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PARLE PRODUCTS PVT. LTD.
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Project Report on Industrial Visit
For
PARLE PRODUCTS PVT LTD.
BACHELOR OF MANAGEMENT STUDIES (BMS)
MARATHA MANDIRS
BABASAHEB GAWDE BUSINESS SCHOOL
MUMBAI CENTRAL
SUBMITTED TO
Prof. Suvarna Sable
SUBMITTED BY
Neha J. Vora
BATCH-2009-12 & Roll no- 59
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Acknowledgement
The second industrial trip of our BMS IInd year was to the Parle biscuit factory
located at vile Parle (east) as planned
by our honorable director Dr. Sunil karve without whom this industrial visit would
not have been possible.
I express sincere thanks to Prof. SUVARNA SABLE who told us before what we
have to observe during the industrial visit
I would like to thanks Professor GAURAV RATHOD and Prof. SAMEEKSHA
RANE who accompanied us during the industrial visit and helped us with their
valuable suggestion and thoughts during the industrial visit.
The trip was a great eye opener to our batch. After witnessing the processes and co
ordination of the various processes, students realized how Operations play a
significant part in the manufacturing and production sectors. Our lot of queries and
doubts were cleared up after this interactive-learning session.
We were given packets of Parle G as a token of appreciation by the manager at the
Parle factory.
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Details of Visit
Name of the Company :PARLE PRODUCTS PVT.LTD.
Date of visit : 30/12/2010
Duration of Visit : 12. P.m-2 p.m
Address : Parle products Pvt. Ltd.
V.S.Khandekar Marg,
Vile-Parle East,
Mumbai- 400057, Maharashtra.
Product Manufactured : Biscuits, Sweets &Candy
and Snacks.
Name/Designation
of the Concerned
Industry Authority : Mr. Ajay Singh
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Index
Sr.No Contents Page
No.
1 Introduction
y About Companyy Products & Servicesy Plant Layout
6
7
9
2 Manufacturing Process
y Inputy Processy Output
12
14
15
3 Observation /Suggestions 16
4 Opinion about Industrial Visit 17
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List ofDiagram
Sr.No Name ofDiagrams Page No
1. Plant layout 9
2. Production line layout 13
3. Manufacturing process 14
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INTRODUCTION
About industrial visit:
The industrial visit is a very important part our management course. Outdoor
demonstrations like the industrial visit will create more interest; lengthy technical dissertations
dull the mind and tire the body. If the interest is to be maintained an industrial visit is must to be
planned.
The following things were observed when we visited Parle company-
A welcome by a senior executive
A short introduction about the firm. its history, organization products, photographs,
video, charts etc.
A short tour of the plant pinpointing the highlights of the production methods.
Explanation about the essence of manufacturing process was worthwhile.
We were accompanied by our faculty prof .Sameeksha Rane and prof. Gaurav Rathod.
About company
Parle Products has been India's largest manufacturer of biscuits and confectionery, for
almost 80 years. Makers of the world's largest selling biscuit, Parle-G, and a host of other
very popular brands, the Parle name symbolizes quality, nutrition and great taste. With a
reach spanning even the remotest villages of India, the company has definitely come a
very long way since its inception.
Apart from the factories in Mumbai and Bangalore Parle also have factories in
Bahadurgarh in Haryana and Neemrana in Rajasthan, which are the largest biscuit and
confectionery plants in the country. Additionally, Parle Products also has 7
manufacturing units and 51 manufacturing units on contract. With a 40% share of the
total biscuit market and a 15% share of the total confectionary market in India, Parle has
grown to become a multi-million dollar company
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TYPES OF PRODUCT
Parle - G
Hide and Seek
Krackjack Hide & Seek Milano
Magix Digestive Marie
Monaco Parle Marie
Kreams Milk Shakti
Parle 20-20 Cookies Golden Arcs
Nimkin Kreams Gold
Chox
Monaco Jeera
Hide & Seek Bourbon
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CONFECTONARIES:
Melody Kismi Gold
Mango Bite
Orange Candy
Kaccha Mango Bite
Xhale
Poppins 2 in 1 Eclair
Kismi Toffee Golgappa
Kisme Toffee Bar Melody Softee
Mazelo Parle Lites
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PLANT LAYOUT
Fig 1: plant layout
Moulding
Department
Baking &
Cooling
Department
Mixing
Department
Office
Department
Raw
MaterialPacking
Department
Controlling
Department
Main
Department
Marketing
Department
Inquiry
OfficePARKING
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MANUFACTURING PROCESS
INPUT-Machinery used in manufacturing.
1. Stephen mixer.
2. Rotary mould.
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3. Cooling conveyor.
4. Biscuit baking oven.
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(B) RAW MATERIAL-Wheat flour, Sugar, Partially hydrogenated edible vegetable oils, Invert
syrup, Leavening agents (503 Baking powder),Milk solids, Salt, Emulsifiers (E 322 or E 471 or
E 481) and, Dough conditioners (E 223) and contains added flavors.
Wheat- For proteins that will help you grow wheat Sugar-for taste Vanaspati-for energy Milk-for calcium to build healthy bones Salt- for taste
Parle Biscuits Pvt.Ltd. Production is the conversion of raw-material in to finished products The
Company gets raw materials from Gujarat.
The raw material is mixed in certain proportion, to get the best quality of biscuits. All the
ingredients are tested in laboratory so that no low quality of raw material is used in
manufacturing process. The raw material is tested for their acidic value, moisture it contains, and
quality of milk powder.
(C) SHIFTS-There is nearly 10,000 employees working in the company and are working in
three shifts.35,000 tones of biscuits are manufactured in a day of one particular product, andthere are such nine product manufactured in the factory.
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PRODUCTIONLINE LAYOUT
Fig 2: production line layout
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PROCESS OF PRODUCTION:
RAW MATERIAL TESTING
MIXING
MOULDING
BAKING
COOLING
PACKING
Fig 3: Production process
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RAW MATERIAL TESTING:After completion of requirements for raw materials, the
materials are tested in the department.
After testing the raw material all the raw material are mixing by machine process.
MIXING: after the testing is done all the raw materials are mixed through the
machine.
MOULDING: After completion of mixing process it is send to the moulding
department for giving the shape.
BAKING: When the process of moulding is done biscuits are send for baking in
the oven. The machine is 155feet long with six burners.
COOLING: After this biscuits are been send to the cooling zone. The biscuits get
cooled in 3-4 seconds.
PACKING: when the production process gets completed the biscuits are send to
the packaging department where the biscuits are packed and labelled.
With this the whole production process gets completed and packaging,
labeling is been done in the packaging department.
OUTPUT-The output is the Parle-g biscuits. Packaging, labeling and all other stuff
is been done and product is ready to sell in the market through the variousdistribution channels.
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OBSERVATIONS/SUGGESTIONS
In this company 5s is been practiced
There are different department in Parle company like boiler house, garage etc.
In the auditorium of Parle-g company various medals achieved by the company and all
the products are been kept for display.
Company should adopt innovative packaging techniques.
The packaging of Parle Glucose biscuits (1/2 and 1 kilogram packs) must be improved
for its better sales
There are two type of wastage in factory. First is the waste materials fallen on ground.
Such waste material is of 1% which is marginal and acceptable which goes into total
waste. Second types of waste are the biscuit collected in tray of the multi-pack wrapping
machine, since these biscuit are broken they are not packed and sold to the customer but
collected in other tray and sold as broken pieces and sold for less price
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