Carton Erectors Brochure - conpack.com.au

18
01. F104 P.05 02. HM RANGE P.07 03. F44 / F144 / F344 P.09 04. ERGOMATIC P.11 05. 2-EZ HS ERGOPACK P.13 06. HCE P.15 07. 2-EZ HS P.17 08. TF-2 P.19 09. HTF P.21 10. CHL P.23 11. SPP P.25 12. 2-EZ HS DP P.27 13. DPI P.29 14. GÜTENBAG COMPACT P.31 15. MONOBLOCK GÜTENBAG P.33 Victoria 5/19 Enterprise Drive Bundoora, VIC 3083 Australia T (03) 9474 3700 F (03) 9466 7625 New South Wales 2/17-19 Daniel Street Wetherill Park, NSW 2164 Australia T (02) 9756 5433 F (02) 9756 0511 Queensland 2/16 Yarraman Place Virginia, QLD 4014 Australia T (07) 3865 6089 F (07) 3865 3799 W www.cpspackaging.com E [email protected] Carton Erectors Brochure

Transcript of Carton Erectors Brochure - conpack.com.au

Page 1: Carton Erectors Brochure - conpack.com.au

01. F104 P.0502. HM RANGE P.0703. F44 / F144 / F344 P.0904. ERGOMATIC P.1105. 2-EZ HS ERGOPACK P.1306. HCE P.1507. 2-EZ HS P.1708. TF-2 P.1909. HTF P.2110. CHL P.2311. SPP P.2512. 2-EZ HS DP P.2713. DPI P.2914. GÜTENBAG COMPACT P.3115. MONOBLOCK GÜTENBAG P.33

Victoria

5/19 Enterprise Drive

Bundoora, VIC 3083

Australia

T (03) 9474 3700

F (03) 9466 7625

New South Wales

2/17-19 Daniel Street

Wetherill Park, NSW 2164

Australia

T (02) 9756 5433

F (02) 9756 0511

Queensland

2/16 Yarraman Place

Virginia, QLD 4014

Australia

T (07) 3865 6089

F (07) 3865 3799

W www.cpspackaging.com E [email protected]

Carton ErectorsBrochure

Page 2: Carton Erectors Brochure - conpack.com.au
Page 3: Carton Erectors Brochure - conpack.com.au

Carton Erector F104

Semi-automatic carton erector and manual filling station with box pusher.

Specification

• 6 bar filtered compressed air required• Safety emergency stops

Warranty

All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear

Carton sizes range (mm)

L W H

Min. 200 150 120

Max. 600 500 500

5

F104 Carton Erector

Page 4: Carton Erectors Brochure - conpack.com.au

7Carton Erector HM Range

Fixed size, manually adjustable, side drive, hot-melt carton erectors.

Specification

• 3 phase 415v power required• 6 bar filtered compressed air required• Safety emergency stops• 150 carton magazine capacity• CAT 3 safety circuit• Robatech Hot Melt System

Warranty

All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear

Options

• Extended Magazine• Castors• Nordson Hot Melt System

Speed

HM145 10 - 12 cpmHM146 8 - 10 cpmHM345 16 - 18 cpmHM346 14 - 16 cpm

HM Range Carton Erector

Carton sizes range (mm)

L W H

HM145 Min. 220 150 120

Max. 560 350 500

HM146 Min. 300 200 300

Max. 600 400 450

HM345 Min. 220 150 120

Max. 560 350 500

HM346 Min. 300 200 300

Max. 600 400 450

Page 5: Carton Erectors Brochure - conpack.com.au

9Carton Erector F44/F144/F344

Fixed size, manually adjustable, side drive carton erector.

Specification

• 415v power required• 6 bar filtered compressed air required• Safety emergency stops• CAT 3 safety circuit

Options

• Castors• Extended magazine

Warranty

All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear

Speed

F44 8 - 10 cpmF144 10-12 cpmF344 14-18 cpmF144/4 10-12 cpmF344/4 14-18 cpmF145 8-10 cpmF345 12-16 cpmF146 6-8 cpmF346 10-14 cpm

F44/F144/F344 Carton Erector

Carton sizes range (mm)

L W H

F44 Min. 200 150 150

Max. 450 350 450

F144 & Min. 200 150 120

F344 Max. 450 350 500

F144/4 & Min. 150 100 110

F344/4 Max. 400 350 500

F145 & Min. 220 150 120

F345 Max. 560 350 500

F146 & Min. 300 200 200

F346 Max. 620 400 400

Page 6: Carton Erectors Brochure - conpack.com.au

11Handpack Station Ergomatic

The Ergomatic is a value-priced, semi-

automatic hand packing station solution

for companies that require more

throughput than manual case erecting,

packing and sealing can provide.

