CHARLESTON LOFT BED - Homesteadhstrial-pmillard.homestead.com/...Loft_Bed....pdf · CHARLESTON LOFT...

CHARLESTONLOFT BED

Made in Malaysia PRN: AIM-36-1001-RAC [11.03.17]

Rack FurnitureSuite 1, 2713 SE I Street, Bentonville, AR 72712 USA

Customer Service: 1-479-715-6445www.rackfurniturellc.com

Thank you for choosing Rack Furniture. Before starting, we suggest reading through this instruction manual to ensure that you completely

understand the assembly of this product.

WARNING

Two people will be required to assemble this unit.

Care and Maintenance:To clean, use only mild household soap and warm water. Do not use bleach or detergent. Do not use abrasive cleaners which can scratch the finish of the product. Use clean soft cloths to wash, rinse and dry. With proper care, the quality finish will last a long time. Wood surfaces may be treated with light application of a good grade of non-toxic furniture polish.

Safety First: Ensure that the top mattress fitted to this bed is no higher than the warning label attached to the safety rail assembly. IE: 6.30in (160mm) below the top of the safety rails.

Please note: Top bed is not recommended for children under six (6) years old.! Allowing children to play on or below the beds is dangerous and jumping under any

circumstances should be prohibited!! The ladder is provided to allow easy access to the bed. Do Not allow children to get to the

bed any other way.! Ensure that you check regularly that all bolts are securely fastened and all components are

in place. If spare parts are required, contact Rack Furniture at 1-479-715-6445 or write to us at 2713 SE I Street Bentonville, Arkansas 72712.

! Do not use product if any parts are missing.

! Do not use substitute parts.Keep these instructions in a safe place for future use.

Caution: There are many small components used in the construction of this unit. These loose items should be kept away from young children while assembling your unit. As an extra precaution, screw cover caps should be permanently fixed in position. (Where applicable).

Tools required for Assembly:

DO NOT USE POWER TOOLS TO ASSEMBLE THIS PRODUCT. USE OF POWER TOOLS WILL INVALIDATE ANY CLAIM AND MAY DAMAGE THIS PRODUCT MAKING IT UNSAFE.

Rubber Hammer Phillips Screwdriver

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PART LIST

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Carton 2 of 3PcsPart NameNo.

Back Panel 1

Left Panel (Cabinet) 1

Plinth Panel (Front) 16 Support Panel 13

Plinth Panel (Side) 15

10

12

Plinth Panel (Cabinet) 113

Bottom Panel (Cabinet) 114

Back Support Panel (Cabinet) 115

Support Panel (Cabinet) 216

Top Panel (Cabinet) 117

Right Panel (Cabinet)

Back Panel (Drawers)

1

3

19

20

Left Panel (Drawers) 321

Right Panel (Drawers) 322

Bottom Panel (Drawers) 323

Support Panel (Desk)

Center Panel

2

1

1

26

30

Front Panel (Drawers) 324

Center Panel 11Bottom Panel 14

Top Panel 111

Back Panel (Desk) 127

Right Panel 17 Left Panel 18

Top Panel (Desk) 128

Front Panel (Right) 129

Back Panel (Right) 131

Back Panel (Left) 132

Front Panel (Left) 135

Back Panel (Cabinet) 118

Center Panel 12

Front Panel (Desk) 125

PcsPart NameNo.Carton 1 of 3

PcsPart NameNo.

Carton 3 of 3

Side Rail (Front) 142

Side Rail (Rear)

K/D Slat Base

Guardrail (Long)

Guardrail (Short)

1

18

1

1

43

44

45

46

Brace

Ladder

2

1

47

48

Center Panel (Left)(Bottom)

Support Panel

Support Panel (Shelf )

1

2

34

36

39

Door 140

Movable Panel 141

Back Panel (Shelf ) 137

Bottom Panel (Shelf ) 138

Support Panel 19

Center Panel (Left) 133

PART LIST

Sticker Date Code

25

26

26

27

28

20 x321 x3

22 x3

23 x3

24 x3

1314

1516

16

12

19

1718

1

2

3

45

6

7

11

10

30

29

3135

33

34

32

98

36

37

38

39

41

40

43

42

44 x1845

46

47 x248

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Sticker Date Code(Back side)

