Buffalo Forge ThermaPlus Steel Doors Product Guide · ThermaPlus Steel composite product...

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Buffalo Forge ThermaPlus Steel Doors Product Guide Effective April, 2016 This catalog is © 2016 GlassCraft ® Door Company, Houston, Texas. No reproduction of any design, drawing, or any other graphic image from GlassCraft Door Company is allowed without specific approval in writing from GlassCraft Door Company. Pricing and product information/specifications may change without notice. This guide includes the following information: Product specifications for Buffalo Forge ThermaPlus Steel Doors® Glass options Product section views • Maintenance Guidelines • Slab and Pre-Hang information Contact Us 1-800-766-2196 — National Toll-Free 1-713-690-8282 — Local Sales 1-713-690-2919 Accounting 1-713-690-9994 E-mail: sales: [email protected] customer service: [email protected] accounting: [email protected] marketing: [email protected] Fax: 713-690-2919 Web site: www.glasscraft.com Hours of Operation Monday through Friday Eastern 9:00 AM – 6:00 PM Central 8:00 AM – 5:00 PM Mountain 7:00 AM – 4:00 PM Pacific 6:00 AM – 3:00 PM Order Forms and Quotation Forms are on-line at www.glasscraft.com under the “CUSTOMER SERVICE” window... then in the “SERVICE CENTER” area. Weekday hours are listed above. Should you wish to pick up your order, please call to confirm that the order is available for loading prior to your arrival. ® 2002 Brittmoore Road Houston, Texas 77043-2209 ® BUFFALO FORGE THERMAPLUS STEEL ENTRY DOORS TM

Transcript of Buffalo Forge ThermaPlus Steel Doors Product Guide · ThermaPlus Steel composite product...

Buffalo Forge ThermaPlus™ Steel Doors Product GuideEffective April, 2016

This catalog is © 2016 GlassCraft® Door Company, Houston, Texas. No reproduction of any design, drawing, or any other graphic image from GlassCraft Door Company is allowed without specific approval in writing from GlassCraft Door Company. Pricing and product information/specifications may change without notice.

This guide includes the following information:

• Product specifications for Buffalo Forge ThermaPlus Steel Doors®

• Glass options

• Product section views

• Maintenance Guidelines

• Slab and Pre-Hang information

Contact Us1-800-766-2196 — National Toll-Free1-713-690-8282 — Local

Sales 1-713-690-2919Accounting 1-713-690-9994

E-mail: sales: [email protected] service: [email protected] accounting: [email protected]: [email protected]

Fax: 713-690-2919

Web site: www.glasscraft.com

Hours of OperationMonday through Friday

Eastern 9:00 am – 6:00 pm

Central 8:00 am – 5:00 pm

Mountain 7:00 am – 4:00 pm

Pacific 6:00 am – 3:00 pm

Order Forms and Quotation Forms are on-line at www.glasscraft.com under the “CUSTOMER SERVICE” window... then in the “SERVICE CENTER” area.

Weekday hours are listed above. Should you wish to pick up your order, please call to confirm that the order is available for loading prior to your arrival.

®

2002 Brittmoore Road Houston, Texas 77043-2209

®

BUFFALO FORGETHERMAPLUS STEEL ENTRY DOORSTM

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®

BUFFALO FORGETHERMAPLUS STEEL ENTRY DOORSTM

Product Specifications for Buffalo Forge Steel ThermaPlus Doors

* All specifications, product designs and information listed are subject to change without prior notice. We constantly are improving our products, and these improvements may cause us to change the specifications listed.

ThermaPlus Steel composite product specification overview: Doors built for the Buffalo Forge Steel ThermaPlus Doors Series program are included in our Buffalo Forge Steel ThermaPlus Door color product catalog, and have the following specifications*:

Door Construction• All 4 exposed edges are composite, and engineered wood in door stiles. • Stiles of these doors use a laminated-engineered construction method which virtu-ally eliminates the possibility of warping. These engineered stiles extend from the top to the bottom of each stile, eliminating the need for "lock blocks". The doors therefore are not "handed"....door hardware may be installed on either door edge.• 18 Gauge, heavy duty steel faces on both inside and outside faces of the door

Thermal Break• Due to the door design, the door is 100% thermally broken to greatly reduce ther-mal transfer of heat from one side of the door to the opposite side.

