Bulk Melters VersaPail VP020 with Gear...

64
NORDSON ENGINEERING GMBH D LÜNEBURG D GERMANY Bulk Melters VersaPail R VP020 with Gear Pump Parts List P/N 7146098_11 - English - Issued 01/16

Transcript of Bulk Melters VersaPail VP020 with Gear...

Page 1: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

NORDSON ENGINEERING GMBH � LÜNEBURG � GERMANY

Bulk MeltersVersaPail� VP020with Gear Pump

Parts List P/N 7146098_11- English -

Issued 01/16

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P/N 7146098_11 � 2016 Nordson CorporationVP_GEAR_PARTS

Hinweis

Order numberP/N = Order number for Nordson products

NoticeThis is a Nordson Corporation publication which is protected by copyright. Original copyright date 2008.

No part of this document may be photocopied, reproduced, or translated to another language without the priorwritten consent of Nordson Corporation. The information contained in this publication is subject to change

without notice.

2013 All rights reserved.- Translation of the original document -

TrademarksAccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, Bowtie, Build‐A‐Part, CanWorks, Century, CF,CleanSleeve, CleanSpray, Color‐on‐Demand, ColorMax, Control Coat, Coolwave, Cross‐Cut, cScan+, Dage, Dispensejet, DispenseMate, DuraBlue,DuraDrum, Durafiber, DuraPail, Dura‐Screen, Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo‐Coat, e.DOT, EFD, Emerald, Encore, ESP, estylized, ETI‐stylized, Excel 2000, Fibrijet, Fillmaster, FlexiCoat, Flexi‐Spray, Flex‐O‐Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Fulfill,GreenUV, HDLV, Heli‐flow, Helix, Horizon, Hot Shot, iControl, iDry, iFlow, Isocoil, Isocore, Iso‐Flo, iTRAX, JR, KB30, Kinetix, KISS, Lean Cell, Little Squirt,LogiComm, Magnastatic, March, Maverick, MEG, Meltex, Microcoat, Micromark, Micromedics, Micro‐Meter, MicroSet, Microshot, Millenium, Mini Blue,Mini Squirt, Moist‐Cure, Mountaingate, MultiScan, NexJet, No‐Drip, Nordson, Optimum, Package of Values, Paragon, PatternView, PermaFlo, PICO,PicoDot, PluraFoam, Porous Coat, PowderGrid, Powderware, Precisecoat, PRIMARC, Printplus, Prism, ProBlue, Prodigy, Pro‐Flo, Program‐A‐Bead,Program‐A‐Shot, Program‐A‐Stream, Program‐A‐Swirl, ProLink, Pro‐Meter, Pro‐Stream, RBX, Rhino, Saturn, Saturn with rings, Scoreguard, SC5, S.design stylized, Seal Sentry, Sealant Equipment & Engineering, Inc., SEE and design, See‐Flow, Select Charge, Select Coat, Select Cure, Servo‐Flo,Shot‐A‐Matic, Signature, Slautterback, Smart‐Coat, Smart‐Gun, Solder Plus, Spectrum, Speed‐Coat, Spraymelt, Spray Squirt, Super Squirt, SureBead,Sure Clean, Sure Coat, Sure‐Max, Sure Wrap, Tela‐Therm, Tip‐Seal, Tracking Plus, TRAK, Trends, Tribomatic, TrueBlue, TrueCoat, Tubesetter, Ultra,UniScan, UpTime, u‐TAH, Value Plastics, Vantage, Veritec, VersaBlue, Versa‐Coat, VersaDrum, VersaPail, Versa‐Screen, Versa‐Spray, VP Quick Fit,Walcom, Watermark, When you expect more., X‐Plane are registered trademarks - ® - of Nordson Corporation.

Accubar, Active Nozzle, Advanced Plasma Systems, AeroDeck, AeroWash, Allegro, AltaBlue, AltaSlot, Alta Spray, AquaCure, Artiste, ATS, Auto‐Flo,AutoScan, Axiom, Best Choice, BetterBook, Blue Series, Bravura, CanNeck, CanPro, Celero, Chameleon, Champion, Check Mate, ClassicBlue, ClassicIX, Clean Coat, Cobalt, ContourCoat, Controlled Fiberization, Control Weave, CPX, cSelect, Cyclo‐Kinetic, DispensLink, DropCure, Dry Cure, DuraBraid,DuraCoat, e.dot+, E‐Nordson, Easy Clean, EasyOn, EasyPW, Eclipse, Equalizer, EquiBead, Exchange Plus, FillEasy, Fill Sentry, Flow Coat, Fluxplus,Freedom, G‐Net, G‐Site, Genius, Get Green With Blue, Gluie, Ink‐Dot, IntelliJet, iON, Iso‐Flex, iTrend, KVLP, Lacquer Cure, Maxima, Mesa, MicroFin,MicroMax, Mikros, MiniEdge, Minimeter, MonoCure, Multifil, MultiScan, Myritex, Nano, OmniScan, OptiMix, OptiStroke, Optix, Origin, Partnership+Plus,PatternJet, PatternPro, PCI, PharmaLok, Pinnacle, Plasmod, PluraMix, Powder Pilot, Powder Port, Powercure, Process Sentry, Pulse Spray, PURBlue,PURJet, PurTech, Quad Cure, Quantum, Ready Coat, RediCoat, RollVIA, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Smart, Smartfil,SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, StediFlo, StediTherm, Summit, Sure Brand, SureFoam, SureMix, SureSeal, Swirl Coat, TAH,Tempus, ThruWave, TinyCure, Trade Plus, Trilogy, Ultra FoamMix, UltraMax, Ultrasaver, Ultrasmart, Universal, ValueMate, Versa, Viper, Vista,WebCure, YESTECH, 2 Rings (Design) are trademarks - � - of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners' rights.

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Table of Contents I

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Table of Contents

Product Configuration 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Configuration Code 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Year of production 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

How to Use Illustrated Parts List 3. . . . . . . . . . . . . . . . . . . . . . . . .Fasteners 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Component Designation 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

VersaPail (GearPump) 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Assembly Overview 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ship With Kit 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Spare Parts and Service Kits 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Device, Container Detection 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pail Clamp 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Device, Platen Position Inquiry 11. . . . . . . . . . . . . . . . . . . . . . . . . . .Platen Assembly 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Platen 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Melting Plate 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Aeration (Automatic) 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Aeration (Manual) 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Deaeration 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pressure Sensor 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Brass Shim for Pressure Sensor 23. . . . . . . . . . . . . . . . . . . . . . . . .Safety Valve (Adapter Plate) 24. . . . . . . . . . . . . . . . . . . . . . . . . . . .Pressure Control Valve & Plug 25. . . . . . . . . . . . . . . . . . . . . . . . . . .Pump 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gear Pump SN0093 to SH0773 26. . . . . . . . . . . . . . . . . . . . . . .Gerotor Pump GN/GH 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Gear Pump DN 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pump Sealing Kits & Assembly Tools for Variseal Pumps 28.

Pressure Cylinders 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Service Kit 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine Feet / Casters 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pneumatic Components 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tower 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pneumatic Control 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pneumatic Panel - Pneumatic Component Designation until 05/2015 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Air Hoses 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pneumatic Schematic 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pneumatic Panel - Electrical Component Designation until 05/2015 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Air Hoses 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pneumatic Schematic since 06/15 40. . . . . . . . . . . . . . . . . . . . . . .

