Catalogo Nuevo s Product Os
-
Upload
dasharkabgel -
Category
Documents
-
view
223 -
download
0
Transcript of Catalogo Nuevo s Product Os
-
7/27/2019 Catalogo Nuevo s Product Os
1/24
w w w . t u n g a l o y . c o m
Turnin
g+Thre
adin
g
Groovi
ng+P
arting
Milling
Holemaking
NewProducts20102010T u n g a l o y
-
7/27/2019 Catalogo Nuevo s Product Os
2/24
TUNGALOY is one o the worlds leading
manuacturers o carbide cutting tools. Nearly 80
years o experience in the engineering o cutting
tools are refected in their production program.
The company produces products rom carbide,
cubic boron nitride (CBN), polycrystalline diamond
(PCD), ceramics and cermets o the highest quality
and perormance.
TUNGALOYs innovative R & D department ocuses
its eorts to create state-o-the-art products
or highly ecient and economic machining
applications or the production needs o the
21st century. They oer a wide range o turning,
milling and drilling products o the highest quality,
using new technologies that are aligned with
customer demands.
Providing Complete Tooling
Solutions for Metal Removaland Industrial Products
Marketing Support
Production Unit
Headquarters & Production
Company Overview
-
7/27/2019 Catalogo Nuevo s Product Os
3/24
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21 - 23
3
T U N G AL OY
TU NG AL OY
TU NG AL OY
T U NG AL OY
T U NG A LO Y
TU NG AL OY
T U NG AL OY
T U NG AL O Y
T U N G A LO Y
T U NG A LO Y
T U NG A LO Y
TU NG AL OY
T U NG A LO Y
TU NG AL OY
TU NG AL OY
T U N G A LOY
T UNG A LOY
T U NG A LOY
T U NGA LOY
T U NGA LOY
T U NG A LOY
TU NG AL OY
Contents
Tooling Systems
Grades
-
7/27/2019 Catalogo Nuevo s Product Os
4/24
4
TUNGA LO Y
AskforMore
ofTungaloy's
DoorOpening
Solutions
www.tunga
loy.co.jp
NewNewProdu
cts2010
T u n ga l o y
Double Sided Insert
with 10 Cutting Edges DOPENT cutters eature through-the-tool
coolant and have a 20o lead angle or smooth entry
into the cut.
Their integrated wiper provides a nish
as good as 20 Ra.
The cutters are available in three insert densities
and our carbide grades or a wide range o
applications. The medium density cutters are an
excellent solution or steel applications and the
high density cutters or iron and aerospace.
As a result o its high-tech chip orming
geometry, chip evacuation is not a problem. The
chips are ormed in the shape o a 6 and fushed
away eciently by the internal coolant.
DOPENTs multi-purpose edge preparation
is useul or a wide range o materials and tough
applications. Its positive geometry ensures a
more ecient cut and less riction or better
shearing action.
DOPENTEnd Mill Diameter Range 32 - 80 mm
Face Mill Diameter Range 50 - 160 mm
-
7/27/2019 Catalogo Nuevo s Product Os
5/24
5
TUNGA LO Y
AskforMore
ofTungaloy's
DoorOpening
Solutions
www.tunga
loy.co.jp
NewNewProdu
cts2010
T u n ga l o y
ROUNDSPLIT amily o milling cutters is unique
in that it can carry either round inserts with a
serrated cutting edge or regular round inserts.
There are our indexing options or the serrated
insert, while there are eight or the round.
One advantage o using ROUNDSPLIT
is that it produces small chips. The smaller
the chip, the less likely that it will be re-cut
and thereore chip evacuation is improved.
The overlapping serrations on the insert cutting
edge provide a ully eective cutter conguration.
ROUNDSPLIT eatures excellent tool stability,
and signicantly reduced machining time due to
the high tooth load capacity.