Available Options• 3 Design Series — Solid Panel Doors, Contemporary Doors, and Wrought Iron Grille Doors• 6 color choices — SATIN finish, in Black, French Grey and Oil Rubbed Bronze, and ANTIQUE finish, in Pale Bronze, Pewter

Grey and Copper Bronze.• 5 glass texture choices • Many Handle set choices — see catalog page 9-11 for specifications and requirements. May use standard multi-point

hardware due to composite-edge construction.

Glass Panels• Glass panels installed in the doors are made of insulated tempered safety glass. • Double IG glass panels. • All IG glass panels are 1 inch thick.

Door Slabs• Doors are available pre-hung, or as individual door slabs. • True square-edge construction and are trimmable by up to 1/4" on top edge and 2 side edges. Trimmable by 1-1/2" on bot-tom edge.• All doors available prefinished only. Doors may be painted by customer Pre-hung Units• Pre-hung unit includes weatherstrip, composite sill, doors, steel reinforced composite jamb frames, flush-bolts, hinges. Lock set hardware not included.• Both inswing and outswing, and right and left-hand openings are available for all entry configurations.• Door jambs are 6-5/8" or 4-5/8" in width...same price for both. Sizing Information • stock slab sizes shown at right

Product Approvals • Most Premium ThermaPlus Steel Series door configurations have been tested for Windstorm Performance. Please refer to our web site for DP-Ratings.

Warranty• Limited 10-Year warranty on door slabs. • IG glass panels have 5 year warranty. • 5-year warranty on factory finish.Please refer to Warranty Details listed on our web site.

Standard Stock Sizes 6'8" doors 8'0" doors

Standard In-Stock Door Slab Sizes 36" x 80" 36" x 96"

Trimmable Sizes - 1/4" on 3 sides : 1.5" bottom 42" x 96"

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Product Specifications for Buffalo Forge Steel ThermaPlus Doors

A

G

I

C

D

B

E

A Patent-Pending Trimmable edges. All door edges are trimmable, to allow for a perfect fit. 1/4” trim allowed on top and sides, and 1-1/2” on the bottom edge. Trimming the door more than this amount is not possible, as the saw blade will contact the steel face of the door. Use standard tools to trim door.

These edges are moulded and positioned to be flush with the steel door skins faces on both sides of the door.

May be ordered pre-hung with factory installed 100% composite adjustable threshold is built-in to eliminate rotting or warping. Two threshold options available. These are solid thresholds (not hollow) and are adjustable for exact fit.

B Six beautiful pre-finish options provide a durable finish in several colors and textures. Please refer to page 7 of the catalog to see colors available. Information on finish repair and touch-up is on page 9 of this brochure.

Note that the homeowner may paint these doors. Order the door with a Black Satin finish, and then paint to the desired color,

C LSL-Laminated Strand Lumber beams used on door stiles and rails provide the strongest steel door available! No “lock-blocks” used or needed. The entire door stile is a LSL beam! This is a very strong method of assembly. Much of the steel door skins is backed by this LSL timber, making it even more dent resistant.

D Real hand wrought iron mounted to a composite frame for installation into the door. The iron grille can open for cleaning or be secured in the closed position for added security.

Also available are hand made clavos and hand forged iron door straps. These may be ordered in the same finish color as the door...or in a contrasting color of your choice. All at the same price.

F All four door edges utilize 100% recycled composite content that is completely rot-resistant and waterproof.

G Super-thick 18 gauge steel skin is 3 times thicker than ordinary steel door skins. Dent-resistant! And available with multipoint locks and StrikeJamb™ reinforcement in lock-side jamb leg.

