Borg Warner Model 35 manual

76
MODEL 35 AUTOMATIC TRANSMISSION MANUAL R Transportation Equipment ., , Parts and Service Division , -- ...... Laid 01\ - .. -

description

factory workshop manual about the Borg Warner T35 automatic gearbox.

Transcript of Borg Warner Model 35 manual

Page 1: Borg Warner Model 35 manual

MODEL 35AUTOMATICTRANSMISSIONMANUAL

R TransportationEquipment

.,.~

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Parts and Service Division,-- ......~-Laid 01\

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Page 2: Borg Warner Model 35 manual

GEAUOX AUTOMATIC

G<1>or:aI o-rip<laa IDd Opc,,,;e,,_l'bo T""luo Can..,... ,_l'bo Io4ltll>Jtie>J Sri"''''_ Tbo Cu,<!Ito_ Tbo CJDo.1IIo., Co'ell_ Tho lInb B"'do

....... f\ow Di&va­_u_ I.Gar-~<­_ ,fd (",c.-......

Tho H}'<In>I.lI< S""",_F''''11 Pump_ Roar l'otop_Go..", ...- C_""I Sl""'"

Cantn>l SJ'lI'" Opom!""

1fJo<lnali<~ ill ~~"",...."::lJ

Ilydlmic _ ill p~!'Jrt:

HJolr>IIIlc Acf!ooo ill R~h><...

Hrdnuli.< AcDoa \fI. DI-L:>w

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lIy<1r.1u1i< ""riC" .. DJ-1Ii&h

Hrdnulic Aotlon '" l-l.ocir.....p

$c!Oo:Iw.i< Dlqnm o{ Can""l 5.,,,.,,,,V__, ....:lIi>IJ _ H

_"...,~ '.'010< __ s. ' •.,.~"" Viloo_ Dow1IIIIiI'l v..... -.4 r:..."...l< Val-._ ll'O/hlla_f'!uI_ \ ..."" __ So"" Od&< Can",,1 V......_1-1 Shih Val-. lIld 1'1W"l"-1·) Shlh VI!-. P!W\II" lIle Vii.._ »lOlli'll Control Vii,·,

Tob'" of HydnuJi< C\r<uiu

lbo ~<l»:lical S",":tI

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Page 3: Borg Warner Model 35 manual

!!XWAIUIER

_..._ F""" _ "''''''''' ..~ ",fi'_ R...- ~ ....A .. uo:! "fl:

Front Ou,cll~ Rem",.. V>d "fi:

GEARBOX-AUTOmTJC

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F..." OuIch-~

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S_lnhibito</Ro..". I.=p Switdl_~-.!><l;""

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Do....·Shif' Cab.._ Check V>d "'I""-=.- Cbtct ....: ....""

Rut .... a-l-­sua T...-,-Co...ru, Follh o.~ow;

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Page 4: Borg Warner Model 35 manual

cu.UOX_AlTTOMATlC

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v L O.mtill I; Co. LOI.~<loo Itood0.........,. SonIunlL"10..•."...,(032 12) 4-161

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Page 5: Borg Warner Model 35 manual

R:RVlCE 1l£Q\I1RDtE!'>'TS

I. FuI/y rood >Dd d_ r.ollS bol_ ....._llia&'" ,_........... 11M olio ......_ pn>co<t ..,! d' I _ ,,"'" >Dd ><lJ...• __.~.Il..~..r..-a""'"

z. ~ IlUIoOIudo at ' ' ....... -'"1,Qou ......... at II>< "- ..,,_ ponI'l\oIpriar 00 do<-.l at _ < , _ l>p.. __ be ....., ..... li:I,.f pror......-

l. Prior 10 • .,..'."'. do... .. I*U _ ...lIIIl.._ -..~ oil dcfllCUo< com~u.l.abria.........pon<nlS in A~'_.ri<T_....... F1ui1l. DO NOT __ dry.

T,""""""",, <aM and ....., ",,<o"pf .....' ud ..or pwmp~

Cuodt pU'"--...0.. _ d""do_ ......V FU_

impeliii' _lOll p dn......

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GEARBOX AUTOMATIC

~. u. _ jc;n'~S. k .......... -.11... ";111 __iIlb',..___.6- r bola>Dd ........... _-_ llpon,.

,. few all ..- _ io ...._

-... lIN-.if; _ "" "" • Iitl, 00«• pi< Ill" "'" _ .- lIOI _

... ",'kMwf io _ ,......, raillift tIoo ail rJ fit""} ,.,..IOO<tiI>&-..- bo llud>ocI out,

CI>odl r.....u. .....__ ill _.poO><d:; r.. ..-,w..__.CIoodc 1>outiIlIl_ lIINo. r..". r.. .....,...Ooedl r.. w"""",,, o<otWIc. 0'0ttl><>"'" ..... u_-,CbacIl fill" I<Grinc. o.d rinI_ .._. wear,O>ocIl.flll"oou' m._~a..cl._f..d·,:_~__..._;...of_I......Oon<t ror _..., ..... __.Ooedl ror bum. ....- .. <triwod Wudo. ..._ ..... 1.....(]ood: I.. """,",'" __ r.-.r. ..,.,.cl _tM:l.CbacIl r.. bum. ocoftoIc __.00n<II: r.. 0D0riI0a__ at ....... lIl<UI.

Ooedl fo< ~ at Nbbd. 1<aII;.......t...,«diame .Ol.et fo< u..s.ninJ,~ ""'" Ill" d........Ol<d: fit III p .......... ..-1_' b}' ijp ......_ ..... th< p:<l<W<).

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CEARBOX-AllTOlol,lTlC

DESClUJ'110N AND OPEJUTION

no ID<Idd II tbt<e->p<'eO ,u'o"'''i<: 'r=tIlission~ onoJpt<d !O tho"""e 0" ""_L",,,", 'ot<L.00<Om<tICt. Enaino pow" ;s <on,-,"eJ ""0 _.dn>­Idnotl< """'I)' .ul<Ill1is p«>Yio•• ''''''OL' .ppli<:>.tl""otJmil>J'_

Torquo mWtlplia.don in .u jO>r nnOl;S P"'"_ by tho __. wlu<.!l ~ iniIlU'<l• ....n.b1o~ tho""" of ::1 "'0 1:1. ex"=>O I.....'9OO'l lIe."ibilill' ill _ ~" " C... mulL noq>eool ""to -,..ai<lI. '0f<[00 ",oltipU<>~o. "'"be _ ~ Wo ~.ble. "e",,""~"" """" <bepoCtI"" of tho ac<:eIemor.

The :orq..<~,o"';'"of>II ",,,·eller. ,,,..._ '0 tile <qine<r>nb.'ult .•~=e ,=ec....'0 tho~ ill"", <lw" ""< • ""Or ;"'''''t·J'O<>dnI ............... """'..... au'==". r=iI ,.,.,nol.iI",pponO<l by • lUbe .,."'""""" '0 c,:, JI'>rt>ox: it:s<O-UiaI ..;tII tho .....' ""'i~

"lbo imp<lJo,. -." by ,1:< "'~'''. "''''"'' ~uio 10(\(roo' f",.. in ...... 10 tl>< ,"',;"" ."'.. "'~ <0

,.""" '" tho impell<r lllroU&/l "'. ".tor "",eo.

The '''''' of !lie co.._." .... <Ie>iln<4 UId""<T«I ,o.rr... :b...Ii< ofllui<l lIow "",•• 'P"'ddiffe.."tW oxiIIl> be....." imoeller .. ~ """""'.The "110 til <!I.e 110>1 Ilow [rom :bo norl> ;,~ by tile lU'ot io ....... ....,. , <II,_ I",.. l!Ie IlUO< io <Irioint Oh' imoell<r:_ OIIIItf~lic>tioo tat:i:J ;tla<e..

This -.. I'm", 1: I wil... I!lo "'<trioo ;, ,l>lIo<l0'o I: 1 _ rllo ....- II>O..t toOdl...ppt'Ooi·_tab' 90 per <on' 01' tile ilD;>eDor.

Witlltlle <peed dlII"ettntW ......- imPoiJ" ..d__ It>o 0IlII0 of C\l.i4 n.,.. from Ille....- drlo.. tho ....1>' in tile ...... d_'lon .."'" tumne _ impollet. In <IIi> ,,,to Oh. <"""""'"xU os. ~0>1 <""~lioI ..0 nn to<qUo ",u1tipli<.ti""~_.

Th.e .'Wdlani<al 5J"1_

" p~ .,.., .... h.loiq !1<li<aI """,I.",_tb. lottO tbn>uF>0\I~ p<'O"\do> lI1>o. r_<pocd> _ ""...... ne p~e....,. roar .., ,.",.."""" 01....., "'" fOV' (fOfWU':! _ .......1' ....0r .. of pW<>m lo<ated in • pin;otI <>mot: >0<1 """.,.., w!licb :s .ttao:hool to tho OU~1 >h.o/l..