Warning Labels 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Electrical Components 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Outside Electrical Cabinet 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Electrical Cabinet 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pneumatic Panel - Electrical Component Designation until 05/2015 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pneumatic Panel - Electrical Component Designation since 06/2015 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Service Kit Valve 1V6, Pneumatic plate, Fe 51. . . . . . . . . . . . . . . .Position Switches, Motor, Configurable Items 52. . . . . . . . . . . . . .Interfaces and Hose Receptacles 54. . . . . . . . . . . . . . . . . . . . . . . .

Accessory Kits 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Light Tower 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Exhaust Hood 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Mechanical Platen Stop 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Rear Fence 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Secondary Bleed Valve 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Casters 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cover, IPC Display 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .By‐Pack Frequency Converter 58. . . . . . . . . . . . . . . . . . . . . . . . . . .Change Over 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Platen Seal 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Schedule of Fasteners 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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VersaPail (Gear Pump) 1

P/N 7146098_11� 2016 Nordson Corporation VP_GEAR_PARTS

Product Configuration

The configuration code and the table indicate the components and parts of this product that are configurable.The codes are also used to identify the spare parts.

VP020-RK4D2MX/XXXXXXXXXXX

1V

2P

30

42

50

6-

7R

8K

94

10D

112

12M

13X

14/

15X

16X

17X

18X

19X

20X

21X

22X Code

Box

ADHESIVE MELTERVersaPail

Nordson Engineering GmbHLilienthalstr. 6D 21337 Lüneburg - Germany

www.nordson.comSerial No: Year

Configuration Code

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2 VersaPail (Gear Pump)

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Configuration Code (Forts.)

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Year of productionThe year and month of production are indicated in the serial number on theID plate:

...

G July

H August

J September

K October

...LU10J01234

Year Month

How to Use Illustrated Parts List

The parts lists in this section are divided into the following columns:

Item— Identifies illustrated parts that can be obtained from Nordson.

Part— Nordson part number for each spare part shown in the illustration.A row of hyphens in the column Part (‐ ‐ ‐ ‐ ‐) indicates that this part cannot be ordered separately.

Description— This column contains the name of the part and, whenappropriate, its dimensions and other properties. The points in thecolumn Description show the relationship between assemblies,subassemblies and single parts.

Quantity— The quantity needed per unit, assembly or subassembly. Theabbreviation AR (as required) is used when this item is a bulk item orwhen the quantity per assembly depends on the product version ormodel.

Fasteners

Fasteners are shown as Fx in every illustration, whereby ”x” indicates thenumber of the fastener in the list Schedule of Fasteners at the end of thisdocument.

Component Designation

The electrical components are labeled in accordance with DIN 40719, part 2.

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VersaPail (GearPump)

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Assembly OverviewNOTE: Electrical component designation see Electrical Components beginning on page 42.

14

13

12

11

10

15

17

19

8

9

16

2

6

7

4

5

18

1 3

20

Fig. 1

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Item Part Description Note Quantity Box Code

1 ------ Device, container detection page 9 1

2 ------ Pail clamp page 10 1 16 P

3 ------ Device VP020 platen position inquiry page 11 1

4 ------ Platen assembly page 12 1

5 ------ � Melting plate page 16 -

6 ------ � Motor page 12 -

7 ------ � Pump page 26 -

8 7116686 Pneumatic cylinder D160- 520 A 2

9 ------ Machine feet page 30 - 23 X

------ Casters page 30 - 23 C

10 207088 Cover VB/DB tower, top 1

11 207553 Cover VB/DB tower, front top 1

12 394963 Cover DuraPail tower, front switch 1

13 207083 Cover VB/DB tower, front switch 1

7104841 Cover VB tower, front switch P3 1 9

21

4

1,3

14 207082 Cover VB/DB tower, front bottom 3

15 ------ Aeration (manual) page 18 - 17 X

16 ------ Aeration (automatic) page 17 - 17 A

17 ------ Electrical Components page 42 -

203208 Filter mat back top (el. cabinet) NS 1

203204 Filter mat front top (el. cabinet) NS 1

203207 Filter mat front bottom (el. cabinet) NS 1

18 207086 Console VB/DB IPC 1

394829 Sealing cord D2,5 NS AR

19 ------ Light tower page 55 1 20 W

20 ------ Exhaust hood page 55 1 24 E

NS: Not Shown

NOTE A: Service Kit is available. Refer to page 29, Service Kit

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Ship With Kit

Item Part Description Quantity Note Box Code

- 422464 Hexagon socket screw key SW4 DIN911 AMF 1

- 1034145 ADAPTER,PNEUMATIC,MALE 1/4 BSPP X1/4NPT

1

- 7136731 Catch pan VP VX 2

- 7126909 Hose connect.ftg.a9/16UNF-a1 1/16UNF AR

- 7126910 Hose connect.ftg.a3/4UNF-a1 1/16UNF AR 13 P

- 7126911 Hose connect.ftg.a1 1/16UNF-a1 1/16UNF AR 13 N

- 253145 Two‐way key no.5 (control cabinet) 1

AR: As Required

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Spare Parts and Service Kits

Device, Container Detection

1

3

52

6

8

39F1

4

9

7

Fig. 2

Item Part Description Quantity Note Box Code

- 7140277 Device container detection VP/VD compl. 1

1 ------ � Base plate,device container detect.VP/VD 1

2 ------ � Plate, intiator VX device cont.detection 1

3 ------ � Leg spring d2xDi11 n=2,25 VP/VD 1

4 ------ � Tight-fit screw ISO7379 M8x16 D10/12.9 1

5 ------ � Washer M8 DIN6340 1

6 ------ � Allan head cap screw M5x10 DIN912 SST 1

7 ------ � Cover black D9,5-11 1

8 7140289 Position switch, roller lever IP66 1

9 ------ Cable gland polyamid M20x1,5 1

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Pail Clamp

1

F2

F26

Fig. 3

Item Part Description Quantity Note Box Code

- 7140408 Pail clamp VP D280/286 1 16 P

1 7140580 SERVICE KIT Pail clamp latch 1

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Device, Platen Position Inquiry

1

5

2

4

F1

F2

F3

6

F12

3

Fig. 4

Item Part Description Quantity Note Box Code

- ------ Device platen position inquiry, VP 1

1 7126852 � Mounting plate VP020 25x10x142 1

2 7126850 � Contact maker bar VP020 L810 M10 1

3 7126205 � Mounting plate VP/VD position switch 4

4 ------

7140289

7140289

7140289

� Cable, level switch VP

� � Position switch, roller lever IP66

1

1

1

1

Empty

Low

Topedge

5 7126195 � Mounting kit BT16 8

6 7126297 � Cable gland, membrane M20x1,5 3

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Platen Assembly

8

1

2

9

7

5

6

11

3

12

4

10

F13

2

Fig. 5

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Item Part Description Quantity Note Box Code