H

I

Doors are a full 1-3/4” thick--thicker than many other premium steel doors. This allows for the use of standard door hardware or you can use multipoint locks!

Patented Insert Frames are 100% solid composite material....a PVC-based Wood Plastic Composite. Frames utilize GlassCraft's patented "plugless" frame design. Frame surfaces have a smooth texture.

Multi-Patented Design for Strength and Performance

F

E The core of the door panels are filled with patented BioFoam™ GlassCraft’s unique insulating foam produced by utilizing plant-based oil sources. This is a closed-cell urethane foam with a density of approximately. 2.5 lbs. sq,foot. H

• Excellent Price / Great value.• Patent-Pending thermal break design for energy efficiency • Patented "Plugless" insert frames, except speakeasies• Patented BioCore™ Foam (plant based urethane foam)• Patented Wrought Iron Grille design• No condensation forms on interior of door• Trimmable in the field for retrofit installations• Super-thick 18 gauge steel faces are 3-4 x thicker: no dents • 42" Steel 8'0" 3/4 lite doors with many options

• Both 6-8 and 8-0 tall doors available• Full Thickness doors are 1-3/4" thick• Wind Storm Tested• Arch Top Options available• All 4 edges utilize 100% recycled composite • Full sized door slabs for retrofit installations• Use standard door hardware• Steel reinforced jamb components standard• Excellent warranties

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Product Specifications for Buffalo Forge Steel ThermaPlus Doors

• Dimensions shown use our all-composite components

Buffalo Forge ThermaPlus Unit Dimensions, Rough Openings, Design Pressure Ratings

Inswing Entry Units with 6'8" Tall Doors

36" x 6-8 door

DP Rating

Rough Opening Size Unit Size*

single door TBD 38-1/4 x 82-1/2 37-1/2 x 82

double door TBD 74-3/4 x 82-1/2 74 x 82

The chart below lists rough opening dimensions, unit sizes, and “DP” Design Pressure ratings and Impact Approvals for all of our standard “inswing” entryway configurations for our Premium ThermaPlus Doors. Most of these entryway configurations have been approved by state regulatory entities for use in windstorm areas. Note that the “rough opening size” listed below is a “tight” size, and is for reference only. Your installer may wish to add to these rough opening sizes. It is important to measure your pre-hung entryway unit upon arrival at the job site, and to construct the opening to fit the individual entryway unit. “Inswing” and “outswing” units have the same rough opening size.

In the chart below, “N/A” means that the product is not available OR the product configuration has not been tested for a DP Rating. For the most up-to-date information and test results for “outswing” entryways, please check your state regulatory website and/or our GlassCraft company website at www.glasscraft.com.

Inswing Entry Units with 8’0" Tall Doors

42" x 8-0 door 36" x 8-0 door

DP Rating

Rough Opening Size Unit size* DP

RatingRough Opening

Size Unit size*

single door TBD 44-1/4 x 98-1/2 43-1/2 x 98 TBD 38-1/4 x 98-1/2 37-1/2 x 98

single arch top door N/A 44-1/4 x 98-1/2 43-1/2 x 98 N/A 38-1/4 x 98-1/2 37-1/2 x 98

double door TBD 86-3/4 x 98-1/2 86 x 98 TBD 74-3/4 x 98-1/2 74 x 98

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Product Specifications for Buffalo Forge Steel ThermaPlus Doors

In-swing Configurations

Out-swing Configurations

Left Hand In-swing Right Hand In-swing Left Hand In-swing Right Hand In-swing

Left Hand Out-swing Right Hand Out-swing Left Hand Out-swing Right Hand Out-swing

All doors are viewed from exterior.

Buffalo Forge Steel ThermaPlus Door Handing Guide

All-Composite Jamb Frame Components include StrikeJamb™ Steel reinforcement

Buffalo Forge Steel THERMAPLUS Doors are available as door-only or as pre-hung with rot-proof composite door frame with StrikeJamb™. Pre-hung units include brick mold, T-astragal (for double doors), sill cover, door sweep, weatherstripping, and adjustable threshold, plus 3 ball-bearing hinges on 6’-8” tall doors and 4 ball-bearing hinges on 8’-0” tall doors.