• Wh,n <II, ,or is ~.I<I ,,,,;oe.../ ~,,' ,."'" "<in' o~"'tins " muim"'" ",",o<tle opo:tinl >rIC! >rly on< or thelin>in, =l<> ..10"«1. .

Page 7: Borg Warner Model 35 manual

!2!XWARNER•GEARBOX-"lJTO~Anc

~-­.......... c""'"G-'""" ..... _o-..... duIdl

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_, '~'''' lIln>u#I 0'" of ,~ ......... &<><I10>... Iho IU' It' tl>r<luP tb< ,..,."f ..., In oil fo<._ Fan. _, ...,... l!lmtII!> e.. f-...l .............. """,. l/ir<IoI&!I II>< fC""" "'" .

A ol_ .._J"'IIn~;,• 1onaL ". "'" ":0: '" rntr.... Ill< ""po-....~ 10 \lit .... J<r. A _ .... ot,.--. mppd ....... f........,~ 11"3'> .,.. 1<Ioe1«l."'... Iho ... _ '0 rob" .. ll>t ..,.,. dll'C¢tiooo.tbc ..... _.

T1>< pi>lioru ...~ in • <""'<r ~""'h loal.."'... ;" tb<ir _''''1'0''',01> ,.l,,,.. '0 ,h. '......." ..on In<l the M, ..." 'Thr "m" ;, in 'h.(onn of • d",m ",I>io/l mol' IOU" or be held",oon>ry by • lml« Nod '" th. on.·....ydUl<h..

Goo... ralioun ,.p..d b;, hyd"uhcollYoop<rIl<d.....chnond brak. _ .. of ...h",b th<...r< ,_ of~

n..o.._

no.. ... oponled by h>-d,."u; pIsI_ """_, tb< te<q............" ,,, tb< .... OCL

1n f_ FAn tIoc fron, du.<ll OO"IWeu til<_n" to th. r....ar<I ...n.'", I1Kl '" ....... tl><'"'' du"h <0110<'" lII. '",q"" "'''',rI" to II><....... <nn J<....

Both du',I'I<. at< of t!>r ","1'><1'0: typ<.

11M o.."".y 0.,<11

n... ru..oti<Mls ill plK< of the fUr bnl:. band....... tllo odeotcr iI .. Iho 1Y·Drioc pOIIi_ It_Ii ..._kwioo ""....... of "'" plMourJ.... --.

I. lin< sur 1Ilc __ ~"."do.

II"">dinI _ clluta r '0 _ .... 'nat-TM .... Ilaao:Io

n..,. .,. ,.." band> wbi<h h<>kl .1...."" of llw..uinl ".tiorwy u, .rr.." 10.., fllio ""'~, UI<l.........d '<»qu•. 10<11 b..,d> .... hyd"ulJcll1ly.......,.,. by ...."'-

n.. r""" hnd hold.o 'h......... "'" ........tiorwy: !h< ...... bond Ioolcl> tho plon.'tl)' Id'<mit. "IDonuy.

10 'loc:k...p· .....otty otOo<t<lt "",...... "" ·1' _10_ otOo<t<lt polt<ft. lIM """"" <It pIuoUfJ' lUI...... iI todd ........,. 117 tIo< Out __ po<>-

...... tIo< r fI.... of2.39·1 .A _Ill< .., of _ , "'"

""'....' Ihaf. n>tItft '" _ <lioe<l_ .. "'"......' lhofL

In ............. the pbacury e iI _.!wid lit""""", I.." , 0( ""' e-.11M dri_ >hoI, '0 "'It lh< ""po.". d "o.L

F", ,"ood '10 th, r",n' band !>old. tho........ su .,.'IoII'!Y and 'h. rUMI prod""..• ..lit>ofl.4$:l.

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~WAllNER

'"r ;0.004_ ..... ""'''''--__..... _

u,.,.... r.- l!Io N<!>;'" <Jlllw ~""._

ill7USr.Llt«l:lllvucl> lllI r-, cIufdl 10 l%Ioo r_-.r.l~_._il"_ ....110._ ...ot ",,"."Om '" .,.. ,I_uty ....._.

Pow« ...... !II. ,IoMUlY ......, l1 "" tinlI'M...~!I 10 .ttxIMd '0 the d_. ",.ft. Th<=n.. ,'..If 10 h.ld ,u'lotw)/ hy ........ h.ale.

""Th....."" I'u. which iJ al>o ;" m.,h wi." •~"" .. , of , in til< p!on"U'f "'. "'"...[""'1 .. <1'•• 0'1'0'1" diR<tioo ,. til. forw..~ "'"roM,

Page 9: Borg Warner Model 35 manual

~WAANEJI'GEAIUlOX_AlITOMATil

ISlCUR

r"""<t ~ ",lin tnntmitt<o fnlm "'. ,urb;"o cf1l1. 10f<lU' ,on.."" '0 Ill. rOlWlnj JIUl '01'lIu'ous" tI>t ffOn' eN«lL The forward SUI' ru' i> inm<il"..."h. ""ubI< .., of piltio.. in \lie plilll.l&fY,..,ooL

... _.- ''',,11. in<a<por ;,,1lI, _reitll<pW>o<oryfUr>, I""CI' ,_10<>_at "'" anwr ud.-. d.. ..- '" r..._.."hcf> _ llw ............~_"",~"",,'bylh<"'_

_ O"'d IliafL

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,

Page 10: Borg Warner Model 35 manual

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~~l~~"'" .al"l'li«!. «>aMo:liq :boo _r..",. :bo ""own ~ .... ...., "'" <!I.;W:.....,. r..r Tho f_, _ ••pplio4 bold·q "'•.""""" IWI f'aI" "'licIwy; tI1iI -. ....:h-"U'I' r'" ,.".;., to ... ~,;o... "OU04 ....~"ionatY m .... 1\U'l ....am~...... ~"'._oll,OJ.l.

,.,..." 'Ilin 1< .... til. r""""" \>j' til. Ma "at.". """," ",.fl.

Page 11: Borg Warner Model 35 manual

~WARNEfl'GEARBOX_AlITO,\I ...TIC

..~IlN021

lRD GUll.

"-...n'.... <!lo ..><tooa f,... lho ,orqIH ........no: Il\fO\lPi til< f""", ol~",b.'o tho fol'O'Wll lUft."Th. roo, oMcII io applieol wb;oh <OI\1It<1O tIl.

p<>~'.' from "" """..nor '0 tho .......... """ p ...:bot" sun ..on be"'lla<kod ,_th..,'h. t<U .. ,"'",., .. , un;' pfOVidillll' 1: I "';0,

Page 12: Borg Warner Model 35 manual

GEAIl.BOX AUTO~TlC~WARIIBl

AppIi<o_<If __... doldl _

_ ,.,:t... tlIo ,,_1 !rom tlIo <ODY<n1O' "'"~IO e.. ..,., <Iu.do '0 Ill< ,....... IWl aut.n- _ ill IppI;od wlli<I> _ e.. ,..,.,,_Ill' .",.. "'''''''"'I', " ,;"p, ..' of~ ill" .. pi",,,,..,. .., boo....... "'. '"""" rOlr IIldtOe Mrl<lt<lfth.4_. ohaf'~.. , 1><01o<Iof:.09,1 ill tho ....... <line,.,. 'o'ho "''''' ""lL

..... ,,>1 >nd P..~

Tho r""" ....d ..It ,Ie',h..... off _ .. pow.,~ """""",0<1 Ire.. 1Il. _ ..".,. '0 tho .r:,. '",., _ "'... "wu<> ... >Iso ...._ ".p.ill ',.. " rOO' _""'be'" <UOOIII L~. "'.._ ~ "" I<><Ir .. tb< ..~ ;. "'aRl<lI-

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Page 13: Borg Warner Model 35 manual

~im~i< ~ JlH!fJmlni~ j ~!IHIUln< ~.P···'l' fil"] ft"~'i ~ I ""!,,Ui~ilWl . rhi ~!~!;!Ih!j 'IH~!'1 ~.~'~"~~I" "·f~··ll -.(. ,JI.a~1 ·!~Ii"Hp~~e.E:;: !!t~' 'I>.h:>a~ l;.; fll"; § II'U~~t!~;~; :;Uil~;~fli~~~ ~;!~!i ·~n§ ~1'''3"'''' '[J"ah.,·.l~, ';~i·llJ'"~1'"tlt:'l-_<': ,," .• nSt "fl!.il~~" .,,~- :;13 "l",'~u " .-1 ~ •. " ~ Q ...... :> 1\ •~p.5!j~::g i!~""lle ~~ ~!;~,,~ .. " .. pl!"~~~I'Il.;,~_<>~~.. ~'!I."",,, ",,, ,.." K " •

1·~~IR~l~.~'~ll i·l,i~I·~rl~ ~J'i~] ~~, i"lw~: ~~:~~ ~·1 .",., .' ,r 'I"'.", ,. U',il'",r,i. ,Ui. •. Uu.'; "·15,"",1

~rJiiJl~I![I!!li!i!!~I!ll~~li{l<r'if' 1!~,.ti';·I;~'·i·II'I-!·!~l., ·1 f -tri··,!"··'l" a, I' i 'of, 'u 'i'·· '·~""h.~·~' ' "il'j alt3"ld~i. ~ .' f I-

1~" nHhl~'[lijil!.lh;if~d ~ ~~~If 8~IlI~iB-1[E~;· ~1·1li,~i,gj.! i::ill! ]~mi[!Ki~m~~H1'!;I'ti ~~ ... ~y.II"! Jr .. ~~- ..... i iiglloll >

i ~~' i'!ir~i:r l;;t:!~:ii~ii{; ~• !! tlil' q ,l'j"I""~hH <:;~! fLIiU, a;'!ld.aHh!-S;, ft

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~ill

Page 14: Borg Warner Model 35 manual

-_.............-_.~__a------='~

COr<TROl SYSTD(

1""..1. F111io1_io ••_~~_..... __~ ...