1 7126809 Motor 0,25kW v. BG06-31/D06LA4-TOF-D 1

2 7126367 Protection cover (shaft joint) 2

7126342 Shaft joint, extractable type:2GA D12,7 1

3 ------ Pump 1 page 26

4 7140503 Adapter plate VP/VD heating punch/PR6-25 1 10 C - G

N - S

7140504 Adapter plate VP/VD heating punch/GER.19 1 10 H,T

7140505 Adapter plate VP/VD heating punch/PU VX 1 10 1 - 4

5 250273 O-ring 44x3 Viton 1

6 ------ Platen 1 page 14

7 ------ Melting plate 1 page 16

8 ------ Aeration valve, aeration (automatic) 1 page 17

9 ------ Deaeration 1 page 20

10 ------ Pressure sensor AR page 22

11 ------ Pressure control valve / plug AR page 25

12 7126909 Hose connect.ftg.a9/16UNF-a1 1/16UNF AR NW8 13 N

7126910 Hose connect.ftg.a3/4UNF-a1 1/16UNF AR NW13 13 P

7126911 Hose connect.ftg.a1 1/16UNF-a1 1/16UNF AR NW16 13 N

AR: As Required

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Platen

445

1

3

2

F4

F5

F39

F7

44

2 N

m1

Nm

Fig. 6

Page 19: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

VersaPail (Gear Pump) 15

P/N 7146098_11� 2016 Nordson Corporation VP_GEAR_PARTS

Item Part Description Quantity Note Box Code

1 7116633 Heating punch VP/DP, GP, VX 1 8 N, K

2 7116946 Electric cover, heating punch VP/DP 1

3 7116947 Seal, electric cover, heating punch VP 1

- 120167 RTD,TEMP SENSOR 1/4X1.25NICKEL 1 NS13

N

279305 Temperature sensor PT100 L=3m 1 NS P

- 7126360 THERMOSTAT 180°C,24V,1A,FASTON 90° 1 NS

12

L

7126361 THERMOSTAT 210°C,24V,1A,FASTON 90° 1 NS M

7126362 THERMOSTAT 260°C,24V,1A,FASTON 90° 1 NS H

4 7140582

------

------

------

------

------

SERVICE KIT Terminal connection

� Insulation cylinder M4-small

� Insulation cylinder M4-big

� Washer D4,3 DIN125 type A

� Hexagon nut M4 DIN439 B V2A

� Serrated lock washer D4,3 DIN6798 A

1

6

6

12

12

6

5 7140583

------

------

SERVICE KIT Platen Seal VP D286

� O-RING 22x2 VITON

� SEAL, T.E.S., BM/VP/DP, 286mm

1

3

1A

7

8

R, U, P

N

7140584

------

------

SERVICE KIT Platen Seal VP D280

� O-RING 22x2 VITON

� SEAL, T.E.S., BM/VP/DP, 280mm

1

3

1

7

8

R, U, P

K

7157210

------

------

------

ACCESSORY KIT seal VP/DP D280 silicone

� O-RING 22x2 VITON

� seal,heating punch VP/DP 280mm silicone

� High-temp.grease GLS 595/N2 can:10g

1

3

1

1

8

7

N, K

B

NS: Not Shown

NOTE A: Nordson recommends to use Kit P/N 7157210 for low temperatures up to approx. 120 °C / 247 °F

Page 20: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

16 VersaPail (Gear Pump)

P/N 7146098_11 � 2016 Nordson CorporationVP_GEAR_PARTS

Melting Plate

1 2

33

Fig. 7

Item Part Description Quantity Note Box Code

1 7116881 Melting plate, axial, VP, GP, D280, VX 1 7

8

R

K

7116860 Melting plate, axial, VP, GP, D286, VX 1 7

8

R

N

2 7116858 Melting plate, smooth, VP, GP, D280, VX 1 7

8

U

K

7116879 Melting plate, smooth, VP, GP, D286, VX 1 7

8

U

N

3 250263 O-RING 22x2 VITON 2

Page 21: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

VersaPail (Gear Pump) 17

P/N 7146098_11� 2016 Nordson Corporation VP_GEAR_PARTS

Aeration (Automatic)

3

F9

1

2

Fig. 8

Item Part Description Quantity Note Box Code

1 7116954 Aeration valve VP/DP VX 1 2A1 17 A

2 250252 � O-ring 11x2 Viton 1

3 411276 O-ring 19x2 Viton 1

Page 22: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

18 VersaPail (Gear Pump)

P/N 7146098_11 � 2016 Nordson CorporationVP_GEAR_PARTS

Aeration (Manual)

12

11

10

4

9

7

1

2

3

5

7

8

2

F8

1615

14

13

Fig. 9

Page 23: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

VersaPail (Gear Pump) 19

P/N 7146098_11� 2016 Nordson Corporation VP_GEAR_PARTS

Item Part Description Quantity Note Box Code

- ------ Aeration, manual - 17 X

1 7140149 Aeration pipe, manual aeration VP 1

- 7157311 Aeration,manual VP/DPgen2 1

2 394047 � Pipe, double side a=3/8” 1

3 420185 � Fitting iG3/8-iG3/8 1

4 255166 � Sealing ring R1/4 type:PDR-14 1

5 7140459 � Hose nozzle aR3/8 Di9, turning 1

7 252280 � Hose clamp D10-16/9 DIN3017 2

8 394697 � Hose grey type:801-9,5 660 mm

9 430078 � Hose nozzle aG1/4 Di9 L38 1

10 255752 � Ball valve 2ways iG1/4-iG1/4 DN8 PN10 1

11 269172 � Double nipple aR1/4-aR1/4 1

12 314361 � Connection piece aR1/4-iRp1/4 90° 1 A

13 318724 � Bulkhead connection iG1/4 1 A

15 7136736 Aeration plug assy VP 1

14 250252 � O-ring 11x2 Viton 1

NOTE A: Replaces 428617

AR: As Required

Page 24: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

20 VersaPail (Gear Pump)

P/N 7146098_11 � 2016 Nordson CorporationVP_GEAR_PARTS

Deaeration

3

2

1

6

7

8

4

1

F11

F10

F2bF2b

5

Fig. 10

Page 25: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

VersaPail (Gear Pump) 21

P/N 7146098_11� 2016 Nordson Corporation VP_GEAR_PARTS

Item Part Description Quantity Note Box Code

1 7140141 Deaeration handle VP/VD 1

10

C - G

N - S

H,T

2 7140123 Bracket deaeration handle VP/VD SN 1

3 7140124 Seat f. deaeration handle VP/VD SN small 1

4 401566 O-ring 21x1,5 Viton 1

1 7140141 Deaeration handle VP/VD 1

10 1 - 46 7140146 Bracket deaeration handle VP/VD DN 1

7 7140140 Seat f. deaeration handle VP/VD DN 1

5 250259 O-ring 18x2 Viton 1

Item Part Description Quantity Note Box Code

8 7136731 Catch pan VP VX 1

Page 26: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

22 VersaPail (Gear Pump)

P/N 7146098_11 � 2016 Nordson CorporationVP_GEAR_PARTS

Pressure Sensor

1

2

F14

ORNOTE B:

F15F16F17

Fig. 11

Item Part Description Quantity Note Box Code

1 7116900 Pressure sensor 1/2UNF 0-100bar CAN 1 A, B 18

19

C

A

2 394497 Pipe clamp Di3/8” 1 A

NOTE A: Quantity = 2 if Box:10 Code:1-4

B: F15,F16,F17 if Box:10 Code:1-4

C: Since approx. year of production october 2011: with brass shim. Use new brass shim when mounting thesensor. See page 23, Brass Shim for Pressure Sensor

Page 27: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

VersaPail (Gear Pump) 23

P/N 7146098_11� 2016 Nordson Corporation VP_GEAR_PARTS

Brass Shim for Pressure Sensor

Item Part Description Quantity Note Box Code

- 7157515 Brass shim 8x10x0,2 10 pcs.

