CF LCLS Commissioning Plan Javier A. Sevilla Engineering Group Conventional Facilities
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Transcript of CF LCLS Commissioning Plan Javier A. Sevilla Engineering Group Conventional Facilities
Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
June 17, 20081
CF LCLS Commissioning Plan
Javier A. Sevilla
Engineering Group
Conventional Facilities
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June 17, 20082
Outline
Plan
Team
Commissioning Process
Activities
Deliverables
Summary
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Beam Transport Hall Undulator Hall
Far Experimental Hall
Electron Beam Dump
Front End Enclosure
Near Experimental Hall
X-Ray Transport & Diagnostics Tunnel
Commissioning Areas
Central Utility Plant/ 12Kv Substation 522
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Commissioning Plan
1. Defines Scope of CxA and requirements
2. Part of contract documents for each MEP subcontractor
3. Part of TCCo Contract
http://www-ssrl.slac.stanford.edu/lcls/cf/commissioningplan/
Prepared by
Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
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Scope Definition for CxA
1. List Requirements
2. List Deliverables
3. List team members
4. Provides all reference documentation
https://www-lcls-internal.slac.stanford.edu/projectspace_L2/Project_Office/SOW/ConvFac/1.9-703-r0.pdf
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Team
Commissioning Agent (CxA)
Engineering Economics Inc. (EEI)
CF Engineering GroupCF Construction GroupLCLS QA ManagerTurner
MEP CoordinatorCx Coordinator
SLAC Facilities DeptHVAC, Electrical, Fire Alarm, Ops Mechanics
SubcontractorsO. C. McDonald-HVAC & PipingAlpha Air Balancing AgencyCupertino Electric (CEI)Air Systems, Inc. BMSCeitronics-Fire AlarmMitsubishi-ElevatorAllied CranesRCM-Fire Protection
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Commissioning Agent (CxA)Engineering Economics Inc (EEI)
Selected by using a competitive bidding processFive bids received (AEC, EEI,AEI, and WBI)EEI has offices nationwide and able to shift resources if necessaryCommissioned over 33 million sf
Data centers, office buildingsMedical research labsPharmaceutical labsFederal facilities
LCLS Sector 20 Injector Facilities - successfulLCLS Magnetic Measurement Facilities - successful
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Commissioning Meeting
May 2-08 Weekly Meetings
Started in Nov. 14, 2007- Meetings every 3 weeks
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Commissioning TeamCF LCLS
K. AhmedR. BaclitD. CiorbeaR. MaggiJ. SaldivarJ. A. SevillaL. ShewchukK. Yang
QA ManagerD. Marsh
ESH/BIOR. KerwinE. GomesB. Smith
Subcontractors-TCCO
A. PimentelF. SiscaC. FarnellR. GonzalesG. StricklandJ. FitzgeraldH. LimosneroK. MinchacaD. SwartzR. SpinaR. FurtadoT. LocatelliM. Clayton
SLAC Facilities
B. ChoateG. KuraitisR. RadauK. ChanR. CandelarioB. HarrisonP. FranciscoS. PoitierS. JensenJ. Kang and HV electriciansJ. PfefferkornF. Castillo and LV electriciansK. JoongN. YeungR. ZingsheimEEI
K. QuigleyA. ParkerM. Abrahamson
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Commissioning Team at Work
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Commissioning Process
PLAN
http://www-ssrl.slac.stanford.edu/lcls/cf/commissioningplan/
Resources (CxA, CF Engrs, TCCO, Subcontractors, Facilities
Requirements (FT, PFT, Acceptance, Inspections)
Configuration Control of test results, observations, inspections, minutes, schedule, acceptance, etc.
Configuration Control of tests results, inspections, training, documentation, acceptance, etc.
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Configuration Management Cx Process
ftp://ftp.slac.stanford.edu/groups/lcls/Turner/LCLS%20Commissioning%20Process/
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Commissioning Process
Activities
Review of design documents by CxA
Site inspections (CxA, Facilities Dept, CF LCLS)
Prepare list of observations (by Category)
Review of Constructions checklists (CxA and Facilities Dept)
Witness some PFT (CxA)
Perform ALL Functional Testing (FT)
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CUP Plan View Drawing M0203
Electrical Rm
Chillers
Boilers
Mech Room-NEH
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CUP On-Going Cx Activities
Substation 522
CUP transformers
Chillers SwitchgearBoiler
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Commissioning Activities Completed
Substation S522Energized and completed except pending punch list
Rating capacity 4,000 amps, 12.47 KV
Provides power to LCLS three 2.5MVA transformers and others
New medium pressure underground natural gas piping to CUP: 1,400 LF
30 Million BTUHs nominal capacity
BTH West Construction
BTH Switchboard ( 480 v, 3 ph, 800 Amps)
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LCLS Substation S522
Substation 522 behind the CUP
12.47 kv Switchgear inside
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CENTRAL UTILITY PLANT (CUP)
Major Equipment to CommissionTwo Chillers (425 tons/ea), Primary and Secondary CHW loops and Pumps BTH,UH,EBD,FEE, NEH and FEHOne Boiler (150 BHP/ea) Primary and Secondary HW loops and pumpsDDC Temperature Control System to be connected to SLAC network via ALC Web ControlInterface with EPICS (Technical systems)One Air Compressor (268 SCFM@150psi), Air Dryer and Receiver.
Will provide service to: BTH, UH, EBD, FEE, NEH,X-RAY, FEH Wet Sprinkler System-Ordinary Hazard Group 1
One AHU for electrical roomMechanical rooms for NEH HVAC system (MAU) and AHU’s
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Chillers Room in CUP
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Deliverables
Final Commissioning Report
Pre-Functional and Functional Test Reports (FT), PFT, Checklists, observations. Etc.
O&M MEP
Training Records
All documentation available for future operations and maintenance
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SummaryRoles and responsibilities are clearly defined in the Commissioning PlanExpectations are documented and well understood!CxA reports to CF LCLS and collaborate with TCCO, MEP subs, SLAC Facilities maintenance and operations staff Goal is to deliver a complete and functional project with all MEP systems fully operational, inspected, tested, checked, verified and documented!
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End of Presentation
Supporting Documentation to Follow
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Partial List of MEP Equipment
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Minutes of Meetings
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Review Documentation and PFT
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CUP Plan View Drawing M0203
Electrical Rm
Chillers
Boilers
Mech Room-NEH