I!J*- __ at~... =l 00>&<__""'4:5 _at~,........,.._

• ...-. r lv5> • """""" ..n ""__ ... _ <00 to- , ........ -"III"'...~ >li,. n. ,_"" :;....,.. ,."",be "'VPIieol ,.jtll nu44 " • '."..., It=W'O >l>Cl1IIIiII_1Od '" "*""".~ L.....'." •....,... 'Tl1ooo_ ... _, lo!" tIIo ~... __-TIM .,.,."'" ~ iI>__ ....' n". __ ia ",,,, Ii< f..,. Ii>r_ 1 to U. I' ;, ...,... 10 ""L'" ><-.........I.",,", Fil-IO "';,b III L~' ,>h., 00,,",,,,1, ~PI" 4 .. l«:1'b IDol di&.."", "' <ll.~ .."'>I-nz~__'",. .....<d_-,. l>o_ "'" >::4 => =>tJ l>o....._ •• .- """ L"-" """"'"""" ....""'_ o;l ~ I' ;, 11>0 .:I",,,",,",, on 1'P~ "lL' III 1<> ,am. "'~~'" .pt p d........,., """'"" I """ • ..." Ood tIw...... 0U<t _""" bo ....:lilY ...".

F..-_otm_oII~ -.ua 10 t»~ ..._~.-............ at_ ~_ .. _!6.

~ ,...- 'l't"'" .cu... tb_ ...... '""' at-. _ JW!III"'- ob"ttlo "'"- ",d...... "" n.. prtI><:iploo "" WIll<!l .- .._ .aho.... ill 1"",... ~.J""'6.aal ...• ilolkro'l:·

~.....---...-..~-..-.__..odil\ool'o!'lry __

o<tlttl "'''' Of op>,r"" """'" -. !II lIIlo ."'f"l"'" <U be nwio , d11t ,.......'od .. ,.,;, •.". ~""I--Sbitlo ........~ [ IIy ~l.e<l _e- m= _ "'" tr....., ..- "" alT r....l/10....~ t:-.... _. !II -.. .".,. ........1>10. '''''' y ''''._

A " m..l,~...., '" ;,-.._..,....

Page 15: Borg Warner Model 35 manual

~WARNfH·

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Page 16: Borg Warner Model 35 manual

G~X_AUTO~~nc

1Il<m """""1ll.o.I """"""" C i:J OW> ..,.".p<0 """'P"S> pUtOO ,"<urn 00'i:>&. ",pl'!y " S,.jJ1l>< <at ofl"1>y pdton~ ""'- PO<' S.

,j

=ljW~,"'"""" "'wi>'~ " i ~ """ 'ooua/l '0"""'p_ pdtOO ,.,,""" '01'".1\' ,,, nui4 1>0Klu",... " £ ., "'"" • ""oy " i:J--I'1oIA. Rep<lolil>a _. Ol""'<in, ,.u.ap"

I, .hl.., ~ "."U>lIy ""',"'Ur<! .... lill_ "'...""".d 10 =<! .'1 >..od 1» <IIi> """ • ><leeIor"'1'"-"1 :u>d IWI .u- nIoo 1o oo<upy 00. of,..., """no"" "'"" ..00_, "'vM' S 1o 10>..""""'~ ~ o. B.

F;I.&..'l.....d.om opon."'" priaCplo

eo."", s....... _ Opon.<io.

""""" <on"'" iJ.".,...,o<I by"" """'" U>.l_ ............ .,.],..,.. ",. ~o"""opon."'" 1»~ ..;t!l Won'••>1" p~"""' ..tina 0.thl <prIn1 Ind. >n4 """''''''0 (~....~)llItonIo I'fUIU'" I<titll on tho opoo<ito .,<1.

TIIo >«<1<""., pe<l>l. ""')<~, :'~I thto'~. ~ol<.

.... is _'ed by • no"",,, "ti, '0 <ho =<l...t>i<.~ _n <he oo-.hil, "",. '~Ol~' .>1..>l><»minFl 1,0IJ

Thilt <001"";' ,-..,d ,y ,h. 1-: ..d;'J wl'l

...... 0.,.,.... ~ ""''''0' ......"" ..tina: upon

... ....l ""'- U-""nIo I""""" ..lin, uoon 'b. '9"-""<n4. Lin< p= ..<lol "PO. <lill,ftoti.tJ ..~ wl'l .p<ed hY1"""" (dir.".""" or ,,"op lIWI _ ~0Wll1hlll ,p«<!J).

n ....1«'0< 10>" op<rI'" "to m",o.tl ..... ,..lIi<:b. ""ord~ ,. l!lo poo;tkitl of tho l<l«Ior.dil«u nu>:! '0 Of ,""'"'I.. In ",luuII 10' ""dutob Ul<! ",.. pillo....

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Page 17: Borg Warner Model 35 manual

~WARHER'C;EJ.RBOX_AVTO~IATIC

n.. mmz>llc:>:'t!.. '0 t!><~ C':.-c'OIlSliIlo<! __ ! ..

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Page 18: Borg Warner Model 35 manual

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Page 20: Borg Warner Model 35 manual

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Page 21: Borg Warner Model 35 manual

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Page 22: Borg Warner Model 35 manual

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Page 24: Borg Warner Model 35 manual

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Page 26: Borg Warner Model 35 manual

GE,Ul&OX_AtrrOMATIC

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Page 27: Borg Warner Model 35 manual

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Page 28: Borg Warner Model 35 manual

GEAlUOX_AUlO."IATIC EXWARIlERTAlIU Of' IIYllIlAL"-IC ClllCtIITS

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Page 29: Borg Warner Model 35 manual

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Page 30: Borg Warner Model 35 manual

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Page 33: Borg Warner Model 35 manual

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Page 34: Borg Warner Model 35 manual

GEAJt8OX_AUTOMAnc

Page 35: Borg Warner Model 35 manual

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Page 36: Borg Warner Model 35 manual

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G£AJUIOX_AUTO)l,l.TICii){WMNER

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Page 39: Borg Warner Model 35 manual

!2!)tWARNER'

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Page 40: Borg Warner Model 35 manual

GURIlOX_AU'TO~nC

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Page 41: Borg Warner Model 35 manual

i!){WARNER'

FROflo"f CLIJTCH-_.D- '1l0oi

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Page 42: Borg Warner Model 35 manual

GEAABOX_AUTO~~TIC

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Page 43: Borg Warner Model 35 manual

DOWl'41llFT CAIlU

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Page 44: Borg Warner Model 35 manual

CEAIUlOX-/'o.lJI'OMATIC

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Page 45: Borg Warner Model 35 manual

B<WARlER'CEARBOX-AlITOMATIC

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Page 46: Borg Warner Model 35 manual

GEARBOX_AUTOMATIC

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Page 47: Borg Warner Model 35 manual

~WARIIIER

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~ A ........ _, <I fIoud; W;U !I<

~.

IS. If ,...,. 11<1_ io I>oinIlil"~, """"'"Il1o "" _;>tOOf "'" l'lIiII .......,. ",au,.!til lIM fUl.",sn. mOUlltirll ..d rom<>.. !lI.mOUD!ina-

~'...J6 pn><e<!urIlIl I 10 lJ. _liQ,

.. f"" rn.- lCl<ao<jooo••.."mc1...-~(Id... '" _ ......).

~. r,p_ :1M __ .un _, Ie>!! to

60 II>( !lIH ... U lP' al.... Alip tb< propoII• ....1\ _ ~. na.....~

d. kc!'ill lbc 1001100....tIl " ••_otl<: T~...- Flo", ond cb<0I: lb& _,,

"

Page 48: Borg Warner Model 35 manual

G£ARBOX_AtrTOMATIC

_Too.14G:l. 14G,J'OS. 16S7. Cl!1V.l6.

p= ...