ROUNDSPLITEnd Mill Diameter Range 32 - 50 mm
Face Mill Diameter Range 40 - 125 mm
Serrated Cutting Edge
for Obtaining Small Chips
-
7/27/2019 Catalogo Nuevo s Product Os
6/24
6
T U N G A LOY
AskforMore
ofTungaloy's
DoorOpening
Solutions
www.tunga
loy.co.jp
NewNewProdu
cts2010
T u n ga l o y
TUNGQUAD has been designed with highdensity teeth to maximize eed rates on this small
diameter cutter line.
A wide range o cutter options will cover
an extensive number o milling applications.
TUNGQUAD, with its advanced insert design
and production technology, results in a sot
and clean cut, ensuring excellent perormance
and reliability.
The tools can be used at very high material
removal rates or machining alloy and stainless
steel, high temperature alloys and cast iron.
TUNGQUADEnd Mill Diameter Range 12 - 40 mm
Face Mill Diameter Range 32 - 40 mm
4 Helical Cutting Edges
-
7/27/2019 Catalogo Nuevo s Product Os
7/24
11
18
7
T U NGA LOY
AskforMore
ofTungaloy's
DoorOpening
Solutions
www.tunga
loy.co.jp
NewNewProdu
cts2010
T u n ga l o y
DOREC is a amily o double-sided inserts with
4 helical cutting edges and tools or 90 milling.
Insert construction is very thick and strong, with
a wiper which leaves an excellent surace nish.
Clamping into a dovetail inclined pocket provides
very rigid clamping.
DOREC eatures high durability, low cutting
orces and long tool lie, due to its strong
construction and unique chip defector with
positive cutting angles. Excellent perormance
and reliability are guaranteed or machining
steel, stainless steel and cast iron at very high
machining parameters.
The 90o milling tools use inserts with
4 helical right-hand cutting edges, available
in lengths o 11 and 18 mm.
DOREC - 18End Mill Diameter Range 40 - 80 mm
Face Mill Diameter Range 50 - 160 mm
DOREC - 11End Mill Diameter Range 25 - 80 mmFace Mill Diameter Range 40 - 100 mm
-
7/27/2019 Catalogo Nuevo s Product Os
8/24
07
18
8
TUNGA LO Y
AskforMore
ofTungaloy's
DoorOpening
Solutions
www.tunga
loy.co.jp
NewNewProdu
cts2010
T u n ga l o y
TUNGREC eatures high precision and super
nish milling, and high 90 shoulder accuracy with
no mismatch, leaving a clean mirror-like side wall.
The cutter has a sot and clean cut due to helical
cutting edges and high axial rake angles.
TUNGREC - 07
End Mill Diameter Range 12 - 28 mm
Face Mill Diameter Range 32 - 50 mm
TUNGREC - 18End Mill Diameter Range 25 - 63 mm
Face Mill Diameter Range 40 - 160 mm
TUNGREC tool range is available with
18 mm inserts or heavy machining, as well as
7 mm inserts. High density tools or medium to
light cutting at high eeds.
The insert was designed with a reliable and
secure clamping, an important eature or high
cutting speeds.
-
7/27/2019 Catalogo Nuevo s Product Os
9/24
9
T U N GA LOY TUNGA LO Y
AskforMore
ofTungaloy's
DoorOpening
Solutions
www.tunga
loy.co.jp
NewNewProdu
cts2010
T u n ga l o y
DOOCTO ace mill amily or medium
and rough ace milling applications is very
ecient and economical. The cutters use
double-sided octagonal inserts that eature
positive rake angles and 16 cutting edges.
They have an economical advantage over
any standard ISO tools or over other tools that use
octagonal positive inserts or 45o medium and
rough ace milling.
DOQUAD lines same pocket can t an insert
with 8 cutting edges or ace machining at larger
depths o cut.
Double Sided Insert
DOOCTOFace Mill Diameter Range 80 - 160 mm
8 Cutting Edges 16 Cutting Edges
-
7/27/2019 Catalogo Nuevo s Product Os
10/24
11
16
0
TUNGA LOY
AskforMore
ofTungaloy's
DoorOpening
Solutions
www.tunga
loy.co.jp
NewNewProdu
cts2010
T u n ga l o y
TECMILL tools can be used or machining
various materials, such as alloy and stainless steel,
high temperature alloys and cast iron, achieving
high material removal rates.
