Beckhoff_Drive_Technolog

66
Drive Technology 1066

description

http://download.beckhoff.com/download/document/catalog/main_catalog/english/Beckhoff_Drive_Technology.pdf

Transcript of Beckhoff_Drive_Technolog

Page 1: Beckhoff_Drive_Technolog

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Drive TechnologyThe drive system for high dynamic positioning tasks

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11061072

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Linear Servomotors 1106

Synchronous Servomotors

Digital Compact Servo DrivesStepper Motors

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Drive TechnologyDigital Compact Servo Drives, Synchronous Servomotors, Linear Motors,

Stepper Motors and Planetary Gears

beckhoff.com/DriveTechnology

System description Servo Drives AX5000

System description

Features

Digital Compact Servo Drives

AX5000

Accessories for Servo Drives

AX5000

Servo Drives AX2000, AX2500

Digital Compact Servo Drives

AX2000

Digital Compact Servo Drives

AX2500

Accessories for Servo Drives

AX2000, AX2500

Motor series AMxxxx,

ALxxxx, ASxxxx

Synchronous Servomotors

AM3000

Synchronous Servomotors

AM3500

Synchronous Servomotors

AM2000

Linear Servomotors AL2000

Linear Servomotors AL2400

Linear Servomotors AL2800

Linear Servomotors AL3800

Stepper Motors AS1000

Planetary gear unit AG1000

Accessories for motor series

AMxxxx, ALxxxx, ASxxxx

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New Automation TechnologyBECKHOFF

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– Compact Servo Drives AX5000, AX2000, AX2500,

– Synchronous Servomotors AM2000, AM3000, AM3500,

– Linear Servomotors AL2000, AL2400, AL2800, AL3800,

– Stepper Motors AS1000,– planetary gear units for servomotors

and stepper motors,– and a comprehensive range of

accessories.The open control technology of Beckhoff is consistently continued into the drive unit. Fieldbus standards such as EtherCAT, Ethernet, PROFIBUS, CANopen, DeviceNet, SERCOS interface or Lightbus enable the drives to be integrated into complex systems.

In combination with the Motion Control solutions offered by the TwinCAT automa-tion software, Beckhoff Drive Technology represents an advanced and complete drive system. PC-based control technology from Beckhoff is ideally suited for single and multiple axis positioning tasks with highly dynamic requirements. The AX5000 Servo Drive series with high-performance EtherCAT system communication offers maximum per-formance and dynamics.

TwinCAT offers comprehensive NC and CNC functionalities. Associated PLC libraries and engineering tools round off the software solution.

The complete Drive Technology solution from Beckhoff consists of:

Beckhoff Drive Technology

New Automation Technology We reserve the right to make technical changes.BECKHOFF

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AX5000 – the EtherCAT drivesThe AX5000 Servo Drive product line from Beckhoff sets new standards in Drive Technol-ogy. The AX5000 series is available in single- or multi-channel form and is optimised in terms of function and cost-effectiveness. The integrated, fast control technology with a current control cycle of up to 31.25 µs sup-ports fast and highly dynamic positioning tasks. EtherCAT as high-performance system communication enables ideal interfacing with PC-based control technology and supports coupling with other communication systems.

The AX51xx 1-channel Servo Drives are designed for rated currents up to 170 A (fur-ther variants up to 315 A are in preparation). The AX52xx 2-channel Servo Drive enables operation of two motors with identical or even with different capacity, up to a total cur-rent of 12 A. The multi-axis drives with vari-able motor output allocation optimise pack-aging density and the cost per drive channel.

The AX5000 is very fl exible with regard to motor types: A wide range of motor sizes and types can be connected without addi-tional measures. Examples include synchro-nous, linear, torque or asynchronous motors. The multi-feedback interface supports all common standards. Several AX5000 devices can be connected easily and quickly to form a multi-axis system using the “AX-Bridge” quick connection system.

Servo Drives AX2000, AX2500The AX2000 and AX2500 series complement the Compact Servo Drive segment with two types: The AX2000 series is a powerful variant designed for a nominal current of up to 80 A. The AX2500 series Servo Drives are modularly expandable and are optimised for applica-tions where space is tight. The maximum nominal current is 6 A.

Servomotors AM2000, AM3000, AM3500The Synchronous Servomotors are brushless, three-phase motors meeting DIN 42950, and are equipped with permanent magnets in the rotor. This high quality neodymium magnetic material makes a signifi cant contribution to the motors’ exceptional dynamic properties. The AM2000 motors feature angled connec-tors (up to 90°) for the power supply and the feedback signals. The AM3000/AM3500 features continuously rotatable connectors. Beckhoff offers resolver, encoder and power leads as ready-assembled accessories in dif-ferent lengths. In contrast to current trends, the AM3500 servomotors have a higher moment of inertia, making them particularly suitable for machine tool axes with stringent synchronism requirements. They are also ideal for applications with higher inertia, such as rotary tables, for example – without the need for an additional gear unit.