I. CllooIc tllo...- ocl.,:< '~,

l _ tllo !"'O<"'lJ ~ ..d ..,.rlI<>. n.or....... -.... «>rn<t ..fi"""o<,

J. Romeo. tbo rOUl """"'ut> "'" ~!" ",.,.;,w",ll>o proflOlI<r IIl&tl to u.. """'"' 1h>!t !'lLo.I<.

'. M~ lllo ~1l.,..1\"'''000< Pd...,d __

"I. OJ..,. 130 lZOl to ho'" "" ~•. = ..tho :O<bu' ... ~1auI """"',

6. 1'aJI .... ilu.. Ir=l "" ""'.", ~...,., "'"'"11lG2.

7. bln«:110 oil ... """I 7617. Cl!W.l6.

~..!. DIp "'" "".. oiIl<>l .. tr>.~on fiLIi....

lie It fhWl witll ... "'. 0< <r•• 'u, "'",,,on.9. ~-"""",""" ..,Ito'. ""''''1'

.. tw>... :110 "",,",,' "",,', :0<"'"' :0 II '"60 Ibf n.

b. Allp .... P<'0$l<~'"......-, , •• _box filnp-

Page 49: Borg Warner Model 35 manual

!!i3)<WARNER

__.lIdml,

R ...

~...l. T\lm ,110 ....'1'0-' ""f' .,,,,1 t.~. "<l,n' IS

UPpuIIIO<l lOd Ioc>" ,h. ~".. ball wI'h11<',.,10= ;ell)'_

6. SUd' 'he _mot ....mbl)· ''''0 po,Won.''''''rlna 'h" "'. "oY,,·pl'lt f".....·.y fromthe ..arlH>x. on<I sec"It .,''l ,I>< ci,,~p,

1. RoYtn< procod"'" ill 1 an~:,

--.l. _ tbe u"'- """"",.1. ,,-rthd..... 1h< E ' " .. clnw< ,ur.J. Ro_ tbe .....,,_ lOWIWlf IlOl' >ad __.~. Nolo tho fj,\Od POSit_ in ..10110" '0 the ...

....y. """ .iU"In.... 'I>< p.""", ..../Ilbl)i,

Itotluln.J, R.nllll. ",,,mo<.

L Fi' the 10"'<'"'0' ""'tlml !)(lIt at><! .printwull.. and ....". tho 1>011 '0 II '0 13lbf" (2,0'1 '0 2~9 kif to),

6. R-... ,"" procodUT< ill I .101 ~.

GEAR80X~AUTO.\IA TIC

Page 50: Borg Warner Model 35 manual

GLUUIOX_AlTTOMATlC

..COVD."lOll_ ....• "po,"-~- ...1. _dloo-.-~

1. ~lloO",._.' "J. Tab _ ... .- ,.,...... _ "1'1".' ll>o

_ -,. c:o<.< .... oiI-

..,. ror_ aIiF>moo"... .... ..tllloO ..............J. _ __"'""-

"" .,_ --..1. "Tllooo\lPIJ _ tbo <.,.,,,,,,,,......,~ ",...,,,

_ "'........ -SO' ....._. Ie. to""•.,.'poUsb ar I'm'" if.-cl11l1'.- ...

"" ~ proaollltO in 1 '06. •0'"'.'.. TIP,........ 1>ocly '" <ou.,,,·...,,..,, ..,...,• '0 1 'bf/\«(l.6 '0 0-7 'qf "".np.... ......-vtlo" ,."..., :'J '" "II Ibl lo(O-lJ 10 G-lJ "q( "'~

~0I0<I !!la, tbo -..100 ..d "" .."", "'1Ib'.. _ fftoIT·

- ....I. Do!>-..-- wotv.' ••'" '" ••;»to <ito...1. Ito_ <lfd;p >t>d "';I!ll. <iJs<>td <\rdip.J. lIllIIdn........ IPMI ..d.l!oo fto'" ......n>ar-,._m.'. OIo<K &II ,ompone." lot ~,....• Of ~...." oM

od<ll'ic"l1Ily. <II«t 'I"i," I.... ~,,,o,,lo •. LA '110...., of Ul1 <om!"' , t.il'.1 ~OI<.~ 1UtJOU>-

fa<'.,.., . ..,..n>ar "'bI\I 01.", .. ,_-.l."-

I. -... opcntic>N 1 '" 1. """ ::0" ..""Sp."" c..eK _ ..' .",'" far fro, """''"''...

Page 51: Borg Warner Model 35 manual

~WARIfER'

OIL 'Ao"- __...rIO

--.I. DniII .... ..-.,.:. Re..".. .... bolt. wnh '"'"'" .._ ......

• ,,,,b tIIc oil pan fro", ,~.....'0J.

Roli";...). Refit the o~ pon. winl' n,,.. J"~" lIn«...~. on<! 'ish"" ,b. tool" 10 9 '0 I, 1M (t(I.: '0 ,-1 kfl' ..I,

•. Il<r~1 '110 ..-...

~MIolE.'<lIED nA.'~\IlSSlOl'o'

I.EVE1. ClI..ECUl'iG 'ROCEDUR£

u-.~.. 01","",I. Tho ~ui<l 10>.1 m.., bt <h.,.od with lh,

••hiol< "'1\<IIn, on 1<,,1 Jt""n~,:. With th. Iww! and fOOl b..k. r""'l~ .ppli.d

on<! the <np".. """'inc at til, ncOIl1lllCr>d«lidle spce<I, .-. the ..lector 10_~ oilIll. pOsi'_ ,_ CO< Ihm: '"ac" I>oIdint; in..do fot _,......,.!y Ito ....ond. \0 ,.;­.... Ioy-.,......

J. $dm_ ~olf_.~

6potd: IIbolot ....lJt. • llIltl' m..___UlllcIip_'o!J.

... -.. .... oOd:: mIG the 'uI><. puoIliIIcllr.Iy _ ODd ..thdr>. n ..... ioame--dialely. 1"01 l<od _Ill< r>c. of "'" bl>4<opiMt 'Ix "'..... If "", ••4 «>lcl ",..b..... pr<m<l.... ,be. ..,d ..""<h"1 '0 "'"<on<!iti"" of U,. '''M",""",on. flot. If the..hi, .. h.. !;>eon dn'en S m~.., or il ..hi,leh.. n<l1 m...0<1 ,..<I COl<!.

I. If it iI nc<oswy, od<I ...Ir",..", n~iod '0 """".... loYd ,,".W.. ,he <I"•.,,,. 0Iat\:.<np. M .......,...... ~P. do .. ..-cl,p i""""<1 /y ,r_ ........,... pro<<<!u to""'"....... _1 10 __ a." ,-.."_ e ... to .... I'iIlrt , ......... '0 dnio..

No..: T1w -.I _. of lhbcI "'1_ '0.­.... _ r.- low _ to !uP marl! ".pproD.....t.", _;",pcriaI p..".

GEARBOX-AUTOMATIC

..

Page 52: Borg Warner Model 35 manual

C£.\ABOX_AUl'OMATIC

.A.U;J:<IC .RAX.f

_a-.. __

• lotI. _ "'"' .._ !lo>miq.:to _tbo_WoU.l. a-.. tbo _ pia.•• T'CI"'" lloI _1*1II1II ,,~~, '-'. 'otP jM.,. Ro-..<l"~I""wl....",bly,,. Ro,..,.. lIIo ...... ."u...7. ~ tbo two '''SIlo pIN ",0 ...... "'"---I. !'I, .... '0' "'" _ "> "'" ,..,. _f. __~ • I to - ....."'."" "'"

........ _ .... Illl~ L" >l:c>o4.

~\,

Page 53: Borg Warner Model 35 manual

_ Ooo<l< .... ...,.... 1 .f>;...........,....,SnoiDoT_11G6TIZC

CEAR80X_AIlTOMATIC

"""""I. Ooo<l "'" _ ...;>;11) llot baoIbnk.::. O..o<t _ llot cl<>wlM.lufl cabk ""' .....

_ .... _t«lf...... L ~Q/IL

To'-k, pull 11M inDo: <:>t>I< .lIe<>_."'" <obi< ......., mom '0 ,t.. <n",pod ..""_ 11M in/II.oon<' <>! til< clowft-<Iuf1 <.UII

"'IIm'~J. eoa-,. """'u';,", <oun'.,. IIG 'TIZe.on<! oIll>w the enJin< 10 ",I< "' 700 '0 7$(1...11nin.

~. Che<~ 'h.o, II>< <rirn;><~ ,"op On 'h. I1Iner..1>1. io 1/16 ... (I'~ mOl' frorn 'h. 0"'"..bl. <ollar ,!'KIlh. [ruoo;on;, ff" '0 •...;..1.AlIi"" If _<SS>:Y_

~-,. Slac:ka1 Ill< ""ut ond ><1;"" [ho 0'"'' <obi<

_ to 11M initiol .,,"'" for ,:..- crimped..~

6. C1Mdl 11M _ l<'utlI .tId ><1;.... if __.

,• •

"

Page 54: Borg Warner Model 35 manual

GEARBOX_AUTOMATIC

"•

~ TIiIo _ ill _ :0 Jo,."".... =­_..u.-. 01 =- 40> a LIt~.­.. "AlJ1.T DI,AGIOOSIS' fo< e. ,;r..,," of <NIo_.