Page 28: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

24 VersaPail (Gear Pump)

P/N 7146098_11 � 2016 Nordson CorporationVP_GEAR_PARTS

Safety Valve (Adapter Plate)

1

2

Fig. 12

Item Part Description Quantity Note Box Code

- 203419 Safety valve 100bar VB/DB fix 1 A

1 ‐ ‐ ‐ ‐ ‐ � O‐ring 11x2 1

2 ‐ ‐ ‐ ‐ ‐ � O‐ring 9x2 1

- 394592 SERVICE KIT 1

1 ‐ ‐ ‐ ‐ ‐ � O‐ring 11x2 1

2 ‐ ‐ ‐ ‐ ‐ � O‐ring 9x2 1

- ‐ ‐ ‐ ‐ ‐ � High‐temp. grease, GLS 595/N2, 10g 1

NOTE A: Quantity = 2 if Box:10 Code:1-4

Page 29: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

VersaPail (Gear Pump) 25

P/N 7146098_11� 2016 Nordson Corporation VP_GEAR_PARTS

Pressure Control Valve & Plug

1

2

4

5

6

5

6

5

6

Fig. 13

Item Part Description Quantity Note Box Code

-

1

5

6

1031222

------

940201

945035

SERVICE KIT PCV

� VALVE,PCV,1100 PSI

� O RING,VITON,.864ID X .070W,BR

� O RING,VITON,7/8 TUBE

1

1

1

1

A 18 X

-

2

5

6

1034042

------

940201

945035

SERVICE KIT Run Up PCV

� VALVE, RUN UP PCV,1100 PSI, DB

� O RING,VITON,.864ID X .070W,BR

� O RING,VITON,7/8 TUBE

1

1

1

1

A 18 P,M,F

-

4

5

6

7140026

------

940201

945035

PLUG, valve element, bypass DB compl.

Plug, valve element, bypass DB

� O RING,VITON,.864ID X .070W,BR

� O RING,VITON,7/8 TUBE

1

1

1

1

A 18 C

NOTE A: Quantity = 2 if Box:10 Code:1-4

Page 30: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

26 VersaPail (Gear Pump)

P/N 7146098_11 � 2016 Nordson CorporationVP_GEAR_PARTS

Pump

Gear Pump SN0093 to SH0773Gerotor Pump GN/GH

21

Fig. 14

Item Part Description Quantity Note Box Code

1 7104514 Gear pump SN0093 1

A

10 D

7131902 Gear pump SH0093, hardened 1 10 N

203708 Gear pump SN0186 1 10 E

7131910 Gear pump SH0186, hardened 1 10 Q

729106 Gear pump SN0371 1 10 F

7130225 Gear pump SH0371, hardened 1 10 P

7116828 Gear pump SN0557 1 10 C

7131915 Gear pump SH0557, hardened 1 10 S

729107 Gear pump SN0773 1 10 G

7131840 Gear pump SH0773, hardened 1 10 R

- 394589 SERVICE KIT 1

- ‐ ‐ ‐ ‐ ‐ � O‐ring 10x1,5 1

- ‐ ‐ ‐ ‐ ‐ � Sealing paste ”Stucarit” 203 10ml 1

- ‐ ‐ ‐ ‐ ‐ � High‐temp. grease, GLS 595/N2, 10g 1

NOTE A: See page 28 for Pump Sealing Kit

Item Part Description Quantity Note Box Code

2 7131900

7157321

Replaced by

Gerotor GN11601

A

10 H

Future Gerotor GH1160, tool steel 1 10 T

- 394596 SERVICE KIT 1

- ‐ ‐ ‐ ‐ ‐ � O‐ring 15x1,5 1

- ‐ ‐ ‐ ‐ ‐ � Sealing paste ”Stucarit” 203 10ml 1

- ‐ ‐ ‐ ‐ ‐ � High‐temp. grease, GLS 595/N2, 10g 1

NOTE A: See page 28 for Pump Sealing Kit

Page 31: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

VersaPail (Gear Pump) 27

P/N 7146098_11� 2016 Nordson Corporation VP_GEAR_PARTS

Gear Pump DN

Fig. 15

Item Part Description Quantity Note Box Code

- 7116269 Gear pump DN0093 (PU6-2m1) 1

A

10 1

- 7104181 Gear pump DN0186 (PU12-2m1) 1 10 2

- 203844 Gear pump DN0371 (PU12-2m2) 1 10 3

- 7116830 Gear pump DN0557 (PU18-2m2) 1 10 4

- 7104645 SERVICE KIT 1

- ‐ ‐ ‐ ‐ ‐ � Seal, PU6/12, 94 x 80 x 0.8 1

- ‐ ‐ ‐ ‐ ‐ � Sealing paste ”Stucarit” 203 10ml 1

- ‐ ‐ ‐ ‐ ‐ � High‐temp. grease, GLS 595/N2, 10g 1

NOTE A: See page 28 for Pump Sealing Kit

Page 32: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

28 VersaPail (Gear Pump)

P/N 7146098_11 � 2016 Nordson CorporationVP_GEAR_PARTS

Pump Sealing Kits & Assembly Tools for Variseal Pumps

2

1

Fig. 16

Item Part Description Quantity Note Box Code

1 7136920 Sealing Kit

Gear pump SN0093 to SH0773

Gear pump DN0093 to DN0557

1

10

1 - 4

C, D, E,F, G

N, P, Q,R, S

2 7136915 Assembly Tool & Instructions

Gear pump SN0093 to SH0773

Gear pump DN0093 to DN0557

1

1 7136921 Sealing Kit

Gear pump GN1160

1

10 H,T2 7136922 Assembly Tool & Instructions

Gear pump GN1160

1

NOTE: The assembly tools are used to slide new seals over the shaft journaland the pump shaft pulley key groove without damaging the seals.

Page 33: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

VersaPail (Gear Pump) 29

P/N 7146098_11� 2016 Nordson Corporation VP_GEAR_PARTS

Pressure Cylinders

Service Kit

Item Part Description Quantity Note Code

— 7140192 service kit f.pressure cylind. P/N 7116951, 7116686 1

NOTE A: Allow only qualified personnel to replace service parts. Follow the safety instructions here and in theentire documentation. Observe the final torques:

200 Nm Loctite 243

Page 34: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

30 VersaPail (Gear Pump)

P/N 7146098_11 � 2016 Nordson CorporationVP_GEAR_PARTS

Machine Feet / Casters

3

4

2

1

Fig. 17

Item Part Description Quantity Note Box Code

1

2

252414

203476

Machine foot D 40 aM 8 F=118kg

Machine foot extension M8 L101

4

423 X

Item Part Description Quantity Note Box Code

-

3

4

-

-

428178

419576

419575

------

------

KIT Casters

� Fixed caster

� Guide caster

� Allan head cap screw M8x12/12.9 DIN912

� Washer D8,4 DIN125 type B SST

1

2

2

16

16

23 C

Page 35: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

VersaPail (Gear Pump) 31

P/N 7146098_11� 2016 Nordson Corporation VP_GEAR_PARTS

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32 VersaPail (Gear Pump)