ALL Pre-hung units include GlassCraft’s exclusive StrikeJamb™ reinforcement, providing extra security around the door frame strike plate area with the addition of a large 18 gauge steel reinforcing plate on single doors, and a steel reinforcing plate added to the astragal for double doors. Pre-hung units may be ordered unfin-ished or factory finished. Standard pre-hung door units can be ordered with any of our standard double bore or multi-point lock sets and handle set options. Pre-hung entryways include 4-5/8” or 6-5/8” full compos-ite jamb options and composite exterior brick mold. GlassCraft composite jamb system can be stained or painted. The Strike Jamb reinforcement (image shown at right) is installed on the lock side jamb leg for safety and security. For double door units, a steel reinforcement plate is added to the smooth composite T-Astragal for reinforcement. (Double door units do not include steel reinforcement in the jamb legs...only in the Astragal).

Prices in the price list for pre-hung units include a factory pre-finish on both door and jamb. To order a pre-finished door pre-hung in an unfinished door jamb fame, order the door slab only and add the pre-hung stock number from the next page (page 6) which is for an unfinished pre-hung unit.

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Premium ThermaPlus Door Pre-hang & Jamb Kits

Pre-hung Unit: We pre-hang the following 5 entry configurations available using our 3´ 0˝ wide and 6́ 8˝ or 8´ 0˝ tall ThermaPlus doors, and our 3-6 wide x 8-0 tall ThermaPlus doors. Pre-hung units include brick mould, door sweep, weatherstripping and adjustable threshold, plus 3 hinges on 6́ 8˝ doors and 4 hinges on 8´ 0˝ doors. Also included is our new StrikeJamb 18-gauge steel reinforcement. Standard pre-hang includes use of composite jamb, frame, and sash components. Pre-hung units may be ordered unfinished or prefinished to match your door. For rough opening information please see page 4.

6´ 8˝ Single Door Entry

Single 6´ 8˝ Door

Pre-hung Unit: Single 36˝ X 6́ 8˝ Door for 4 5⁄8˝ or 6 5⁄8˝ thick walls.

Jamb Kit: includes jamb legs, header, brick mould, and compression weatherstrip. Kits available for 3´ 0˝ door width. Kit does not include door, sill, casing, hardware or glass panel. 4 5⁄8˝ Width 6 5⁄8˝ Width LISTSingle 36˝ X 6´ 8˝ Door Pre-hung Unit (non-impact) PH100 684SCM PH100 686SCM $620

Double 6´ 8˝ Doors

Pre-hung Unit: Double 6́ 8˝ tall doors X 36˝, wide, unit is for 4 5⁄8˝ or 6 5⁄8˝ thick walls.

Jamb Kit: includes jamb legs, header, brick mould, t-astragal, and compression weatherstrip. Does not include doors, sill, hardware, casing, or glass panel. Kit may be used for 3´ 0˝wide doors.

4 5⁄8˝ Width 6 5⁄8˝ Width LISTTwo 36˝ X 6´ 8˝ Doors Pre-hung Unit (non impact) PH200 684SCM PH200 686SCM $920

6´ 8˝ Double Door Entry

8´ 0˝ Double Door Entry

Two 8´ 0˝ Doors Pre-hung Unit: Double 8´ 0˝ Doors X 36˝ or 42˝ wide. Unit is for 4 5⁄8˝ or 6 5⁄8˝ walls.

Jamb Kit: includes 9´ jamb legs, header, brick mould, quarter round, t-astragal, and compression weatherstrip. Does not include hardware, doors, sill, or glass panel. Kits available for 3´ 0˝ or 3´ 6˝ wide doors.