I. a.. 110 Ill t!Ioo _, "..,!I<t I.._ open _ ___.=......... "0\1 ....-;', Ito...... l!lot _I ...... r~", c... lin.~ <&l<wff \>OUl.

l. fl' ....._. 04>ptQt 0( I!G 6~·ZC "'........ plaia ODd iIl'o til••,,,,,..,. 1lft""';Hl'Il'",d <!IO''''

4. Co.".., til. PUfO hot< ,n,; '0 ,he W;a~,or

Uld .p"on.I. eo- .... ""'_'Of I~G S;-ZC .... 1004

'0 do<(~) ,otmilW oftn.;oiL C.""...e.. bloct ..... to ....WIk r>tU?"'l'C

6. S.."eiI. to 6 _ '. CyI' ..,; ,. .~ 100' ""L1. ClIo<k <!lo ..- oppIy e..~ b!>l<o,_

Io<l~' _ oDo.. =-__ :0 0:)0,,-=,--L Do , tllo-... ,olol< .. "'" ~......,.,

t. ='-"'=:...'s.;;;'r;.:rClo10- a. ... lIM~... ""*' >OIl -.a'

__',1110I ,....,.. ..-"., ...- !lo lllo_,If_,-<b-..

II. :-- l!M _lfOd l>1 lOCI,...,.,.. "'"__ IIlo~ -.... ....... """'" ......... 10 _:s !IIf..:.

11. Slotllo-.U. Adjqo( .. r_...,

U IIlo ,...........,.." I.,.~ 10 lttr",:__=- offoctio......... of.·.• ...,..........If <!lo I""""'"~ .. ...,... ....... :5 n.r..:do<ruoo tII••ffoc ""'~ of c'" ""Of «1Ilo.

1'. 1l.oooIIo<~ , """'0<1..... - ,. II IlUld I) ",,1lI I!l< ~,..,....~... " ,.

II. lan, lI>o lMoni:!nI ~"..

IlOWf<.48IPTCoUU------

n

Page 55: Borg Warner Model 35 manual

5(WARNEJI

SELECTOR

~...L. AWf _1It>kL:l. Sd MIo<tor _ ill .....,- _.-..

_ ;0. '0 ... pooi , l» "'" .......... __

~.-J. Sdod ?AU", me- .... _ I><>l<."111<1< .... car '*" ...:! Iotth. no. ~.....­""~~-4. Dioc_. the ..lee'Of t<><l CO' ""bI, at tho..- ......

S. lJI>lock Il>o lock"", on ..1«'0< 'OIl 0< <.obM.6. Set Ib, turl><!.....'" 10 '1>" _',on.7, ""'ill> 1Ii<1t ..1<"Q' '"'", hold in 'S'

positiclll """«';'-J ~," of 'h...Ioc",. mel'"" cabl. sl\ould r",tly '"I" 'h. !lol. ;" <h•• art.> t.

a. u no~ 04j ' rod or ""bl.9. R.-<0ftI>0<' ,ocI or cable and <hock ..lo<lor in

011 pooi,;......."....;,,1 Itl.. , ....trol ../Yo ....... ,• __den.

U. ItG 701 ~•• ill nu.ad,iuoO....n' • r <d by ...-•....uJ.

l. $Ioocu.. "'" 10<_ ....... 18G "CII.:l. r",,_ Ill< ~II<"" '" 10 lbff\(H

kif IIII uoiIlI ISG SnJ. 5100:1<,. the .<!justinl"'..... (bOOk off) l/4 of

• 10m. tilh'm th.1o<bI~l.

CEARBOX-AtrTO,\IATIC

"

Page 56: Borg Warner Model 35 manual

GEARBOX-AUTO.~nc§)CWARNER

n~=-,--,.1M: 6nZC

"Tllo __ <>t lbo _ io '" Cw"""-_"" ~, :!lot___,," __I"'~"""

r..r.iIJ'. T1lo _ ... io:!lot~__ .. _ _ ClD<It_1 w;,;jo "'"

_ !II _ ..-.,.. 1':1< =-Ii""" <>t lbo...... _ "" _ .... >=>oUI' ..""" ""­,...... ..... 1t>II1pMd.,-I. _1lIot__ .......... 'o.,=_

, : 1_1"ft'I'R.2. Clocll _ .... ---. ll:ood .- '" " :!Io__00 UIoo oIl,..u.;l<.

J. e- lbo_,• ...:_~"_io .. "" '* f.- lbo _ • ..,~.... _ .. ooiI _ '"w:o==ol. 1od<a

~.",_ .... 100lT i<>lo.

... CI>a<li: lIM om "'" .~ '>nl<L1. Aj>pl, lbo _ -., _, "[" or 'R' aDd"'- lIM _ to "'" fot'::t<l ~lioII

lkI<lr"""_1 for ...' _ ±uo 10 _ .......6. ""'.lIM!IlII>ot' _1_ oolIln<"i ...: ",I., '0

....."'0<TW'i0'I UIlcIbao~. or <on'o<' 8-0;TO<M>oOI Do~,

I.lolI'ORTAI<T, Ountion of ltl. "llJ "" "'... no'_ 10..,.<><11, otblfWlio :M = ..<=<ion will_..,.

"

~,-,- •

Page 57: Borg Warner Model 35 manual

~WMIIIEIl'

COI'''VERTER r"VLT OIA(;~OSlS

T""I'" « (."1" <2n 0011 l>< c~,tl)·dol<nrnne<I -.. 'n, fimlm... , n>mI3Oion~0<1IIaIIC<, mp". _i""".0<1 ",.II , ,quI................ . , "d.

S1ipp;.,0Ul« -15..,... , 061>_,I. laabilil)' to ,.... • ...,. "" ....." ~><n'"2. _O«1tlonliooo f.- ......3. 5.. tal~ LOto'

Sotiwod -lSCo,... f "",,«I _ .........-.4.~ ."",,_ ...-! III all sun. __ .....s. ~_' of .......,..<f .:>d u--'" S.._.-..~~

T. ··.olip_I_,«I ..... cwP "-1. If f....' ..~, ill bI:>t.b T ..... "R' it io......u,. d... to _ 1'«"""'_

I. If foul' io preou. III I>ft!)' Oft< pciI""" • fOl>lI)'<011I_' ;, the mOIl lil:olya"",_,. SUll.nt radinc HfGH.

A. T~__ ...Id ...'iOlW)".B. Sto..",C. r ............1 _ on.......y cl""h.

A_

CEA.RBOX_"UTOM"TIC

"

Page 58: Borg Warner Model 35 manual

GEAJUlOX_AtJ1'O,MATlC

.o.If__<>II lie -. 011 :l:< ........._1 to <lo~ whullt< :.,. ,:.."".. ....,...... __~ Th... eh"b ;;an lie_ '"'" lIIo "'Me- • io :!lot at .... 00 :lIo-. _ • ItiIll __. K<mooo :xoil _ lbo _ """'...... 1M oil """"-

I. ~...... a.......~ r__Apply air P"'IW" ' ...... _ .. { I ~ lJo'",foo • _PI _dnI UI.ot :." <I",,,", •_1 '0. W"ttlo <!lo ..... "" •~ -..iI\f~ ........ :!lot ' Ihoft ""'" '" ,.......~r...,_ c_!o< __ '0 elI.1 roo IA<.> '" c>a <ttCtllLIf .., .." ..... h"...,lnl ~... 11ft, .....00«1.,.,..,. Ill. ""l'U' Ihofl 10 t:o.., :." JO"I"""......' will lie .. lIM 110,,,,. of:.'" ,...=bIy.v~ _ ... woiF' _ ",-eo ."" ...

~--1. _0.1<10

Apply air~ to Ill<~p ,:!; 111:.' ......... OIl !be ...-. .....>y UI.o' ::t, <I~t<h ,._! ... ., ......".",. "'"'" ....n.~._~r. ",Oe<lt ro. ...... tlOQ lit'<'> rOT • "'''''P~ootia, "'"' lito d~"'" .. ,,1<"''''1-

J. r..... s..-AWr .. _ to eo. "':IIY "'~ __lJJ ..........., ooliomI< "':Ilo",-..,,,~

lIOIL Oboc:'o<o lIIo --..t of "'" ;n>t:o _0,_-"""" ... po-.. '0 .". 0""" .,.,._ (0)..Ol>ootoo t!>o _ .. of "'" .. _

Co ..it tI>o clutcll..,4 -. _nt. ,,'~,;,,'onJy ........ ~. r....,., tlo, or til< ,,,",ftIit.to••_ ......._ ... of til< h1.!r-Wc _ .....__ wiI _u,.r~ ...:= 00'0:•....... tIot __

..--

Page 59: Borg Warner Model 35 manual

I'lOTL It io __ 10 _ ",,,",,", .,........