The inserts have helical cutting edges and
positive rake angles and eature a sot and clean
cut. They are available in 11 and 16 mm long
cutting edges.
Tangential Insert Clamping
with 4 Helical Cutting Edges
TECMILL - 16Face Mill Diameter Range 50 - 125 mm
TECMILL - 11End Mill Diameter Range 32 - 80 mm
Face Mill Diameter Range 50 - 100 mm
-
7/27/2019 Catalogo Nuevo s Product Os
11/24
11
TUNGA LOY
AskforMore
ofTungaloy's
DoorOpening
Solutions
www.tunga
loy.co.jp
NewNewProdu
cts2010
T u n ga l o y
TUNGMEISTER tool amily has interchangeable
heads which are mounted on shanks, or a variety
o milling applications including ball nose, straight
shoulder and slitting and slotting applications. The
unique threaded connection guarantees quick and
convenient indexing. Head replacement requires
no setup time, since the tool is not removed rom
the machine.
Slitting and slotting heads are available in very
tough grades, which enable high speed machining
with excellent wear resistance and toughness.
Resharpening o tools is no longer necessary
and excellent repeatability can be achieved.
Endless Combinations
of Tool Body and
Cutting Head
-
7/27/2019 Catalogo Nuevo s Product Os
12/24
2
T U N G A LO Y
AskforMore
ofTungaloy's
DoorOpening
Solutions
www.tunga
loy.co.jp
NewNewProdu
cts2010
T u n ga l o y
TUNGDRILL BIGDiameter Range 54 - 80 mm
provided with 5 drill sizes
TUNGDRILL BIG indexable drills provide an
excellent solution or large diameter holes. They
eature replaceable, adjustable cartridges and are
the best economical solution or large sized drilling
operations. Their wide gullets ensure improved chip
evacuation and the ability to utilize the Minimum
Quantity Lubrication method.
The drills diameter can be changed by way
o a system o shim plates. Each drill is supplied
with several o these or changing to whole
diameter sizes.
Features
Hard coating o the drill body provides wear and
corrosion resistance.
Enables high volume metal removal.
High fute angle and wide gullets or easy
chip evacuation.
Modular Drill Body and
Cartridge Combination
-
7/27/2019 Catalogo Nuevo s Product Os
13/24
13
AskforMore
ofTungaloy's
DoorOpening
Solutions
www.tunga
loy.co.jp
TUNGDRILL TWISTED
Diameter Range 12.5 - 54 mm
TUNGDRILL TWISTED drills are versatile and
eature ast penetration, process security and long
lie. The extra-hardened chip defector is located
next to the cartridge where wear orces are the
most severe, thereby improving shank lie. Carbide
grades are durable or better surace quality and
prolonged edge lie in the peripheral inserts, which
experience the toughest conditions.
Twisted coolant holes pass through the drill
futes, leaving a clear uninterrupted fow o chips.
Due to this design, the drill is stronger and more
resistant to torsion.
TUNGDRILL TWISTED is available in drilling
depth to diameter ratio o 2xD, 3xD, 4xD and 5xD
in a diameter range o 12.5 to 54 mm in whole
metric sizes, as well as hal sizes.
Deep Twisted Gullets for
Easy Chip Evacuation
-
7/27/2019 Catalogo Nuevo s Product Os
14/24
4
T U N G A LOY
AskforMore
ofTungaloy's
DoorOpening
Solutions
www.tunga
loy.co.jp
NewNewProdu
cts2010
T u n ga l o y
DRILLMEISTER is a new amily o
drills that eature an improved head and pocket
design, no setup time, increased metal removal
rates and economical indexing.
DRILLMEISTERs revolutionary clamping
enables improved productivity output rates, and
in addition more insert indexes. The shank has a
unique design o twisted nozzles with a durable
and stably constructed body.