Common Applications

• Products that require inspection before packing (meat, dairy, pharmaceutical)

• Short run or variable product sizes going into case

• Products that are difficult to handle automatically

• Packaging operations where full automation is not feasible due to the application or lack of funding

Warranty

All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear

Speed

10 cpm

Ergomatic Hand Packing Station

Carton sizes range (mm)

2500 L W H

Min. 216 121 102

Max. 508 343 495

3000 L W H

Min. 330 197 152

Max. 610 406 406

Page 7: Carton Erectors Brochure - conpack.com.au

13Handpack Station 2-EZ HS Ergopack

The productivity of the innovative Combi Ergopack® has been raised with the addition of our side-belt driven, high speed case erectors. Now an even larger variety of product sizes, shapes, weights and materials can be quickly and easily packed in a larger range of case sizes at speeds up to 20 cases per minute.

Specification

• Ergonomically designed hands free case indexing system reduces reach and wrist movements

• Lifting of products is significantly reduced, resulting in fewer back injuries and discomfort

• Reduces costly physical stressors associated with manual case erecting, hand packing and sealing

• Ideal for short runs - quick case changeovers• Increases profits through increased productivity• A compact and cost effective workcell results

from combining a high speed case erector, a handpack station and a case sealer

2-EZ HS Ergopack High Speed Handpack Stations

Carton sizes range (mm)

2-EZ SB Ergopack L W H

Min. 203 152 127

Max. 508 406 406

2-EZ Plus SB Ergopack L W H

Min. 203 152 127

Max. 610 406 406

2-EZ HS Ergopack L W H

Min. 203 152 127

Max. 610 406 457

• Available in stainless steel, washdown components for the food and chemical industries

• Thoroughly customized design to meet your application and product requirements

Warranty

All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear

Speed

2-EZ SB Ergopack 15cpm2-EZ SB PLUS Ergopack 12cpm2-EZ HS Ergopack 20cpm

Page 8: Carton Erectors Brochure - conpack.com.au

15Erector & Sealer HCE

The Combi HCE offers high speed case erecting up to 35 cpm while achieving efficiencies in power and air usage and reducing overall machine size. Capable of erecting and sealing cases with adhesive tape or hot melt glue

Specification

• Up to 35 cases per minute• Powered case magazine holds up to 270

cases (additional capacity magazine available as option)

• Dual belt drive case indexing• Positive case opening with opposing vacuum • Positive mechanical four flap closing• Low maintenance AC drive motors• Fast changeovers with only six adjustments • Heavy duty welded tubular steel construction • Safety interlocked guarding• Allen Bradley components

Warranty

All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear

Speed

HCE 35cpmHCE HM 35cpm

HCE High Speed Case Erector/ Bottom Sealer

Carton sizes range (mm)

HCE L W H

Min. 254 152 171

Max. 610 406 406

HCE HM L W H

Min. 254 203 171

Max. 610 406 406

Page 9: Carton Erectors Brochure - conpack.com.au

17Erector & Sealer 2-EZ HS

High speed, side belt drive case erectors. the 2-EZ®SB and 2-EZ®HS can readily integrate into your existing line at speeds up to 20 cpm.

2-EZ®HS Specification

· EZ Load Walk-In 45” Powered Magazine· Positive Four Flap Closing· Heavy Duty Welded Steel Construction· Combi HS High Speed 2” Tape Head· Servo Driven Carriage Assembly· Dual Belt Drive Case Indexing· Panelview 300 OIT Providing ProductionFeedback· Self-Cleaning Vacuum System

2-EZ®SB and 2-EZ®SB Plus Specification

• Load Walk-In Gravity Case Magazine • 3M AccuglideTM 2” Tapehead

• Pneumatic Carriage Assembly• Push Button Controls

Warranty

All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear

Speed

2-EZ®HS 20 cpm2-EZ®SB 15cpm2-EZ®SB PLUS 12cpm

2-EZ HS High Speed Case Erector/Bottom Sealer

Carton sizes range (mm)

2-EZ HS L W H

Min. 203 152 127

Max. 610 406 457

2-EZ SB L W H

Min. 203 152 127

Max. 508 406 457

2-EZ SB PLUS L W H

Min. 203 152 127

Max. 610 406 457

Page 10: Carton Erectors Brochure - conpack.com.au

19Tray Former TF-2

The TF-2 features a low-profile, gravity walk-in case magazine, and only 4 easy adjustments for tray changeover. The computer controlled glue application system applies glue very precisely to the tabs at measurable intervals, creating a very square and securely glued tray, every cycle.