'"~ .. l!Io ,...,. .'_ ..- _ f-' Tloo......... pc '.- _ 110 a<no<l _ io it>....,.."'lIocn ...."" _ =- _ fool.. Ilof..10 Il1o 'fAliLT DIAGNOSIS' <,..,.. """ 10 Il1o:a£CTlflCATJOl'iCKAllr ... ht< J9.

Po EO- j_.. ao..:t. l!Io IIooid Iood, ...t 160M it' ."".....,.1>. a..ca: l!Io ok> oIIi/'I coloIo >djot<r....... F"'b" __ llIoo~ podol '0 llIoo ""l·

...... ~...t_Ilw l!Io ..-.......1.""'-

Itoo<l Tn' r.ult Dia,.- RactlfI<,o'loo

I. CM<t ...., .... .un.....U OPO,.,1< SUn.. will ... opo"" ltl .,. ... ':<' "oroly Y1u. .....01...... 10_ '" .p. SIan.. .....,." .. ill 011 ..Iecl... ~

"",,'N''''' 1Iw .... ...-.. tilll" .......1_6ttad} oponI< ooIy ill •••

%. A:>FIi' .... _ .... f__ at>:! fa ".~.... _.,of_1110 ......... tda<1'S_D', 'D'. -:., ·1· .....' U'!'I_T. 'N-I'"" "N_lI;' Gur.>o.= _.....,.--

1. 000<1< til< IloII "'""'" • '1' at>:! ''':'. HiPlloII ....'.. "'1\11 olio"" ......wIt. .. '1' 1,~.IJa.<J.II... '*iUl oIip ...t .......t io ••• 1.~.IJa.<J... I~

Doo ... """ r... _ ,ha. 10 l,.o...... .-d: ...... "'"" 600 _I- Itlin ___

"Lo. oUIl '1"f'I' Ies> than 600 _Imiollolow_ "

•. Tt&I\l.IIIiooio. at """,,01 ....p"'''~" ~4~.. iII·D'TOf·I· 1.2:3.130,11.16.I&cl '0': Il<..... 'h. b..k.. atI<I ","4~.. 1o '0'. _ iIl·l· 1.2.3.1 ~

oocol<t>t< "'1I:.1ainom~," ,""'".., So 4rio< ill ·D·. '2'. '1' ...... I.U.lla.II.Jf.11a..d f'" 1_2...t 2_) sIIIr... C..... Dola,.... ....... 1_2 wn ).I •• Ila.5.6!\nil ...., tIaitd _ "'" boo<o ol>- g;p OIl I -111lO1l 2.3.J.6,1.lkJ"....b'l"~~·_.J~2 DolaYM or _ 2_l olIiIt (if ........oIIift _ 110 roll _.·II·._I') l.l.,l JU,.o:.oI).6.J 2I'lID'TE; A r....... olllooo .....- 5Ii;p ................. 2-3 *ft U.J.1la.t.12_.Ilw....._ .. ___ 0W4 ,--...

,.......... IS""" DniioV_'2' •1O,..12.S .... qla,'lI,..,. ...... Dni ...~ .. 2-lollilt U

","000 )_2 ok>. _l,..._• ahifI),

S. _ • t:Oaftdio& ...... a<otlcrate $lip and .....wt ... joddcr OIl full l.2.J.lla.<.11.... 'kick.......... Che<:k r... 1_: 11:..."".. w"",," iaI 'D'...t 2~J ,M... Loao 0( port"""""", .... _atlolll

'" thinl_, "Other ~b1< r.l'1" oro ......n hi.." 1'10,4 Cont"''''' .. in t." •

"

Page 60: Borg Warner Model 35 manual

GUJUlOX-AU'TO)lAnC 1lIRB»E-,. '_O'e • " -

f,. L AI. 00.,.,1" _"'I .. "" ....!Ool-l<lo ,, ___ ..u.e l.J.f,.1.1:_..._ .... _,

::!•. a-t for )_:..". "'"............C>odr. for 1_1 .........

It. A' lllDplo (llluoolh! .. ....-1 ~ :_1do~IlO<l'" bn.I:!aI 1.9,10..... _ u.. ..',.....'0........... ·1'. CIo<t 1<>< ::~l """'.

1. L AI. 00 ..,.,.1" bIIllI" '0' ..... ,- wilI .... _ ),lJf.I,14

.-- ... - "> >;;<>;.<10__ ..._._ .cIo_ ... ....,"" "'"

It. ... lO_ISO ....'I._ , . .;a_40" oi=iI\ ).lJf.I,l4_.-- ...~,,>l:ici: cIo ._~ ........,_ 40-. IllltI "> 00>< JI"'<.

LLStop._T_~:. Slip. _-" orJ-W- .. _II" 1,:.J.lJ.lI:!II1DpIo (SO tal'). 01..,,, f_ iaT<ImdI .................,._ ,- ..... ,("""....1-.I Ulo' "" u"""",-It. )10., _co 'It' .... """,. "'. Sli.........." Of ]114<1.. om w...off 1.;..1,1 lb.,.o.f.a,ll"";";'10~/\lllllll"O~Je if ".ll.'"""bIo. a-t 1_ <luI<' Of ............w11l1_~--,. _1"t",wlr.1 ..-."T ''"'5li;I 1M ...~ _ -.,(f III ·It'.

~ _ bnI<loe ._. 'I· 1.z.J.l.1I,IOc... .. ·If •1'10 _ .. ·It·, "" _ bnbII 1.:J.I.lJo.!.••UQ.

"... _w1111 .....~ .. ·l' 1..:.s.lk::

,.Stop~_r-~ hri:iooIl"''''' ' , id.. I.U- ....- -'"'"'" .,.. )1'..."".

_ "'" __ .... "'<ci ",--" _.._... ...-~ l"''''' 1001<:0. "......, "'" , ..... ._.....

"bofcn~·"', Ito",,, e;"",""'1 ot~ ...... fro ...1000000uolWl _. ..

~l<UlI .... fro.. '''''l''';0............ ="'lql>-",;" '0' m ..... '4o.......wto to"'- ..110_~.-,.sIIi(tobod'. '"

~- "

..

Page 61: Borg Warner Model 35 manual

BCWMNEJI'

I. RodooctlhoillltYCl.:!. ClMck ........ -... OIl,.......",.l. 0I0el~t old<> .1:111 __•• __ ...... idIo .....,LS. Clotd::~_, of rIOlO' haa(." Oood:: r""", ...... -as oI>d rd of t~bcL7. 00<cI:: r""", _ fOt wur.. 0.«10 OIljusI......, of rear Nnd.t. 0Ied; rear ......, oeaI IZId Ii. of tux..

10. OIeet rear_ for .....II. E..miD< f",n' c1UlOh. <h<o~ ball .al.. IltId

...... Wo fc.....,d 'un JO'" sl\,f, ...I"'lI tIIop.VerilY ,luI ""p pi".. In dri,," ,h,r, Is nO,Inkl1'. 0' d;.locl&«!.

12. [ ..mit ' d .. lC•.•!>t,t ball ..I....<><1 .....,VtTify lila 'Mcb .pnnc"" inner lip is_ pnMl. 01«10 fi. of,,,bn.

lJ. Slrip.__..., du~. 'hc.bT.,;

.. I'ft~~'''' ...... ""'~.l>. 5 1"'1' f'tI\lIa1<w _ >U:~

.. 'J'IIr<>ttIo __

Ii. _ ...,"' ...... _bile-.. __coeuol _ IU<tioa-f. I '0 2 IIhif'I bloI-.. 2 10 3 oIUh ...,blotII. 2 ",lllllID_~ _

._, sm, .......__ ..... do....

II. Eumito< l'Ottinf; po"". ,.... L-..l iI>'<"lI&I""-16. Eumine _ ...y <1..,,11.

11. Slrip and .umin< pump .n. driY< ''''P.II. Slrip ond .umin. F" tn.,"19. AdjUSt nane, inhibitor , ....,," 11\~-1Id>.

20. Adj ..., .<an" inhibitor l~mh ou,word•.21. Replo<c ,orqu...,...".,.22. E>:_ '001"" co.""'" dn•• p.... for

""'"' OJ rt>«_.n. o-t:: ....... POrl_.

GEARBOX_AVTO.\lATIC

It io~ 10 del wbc..... _ <If

_ iI _ If""'""' .. ,__ -.. ~~ _ ••lioon_._._lIon ...... _ ......... _

_"-",..:1.e.. ' .