P/N 7146098_11 � 2016 Nordson CorporationVP_GEAR_PARTS

Pneumatic Components

Tower

Pneumatic Control

1,2,4,5

7

8

Max.8 bar

10

11

9

3

1

3

2

4

5

66

6

3

3

Fig. 18

Page 37: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

VersaPail (Gear Pump) 33

P/N 7146098_11� 2016 Nordson Corporation VP_GEAR_PARTS

Item Part Description Quantity Note Box Code

1 394265 Control pneu.bypass 1fold 1 4Z1 18 M

2 394266 Control pneu.bypass 2fold 1 4Z1 18

10

M

1 - 4

3 394813 � Pressure gauge 1 4Z1

4 394271 Control, flow-valve single 1 4Z1 18 F

5 394272 Control, flow-valve double 1 4Z1 18

10

F

1 - 4

6 394814 � Solenoid valve 1 4Z1 18 F

7 7140269 Pressure gage 0-10bar G1/8-back D50 1 0V3

8 7140270 Pressure control valve 0,4-10bar G3/8 1 0V3

9 394524 Proportional valve 0-7bar G1/8” 1 4Z1 18 P

10 7140261 Safety valve 8bar G1/4 SW17 1 0V1

11 255166 Sealing ring R1/4 type:PDR-14 1

- 7140473 Check valve D06-D06 NW4 1 0V4

NOTE: Pneumatic Component Designation - Refer to Pneumatic Schematic on page 36.

Page 38: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

34 VersaPail (Gear Pump)

P/N 7146098_11 � 2016 Nordson CorporationVP_GEAR_PARTS

Pneumatic Panel - Pneumatic Component Designation until 05/2015

NOTE: Pneumatic Component Designation - Refer to Pneumatic Schematic on page 36.

2V5

2

1V3

2V3

2V1

1V2

1V1

1V4

2V3

1V5

1V3

2V2

2V4

1V6(bottom)

(top)

Fig. 19

Page 39: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

VersaPail (Gear Pump) 35

P/N 7146098_11� 2016 Nordson Corporation VP_GEAR_PARTS

Item Part Description Quantity Note Box Code

2V5 785733 Safety valve 1,0bar 1/4 1 17 A,X

2 255166 Sealing ring R1/4 type:PDR-14 1

- 7140474 Pneumatic plate VP/VD compl. 1

1V3 7140599 � Pressure gage 0-6bar G1/8-back D40 1

1V3 7140590 � Pressure control valve 0,3-4bar G1/4 1

2V1 7140598

7140597

� Solenoid valve 3/2 WV-NC flange w/osolenoid Aeration

� Solenoid-22 INDF 24VDC 6W

1

1

A

1V2 7140598

7140597

� Solenoid valve 3/2 WV-NC flange w/osolenoid Low pressure

� Solenoid-22 INDF 24VDC 6W

1

1

A

1V1 7140598

7140597

� Solenoid valve 3/2 WV-NC flange w/osolenoid Upward mode

� Solenoid-22 INDF 24VDC 6W

1

1

A

1V4 7140598

7140597

� Solenoid valve 3/2 WV-NC flange w/osolenoid Downward mode

� Solenoid-22 INDF 24VDC 6W

1

1

A

1V5 7140594 � Valve 3/2 WV-NC G1/4 pressure 1

1V6 7140595 � Valve 5/3-WV - APB G1/4 pressure 1

2V4 7140593 � Valve 3/2 WV-NC G3/8 pressure 1

2V3 7140600 � Pressure gage 0-2,5bar G1/8-back D40 1

2V3 7140591 � Pressure control valve 0,3-4bar G3/8 1

2V2 7140592 � Valve 5/2 WV-NC G1/4 pressure 1

NOTE A: Electrical component designation on page 48

Air Hoses

Item Part Description Quantity Note Box Code

- 418496 Air hose D4,0 d2,8 PUR AR

- 289010 Air hose D6,0 d4,0 PUR silver AR

- 289009 Air hose D8,0 d5,7 PUR silver AR

- 424719 Air hose D12,0 d8,0 PUR silver AR

- 205982 Air hose D16,0 d11,0 PUR silver AR

- 252277 Air hose D6,0 d4,0 PTFE AR

- 252998 Air hose D8,0 d6,0 PTFE AR

- 403717 Air hose D10,0 d8,0 PTFE AR

AR: As Required

Page 40: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

36 VersaPail (Gear Pump)

P/N 7146098_11 � 2016 Nordson CorporationVP_GEAR_PARTS

Pneumatic Schematic

Fig. 20 P/N 7140430

Page 41: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

VersaPail (Gear Pump) 37

P/N 7146098_11� 2016 Nordson Corporation VP_GEAR_PARTS

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38 VersaPail (Gear Pump)

P/N 7146098_11 � 2016 Nordson CorporationVP_GEAR_PARTS

Pneumatic Panel - Electrical Component Designation until 05/2015

2V5

2

1V3

1V3

2V32V4

2V2

1V2

1V6

1V5

2V3

Fig. 21 Since 06/2015

Page 43: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

VersaPail (Gear Pump) 39

P/N 7146098_11� 2016 Nordson Corporation VP_GEAR_PARTS

Pneumatic Panel - Electrical Component Designation until 05/2015 (Forts.)

Item Part Description Quantity Note Box Code

2V5 785733 Safety valve 1,0bar 1/4 1 17 X

2 255166 Sealing ring R1/4 type:PDR-14 1

- 7140474 Pneumatic plate VP/VD compl. 1 A

1V2 ------

------

� Solenoid valve 3/2 WV-NC flange w/osolenoid Low pressure

� Solenoid-22 INDF 24VDC 6W

1

1

B

1V3 ------ � Pressure gage 0-6bar G1/8-back D40 1

1V3 ------ � Pressure control valve 0,3-4bar G1/4 1

1V5 ------ � Valve 3/2 WV-NC G1/4 pressure 1

1V6 ------ � Valve 5/3-WV - APB G1/4 pressure 1

2V2 ------ � Valve 5/2 WV-NC G1/4 pressure 1

2V3 ------ � Pressure gage 0-2,5bar G1/8-back D40 1

2V4 ------ � Valve 3/2 WV-NC G3/8 pressure 1

2V3 ------ � Pressure control valve 0,3-4bar G3/8 1

NOTE A: Order service kit P/N 7186557 for replacement

D: Electrical component designation on page 50

Air Hoses

Refer to page 35.

Page 44: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

40 VersaPail (Gear Pump)

P/N 7146098_11 � 2016 Nordson CorporationVP_GEAR_PARTS

Pneumatic Schematic since 06/15

Fig. 22

Page 45: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

VersaPail (Gear Pump) 41

P/N 7146098_11� 2016 Nordson Corporation VP_GEAR_PARTS

Warning Labels

14

3

6

2 5

7

Max... bar

8 9

Fig. 23

Item Part Description Quantity Note Box Code

1 408437 Sign, heat output,general 1

291387 Blind rivet cl.end 3,2x6,5 DIN7337 2

2 290083 Sign, dangerous voltage 1

291387 Blind rivet cl.end 3,2x6,5 DIN7337 2

3 7104911 Sign, warning low voltage self-adhesive 1

4 729733 Sign, lifting O lowering self-adhesive 1

5 207001 Sign, two-hand control, self-adhesive 1

6 1025326

1024720

1025795

1059866

TAG, CAUTION, HOT SURFACE

TAG, WARNING, HOT ADHESIVE

TAG,WARNING,HAZARDOUS VOLTAGE

TAGS,SHEET OF ,VERSA/DURABLUELG,CE LANG

1

1

1

1

7 421460 Sign, warning hand injury 1

8 7140255 Sign ”Max. 8 bar” self adhesive 1

97150828 Sign,hot surface,general UL 1

255289 NOTCHED TAPER PIN 1,7x4 DIN1476 2

Page 46: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

42 VersaPail (Gear Pump)

P/N 7146098_11 � 2016 Nordson CorporationVP_GEAR_PARTS

Electrical Components

� STANDARD Wiring Diagram P/N 7140528 (200/240 V)