Sticker Date Code(Back side)

HARDWARE LISTPart NameNo. Pcs

A

B

C

D

E

F

G

H

I

J

K

L

M

N

P

Q

R

S

T

U

V

W

X

Y

Z

Z1

Z2

Z3

Z4

46

62

22

5

10

2

1

2

5

4

4

4

4

4

4

1

3

3

1

38

4

1

8

16

2

1

132

3 Set

25

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2Z5

Cam Bolt

Cam Lock

45mm Chipboard Screw

Solid Aluminum Handle (silver)

20mm Handle Screw

PVC Door Spring

Magnet


M6 x 25mm Allen Bolt (Silver)

U Shape Casters (Black)

Dome Locking Nut (Black)

25mm Allen Bolt (Black)

Metal Shelf Support

M8 x 95mm Allen Bolt (Black)

M8 Round Nut



M6 x 60mm Allen Bolt (Black)




M6 JCN Nut (Silver)

Double Ended Dowel

Sitcker

M6 Allen Wrench

M8 Allen Wrench

M8 x 25mm PVC Dowel

14” Drawer Slide(Black)


M6 JCN Nut (Black)

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Z4 Z3 The Last HoleThe First Small Hole

FRONT BACK

How to correctly install Cam Bolt and Lock

To secure simply turn the cam lock 180 Degrees in a clockwise direction, or until tight.

5

When fitting cam bolts into holes ensure that the arrow on the top of the cam points to the intersecting hole, which is usually on the nearest end edge of the panel.

1

Cam Lock Cam Bolt Hole

To fit two panels together the cam lock will slide into the intersecting hole, and into the cam.

2

B

Insert Cam Bolt into Cam Lock hole. If Cam Bolt does not slide all the way in, check to make sure arrow on cam Lock is pointing toward cam bolt hole.

4

B

3

Screw in Cam Bolttight.

INTERSECTING HOLE

Cam Lock arrow facingtowards the hole.B

Cam Lock

B

INTERSECTING HOLE

Cam BoltA

A

A

B5a4a

To Assembly the Drawer Slide, Please Follow Step as Below

STEP 1 - DESK ASSEMBLY

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(x4)J (x8)A (x8)B

(x4)L (x1)D (x2)E

Hardware needed to assemble the Desk

(x14)Z2

(x4)K

25

26

26

27

28

StickerDate Code


1-1

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Slide board (25) onto cam stud with board (26), make sure both boards are flush. With screw driver turn cam 180° to lock. Repeat with second board (26).

1-1a25

26

26

26

25

Assemble the wood dowels, cam locks and cam Bolts first as per the diagram below.

27

Z2Z2

Z2

A

B

BA

Z2

26 x2

B

B

Z225

A

A A

A

28

B

B

AA

Z2

Z2


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1-2

1-3

1-4

25

1-4a

L

KJ

25

27

Attach caster (J) with allen bolt (L) and nut (K) as shown. Repeat assembly for 3 other casters, two on each end.Note: Locking Castors on the Front (Panel 25).

Slide board (28) into board (25) and onto board (27). Tighten all 4 cam locks 180°.

25

28

271-3a

28

27

Slide board (27) onto both (26) boards then tighten both cams by turning 180°.

27

26

26

1-2a

26

27

StickerDate Code


STEP 2 - DRAWER AND CABINET ASSEMBLY

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Hardware needed to assemble the Drawer and Cabinet

Attach handle (D) with handle screw (E) to front panel (25) as shown. Desk assembly complete.

1-5

251-5a

25D

EE

1314

15

16

16

12

19

17

18

20 x321 x3

22 x3

23 x3

24 x3

(x25)A (x24)B (x48)Z2

(x3)D (x6)E (x25)Z4(3 set)Z3

STEP 2 - DRAWER & DRESSER ASSEMBLYAssemble the wood dowels, cam locks and cam Bolts first as per the diagram below.