Four diferent standard geometries o indexable
heads are available or drilling steel, exotic
materials, cast iron or aluminum.
DRILLMEISTER has a unique pocket design
that takes good advantage o the cutting orces,
which are mechanically exerted upon the tool.
These orces are then converted into gripping orces
that are used or tightening the insert towards the
back o the pocket. More cutting orces are applied,
and thereore better gripping orces are obtained.
The clamping orces around the connection
area generate little strain, which prevents any
potential plastic deormation. Due to this,
at least triple the amount o head indexes
are provided.
A very substantial increase in productivity
is the most important attribute o the new
clamping design. DRILLMEISTER provides the
most productive and protable solution or the
hole making industry.
-
7/27/2019 Catalogo Nuevo s Product Os
15/24
15
T U NGA LOY
AskforMore
ofTungaloy's
DoorOpening
Solutions
www.tunga
loy.co.jp
NewNewProdu
cts2010
T u n ga l o y
TUNGGUN provides the best economical
solution or deep drilling.
TUNGGUN eatures the ability to replace the
drilling head inside the machine, without the need
to remove the drill or head indexing.
TUNGGUN has an innovative unique
pocket which can undergo at least 30 head
replacements. The pocket and tube are connected
via a new welding process, which yields high
torque resistance.
TUNGGUNDiameter Range 10 - 16 mm
-
7/27/2019 Catalogo Nuevo s Product Os
16/24
6
T U N G A LOY
AskforMore
ofTungaloy's
DoorOpening
Solutions
www.tunga
loy.co.jp
NewNewProdu
cts2010
T u n ga l o y
TUNGCUT can be mounted with various
adaptors or grooving, turning, parting of and ace
machining applications.
The modular system increases fexibility and
signicantly improves productivity by enabling
the machine to ree up additional tool positions.
TUNGCUTs strong and precise pocket location
system provides exceptional repeatability and
perormance or high precision and heavy
machining applications.
Economical Double Sided
Insert for Grooving, SideTurning and PartingInserts are used or parting, grooving and
turning. Width range: 1.4 - 8 mm
Internal Turning and Grooving
External Turning and Grooving
Face Turning and Grooving
Parting
-
7/27/2019 Catalogo Nuevo s Product Os
17/24
17
T U NGA LOY
AskforMore
ofTungaloy's
DoorOpening
Solutions
www.tunga
loy.co.jp
NewNewProdu
cts2010
T u n ga l o y
TINYTURN solid carbide mini-bars are available
or ace grooving in small diameters with small
widths o cut.
The ground positive chipormer and sharp
cutting edge provides lower cutting orces and
easy chip fow. Longer tool lie can be expected,
due to TiCN and TiN coating layers.
Precision Ground Carbide
Bars for Internal and
Face Machining Small Parts
The mini-bars, available or right- and
let-hand machining are mounted in a
hollow toolholder and held in place by two
clamping screws.
Minimum Bore Diameter = 0.6 mm
-
7/27/2019 Catalogo Nuevo s Product Os
18/24
8
AskforMore
ofTungaloy's
DoorOpening
Solutions
www.tunga
loy.co.jp
NewNewProdu
cts2010
T u n ga l o y
Economic Threading Insert
with Chipformers
TUNGTHREAD threading line includes a large
variety o thread standards on laydown triangular
inserts. The inserts have chipormers which provide
high prole accuracy and optimal chip fow.
Regular threading insert types are available in
a variety o uncoated and coated cutting grades,
including PVD and CVD coatings. These high
quality inserts provide excellent perormance.
-
7/27/2019 Catalogo Nuevo s Product Os
19/24
19
T U NGA LOY
AskforMore
ofTungaloy's
DoorOpening
Solutions
www.tunga
loy.co.jp
NewNewProdu
cts2010
T u n ga l o y
TURNTECs unique helical shaped cutting
edge and tangentially clamped insert provides
a perect solution or high metal removal rates,
enabling the use o very large depths o cut
and high eeds, which is especially essential in
roughing applications.