� STANDARD Wiring Diagram P/N 7140530 (400/480 V)

Outside Electrical Cabinet

151S2

1Q1

95A2

1T4

102S5

102S3

1F4

1 3 5

2 4 6

Fig. 24

Page 47: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

VersaPail (Gear Pump) 43

P/N 7146098_11� 2016 Nordson Corporation VP_GEAR_PARTS

Item Part Description Quantity Note Box Code

95A2 7116944 Assembly, central unit IPC generation 2Replaced by

1 A

7168037 Central unit IPC generation 3

7126084 VPVD memory card IPC gen2 w/SW >= V5.00Replaced by

1 A

7157445 VPVD memory board IPC gen3 w/SW >= V6.00.000

95A2 7116608 PROFIBUS-DP slave for IPC generation 2&3 1 22 D

95A2 7116943 Profibus adapter for IPC/PLC 1 22 D

95A2 7116941 RS232 adapter for IPC/PLC 1 22 N,E

151S2 7508976 Selector switch 1-0-2 M22-WRK3 1

460768 Mounting adapter type:M22-A 1

460769 Contact block type:M22CK10 3

102S3

102S5

7126179 Push-button black M22-DH-S 1

1

left

right

460768 Mounting adapter type:M22-A 2

460769 Contact block type:M22CK10 1

460770 Contact block type:M22CK01 1

1Q1 252794 Main switch 3x63A RD/YE 1 9

21

2,3

X

315250 Main switch 3x63A black 1 9

21

2,3

2

253639 Main switch 3x32A / red/yellow 1 9

21

4,5,6

X

400847 Main switch 3x32A BLACK 1 9

21

4,5,6

2

419768 Main switch P1-32/EA/SVB/N 1 9

21

4

1

207831 Main switch P1-32/EA/SVB-SW/N 1 9

21

4

3

1T4

(161S5)

7126550 3ph.autotransformer VP 200V/230V 21KVA 1 9 2

7126551 3ph.autotransformer VP 480V/400V 21KVA 1 9 5,6

1F4 7126918 Circuit breaker 60A 3-pole, UL489 1 9

21

2

X,2

7140641

7186845

Circuit breaker 30A 3-pole UL489 - replacedby 7186845

CIRCUIT BREAKER 30A 3-POLE, UL/CSA

1 9

21

6

X,2

NOTE A: The attempt to operate an IPC Generation 2 with the software version 6.00.000 or higher will trigger thefault indication Incompatible IPC Software Version / Memory Board (Alarm no. 50 in the alarm log) andshutdown (Shutdown in the status line)

NOTE B: See page 40 ”Circuit Breaker Replacement Kits” to replace the old circuit breakers

Page 48: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

44 VersaPail (Gear Pump)

P/N 7146098_11 � 2016 Nordson CorporationVP_GEAR_PARTS

Inside Electrical Cabinet

S3

S2S

1S

3S

2S1

S3

S2S

1

95U7

91A1

81A1

82A1

83A1

6F2 6F66F4

Mounting PlateDoor Left Door Front

6N2 ... 15N5

10F1, 10F2 ... 15F2

61F1 15N2/15N5

61Z1

61N1

61N5

1F6XLTXL0

161K5

XL8

XL50

XL9/10/PE

70E7

152K7

152K3

71T270T2

153V3

153K8

102K3

Fig. 25 Example

Item Part Description Quantity Note Box Code

Door Left

91A1 207024 I/O board f. IPC 1

81A1

82A1

83A1

729450

729450

729450

Temperature controller TR6K+ NI120/PT100 1

1

1

11

11

11

2,4,6

4,6

6

95U7 7109975 VB gateway w EtherNet/IP software V2.0 1 22 E

95U7 7116379 VB gateway w/ControlNet software V2.0 1 22 N

7101571 ControlNet terminator 75 Ohm BNC 1 22 N

95XS7 408508 ControlNet Connection Coax “T”(located at rear panel)

1 22 N

Page 49: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

VersaPail (Gear Pump) 45

P/N 7146098_11� 2016 Nordson Corporation VP_GEAR_PARTS

Item Part Description Quantity Note Box Code

Mounting Plate

6F2

6F4

6F6

251364

251364

251364

Circuit breaker 16A 1-pole FAZ-B16/1 1

1

1

9 4,5,6

6F2

6F4

6F6

251365

251365

251365

Circuit breaker 20A 1-pole FAZ-B20/1 1

1

1

9 2,3

10F1

10F2

...

15F1

15F2

457991

457991

...

457991

457991

Circuit breaker 10A 1-pole FAZ-B10/1 1

1

...

1

1

11

11

...

11

11

2,4,6

2,4,6

...

6

6

61F1

61F2

456986

456986

Circuit breaker 16A 1-pole FAZ-S16/1 1

1

9 2,3

61F1 456986 Circuit breaker 16A 1-pole FAZ-S16/1 1 9 4,5,6

61F1 251365 Circuit breaker 20A 1-pole FAZ-B20/1 3 9 2,3

- 7140104 Protective cap Busbar SZ-BSK, UL AR

- 7126114 Current bar 3-pole EVG-16/3PHAS/6MOD. AR

- 7126115 Current bar 3-pole EVG-16/3PHAS/12MOD. AR

6N2

6N4

207397

207397

Solid-state relay G3PB 100-260V MAX. 25A 1

1

9 2,3

6N2

6N3

6N4

207397

207397

207397

Solid-state relay G3PB 100-260V MAX. 25A 1

1

1

9 4,5,6

10N2

10N5

...

15N2

15N5

207396

207396

...

207396

207396

Solid-state relay G3PB 100-260V MAX. 15A 1

1

...

1

1

11

11

11

11

2,4,6

2,4,6

6

6

161K5 7116742 Contactor DILM40(RDC24) 1 9 2,3

7116747 Slave contactor block DILM150-XHI11 1

161K5 7116741 Contactor DILMC17-10 (RDC24) 1 9 4,5,6

Continued on next page

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46 VersaPail (Gear Pump)

P/N 7146098_11 � 2016 Nordson CorporationVP_GEAR_PARTS

Item Part Description Quantity Note Box Code

XL9/10 7109934 Terminal block XL9/10 1

XL50 7126101 Terminal block XL50 VP/VD,WS 1

XL0 7109930 Terminal block XL0 3x230V PF2+3 1 9 2,3

7109931 Terminal block XL0 3x400V PF1 1 9 4,5,6

XLT 7109933 Terminal block XLT 1

61Z1 7140101 Interference filter 230VAC/2x6A B 1

61N1 729665 M. Controller, prog. 550W E82EV551K2C20 1 A

61N5 207440 Function module CAN-system bus 1

729916 Resistance 120R 1 CAN‐Bus

1F6

1F6.1

254244 Circuit breaker 50A 3-pole FAZ-B50/3 1 9

21

2

X,2

7126919

7186843

Circuit breaker 50A 3-pole, UL489 - replacedby 7186843

CIRCUIT BREAKER 50A 3-POLE, UL/CSA

1 B 9

21

3

X,2

256144 Circuit breaker 32A 3-pole FAZ-B32/3 1 9

21

4,5,6

X,2

429779 Circuit breaker 32A 3-pole FAZ-B32/3N 1 9

21

4

1,3

AR: As Required

NOTE A: Order kit 7140702 for plug replacement. See page 58, By‐Pack Frequency Converter