17

Z2Z2

Z2

Z2

B

BB

B12

A

AA

A

A

A

A

1219

A

AAA

AA

13

Z2

Z2

Z2

Z2Z2

Z2 B

B 15 B

BZ2

Z2

16 x2

Z2

Z2B

B14

24 x3

20 x3

BZ2

B

Z2

TURN OVER

21 x3

A

Z2

B21 x3

TURN OVER

22 x3

A

Z2

22 x3

B

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A

A

STEP 2 - DRAWER AND CABINET ASSEMBLY

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Tighten back panel (20) with side panel (21 & 22) as shown. Make sure back panel with cams is facing out. Once cam bolt is slid into cam lock then then turn cam lock 180° or until locked.

Insert bottom panel (23) as shown.

Insert (24) on to drawer, make sure all holes line up and tighten cams by turning 180° or until tight.

2-1

2-2

2-3

2-1a

20

21

22

20

22

23

24

24

21

22

21

2-3a

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STEP 2 - DRAWER & DRESSER ASSEMBLY

Attach (13) to bottom of (14). Put (14),(15) and both (16)’s in (19). Make sure all the cam locks face down or towards back of unit, then tighten.

14

15

162-6 2-6a 2-6b

2-5 Fixing drawer slide (Z3) with Screw (Z4) as shown.

Z4

Last third hole

Third Hole

Back

Front

Z3 Z4

Z3

Z321

22

23

Z4

Z4

Z4

Z4

Tighten handle (D) with screw (E) as shown. Repeat steps #1-4 on the two remaining drawers.

2424

24D

E

2-4

2-4a

1314

19

STEP 2 - DRAWER & DRESSER ASSEMBLY

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2-9

2-8

2-7

17

19

19

17

A

B

Place (17) onto unit and tighten.

Insert back panel (18) into channels as shown.

18

Make sure all cam studs line up. Tighten right panel (12) as shown, repeat for left panel (19). Dresser assembly complete.

2-9a

12

1413

12

1413

1616

17

19

15

STEP 3 - SHELF ASSEMBLY

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3

1

2

4

56

7

11

10

98

41

40

Hardware needed to assemble the Shelf

(x6)A (x6)B (x31)Z2 (x15)C

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STEP 3 - SHELF ASSEMBLYAssemble the wood dowels, cam locks and cam Bolts first as per the diagram below.

10 9

11

7

A

8

Z2

Z2Z2

A

1 1

TURN OVER

A

Z2Z2

Z2

Z2Z2

Z2 A

4

Z2Z2

Z2

B

B

A

2

Z2

B

B

B

Z2

Z2

Z2

3

Z2

Z2

A

6 5

Z2

B

Z2

Z2

Z2

Z2

Z2

Z2

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3

Tighten panel (2) to panel (1) as shown. Then tighten panel (3) as shown.

2

1

3

2

3-1a

2

1

3-1b

Tighten bottom panel (4) with screw (C) as shown.

3

1

4

3

4C

3-2

3-2a

3-1

C

C


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3-3

Push in panel (6) to the panel (5) as shown in 3-3a.Push in panel (5 & 6) into bottom of panel (4). Then tighten to bottom panel as shown 3-3b & 3-3c.

3-3a 3-3b 3-3c

5

6

5

6

5

6 4

4 55

6

4

5

7

4

4

5

7

Tighten panel (7) as shown.

3-4a

3-4


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3-6

3-5

Push in back panel (10) as shown. Then tighten support panel (9) with screw (C) as shown.

10

99C77

3-5a

117

11C

C

13

3

11

C

Attach panel (11) onto unit. Make sure all dowels are inserted and the panel is flush with unit. Secure with screws (C) as shown.

3-6a

3-6b

7

(x5)C

(x2)C

CC


STEP 4 - BED ASSEMBLY

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Sticker Date Code

30

29

3135

33

34

32

36

37

38

39

43

42

44 x1845

46

47 x2

48

UP

Tighten panel (8) with screw (C) as shown.Shelf assembly complete.

3-7

8

6

11

8C

63-7a

44

C

C

CC

Sticker Date Code(Back Side)

(x9)C


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Assemble the wood dowels, cam locks and cam bolts first as per the diagram below.