Specification

• Heavy duty welded tubular steel framework with Steel-It paint finish

• Easy changeover with pre-set mandrels and crank adjustments

• Nordson ProBlue hot melt glue unit with precise temperature control and energy saving timer

• Easy load, gravity tray magazine• Self-cleaning vacuum system flushes the

vacuum system every cycle, preventing corrugated dust buildup

• Self-cleaning glue guns keep glue patterns tight and on target

• Allen Bradley PLC Control with touch screen operator interface

Warranty

All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear

Speed

TF-2 10 tpmTF-2 PLUS 8 tpm

TF-2 Tray Former

Carton sizes range (mm)

TF-2 L W H

Tray Size Min. 242 216 51

Trar Size Max. 610 406 127

Blank Size Max 846 660 -

TF-2 PLUS L W H

Tray Size Min. 242 216 51

Trar Size Max. 610 406 229

Blank Size Max 846 660 -

Page 11: Carton Erectors Brochure - conpack.com.au

21Tray Former HTF

The HTF will form regular slotted trays, in various configurations, to accommodate the agriculture, food processing and distribution industries. The HTF’s inline and compact design utilizes a mechanically linked tray pick-up and transport mechanism for precise placement through the glue application and forming cycle.

Specification

• Easy changeovers with pre-set mandrels, walk-in access doors and only four crank adjustments, all with digital readouts

• Nordson ProBlue hot melt glue unit with precise temperature control and energy saving timer

• Easy load, gravity tray blank magazine• Fail-Safe system for continuous sensing of tray

blank placement• Self-centering glue heads with digital readouts• Allen Bradley PLC Control with touch screen

operator interface

Warranty

All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear

Speed

HTF Single Stage 35cpmHTF Two Stage 15cpm

HTF Horizontal Tray Former

Carton sizes range (mm)

HTF L W H

Min. 216 216 51

Max. 610 610 229

Max Blank Size 1067 1067 -

Page 12: Carton Erectors Brochure - conpack.com.au

23Erector & Sealer CHL

The CHL horizontal loading system provides flexibility by opening, loading and sealing a case that is laying horizontally, thereby decreasing the footprint of the system and accommodating a wider range of products. The CHL is integrated with the Combi SCE case erector and also features a sealer equipped with your choice of pressure sensitive tape or hot melt glue.

Specification

• One Piece Tubular Welded Frame with Steel-It Paint

• High Volume Vacuum with Positive Two Panel Case Opening

• Positive Major & Minor Flap Folding• 2 Axis Independent Servo System and

Controller Servo Drive Case Indexing System with Self-Contained I.O. Electrical Controls

• Product Infeed Brake and Gate Mechanism with Back Pressure Relief

• Product Pushing Unit with Two-Stage Cylinder and Product Collation Area to Stage and Load Product into the Waiting Cases

• Descending Stacker for Multiple Layers of Product

• Horizontal Case Discharge

Warranty

All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear

Speed

Actual speed for a system can be determined after reviewing product and case samples

CHL Horizontal Loader/ Case Erector & Sealer

Page 13: Carton Erectors Brochure - conpack.com.au

25Pick & Place Packer SPP

The SPP gently top-loads these products with vacuum or mechanical grippers in single or multiple layers. The SPP system features heavy-duty linear servo motors. Integrated with a case erector, the SPP’s ultra compact footprint fits into the tightest packaging lines.

Specification

• Heavy duty one piece welded frame with two- component, eco-friendly, polyurethane paint

• Product conveyor with AC inverter controlled variable speed drive, floor supports, adjustable side guides and controls

• Independent 2 axis servo module with PLC controller and pick up head

• T-Rail case control, pack station and case flap control modules to control flaps during packing

• Allen Bradley electrical and motion control package

• Full guarding package with hinged doors and safety interlocks

• All electrical control components equal or exceed NEMA 12 Electrical or IPC 61 specifications with tag-out/lock out disconnects

• Maximum up to 20 different case size recipes standard on touch panel operator interface

Warranty

All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear

Speed

25 ppm

SPP Servo Drive Pick and Place Packer

Page 14: Carton Erectors Brochure - conpack.com.au

27Drop Packer 2-EZ HS DP

Integrated into the frame of this state-of-the-art case packer is the efficient Combi 2-EZ HS high speed case erector. Now an even larger variety of product sizes, shapes, weights and materials can be quickly and easily packed in large cases at speeds up to 25 cpm, while still maintaining a compact footprint. As with all our drop packers, adjustable lane guides can be quickly and easily reconfigured, giving the user the flexibility to pack multiple products on the same line.

