BLOW MOLDING MACHINES

BLUELINE SERIES

BLOW MOLDING

2

99%up to *

*up to b/h

High e�ciency

Fully automatic system

High speed:

From 1 to 8 cavities in blow mould machines

1800 from 1 cavity

Very low energy consumption: 4,5 W per 1 L bottle*Very low compressed air consumptionAir Recovery System due to ECO POWER Minimalized maintenance service time

Rapid change of blow moulds

Blueline series best solution in PET bottles production

*in defined conditions and for defined preform weight.

BLUELINE HiTech ”All Electric” Machines

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up to 88°CHot fill bottles

Preferential heating for oval bottles production

Low timing for preform neck change

The pre-mould The PET container (bottle)

High technology,low energy consumption,

patented solutions, high reliability

Expand your production with our optional features:

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Unique solutionshigh quality

The blow moulding machine is equipped with the ECO Power Innovation System® to ensure high quality of manufactured bottles and the maximum energy saving at once. The application of ECO Power Innovation System® allows to:

• minimize losses during the preforms’ production,

• reduce the energy consumption needed to produce a certain number of bottles,

• ensure high quality of produced bottles, comparable for bottles manufactured on rotary machines,

• minimize the maintenance while operating the machine.

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All the processes in the blow mould-ing machine are automatically con-trolled by set of sensors integrated with specialized PLC. High technol-ogy and userfriendly. Online mon-itoring of wearing of critical elements.

Preform stretching system based on servomotor, ensures a repetitive pro-cess of the preforms stretching and sets the stretching rods automatically without operator intervention.

Innovative blowing system based on the latest, integrated valves of Swiss company – Eugen Seitz. This system allows air flow control and guaran-tees high quality of manufactured bottles with unlimited range of bottle shapes.

The system is based on the advanced valves of Eugen Seitz Company along with a set of tanks and sensors con-trolling the pressure of recovered air. Lower energy consumption for bottles blowing process.

The system re-uses hot air from the oven for preform preliminary heating. The unique solution ensure energy savings and is implemented exclusively in blow moulding machines produced by TES.

The heating system equipped with eight levels of lamps emitting infrared radiation and managed by Danf-foss power controller, allows precise and smooth regulation of preforms heating temperature. High stability of preform’s temperature. Preforms control temperature by the use of pirometers.

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Lower usage of compressed air(savings from 20 to 50%)

Lower energy consumption for preforms heating

(savings from 6 to 10%)

blow

ing

emptying the air

The system ofinitial heatingpreform

The mainheating oven

The system of advanced control of the heating process.

again air usage

from the bottle

outside

Innovative solutions for your savings

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Process of machine parameters control

1. AUTOMATIC MEASUREMENT 2. TYPE OF MEASUREMENT 3. TEMPERATURE, TORQUE,

VIBRATION, BELT TENSION, AIR PRESSURE 4. THE DIAGNOSTIC 5. BEARINGS,

TOOTHED BELTS, CHAINS, SERVOMOTORS, MOTORS, PNEUMATICS 6. ANALYSIS RESULT

7. ONLINE INFORMATION ABOUT ELEMENTS FAULTS ON MACHINE – TOUCH SCREEN

1 2 3

4 5 6 7

Online monitoring of crucial elements gives information about current condition of particular blow moulding machine elements. The solution prevents unplanned stoppages ensuring continuity of production.

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Technical and technological solutions allowing the production of PET containers resistant on the filling temperature up to 88°C. Method of implementation:

• free choice of the bottle shape,

• application of nitrogen,

• heated blow mould,

• cooling of the PET container using compressed air through the stretching bar,

• additional cooling of the PET container after exit from the blow mould,

• lower air consumption (ca 20-40%) ”Hotfill +” in comparison to ”classical hotfill”,

• standard bottom,

• low weight of the bottle.

Blueline versionHot Fill

up to 88°C

up tp 88°C

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VARIABLE CONTROLLED ROTATION

Preferential heating solutionfor oval and asymmetric bottles

Variable but controlled rotation speed allows to generate cold and hot zones on the preforms.