Hardware needed to assemble the Bed

4342

45

46

44 x18

48

47 x2

39 x2

29

BB

31

BBA A

35

BB

A32

A AB B

A

36

BZ2

B

Z2

30BB

BB

Z2Z2

Z2Z2

33BB

B

B

Z2Z2

Z2Z2

34

B

B

Z2

Z2

37

B

Z2

BZ2

38

B

Z2

BZ2

Z2 x34

Z5 x2W x1

STEP 4 - BED ASSEMBLY4-1

4-2

Attach double ended dowel (X) as shown.

Tighten left and right panel (29 & 31) to center panel (30) as shown.

30

XX

XX

Attach double ended dowel (X) as shown.

33

XX

XX

33

X

X

B

B

4-1a

(x8)X

4-2a

30

29B

B

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3

29

(x2)I

Tighten panel (3) with allen bolt (I) as shown.

4-4

329

I

4-4a

Insert panel (34) along with panel (33) as shown.Then tighten left and right panel (32 & 35) to center panel (33 & 34) as shown.

4-3

34

32

B

A

4-3a

35

32

33

34


4-6

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31

Put Up

Tighten cabinet with allen bolt (I) as shown.

(x3)I

8

4-6a

8

I

I

19


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Tighten support panel (36) as shown.

Tighten end panel as shown.

4-7

4-8

36

12

4-7a36

12

36

35


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(x7)CC

39

38

C

CC

CTURN OVER

3837

37

38

4-10

4-9

Tighten shelf (39) to panel (38) with screw (C) as shown in 4-9a.

Tighten panel (37) with screw (C) as shown in 4-9b. Then tighten panel 38 with screw (C) as shown in 4-9c.

CC

37

38

41

(x4)M

M

Tighten panel to left and right end panel as shown. Then push in movable panel (41) as shown.

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(x4)P(x4)N

Tighten side rails (42 &43) with allen bolt (N) and nut (P) as shown.

42

4342

35

NP

42

4344

U

(x36)U

Tighten base (44) with allen bolt (U) as shown.

4-11

4-12

4-11a

4-12a

44

47

47

43

32

H

H


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4543

31

45

S

45

43

V

43

45

R(x2)R (x2)S

(x1)V

Front View

Front ViewTighten guardrail (45) with allen bolt (R,S,V) as shown.

UZ5

4731

Tighten brace (47) with allen bolt (V) to base as shown 4-14b, Tighten panel (9) with screw (H) as shown. Then tighten brace (47) with allen bolt (U) and JCN (Z5) to side panel as shown 4-14a.

43

47V

4-13

4-14

4-13a

4-13b

4-13c

4-14a

4-14b(x2)U (x2)V(x2)H

9

(x2)Z5

StickerDate Code


4-16

4-15a

4-15b

4-15c

4-16a

(x1)Q (x1)T

Tighten ladder as shown.

42

48

48

42

Q T

W

(x1)R (x1)S

(x1)V

Tighten guardrail (46) with allen bolt (R,S,V) as shown.

46

35 4246

42

R

42

46

V

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(x1)W

35

46

S


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40

40

D

E

E

40

40

F

(x1)D (x2)E (x2)FAttach handle (D) with screw (E) as shown in 4-17a.Attach PVC door spring (F) to door panel (40) as shown 4-17b.

G

40

Insert the door panel into cabinet as shown. Then attach magnet (G) as shown.

4-17

4-18

4-17a

4-17b

4-18a

(x1)Z4

Z4

(x1)G


4-20

Slide drawers into the dresser assembly as shown. Then attach Stickers (Y) to cover the cams (B).

(x16)Y

Y

Y

4-19a

Assembly is complete. Make sure that all of the hardware is tightened and secure.

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Please use this area to make notes on assembly or where you stored the hardware when item is disassembled.

MADE IN MALAYSIA

Rack FurnitureSuite 1, 2713 SE I Street,

Bentonville, AR 72712 USA

Customer Service: 1-479-715-6445www.rackfurniturellc.com

Product Packaging Information

Master Model #:

Box Model #:

Color:

Shipment Ref. #:

Date:

CHARLESTON LOFT BED - Homesteadhstrial-pmillard.homestead.com/...Loft_Bed....pdf · CHARLESTON LOFT...

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Transcript of CHARLESTON LOFT BED - Homesteadhstrial-pmillard.homestead.com/...Loft_Bed....pdf · CHARLESTON LOFT...