4 5⁄8˝ Width 6 5⁄8˝ Width

Double 36˝ X 8´ 0˝ Doors Entry Pre-hung PH200 804SCM PH200 806SCM $1,050Double 42˝ X 8´ 0˝ Doors Entry Pre-hung PH200 804SCM42 PH200 806SCM42 $1,120

8´ 0˝ Single Arch Top Door Pre-hung Unit: Single 8´ 0˝ Door x 36" wide, arch top door for 4 5⁄8˝ or 6 5⁄8˝ walls.

Jamb Kit: includes jamb legs, arched header, brick mould, and compression weatherstrip. Does not include door, sill, hardware or glass panel. 4 5⁄8˝ Width 6 5⁄8˝ Width LISTSingle 36˝ X 8' Door Pre-hung Unit PH100 804SCMA PH100 806SCMA $1,125

8´ 0˝ Single Arch Top Door Entry

Single 8´ 0˝ Door Pre-hung Unit: Single door 8´ 0˝ X 36" or 42" wide. Unit is for 4 5⁄8˝ or 6 5⁄8˝ walls.

Jamb Kit: includes 9´ jamb legs, header, brick mould, quarter round, and compression weatherstrip. Does not include sill, hardware, casing, door or glass. Kits available for 3´ 0˝ or 3´ 6˝ wide doors. 4 5⁄8˝ Width 6 5⁄8˝ Width LISTSingle 36˝ X 8´ 0˝ Door Pre-hung Unit PH100 804SCM PH100 806SCM $715Single 42˝ X 8´ 0˝ Door Pre-hung Unit PH100 804SCM42 PH100 806SCN42 $820

8´ 0˝ Single Door Entry

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Exterior Jamb Legs - all jamb legs are kerfed for weatherstrip Stock # Description Dimensions List

Composite Jamb Legs with smooth texture R-458K-7SCM 82" Jamb Leg, 4 5/8˝ Width 1 1⁄4˝ X 4 5/8˝ X 82" $72 R-458K-8SCM 98.5" Jamb Leg, 4 5/8˝ Width 1 1⁄4˝ X 4 5/8˝ X 99" $87 R-658K-7SCM 82" Jamb Leg, 6 5/8˝ Width 1 1⁄4˝ X 6 5/8 X 82" $110 R-658K-8SCM 99" Jamb Leg, 6 5/8˝ Width 1 1⁄4˝ X 6 5/8˝ X 99" $125

Brick Mould — WM180 Profile Stock # Description Dimensions List

Composite Brick Mould B-180-7SCM 85˝ Composite Brick Molding 1 1⁄4˝ X 2 X 85" $36 B-180-100SCM 102˝ Composite Brick Molding 1 1⁄4˝ X 2 X 102˝ $43

Composite Jamb & Trim Components: smoothListed below are the standard jamb and trim composite component parts usually required for door installations. Smooth texture...no wood grain. Available lengths are listed. Special pricing may be available for orders of full pallet quantities....please inquire.

Astragal, T-astragal type, kerfed for weatherstrip Stock # Description Dimensions List

Composite T-astragal with smooth texture

T-1-9SCM Composite T-astragal, 96˝ 1 3⁄8˝ X 3 1⁄2˝ X 5⁄8˝ X 96˝ $74

Weatherstrip — Compression Type Stock # Description Dimensions List

QEB-650-81 Weatherstrip 82˝ length $7

QEB-650-96 Weatherstrip 98˝ length $9

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Glass Panel Product Information Construction Specifications of Glass Panels for ThermaPlus Doors

1) The glass used in our ThermaPlus Steel Doors meets or exceeds the 2011 Consumer Product Safety Commission Requirements for Safety Glazing in Architectural Entries and the International Residential Code® for One and Two Family Dwellings section R308 Glazing Guidelines. All glass panels are in compliance with the CPSC 16 CFR 1201 requirements.

3) Our double thick IG decorative glass panels are produced with Insulated Glass construction using tempered safety glass on both sides. Using IG glass panels in our doors allows for easier cleaning, energy efficiency, and more security. All glass panels in the Buffalo Forge ThermaPlus Catalog doors are two layers thick.