Specification

• Heavy-duty welded steel construction with 2-component primer & “Steel-It” paint

• Powered easy load case magazine• Vacuum blow off to prevent corrugated dust

build-up• Servo driven carriage assembly• 3-Stage erection process with VFD drive• Heavy-duty Ccase Lift assembly with powered

case discharge• Right hand or left hand execution• Stainless steel contact points• Allen Bradley PLC control and OIT/HMI

• Dual belt drive case sealing• Lockout/tagout safety disconnect• Combi high speed 2” tapehead• One set of change parts for one pack pattern

Warranty

All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear

Speed

25cpm

2-EZ HS DP High Speed Drop Packer

Carton sizes range (mm)

L W H

Min. 203 152 127

Max. 610 406 457

Page 15: Carton Erectors Brochure - conpack.com.au

29Drop Packer DPI

The DPI Drop Packer is your productivity solution. The DPI Drop Packer features a simple brake and gate system for case indexing with no wear parts for maximum uptime. An innovative powered case discharge prevents case-to-case contact after the product is packed. Four points of contact on the case lift and our exclusive soft drop technology support and cushion cases on the up and down strokes. Setup and changeovers are simple and fast with our modular, slide-in packing heads and quick-clamp product lane guides.

Specification

• One piece tubular welded frame• Simple brake and gate case control• Guarding package with electrical interlocks• Allen Bradley electrical plc control package• Powered case discharge propels full case

off the lift• Soft drop: reverse flow valve cushions lift on

up and down stroke• Single point case feed adjustment• Right or left hand execution• 230v / 3 phase / 20A electrical service

Warranty

All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear

Speed

DPI 28cpm

DPI Drop Packer with independent case & product feed

Carton sizes range (mm)

L W H

Min. 114 114 127

Max. 610 406 610

Page 16: Carton Erectors Brochure - conpack.com.au

31Bag Inserter GÜTENBAG COMPACT

The Gutenbag Compact makes bags from a roll of guesseted polyethylene tubing, places the bag into a case, crate drum or tray and cuffs the bag over the edge.

Specification

• Compact machine for reduced space• Bag material: all standard polyethylene films

(HDPE, LDPE, LLDPE, co-extrusions)• Bag gauges: 15-75 micras• 400v / 3-phase / 50 Hz / TT and N• 6 bar pneumatic

Warranty

All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear

Speed

16 cpm

GÜTENBAG COMPACT Automatic Bag Inserter

Carton sizes range (mm)

L W H

Min. 250 200 150

Max. 650 500 500

Page 17: Carton Erectors Brochure - conpack.com.au

33Erector & Bag Inserter MONOBLOCK GÜTENBAG

This machine automatically prepares the boxes with the four bottom flaps folder, taking them from the side motorised magazine 2.5mm long, then it makes the bag from a roll of gusseted polyethylene tubing and places it into the case.

Specification

• Guards: movable hinged panels in transparent methyl acrylate and frames in aluminium with safett microswitches

• Bag material: all standard polyethylene films (HDPE, LDPE, LLDPE, co-extrusions)

• Bag gauges: 15-75 micras• 400v / 3 phase / 50 Hz / TT and N• 6 bar pneumatic

Warranty

All CPS equipment carries a 12 month (single shift) warranty (parts and labour) given normal wear and tear

Speed

15cpm

MONOBLOCK GÜTENBAG Erector and Bag Inserter

Carton sizes range (mm)

L W H

Min. 250 200 150

Max. 650 500 500

Page 18: Carton Erectors Brochure - conpack.com.au

Car

ton

Ere

cto

rs

Bro

chur

e

Vic

tori

a

5/19

Ent

erpr

ise

Driv

e

Bun

door

a, V

IC 3

083

Aus

tral

ia

T (

03)

9474

370

0

F (

03)

9466

762

5

New

So

uth

Wal

es

2/17

-19

Dan

iel S

tree

t

Wet

heril

l Par

k, N

SW

216

4 A

ustr

alia

T (0

2) 9

756

5433

F (0

2) 9

756

0511

Que

ensl

and

2/16

Yar

ram

an P

lace

Virg

inia

, QLD

401

4 A

ustr

alia

T (0

7) 3

865

6089

F (0

7) 3

865

3799

W w

ww

.cps

pack

agin

g.co

mE

in

fo@

cpsp

acka

ging

.com