SLOW ROTATION

FAST ROTATION

HEATING DIRECTION

HEATING DIRECTION

SLOW ROTATION

FAST ROTATION

COLD ZONEHOT ZONEPREFORMTRANSFER DIRECTION

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Bottle parameters Efficiency*Most efficient

volumeBlow moulding machine Blueline

series

Cavities Number

Max volume

Max height

Max diameter

Max neck diameter

Blueline HiTech

Blueline Standard

Blueline_2 2 2,5 L 350 mm 110 38 mm 3600 3000

1,5 L standard

low weight bottle

Blueline_3 3 2,5 L 350 mm 110 38 mm 5400 4500

Blueline_4 4 2,5 L 350 mm 110 38 mm 7200 6000

Blueline_6 6 2,5 L 350 mm 110 38 mm 10000 9000

Blueline_8 8 2,5 L 350 mm 110 38 mm 12000 –

Blueline_1B 1 7,0 L 350 mm 190 45 mm – 1000

5,0 L standard

low weight bottle

Blueline_2B 2 7,0 L 350 mm 190 45 mm – 2000

Blueline_3B 3 7,0 L 350 mm 190 45 mm – 3000

Blueline_4HF 4 2,5 L 350 mm 110 38 mm – 5000

0,5 L hot fill bottles

Blueline_6HF 6 2,5 L 350 mm 110 38 mm – 7000

Blueline_8HF 8 2,5 L 350 mm 110 38 mm – 9000

* THE FINAL EFFICIENCY IS CONNECTED WITH PREFORM WEIGHT, BOOTLE DESIGN, ETC.

Blueline machines bottles efficiency and parameters

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Blueline series selection

EQUIPMENT / PARAMETERS Blueline HiTech

Blueline Standard

Mold and bottom closing system driven by a cam system with servomotor –Mold and bottom closing system driven by a cam system with pneumatic cylinders – Mold blowing pressure - 40 bars –Mold blowing pressure - 25 bars – Manufacturer of blowing valves - Eugen Seitz AG Eco Power Diagnostic System Automatic monitoring and diagnostics of operating parts (bearings belts, chains, etc.) option –Advanced diagnostics of safety systems –Eco Power Heating System Eco Power Stretching System (stretch rods driven by a mechanical system with servomotor) Eco Power Blowing System Eco Power Compressed Air Recovery System - first generation option

Eco Power Compressed Air Recovery System - second generation option –Eco Power Hot Air Recuperation System (use of hot air from the heating ovens to preforms preheating) –Automatic adjustment of pre-blowing pressure (from HMI panel) –Manual adjustment of pre-blowing pressure (pressure switch) – HMI panel with a diagonal from 15” –HMI panel with a diagonal from 12” – Remote diagnostics of the machine via the Internet Hi-tech version of the machine housing –Standard version of the machine housing – Electronic monitoring of the blowing pressure –Blowing pressure monitoring by a pressure switch – Roundness control of the preform thread internal shape option –Visual inspection (optical) of bottle bottom shape option –Monitoring of the amount of preforms in the lower basket –Hi-tech version of preforms feeding system housing –Cardboards elevator for easier replenishment preforms in the lower basket option option

Equipment which supports the transport, assembly and disassembly of blow molds option

included – not included

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Dimensions of blow moulding machines

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Dimensions of blow moulding machines

DIMENSIONS mm*

BLOW MOULDING MACHINEBLUELINE SERIES

A B C D E

Blueline_2 2820 4140 1860 5440 2300

Blueline_3 3380 4720 1860 5430 2300

Blueline_4 3420 4770 1770 5430 2300

Blueline_6 4840 6110 1830 5400 2300

Blueline_8 5570 6900 1830 5380 2300

Blueline_1B 3390 4660 1860 5480 2300

Blueline_2B 4120 5390 1860 5490 2300

Blueline_3B 4850 6120 1860 5490 2300

Blueline_4HF 3420 4770 1860 5400 2300

Blueline_6HF 4840 6150 1860 5400 2300

Blueline_8HF 5570 6900 1860 5400 2300

* FINAL DIMENSION DEFINED BY OPTIONAL CONFIGURATION OF THE MACHINE

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How do we manage projects?

Professional Management

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Over 30 year’s experience.We provide our customers with innovative technical solutions. We provide comprehensive advice and professional needs analysis. Our devices, created by a team of experienced engineers are working on the success of many businesses around the world.

Comprehensive solutions.Open your production on the latest technologies. Explore innovative technical solutions, which guarantee the overall process – production, bottling and packaging all kinds of drinks and other liquids.

World class quality and perfect service availability. The machines are designed in compliance with European safety standards and they are CE-marked. In their construction are used the highest quality components of world-recognized companies: ThyssenKrupp, Metal Work, System Plast, Bonfiglioli, Festo, BERNECKER,

ANALYSIS

We investigate client’s needs and expectations, taking into account infrastructure and future production plans.

CONSULTING

Congeneric consulting, including machines sitting and choice of particular elements.

ENGINEERING

Design of chosen solutions.

PRODUCTION

Assembly and machine’s testing.

TRANSPORTAND START UP

Worldwide shipping. Final installation.

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Visions gain shape

STM Sp. z o.o.ul. Piaskowa 1278-520 ZłocieniecPOLAND

tel. +4894 367 14 71fax +4894 363 09 40office@stm-pack.com