4) Upon installation, glass panels are mounted into the door using structural silicone sealant. This sealant provides several benefits, including a straight, black sight line, and excellent weatherproof seal, and a further cushion for the glass panel to absorb the shock of a door slam.

5) The Buffalo Forge Steel ThermaPlus Door series offers various textured glass options for the double-thickness glass panels. See the next page for more information on these glass texture options.

DOUBLE IG ( INSULATED GLASS)

1 - PRIVACY RATING 5 - PRIVACY RATING 9 - PRIVACY RATING7 - PRIVACY RATING

CLEAR FLEMISH REEDS RAIN

3 - PRIVACY RATING

WATER

Safety Glass

SafetyGlass

ButylRubber Gaskets

Door

Desiccant

insidepluglessframe

exteriorpluglessframe

Double thick IG unit installed into ThermaPlus door with plugless frame

Glass Texture Direction in ThermaPlus Doors

The Water, Flemish, Reeds, and Rain glass textures shown below have textures with a direction. It is important to note that the direction usually is positioned to run from the top to the bottom edge of the glass panel.

However, in certain of our Contemporary Doors, this glass direction is positioned to run from side to side. This includes our Newport and our Beverly door options

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The photos of the finish colors shown at left offer an indication of the final appearance. Due to the hand finish process, color of actual finished doors may vary from the finish samples in this catalog.

If adding speakeasy grilles, clavos and straps to a 2 panel solid door; or clavos and straps to wrought iron doors, please note that these decorative options can be prefinished to match the door, or can be finished in another color above. Your choice. You should note your color choices on the Buffalo Forge ThermaPlus Pre-hang Order Form.

Field Touch Up of colors:

Satin Finish: The three Satin Finish colors may be touched up in the field if needed to repair construction damage or scratches from use. All three colors are easily available at local paint supply vendors. Use Rust-oleum® Universal® Spray in the following colors. Be sure to closely follow the manufacturers directions and safety warnings when applying these paint finishes.

for Black Satin: Universal Flat Spray: Flat black color

for French Grey Satin: Universal Metallic: Dark Steel color

for Oil Rubbed Bronze Satin: Universal Metallic: Oil Rubbed Bronze color

SATIN FINISH ANTIQUE FINISH

BLACK SATIN

FRENCH GREY SATIN

OIL RUBBED BRONZE SATIN

ANTIQUE PALE BRONZE

ANTIQUE PEWTER GREY

ANTIQUE COPPER BRONZE

ThermaPlus Door Pre-finish InformationShown below are the six colors available for ThermaPlus door finishing. These are the same six colors that are offered for Buffalo Forge Classic doors. The three "satin finish" colors are all 1 color spray applied colors. The three "antique finish" colors utilize a faux-finish application of color over a black base coat.

Antique Finish: The three Antique Finish colors may be touched up in the field if needed to repair construction damage or scratches from use. A separate touch up guide is available for this process. This painting and touch up guide is available on our web site:

www.glasscraft.com/pdfs/bfpaintguide.pdf

And a video guide is available here:

www.glasscraft.com/pdfs/bfpaintingguide.mov

Buffalo ForgeSteel Doors®

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GlassCraft Door Company manufactures several products in steel and offers them in three finishes. We currently offer black, antique bronze and antique pewter finishes.

These products may need to be touched up due to minor damage during shipping, handling or installation. This guide will instruct you in a step-by-step approach to touch up of finishes in the field. Professional painters and finishers may also be contacted in your area for additional support.

Repairs for severe damage due to exposure to excessive water, salt water or corrosive chemicals, or any ofther misuse should be carried out by a professional.

Rub ‘n BuffTM ½ fl. oz. tube*: “Autumn Gold” (for Bronze) “Silver Leaf” (for Pewter)

Rust-OleumTM or other good quality enamel paint: “Flat Black” (for Black Satin)

Rust-OleumTM Metallic Paint & Primer In One: “Flat Soft Iron” (for French Grey)

“Oil Rubbed Bronze”

Cheesecloth Lacquer thinner

Lacquer Clean, lint-free rag

Materials & Supply List

*Rub ‘n BuffTM is available directly from the manufacturer at: http://www.amaco.com or at hobby, craft and art supply stores.

