CAPITAL MARKETS DAY - voestalpine: technology group...5 . September 2017 Capital Markets Day 2017 ....
Transcript of CAPITAL MARKETS DAY - voestalpine: technology group...5 . September 2017 Capital Markets Day 2017 ....
voestalpine AG voestalpine AG www.voestalpine.com
Highlights and innovations Peter Schwab, Head of Metal Forming Division
CAPITAL MARKETS DAY 2017
voestalpine AG | |
phs-ultraform® » The original for galvanized, press-hardened components produced
through indirect forming
September 2017 3 Capital Markets Day 2017
voestalpine AG | |
… TO INTERNATIONALIZATION
September 2017 5 Capital Markets Day 2017
voestalpine Automotive Components Cartersville Inc., USA
» 2 phs lines at startup » 2 additional phs lines in procurement » 1 additional phs line planned in NAFTA
voestalpine Automotive Components Shenyang, China
» 2 installed phs lines in China
voestalpine Automotive Components Schmölln, Germany
» 2 installed phs lines
voestalpine Automotive Components Schwäbisch Gmünd, Germany
» 4 installed phs lines » 1 installed phs-directform line » 1 additional phs line planned in Europe
» 2017
voestalpine AG | |
THE NEXT INNOVATION STEP: phs-directform®
September 2017 6 Capital Markets Day 2017
» The pioneer in galvanized, directly hot-formed, press-hardened components
voestalpine AG | |
FIRST phs-directform® PLANT
September 2017 7 Capital Markets Day 2017
» Opened July 2016 » Schwäbisch Gmünd,
GERMANY
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TAILORED PROPERTY PARTS
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Hardened Tailor welded blank Patch inside / patch outside
Tailored tempered Tailored heated (local)
» Hardened: 1500–1800 MPa
» phs-ultraform® 490: ~ 500 MPa
» Tempered: < 1500 MPa
» Partially heated: ~ 500 MPa
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PREVIEW: MULTI-STEP PROCESS
September 2017 9 Capital Markets Day 2017
Blank austenitization
with rapid blank
heating
Pre-cooling with contact
Hot forming
Cutting Optional conditioning
Blanks
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PREVIEW: phs-rollform®
September 2017 10 Capital Markets Day 2017
» The pioneer in galvanized and roll-formed components
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PREVIEW: phs-rollform® – TAILORED TUBES
September 2017 11 Capital Markets Day 2017
» Excellent cathodic corrosion protection
» High economic efficiency
» Excellent crash performance
» Tensile strengths up to 2000 MPa
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compacore® Efficiency in serial production
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ELECTRIC MOTOR
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» Ferromagnetism principle » Electric strip a prerequisite
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COMPARISON OF IRON LOSS More efficient electric motors?
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compacore®
Welded stack
Interlocked stack
compacore®
In a direct comparison of different stacking
technologies regarding iron loss, compacore®
has a benefit of between 10% and 30%!
compacore® welded stack interlocked stack
Flux density as a function of iron loss at 2500 Hz
Iron
loss
in W
/kg
Magnetic flux density in T
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COMPARISON OF STACKING TECHNOLOGIES
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Acoustics Stability Design freedom
Machin-ability
Thermal manage-
ment
Down-sizing
Energy efficiency
High volume
Interlocking
Welding
Welding / annealing
Riveting
Clamping
By injection molding
Conventional “backlack”
Spot gluing
compacore®
Improved mechanical resistance
Energy efficiency
Improvement potential
YES LIMITED NO
voestalpine AG | |
compacore® » Highly efficient electrical strip
combined with an innovative production process for energy-efficient e-motors for mobility and industry applications.
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voestalpine AG | |
compacore® » Series production at voestalpine
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Fertiges Paket nach dem Stanzvorgang und Prüfung der magnetischen Eigenschaften
Elektroband mit innovativer Beschichtung
Advantages » Continuous process » Chemical bonding » No manual stacking
and additional clamping of stacks
» No additional bonding in oven
Fully finished stack after punching process and examination of magnetic properties
Electrical steel with innovative coating
voestalpine AG | |
TIMELINE
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SOP: Automotive (e.g. running Change)
SOP: automotive SOP: Industry
SOP: Industry SOP: Industry
SOP: Automotive
SOP: Automotive
2014 2017 2022 2021 2019 2015 2016 2020 2018
First hot-stacking tool
1. Continuous production
Start: 1. Engineer-ing project
SOP: Industry (e.g. running change)
Pilot plant
P2 P3
Star
t mar
keti
ng
indu
stry
+ c
ar SOP: Industry
P5 P1 P4