.. If. <lu,"" .. band fUD<ticrno _ ..1<C1"l'O<'ition lIM ekmrn' _ r....' ...10< .....,...

b. II • oMch 0.....4 iI ,rie<i ill ,wO pOIi'iOlllon<! r lO dri.. Itt bo'k. til.. ,lem,n' Of"yd, ", roed Is ....1'«,. Conn"" r,.11 byUIinI •Air 1"'''''''' 'n" '0 """'~ f« ",",,,,"~col opa:olioo..

$docOeo"",,- • " ••• •b~ , , ,..... '-I • • • •~~ .F"",,' b '

• •~'M •

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" •." ~"''' ..m" •.....un

..

Page 62: Borg Warner Model 35 manual

no,'tT"lxr

_-.. .... odlI_.­a-'Il.awnl. ~

l. _lIIo~1. _ .... oiI-.J. _ lIIo _ bloclL.... I'I1II _ llOo __~.. oil~._-

.. c:o--t... -..Co e-....outlo''''oiI_f.o<l.D. I\:oop "lY ~"I" .....

J. a...:k ~~ <n<S-<\Q".~ The n""'" f'V ""'" tn,I-Iloo, .....1>0 <IIoc:kod tMf"", <be fro,,' "w:l~ La ~r."I'''''......, ........._dy ".0 'O"'I""...~on OJ" 1>0_. ro.!lItoIt "*>h......""_

,. 10k. au' lllo ... 1>011> ...,,~ ,pm, ...>IlIOn." It<_ til. t-. pump ""L~ l"jOIIl. """",

_ tho ..,." oI»Il ....."" ......,.,

..",.,.. -... ..".ooi_ '" I '0",...,"""

L _ tbo __'" _:1000 ....r-, _~""'I"'''''Io ioUl'.

.. IJoo ...... joOo, ..-, ..... ~F"'" llGi<> lG, .. I: (Wfl (I., "': ~ 'qf ..~

c. "!Ill lIM~~1II """"""'.... T........_ f'\M _ """'~ :l:oI w..L

iiXWNlIIIDl

Page 63: Borg Warner Model 35 manual

FltONT FU)li>

-~

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............ _ bo4>' '0 , "......3. Tob_ Io<atitll iO=" ,OIl 0II<ilIlI_.4. s.,... __ f..- .. _I>

lood)r _bI)-.S. Mart ....__ fxaoflh< ..... 'ofacill....---bly.6. ~'ho ......1. k_" outifII htIf­&. UltOd ..........

--9. O>ock tbo pump bod)' .n~ ,.., '..'h for1I<0r., ..,d u<eWve ....., . rem"". IjlM 1I<0retwI.....ry nne abm.i•• ,Io'b.

-.nbli'll

10. Renew"" ......11. Renew Ma1irq; rinf.1::' FIt tile in,o tile P<I"'P bodyIJ. 14Itl\y"'~.............. Iho~.....1_. It<AIlIw ........ "'P;>O".U. f~ ud 1i&lI"" .... 10<&"", "rew ........

lock w_ '" ~ '0 ) Ibf f1 ,o-~, ,.. 0-4)qf.~ .

16. fi, -.d ............ 1Iol.. .,,,, ","","-"'" 11 10 ~: lbf f'I (1-4 to ~.~ kif .1.

H. !loti, .... ftoo,,_.

BOl<o,. nJ!U' OIL SEAL

Ilc/lttlZlf

J. S..... III. n.... ,ul wi'h A"'om,lIe Tro"..miooiOll fl"id..,d rot Refi, til< , ... t>o••

CEARBOX-AUTO.\IATIC

'f,

T......."; ••

I. Torq", ... 10 ~S.H .... iDa.

::. Torq", ""0 1l·~H"" f'I.3. Torq", 10 11·~~""'fL

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(Rocllocl: af'er ~"'l<nin.lI-6).

..

Page 64: Borg Warner Model 35 manual

CEARBOX_AUTOMATIC

-_.....-, Co;

l. llniIo lbo~::. _doItiI '~.

l. _lbo __ >r.'b' __ oi-... _..._-~_ .....-.-__ doI__

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,..,-ioIT.1. ~ lbo __'" """",or"_

ftrtiq .... _ "'"'"'"'" _.. _ 11M Al ... """" ~, :< ,..0-

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c>orn<tly ,..,.. , ~ .. - "'. ~I>"-.10. _ 11M pia" ... <II...~. """"",, <!:S,

lbo qriq ........po Ill. -. f"u:V: tiP""

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Ibf n (1'1 '" H qr "J.lJ. !'nI,Io•• QoO" III \0)6J1 •.,.,.) r..l", p"",

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qrmj u4,."",.. <II, 1<,1" 1'"1'. c, ..x :~..til, "'""I "'" iI ,o....<~y ooP..o '" L~'pIo" -.

I'. IloR'lbooll-.16. !\ofill th, ,,_. ",tit ".t>m>.l>< Tru>­

_ FlWd ...d <-IwoX L'l< !om.

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_ of ...,"" ~. """'... ",.---

5)<WAIINER

to- lllt __ 11«0. ",., bool7 I..<neto.tcn~ ""'- .......

. I' iL _~;><o<cd= ... ,"'!. _

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Page 65: Borg Warner Model 35 manual

!!XWARNEII'

--I. Onia .... .,.-.1. ~ lIM rrao.-1. a._ I<:¥Q""" t,,., duUII .,.,.

oi '"_ f.- __ 'Pl'Ir _.•. l.- IWO _ .,l.b _ woollen'"

Wtc OUI "'" IQr __ Tho 1_, _ io.... M""" _ Ioca,.. Cl< a..,,,, "'non.

S. Ell"",,, lIM brah _ "t"~t.

~'..6. Loo:au II>< SU\lI "" lIM ..... _ ........

7. 1'001I\0Il .......... 1<"'0. 1,,,,.,,",1lM "lUI """lIM rear I>nk. tw>~. UHl !,,-"'" ,ho boI" '"1] 10 11 ll>f II (1·8 to ]·7 !<If mI.

I. A<lJ"" 1M ..... brake b,"~9. Ron, Ill, oil pl_

IO. Ron, "'" oil _. ti~l<n"" ,h. 00,1$ '0 9 10111brh(I'~'o 1-6qfml

II. Rol\ll tho port>ox w;l!l ",",,,,,,"," T......mit80n Fluid and check the 10••1

lEAlt SERVO

-0-­

00.-,,",-I. ~"I'Ut........2. 0-- .- lIM ..,..",_

1. W--. """'" _"'!lIY.4. ".. Ill< "'" f""" ... _, lUll!~ .

--$. OOOCk '0' ""I for ••'" of <1<.0.-..... or~; lUll if nee.....,..

6. OMo<k ,;0'''" and bon for ••..,1:.1, ""',.....w_.~mbll..

7. Rev<,.. pro<td""'", 1 ,". nolio.:.. u,briCl" compo","" I><fo......mbU",.b. Enr."", ,he pis,on .n<I.,." """. f ... I~,

CEARBOX-AlJTO.\lATIC

Page 66: Borg Warner Model 35 manual

GEARBOX_AUTOMATIC

__....... ,../l,

_Too~

CIlW llD, I&G 1101, lac:

-1. h""""lll. J<Ut>o...2. a..n lll<o ...lOrio,~ wi"\ , ..1f'".l1l. iIlom

","..,;, mol 1>1><' ott '001 CD'" HD.l. Romooolbooil puo mol io"" wur.".~. _ lbo dOWll>h>il ""'." "bl. rrom Ill.~_.

J. _ .. lb. m.c,,,' ""d "uU ou, "i. oil lU ....Re"'.... ,"" _ 1>01" w,,,, ,.~.r.l "'»h."..d Iih olf Ill. _ bl",,"-

6. !'WI OU' lb. "WIlp utd <on..,", 011 ~.., ...',\' Front;>Wllp i.<.I" '0' ."".1 on 0..1:. ­'D' e<-m..--.,.."""C' Co.._, WE''D' F"",,' pwIlP ou~"

E)<WARNBI

Page 67: Borg Warner Model 35 manual

CEARBOX-AUTO.\lATIC

7, Rom_ Ih< ,wo bol" ..,,~ Il'''-'I .......n andIU' .....' 1/1. fronl .."'" >tid .>1",,, ,he fronl•••~••OlId """.

4. Ro 1/1. ,..." 1>01" ....'h .pnol .....h.n andIU' ' 1/1. rut .."'" .nd ..I"" 1/1. roll_. "&lid "N'.F,,,.,, 1>01' KCurifI& til. ,<0, .."'" _6o....lI<dbol' whido ...., 1<><>'.. til< "n'.. "'ppott.

9. Ro_1h< fron' pump and Lrlp"' ....h """'"_..10. It.-.. til< iIopo' ...r, ."d f.o." <lutell__bt)r.

II. '""- .... -... 1 thNSO~l:l. W;_nw"," 'earcbl'clI forwvd .... _

Page 68: Borg Warner Model 35 manual

GEARIOX-AUTO~ATK

::3. \Ifl..4n... tl10 "",'pu' ~~,i, _ ,...., ...,_lIJ. """'" <a<t.or'~~.. :/I< __:- or tIw """ "'""" !>o,,_-... co ~ """'I­

~._ p.-tIlo .......... -.f:~=w_.~. _:lIoo_~ WioMn_ ~ """"" outt ~""'" 1:1>< "'" ......;7. _tIlo~pl>... _ ..... 'O:!l<,.1.~

_ c-. by lloo "'""'" ..,,, ';<'.:1' .....u....

