASURED = ###.# F

HEATERCONTROL

HEATERCONTROL

OFF

HEATSEALER

ON

OFF

HEATED PIPINGPUMP

ON

HOME SENSORCONTROL

ACTIVEALARMS

RUNCONTROL

ALARMHISTORY

SETUP

NNNNNNNNNN


JOGGING

OFF

HEATED PIPINGHEATERS

ON


63/421

Machine Controls

June, 2013 / 075-16395-000 5-29

SENSOR BREAK:Indicates the thermocouplewiring has a break and needs to be replaced.

OFF:Indicates the heated piping is turnedOFF.

STAND-BY:Indicates the heated piping is instand-by mode.

HEATING: Indicates the heated piping isheat ing up, but not yet at the set pointtemperature.

AT TEMP:Indicates the heated piping is atoperating temperature.




HEATER CONTROL:This pad is greyed out and has nofunction on this screen.





64/421

Machine Controls

5-30 075-16395-000 / June, 2013

This screen lists current active alarms.

(DOWN) CURSOR:Touch this pad to cursor down throughthe list of alarms.

(UP) CURSOR:Touch this pad to cursor up through thelist of alarms.

PREVIOUS SCREEN:Touch this pad to return to thepreviously viewed screen.





ACTIVE ALARMS:This pad is greyed out and has nofunction on this screen.

Figure 5-16:ACTIVE ALARMSScreen

Active AlarmsQty Acc Time Message9999 00:00:00 ABCDE FGHIJK LMNOPQ RSTUV WXYZ ABCDE FGHIJK LMNOPQ RSTUV WXYZ

1:04:06 PM 6/28/2011

HOME SENSORCONTROL

RUNCONTROL

ACTIVEALARMS

?

HEATERCONTROL

ALARMHISTORY

SETUP

PREVIOUSSCREEN

PREVIOUSSCREEN


65/421

Machine Controls

June, 2013 / 075-16395-000 5-31




66/421

Machine Controls

5-32 075-16395-000 / June, 2013

This screen lists the history of alarms.

(DOWN) CURSOR:Touch this pad to cursor down throughthe list of alarms.

(UP) CURSOR:Touch this pad to cursor up through thelist of alarms.

CLEAR HISTORY:Touch this pad to clear the alarm history.If an alarm has not been corrected, it cannot be cleared fromthe history.

PREVIOUS SCREEN:Touch this pad to return to thepreviously viewed screen.




Figure 5-17:ALARM HISTORYScreen

Alarm time Acknowledge time Message* 6/12/2007 7:17:05 AM 6/12/2007 7:17:05 AM ABCDE FGHIJK LMNOPQ RSTUV WXYZ ABC*

CLEARHISTORY

ALARM HISTORY

ALARMHISTORY

PREVIOUSSCREEN

SETUPHOMERUN

CONTROLSENSOR

CONTROLACTIVEALARMS

HEATERCONTROL


67/421

Machine Controls

June, 2013 / 075-16395-000 5-33



ALARM HISTORY:This pad is greyed out and has nofunction on this screen.



68/421

Machine Controls

5-34 075-16395-000 / June, 2013


PARAMETER MAINT: Touch th is pad to open thePARAMETER MAINTENANCE 1screen. Requires login.

RECIPE MAINT:Touch this pad to open the RECIPEMAINTENANCE 1screen. Requires login.

PLS SETUP:Touch this pad to open the PLS SETUP 1screen. Requires login.

REGN DIAGN:Touch this pad to open the REGISTRATIONDIAGNOSTICSscreen. Requires login.

IO MAINT:Touch this pad to open the IO DIAGNOSTICS 1

screen. Requires login.

SERVO HOME MAINT:Touch this pad to open the SERVOHOME MAINTENANCE screen. Requires login.

LOG IN:Touch this pad to open a keypad and window. Key inyour password and touch ENTERto confirm.

Figure 5-18: MAINTENANCE SETUP Screen

MAINTENANCESELECT

LOG IN LOG OUT

PARAMETERMAINT

RECIPE MAINT

REGNDIAGN

IODIAGNOSTICS

PLSSETUP

ESPAOL

HOME SENSORCONTROL

ACTIVEALARMS

RUNCONTROL

PANELVIEW

CONFIG

ENGLISH

HEATERCONTROL

ALARMHISTORY

SETUP

NNNNNNNNNN


JOGGING

SERVO HOMEMAINT


69/421

Machine Controls

June, 2013 / 075-16395-000 5-35

LOG OUT:Touch this pad to log out. This prevents othersfrom accessing certain restricted areas of the program.

PANELVIEW CONFIG:Touch this pad to configure thePanelView settings.

ENGLISH:Touch this area of the screen to select Englishdisplays.

ESPAOL:Touch this area of the screen to select Spanishdisplays.