NOTE B: See ”Circuit Breaker Replacement Kits” to replace the old circuit breakers

Circuit Breaker ‐ Replacement Kits

Item Part Description Quantity

Replacement Kit P/N

‐1F4 7140641 CIRCUIT BREAKER 40A 3-POLE UL489 1 7561493

-1F6 7126919 CIRCUIT BREAKER 60A 3-POLE, UL489 1 7561498

Page 51: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

VersaPail (Gear Pump) 47

P/N 7146098_11� 2016 Nordson Corporation VP_GEAR_PARTS

Item Part Description Quantity Note Box Code

Door Front

70E7 207400 Fan type:4184NGX V=160 3,5W 1

785745 Exhaust filter PFA2000 RAL9011 1

153V3 7109723 Terminal block ZDK 2,5/1,5D1

Two hand operation

1

152K7 285332 Relay MY4N-D2 24VDC w/indicating lamp

Container Detection

1

152K3 285332 Relay MY4N-D2 24VDC w/indicating lamp

Air input detection

1

153K8 7104924 Relay coupler 24VDC High lift pressure

Replaced by P/N 7561324, use kit 7561360for replacement

1

7561324 Relay coupler 24VDC 1

102K3 729054

7157302

Replaced by

two hand relay 24V DC ESR5-NZ-21

1 A

70T2

71T2

207678

207678

Switching power supply 230V/N/24V 90W 1

1 18 P

NOTE A: Order service kit P/N 7157307 for replacement

Page 52: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

48 VersaPail (Gear Pump)

P/N 7146098_11 � 2016 Nordson CorporationVP_GEAR_PARTS

Pneumatic Panel - Electrical Component Designation until 05/2015

152S2

154Y6

154Y3

154Y2

153Y4

Fig. 26

Item Part Description Quantity Note Box Code

154Y6 7140598

7140597

� Solenoid valve 3/2 WV-NC flange w/osolenoid Aeration

� Solenoid-22 INDF 24VDC 6W

1

1

154Y3 7140598

7140597

� Solenoid valve 3/2 WV-NC flange w/osolenoid Low pressure

� Solenoid-22 INDF 24VDC 6W

1

1

154Y2 7140598

7140597

� Solenoid valve 3/2 WV-NC flange w/osolenoid Upward mode

� Solenoid-22 INDF 24VDC 6W

1

1

153Y4 7140598

7140597

� Solenoid valve 3/2 WV-NC flange w/osolenoid Downward mode

� Solenoid-22 INDF 24VDC 6W

1

1

152S2 7140596 � Pressure switch 2,0bar G1/4 Air inputdetection

1

Page 53: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

VersaPail (Gear Pump) 49

P/N 7146098_11� 2016 Nordson Corporation VP_GEAR_PARTS

This page intentionally left blank.

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50 VersaPail (Gear Pump)

P/N 7146098_11 � 2016 Nordson CorporationVP_GEAR_PARTS

Pneumatic Panel - Electrical Component Designation since 06/2015

154Y6

153Y4

154Y2

154Y3

1

Fig. 27 Since 06/2015

Page 55: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

VersaPail (Gear Pump) 51

P/N 7146098_11� 2016 Nordson Corporation VP_GEAR_PARTS

Item Part Description Quantity Note Box Code

1 7186634 Cable, pneumatic to XL50 VP/VD, Fe 1

154Y6 � Solenoid valve 3/2 WV-NC flange w/osolenoid Aeration

� Solenoid-22 INDF 24VDC 6W

1

1

A

154Y3 � Solenoid valve 3/2 WV-NC flange w/osolenoid Low pressure

� Solenoid-22 INDF 24VDC 6W

1

1

154Y2 � Solenoid valve 3/2 WV-NC flange w/osolenoid Upward mode

� Solenoid-22 INDF 24VDC 6W

1

1

153Y4 � Solenoid valve 3/2 WV-NC flange w/osolenoid Downward mode

� Solenoid-22 INDF 24VDC 6W

1

1

NOTE A: Order kit 7186639 for replacement. See below.

Service Kit Valve 1V6, Pneumatic plate, Fe

Item Part Description Quantity

- 7186639 Kit-SVC valve 1V6, pneumatic plate, Fe

1 ------ � SOL VALVE 5/3ways VUVG-L18-24V-G1/4 1

2 ------ � sealing cord L=12m B=12mm 1

3 ------ � IN-UNIVERSAL KIT PACKAGE INSERT 1

Page 56: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

52 VersaPail (Gear Pump)

P/N 7146098_11 � 2016 Nordson CorporationVP_GEAR_PARTS

Position Switches, Motor, Configurable Items

6E2

‐205Y2‐205Y3

‐201Y2‐201Y4

164H3

6B7161S2

152S6153S1

153S3

153S6

61M1

211B2211B1

Fig. 28

Page 57: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

VersaPail (Gear Pump) 53

P/N 7146098_11� 2016 Nordson Corporation VP_GEAR_PARTS

Item Part Description Quantity Note Box Code

152S6 7140289 Position switch, roller lever IP66 1

153S1

153S3

153S6

7140289

7140289

7140289

Position switch, roller lever IP66 1

1

1

Empty

Low

Topedge

61M1 7126809 Motor 0,25kW v. BG06-31/D06LA4-TOF-D 1

6B7 120167 RTD,TEMP SENSOR 1/4X1.25NICKEL 1 Platen13

N

279305 Temperature sensor PT100 L=3m 1 P

161S2 7126360 THERMOSTAT 180°C,24V,1A,FASTON 90° 1 Platen

12

L

7126361 THERMOSTAT 210°C,24V,1A,FASTON 90° 1 M

7126362 THERMOSTAT 260°C,24V,1A,FASTON 90° 1 H

6E2

6E2

6E2

------

------

------

Cast-in heater Platen Platen

211B1

211B2

7116900 Pressure sensor 1/2UNF 0-100bar CAN 1

1

18

19

C

A

205Y2

205Y3

394814 Solenoid valve 1

118 F

201Y2

201Y4

394524 Proportional valve 0-7bar G1/8” 1

118 P

164H3 394794 Light tower 1 page 55 20 W

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54 VersaPail (Gear Pump)