....,tintlao fi, tho '''''''''' ",,:I '. "" """'.01,,, >tid_un

with "'lII'I'nn..19. fi,ooWoiltalio&nlIp.3lI. Uoiq po......... ;rily. U:a<~'" , '__ -.. .. ,.._..,c IU ...w.

c. .........~_ ul> " .. ~ lop!_---JI. loLtaol tIlo _pod 1I:.o.'I-=b/yn. LoaI. tilt ....." .. pLI.. co Co ,.... of tIlo-)J. PI..,. I!I<t lUt _ in :110 <'''''1 ,"4 .....". i'

.. I.... '"",","' ;>o<!'ic".~ Ret,," tilt ",.01. ,~nl." ..w.,,_ 0>«"'1 ,I, ..

to ct,no'. ",inl ;>otl.It.", J'~Yll. WUU "" eo,'" ..~ >r.~ ' it"

"""'" _I}<...........q e:.>: ' r=:_ .. "'I"''''''''' ,,.;,,, ,.>..-"e, ,,<4)_tIlo......."._ ..... "'=" ..,,~ ..-

]6. FI, >tid licl>'o; I.~' 'WO 1O<:O.ti.n1 \>01.. '"'til

-"'on to 10 '. 11 11I1 ft 0-41. :.j "II' ..,Th• .--n "'" ..... .-1 ....., tIoo flnodwillL ""'" 110, I..,.-" tI>o ca-..

n. R..-. pro<od io I to:o....,....,.. 1lo... _ _ ...4 .._~_

b. u... _ joioo: :ioI><d "'" r__ bol" to' to 1: IW ft (1·lto '"'",.,

'" nl!>'" tbo "" ..,.., bol.. to IJ to U11I1 ft U·' to J-7 ktf Inl.

d. n",,," ,t.. f""" ..... ~ol" to 9 '0 I: ~~(fl (1'1 ,. 1-3 qI In).

'. -"l!.., 011. r""" >r><l ,u, ~,>k. b......(. ~.. tI" ........... is n"«l wi'~ II> <",or­

""'" .<o-ty r",,,, ~ .......,..a. il.of,;j :l:o ~~. Wll!It -",,,,,,,,,,,,, T.,....""""'" ""'" _ ",__t t!>o lrwd.

Page 69: Borg Warner Model 35 manual

!!iXWARNBl

_ o..rMtII I 10 25-,.all' 351

R ..

l.~""~:.. a.- .... uteri«~ ""Ill ;>L~:A.....,Ibc _ ODd pIaec CIa ,001 g ..' 3,..

J. R-.. 011 pu ODd ......' ...........•. ~ ~'Iitl .",.". ab" from ....--J. Ral>owo _, an<! ;naIl ....,:h. oil "'.....

Jl&n>oo< !hln bol" ""t~ .""" ..and 11ft off th• .u.. .laO"

6. I'I1lI , u.. pump ""~ ,o~..." .. oil "'_'A' F , pump inl<t '0' ~.1\1 On .ut><'8' Cotln_ 0"11"'CO C..........., ink.'D' F""" 1'1I"'9 ""II.,

1.~ tw<>boI.. wit!: >1>"'" WlO:lmOA<!..... out f,."", ..,...,.

•• Utne'l _. baDd """.I. a.- ftool,\loU_""" _-

de ' Ia<:>'" en....

~"'"

GEAJUlOX-AUTO.\IAT1C

Page 70: Borg Warner Model 35 manual

II). _ ...__ .... "",,, ............._.11. ~ .....",,, .lIwl I.O<l r.o., ,tIollt!l

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b ....11. CIlodr. "'" __ ,.. ""'" Of """__:

.- llI: 01 "'" _ "'-........~l::. OiooU __oI__==......::l. ~ .... _ n<. ~~ ". 101 ' ....__tho <i«ti, ... Uuull __....,<lL ..;llt.110 tiV' r"'.t.1 "",.._.

zo. Aooom~" lIM <O!\l:"< ,UP""" ."J <II. ~l>lI"

.... <ani.. (";<11 "'"~ ",pport rKlnI ~OII"~tlol<l ".lIon2ty. pi..., I'" "",".or >110111<1", i:I ,lod<""" <1ilo,oon only).

::so "" ,tie "'o4lo ,'''''', OM""". ''''l.o:/II plo."10 ,. """" ..1._"'" ,oily

:6. In>ull lIM ....."" "'.""" I.'" ,. ..COIr"a _. """"..0, """ c!>o 001 r...-. e•...- , >no )JM Io=iq _ _. vttlI .-• lIM_

:1. r-.... 1itII_ ........ """""'" lHlI.. wWt.-"10 1\1'0 lJ Il>f n 0"':0: 1""10~Tho ._.. "" _ 11>1 ....., be 1'1."••..;tl> c!>o;, 11>, r _ ... <I"","

11. ~ "''''''ute !tl I 10 10, no'inl:.. RoUln!h:u>' "'>hen ...utI ""0"""' jolly.b. L1M ..... Iou\, """or ,,14 ..,,," ,!II rton'

pIl3lp \>olIO ,.]1 to 111~r I'J. II-! 10 :·6....,,. r,*""................ Ilol.. to Il to 11

lbl" I'J. (1·110 ).1 kiP 101.... T...,,,. "'" r""" _...,... 10' 10 I: ",rn(lllOl·llsf"'~

•. Mi /'roo, ......... _ ......~ ""1'.11 _. "'Ill ~"""'''' T.-_ n.o _ ooet :IIo1oool.

Page 71: Borg Warner Model 35 manual

_ fee!..6Mo __.-CIW lS8. calli .,

~...I. Il<rnoo ,,1>0•.~. o..n l!>< nOt ouO"1 wi'h p.,.fflll. to.....

lho wi' ond plac. on '001 C8"1 358.3. RaD<roo oil p&II ..d join' 'QIh...•• R< d-.r, ""'or <>bIo f.- ....

de "i'tCMLS. It..- ..... _, _ .,..:J ...., tl>o oil ",lin.~"__ ..<l>_"-"_ lin otr .......... 1Ik>c:t.

6. a..C8W"'o .~-'

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~...t. R<vono pi 'In I '05. ""' .

.. u... _ joioI' ~"' _ "'" oil_ , '" I~..efl (l!'" 1-6"' ...It.. IkdiI -"'>, ..... "",_ T.-_ F'IoIid _ <.>ed; ..........

DATA..."", olI.Ift: Enoloflool

n ....' ..;Uhtt 'Iud'......

GEARBOX_AUTOMATIC

(l.(JIO '0 OOlO ill (0-~5 to o-n ....)ll-06l '0 o-06l in {l'9'l1O 2·03 mml

Page 72: Borg Warner Model 35 manual

G!AJUlOX-AlJ'l'OM.l,.T1C

___ to6l

I. lln*o ....~:. -..lboCllil-.J. _ duo _ot arta<!lc<I '0 0.. of .... !>oII.-.. Roi_ lbo ~.......aJt in.oe: abl. "-' <lui

<10>.. JiIift <all'.

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" _ lbo~ l0oi.. .....e """" -..'. _:to ..... 1Iloa<k-=o!y

"-L _.. 61",1,,,,,=-,

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.. hS ....~

Page 73: Borg Warner Model 35 manual

..... WARN" CEARBQX-AtTTOMATIC

V.uVlIlODY ASS.DfILY

- ......oo.-,.u.

1. R<_ .... _ body .."""blyl. CArTy ou' oir P<'< ,. <h"b UI<I ,t<Ufy fwl...3. 1'\..,.. s/'>n. or ,I r>p'" ,...." the be""...

Il<....... lh. II. $II",,! 1fld 'we ""1 ""'.""tcltinilll 1II. oil tub< pl." 10 th, "p&nllnJp"I<.

4. 1\< \hoi ''''' ""'n >n<l tWO lonl """.....uU\iq tlIo .,..""" bn< p"".

S. R.t_ Ill< 1001 "'~ r<l~ II><do-wtI _ ..bl1

,

"

Page 74: Borg Warner Model 35 manual

GEAR80X-AUTOMATOC

u,p.v.... -,.'- _lllo ....~~0a4 ........___ \-'& \0 (IS ""'" IMI "'........___....OIJ.

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"

E)(WARMEIl

"\

Page 75: Borg Warner Model 35 manual

~WARIiIER'

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..__ \llot It ~"'F"'II...tr.

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GEARBOX-AUTO~ATIC

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Page 76: Borg Warner Model 35 manual

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