WARNING: Wear protective gloves and safety goggles. To download a video version of this installation guide,

please visit our website: www.glasscraft.com

Buffalo ForgeSteel Doors®

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PAINTING GUIDE®

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Maintenance and Troubleshooting

Maintenance: This is a steel faced door with 100% composite edges on all sides. If a GlassCraft composite jamb system is used, then all materials are composite. No maintenance is necessary other than occasional touching up of the steel if the steel face of the door or the wrought iron grille (if applicable) are scratched, or installed in a salt-water environment.

Rust: The door is finished with a top-quality finish system to inhibit the formation of rust on both the surface of the door as well as on the wrought iron grilles. The doors are not warranted against rusting if scratched or installed near a salt-water environment. If rust is visible, you should sand the rusted area with 400 grit sandpaper. And then re-finish according to the guidelines on page 9.

Binding or Sticking of the Door: Ensure that the door(s) continues to swing freely, does not bind in the frame, and that all hardware remains completely functional. First check to ensure that all hinge screws are securely fastened and secure. If the door continues to stick or bind in the door frame, sand the edge of the door (use an electric sander or a hand plane) to trim the door so that it does not bind or stick. Be sure to refinished the newly sanded exposed area.

Cleaning the Door: Cleaning of the door is best performed by simply dusting the interior and exterior of the door using a soft, clean cloth. If required, a very mild soap and water solution may be needed to remove dirt from the door. Do not use any abrasive detergent or solvent based product, as these products will harm the quality of the finish. DO NOT use a water blaster to clean your door. Do not use any solvent to clean the door.

ThermaPlus Door Finishing & Maintenance Information

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Interior CasingINSIDE

OUTSIDE

Jamb

Drywall

Exterior Siding

Brick Veneer

Ball bearing Hinge Door

Weather Stripping

RoughFraming

Brick Mould

Jamb Section — Single Door EntryBrick Veneer, Drywall, & Brick Mould

View from Top

long screw fasteners extend into wall framing and at

least 3" into door slab

Installation Notes:

Trimming Edges, beveling, hinge pockets: All ThermaPlus doors may be trimmed to ensure a good fit into the jamb. The doors are produced to allow trimming of 1/4 inch maximum on the 2 long edges and the top edge. Do not trim more than this amount, or you will hit the steel face of the door. You may use standard wood-working tools to trim these edges, such as a powered saw or a wood plane or sander.

The door edge may be beveled, but do not remove more than 1/4" in this process.

The door edge should also be prepped for your hinges. We suggest using only 4 inch or larger ball-bearing hinges, and at least 3 hinges for a 80 inch tall door and 4 hinges for a 96 inch door. Be sure to not remove more than 1/4 inch when prepping the door for the hinges.

Door edges do not have to be refinished after trimming, as the edges are all composite, and are waterproof. However, you may paint the edges after trimming if you wish. Paint colors listed on page 9.

Boring: To bore holes in the door for your door hardware, make sure that your drill bit is rated for use with metal.

Hinges and Screws used: ThermaPlus doors are very heavy, and the installer of the door into a home must use the correct hardware and fasteners in order for the door to be problem-free. It is essential that the door hinges be heavy-duty ball-bearing hinges...we suggest a weight rating of at least 200 pounds per hinge pair. Use 4 hinges for 8 foot tall doors and at least 3 hinges for 6-8 tall doors. Hinges must be mounted with long screw fasteners in order to correctly secure and hold the door. We suggest using wood screws that are at least 3 inches long to hold the hinge plate onto the edge of the door. Use screws of equal or longer length to affix the hinge through the jamb leg and into the wall framing. It is up to the installer to ensure that the hardware choices and installation methods are correct and proper to ensure a functioning and safe door installation.

ThermaPlus Door Finishing & Maintenance Information