P/N 7146098_11 � 2016 Nordson CorporationVP_GEAR_PARTS

Interfaces and Hose Receptacles

XS12

XS13

XS14

XS15

XS18XS10 XS19

XS11

XS4

XS2

XS5

Fig. 29

Item Part Description Quantity Note Box Code

XS10

XS18

------

------

Hose Receptacle

Hose Receptacle Handgun1

1

1

11

11

2,4,6

2,4,6

XS11

XS19

------

------

Hose Receptacle

Hose Receptacle Handgun2

1

1

11

11

2,4,6

2,4,6

XS12

XS13

XS14

XS15

------ Hose Receptacle 1

1

1

1

11

11

11

11

4,6

4,6

6

6

XS4 ------ Interface Flow Control 1 18 P,F

XS2 ------ Interface Standard I/O 1

XS5 ------ Interface Key‐to‐line 1

Page 59: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

VersaPail (Gear Pump) 55

P/N 7146098_11� 2016 Nordson Corporation VP_GEAR_PARTS

Accessory Kits

Light Tower

Item Part Description Quantity Note Box Code

- 394794 Light tower, 24V red/yel/grn/clr 1 20 W

788607 � LED‐lamp, yellow, 24V / 40mA 1

788608 � LED‐lamp, clear, 24V / 40mA 1

788605 � LED‐lamp, red, 24V / 40mA 1

788606 � LED‐lamp, green, 24V / 40mA 1

Exhaust Hood

1

2

3

6

5 4

7

Item Part Description Quantity Note Box Code

- 7140346 KIT Exhaust hood 1 A

1 460755 � Container, exhaust hood 1

2 ------ � Bracket exhaust hood VP 1

3 ------ � Hexagon head screw M16x30 DIN933 8.8 4

7 ------ � Washer D17 DIN125 type B 2

4 ------ � Allan head cap screw M8x20 DIN912 SST 2

5 ------ � Washer D8,4 DIN125 type B SST (4) / 2

6 ------ � Hexagon nut M8 DIN934 SST (2) / 0

NOTE A: Not in combination with Rear Fence

Page 60: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

56 VersaPail (Gear Pump)

P/N 7146098_11 � 2016 Nordson CorporationVP_GEAR_PARTS

Mechanical Platen Stop

Item Part Description Quantity Note Box Code

- 7140351 KIT Mechanical platen stop 1

- ------ � Mechanical platen stop VP complete 1

Rear Fence

1

2

3

4

5

Item Part Description Quantity Note Box Code

- 7140348 KIT Rear fence 1 A

1 ------ � Rear fence VP 1

2 ------ � Hexagon head screw M16x30 DIN933 8.8 2

3 ------ � Washer D17 DIN125 type B 2

4 ------ � Allan head cap screw M8x16 DIN912 2

5 ------ � Washer D8,4 DIN125 type B SST 2

NOTE A: Not in combination with Exhaust Hood

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VersaPail (Gear Pump) 57

P/N 7146098_11� 2016 Nordson Corporation VP_GEAR_PARTS

Secondary Bleed Valve

1 2

Item Part Description Quantity Note Box Code

- 7140353 KIT Secondary bleed valve 1

1

2

-

------

------

285127

� VALVE,DRAIN

� Catch pan

� Sealing cord L=12m B=12mm

1

1

1

Casters

Item Part Description Quantity Note Box Code

- 428178 KIT Casters 1 page 30

Cover, IPC Display

Item Part Description Quantity Note Box Code

- 7109694 Plexi glass cover IPC display 1

Page 62: Bulk Melters VersaPail VP020 with Gear Pumpemanuals.nordson.com/adhesives/English_Manuals/7146098.pdfVersaPail (Gear Pump) 7 2016 Nordson Corporation VP_GEAR_PARTS P/N 7146098_11 Item

58 VersaPail (Gear Pump)

P/N 7146098_11 � 2016 Nordson CorporationVP_GEAR_PARTS

By‐Pack Frequency Converter

Item Part Description Quantity Note Box Code

- 7140702 Accessories f. freq.converter(by-pack)

1

1 ‐ ‐ ‐ ‐ ‐ � Fastener f.Lenze FU 8200 Vector 1

2 ‐ ‐ ‐ ‐ ‐ � Strip f.Lenze FU 8200 Vector 1

3 ‐ ‐ ‐ ‐ ‐ � Plug ZEC 1,5/3-ST-7,5C2R1,3 1

4 ‐ ‐ ‐ ‐ ‐ � Plug ZEC 1,5/2-ST-7,5C1R1,2 1

5 ‐ ‐ ‐ ‐ ‐ � Plug ZEC 1,5/6-ST-7,5C1R1,6 1

6 ‐ ‐ ‐ ‐ ‐ � Plug ZEC 1,5/6-ST-7,5C4R1,6 1

2

3

5

6

4

Fig. 30

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VersaPail (Gear Pump) 59

P/N 7146098_11� 2016 Nordson Corporation VP_GEAR_PARTS

Change Over

Item Part Description Quantity Note Box Code

- 7126906 KIT, autom. changeover VP/VD 1

- 7140794 � Ethernet cable Crossover RJ45 15m 1

- ------ � Cable patch 2

- ------ � Socket housing 2

- ------ � Allan head cap screw M3x10 DIN912 4

Platen Seal

Item Part Description Quantity Note Box Code

- 7157210 ACCESSORY KIT seal VP/DP D280 silicone 1 page 14 8

7

N, K

B

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60 VersaPail (Gear Pump)

P/N 7146098_11 � 2016 Nordson CorporationVP_GEAR_PARTS

Schedule of Fasteners

Number Description Part

F1 Allan head cap screw M4x30 DIN912 SST 250015

F2 Allan head cap screw M6x16 DIN912 SST 250027

F2b Hexagon head screw M6x16 DIN933 SST 291386

F3 Hexagon nut M10 DIN934 SST 259202

F4 Hexagon head screw M8x80 DIN931 SST 7140454

F5 Washer D8,4 DIN125 type B SST 256853

F6 Allan head cap screw M4x10 DIN912-A2-70 250073

F7 Washer D4,3 DIN125 type A 250092

F8 Allan head cap screw M5x12 DIN912 SST 250019

F9 Allan head cap screw M5x60 DIN912 A2/70 206089

F10 Hexagon head screw M6x40 DIN933 318003

F11 Allan head cap screw M5x30 DIN912 SST 250023

F12 Washer D10,5 DIN125 251375

F13 Hexagon head screw M6x12 DIN933 SST 416906

F14 Allan head cap screw M6x30 DIN912 SST 261613

F15 Allan head cap screw M5x70 DIN912 A2/70 290543

F16 Washer D5,3 DIN9021 type B 314165

F17 Hexagon nut M5 DIN934 254713

F18 Hexagon head screw M8x100 DIN931 280546

F19 Allan head cap screw M3x30 DIN912 SST 250006

F20 Allan head cap screw M16x40 DIN912 SST 280547

F21 Hexagon head screw M10x130/8.8 DIN931 785547

F22 Allan head cap screw M5x10 DIN912 SST 259432

F23 Washer D5,3 DIN125 type A 255264

F24 Allan head cap screw M5x25 DIN912 SST 254680

F25 Allan head cap screw M5x40 DIN912 SST 250025

F26 Washer D6,4 DIN9021 type B 250099

F27 Allan head cap screw M8x16 DIN912 SST 290317

F28 Washer D8,4 DIN9021 405479

F29 Hexagon head screw M8x35 DIN931 SST 429956

F30 Hexagon nut M4 DIN980 255301

F31 Allan head cap screw M6x20 DIN912 264523

F32 Washer D8,4 DIN6340 396026

F33 Flat head screw M8x35 DIN7991 433170

F34 Hexagon nut M8 DIN934 444960

F35 Hexagon head screw M8x20 DIN933 SST 291034

F36 Allan head cap screw M12x45 DIN912 SST 255048

F37 Allan head cap screw M12x25 DIN912 galZn 7110103

F38 Washer D13 DIN125 A2 254780

F39 Hexagon head screw M4x10 DIN933 SST 256841