The double-sided insert has a narrow curved
rake ace. It is clamped into the toolholder on a
corresponding seat using a conical head screw; a
design which protects the toolholder rom overload
and insert damage. This seat has ground suraces
on the top and bottom, which ensures the best
connection o the insert and toolholder.
TURNTECInsert sizes 12, 16, 24 mm
Tangential Insert Clamping
With a Helical Cutting Edge
Ater the chipormer breaks the chips into small
curved segments, they can fow easily without
being obstructed by the tool body or any other
element, as the upper rake ace o the insert is
mounted at the same level as the holder body.
TURNTEC eatures depths o cut up to
15 mm and acing depths to 4.5 mm, at up to
1.1 mm/rev.
-
7/27/2019 Catalogo Nuevo s Product Os
20/24
0
T U N G A LOY
AskforMore
ofTungaloy's
DoorOpening
Solutions
www.tunga
loy.co.jp
NewNewProdu
cts2010
T u n ga l o y
TUNGHOLD is a amily o toolholding
systems that provides maximum accuracy and
compactness.
TUNGHOLD eatures increased toolholder
rigidity, precision and tool lie on machining
centers and other high speed CNC machines.
Tungaloys toolholding solutions comprise a
complete range o precision toolholders, suitable
or every application. These toolholding systems
provide the best option or standardization o all
machining platorms.
-
7/27/2019 Catalogo Nuevo s Product Os
21/24
30
.
1
6
+
PremiumPremium Carbide GradesCarbide GradesDoor Opening Solutions forDoor Opening Solutions for
UltimateUltimate MachiningMachiningPerformancePerformance
Ask for More
of Tungaloy 's
Door Opening
Solutions
PVDCOATED
PVDCOATED CVDCOA
TED
CVDCO
ATED
-
7/27/2019 Catalogo Nuevo s Product Os
22/24
2
T U N G A LOY
AskforMore
ofTungaloy's
DoorOpening
Solutions
www.tunga
loy.co.jp
NewNewProdu
cts2010
T u n ga l o y
PREMIUMTEC grades provide a substantial
increase in insert lie, due to a most advanced
coating technology ollowed by a special
surace treatment.
PREMIUMTEC eature durable coatings which
excel when machining all types o materials.
The newly designed process improves
toughness and chipping resistance and thus
reduces riction and built-up edge.
They are produced rom tough substrates that
provide optimal results and increased productivity.
-
7/27/2019 Catalogo Nuevo s Product Os
23/24
30
.
1
6
+
3
0
1
6
3
0
.
1
6
30
.
1
6
+
23
T U N G A LOY
AskforMore
ofTungaloy's
DoorOpening
Solutions
www.tunga
loy.co.jp
NewNewProdu
cts2010
T u n ga l o y
CVD COATED
T5100 series provides excellent cutting
perormance or a variety o cast iron turning,
due to the combination o a CVD coated layer
with ne and hard columnar crystals o Ti (C,N)
and a very strong carbide substrate.
CVD COATED
T9100 series eatures outstanding chipping
resistance when turning steel, which is generated
rom the CVD coated layer with well-controlled
columnar Ti (C,N) crystals, and particularly
sintered substrates.
PVD COATEDAH725 is most suitable or various applications
in steel and stainless steel machining. AH725
eatures a super tough substrate with a new
(Ti,Al) N PVD coating layer, that provides "Triple
Force". Additional eatures are outstanding wear
resistance, well-balanced racture resistance and
excellent chip control.
PVD COATEDAH905 has superior perormance or turning
o high temperature alloys, due to high wear
and oxidation resistance. These are generated
rom the superb (Al,Ti) N PVD coated layer and
the ne grain cemented carbide substrate
with diused Co.
-
7/27/2019 Catalogo Nuevo s Product Os
24/24
Ask for More
of Tungaloy's
Door Opening
Solutions
All rights reserved