SETUP:This pad is greyed out and has no function on thisscreen.


70/421

Machine Controls

5-36 075-16395-000 / June, 2013

This is the first in a series of eight screens. Not all parameterslisted within the screen series, are options on any specificmachine.


(LEFT) CURSOR:Touch this pad to scroll through thePARAMETER MAINTENANCE screens.

(RIGHT) CURSOR:Touch this pad to scroll through thePARAMETER MAINTENANCE screens.

PARAMETER:This listing of adjustable parameters arefactory set. Not all parameters listed will have application toall machines. Only authorized and properly trained persons

should make changes to any parameter.

VALUE:Touch the pad under VALUE that corresponds to theparameter you wish to adjust. A numeric keypad will display.Key in the new value and touch ENTERto confirm.

Figure 5-19: PARAMETER MAINTENANCE 1Screen

PARAMETERMAINT 1

####.#

PARAMETER VALUE UNIT

1 FILM CALIBRATE

2 PUMP CALIBRATE ####.#

NUM

####.#

#

3 CLIP CALIBRATE

4 SEALER 1=Heat 2=RF3=Extruder

##.#####6 HEATSEAL: Proportional

#5 UNITS 0=Metric 1=English

##.#####7 HEATSEAL: Integral

##.#####8 HEATSEAL: Derivative

##.#####9 HEATSEAL: Feed Forward

GRAM/MIN

NUM

NUM

NUM

NUM

NUM

NUM

NUM

HOME SENSORCONTROL

ACTIVEALARMS

PANELVIEW

CONFIG

RUNCONTROL

NNNNNNNNNN


JOGGING

HEATERCONTROL

ALARMHISTORY

SETUP


71/421

Machine Controls

June, 2013 / 075-16395-000 5-37

UNIT:The listed units correspond to the adjacent value foreach parameter. Units listed are:

NUM - This indicates a number, relative to theparameter.

GRAM/MIN- This indicates grams per minute.










72/421

Machine Controls

5-38 075-16395-000 / June, 2013




PARAMETER:This listing of adjustable parameters arefactory set. Not all parameters listed will have application toall machines. Only authorized and properly trained personsshould make changes to any parameter.

VALUE:Touch the pad under VALUE that corresponds to theparameter you wish to adjust. A numeric keypad will display.

Key in the new value and touch ENTERto confirm.



%- This indicates percent.


VALUE UNIT

11 HEATED PIPING: Proportional ##### NUM

#####12 HEATED PIPING: Integral NUM

##.#

NUM#10 HEATED PIPING? 0=No 1=Yes

#

##.#

#

#####13 HEATED PIPING: Derivative NUM

14 BRAKE:1=Clutch 2=Clamp 3=Servo ##### NUM

15 REGISTRATION LIMIT: Increase

16 REGISTRATION LIMIT: Decrease

17 LANGUAGE: 1=English 2= 2nd Language

18 CHECKWEIGHER: 0=No,1=Pump,2=PPM

NUM

NUM

PARAMETER

%

%

PARAMETERMAINT 2

HOME SENSORCONTROL

ACTIVEALARMS

PANELVIEW

CONFIG

RUNCONTROL

HEATERCONTROL

ALARMHISTORY

SETUP

NNNNNNNNNN


JOGGING


73/421

Machine Controls

June, 2013 / 075-16395-000 5-39










74/421

Machine Controls

5-40 075-16395-000 / June, 2013












20 EXTRUDER DIE ZONE: Integral #####

#####21 EXTRUDER DIE ZONE: Derivative

NUM#####19 EXTRUDER DIE ZONE: Proportional

22 EXTRUDER DIE ZONE: Max Temp

23 EXTRUDER MELT ZONE: Proportional

24 EXTRUDER MELT ZONE: Integral

25 EXTRUDER MELT ZONE: Derivative

26 EXTRUDER MELT ZONE: Max Temp

27 EXTRUDER FEED ZONE: Proportional

#####

#####

#####

#####

#####

#####

NUM

NUM

NUM

NUM

NUM

NUM

NUM

NUM

PARAMETERMAINT 3

HOME SENSORCONTROL

ACTIVEALARMS

PANELVIEW

CONFIG

RUNCONTROL

HEATERCONTROL

ALARMHISTORY

SETUP

NNNNNNNNNN


JOGGING


75/421

Machine Controls

June, 2013 / 075-16395-000 5-41









76/421

Machine Controls

5-42 075-16395-000 / June, 2013









29 EXTRUDER FEED ZONE: Derivative #####

#####30 EXTRUDER FEED ZONE: Max Temp

###.#

NUM#####28 EXTRUDER FEED ZONE: Integral

#####

#.###

#

##.#31

32 CUTOFF:1=Internal 2=Extern

chub operators manual

Documents

Transcript of chub operators manual