Linear Servomotors AL2xxx, AL3800The three-phase Linear Servomotors from the AL2000, AL2400 and AL2800 series as well as the ironless AL3800 Linear Servo-motors complement the motor range. The linear motors can be used wherever the rotary design reaches mechanical limits during installation or where special drive characteristics in terms of dynamics, synchronism or acceleration are required.

Stepper Motors AS1000The Stepper Motors of the AS1xxx series are a cost-effective alternative to Synchronous Servomotors for the small and medium capacity range. Different Stepper Motor types with torques ranging between 0.38 Nm and 5 Nm can be used as actuators or auxiliary axes for machine construction and automa-tion applications.

New Automation TechnologyWe reserve the right to make technical changes. BECKHOFF

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Servo Drives AX5000Digital Compact Servo Drives

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The EtherCAT drivesThe AX5000 Servo Drive product line from Beckhoff sets new standards in drive performance. The AX5000 series is available in single- or multi-channel form and is optimised for exceptional functionality and cost-effectiveness. Featuring integrated, high-speed control technology with a current control cycle of down to 31.25 µs, the AX5000 drives support fast and highly dynamic positioning tasks. The drives utilise EtherCAT as a high-performance communication system, providing an ideal interface with PC-based control technology while supporting coupling with other fi eldbus systems.

The 2-channel Servo Drives with variable motor output allocation optimise the packaging density and the cost per drive channel. The compact design and simple and safe installation through the “AX-Bridge” quick connection system signifi cantly simplify control cabinet assembly.

AX5000 | Digital Compact Servo Drives

– fast control technology– current control: min. 31.25 µs– speed control: min. 125 µs– position control: min. 125 µs

– high-speed EtherCAT system communication

– 1- or 2-channel Servo Drive– optimised for multi-axis applications– variable motor output allocation in 2-channel drives

– active DC-Link and brake energy management

– variable motor interface with– multi-feedback interface– fl exible motor type selection– scalable, wide range motor current measurement

– high-speed capture inputs

– wide voltage range 100…480 V AC

– integrated mains fi lter

– integration of safety functions (optional)– restart lock– TwinSAFE: intelligent safety functions for Motion Control

– compact design for simple control cabinet installation (300 mm depth)

– AX-Bridge – the quick connection system for power supply, DC-Link and control voltage

– variable cooling concept (fanless, forced cooling, cold plate)

Technical highlights

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The AX5000 Servo Drive series enhances the Beckhoff drive range with a generation of drives for fast and highly dynamic positioning tasks. The universal drive concept is suitable for almost any application and system requirement.

AX51xx | 1-channel Servo Drive– Servo Drive for one drive axis– rated current: 1.5 A, 3 A, 6 A, 12 A, 18 A, 25 A, 40 A, 60 A, 72 A,

90 A, 110 A, 143 A, 170 A (up to 315 A in preparation)– wide voltage range: 100 V AC -10 %…480 V AC +10 %– AX5160…AX5193: 3 x 400 V AC -10 %…3 x 480 V AC +10 %

AX52xx | 2-channel Servo Drive– Servo Drive for two drive axes– rated current: 2 x 1.5 A, 2 x 3 A, 2 x 6 A– fl exible allocation of the total device current to both axes– wide voltage range: 100 V AC -10 %…480 V AC +10 %

AX5xxx | System modules

AX5001 | DC-Link expansion– capacitor module for dynamic DC-Link expansion– 24 V DC power management

– The auxiliary voltage is generated from the DC-Link.– automatic switchover from external to internal 24 V supply– replaces external UPS

– can be combined with multi-axis systems through AX-Bridge– EtherCAT interface for parameterisation and diagnosis

AX5021 | Brake module– with internal 250 W braking resistor and active cooling– integrated brake chopper for external braking resistor

up to 6 kW continuous output– EtherCAT interface for parameterisation and diagnosis

AX504x | Energy recovery modules– mains inverter for feeding brake energy back into

the supply network– EtherCAT interface for parameterisation and diagnosis

AX59xx | AX-Bridge– supply module for multi-axis systems– connection of mains and supply voltage– connection module for multi-axis system with integrated

power rails

AX5000 | System overview

AX5101–AX5112 | 1-channel, up to 12 A AX52xx | 2-channel, up to 2 x 6 A AX5118–AX5140 | 1-channel, 18/25/40 A

2-axis AX52xx Servo Drive for two motors

with a total current up to 12 A

1-axis AX51xx Servo Drive for motors up to 170 A rated current

(additional variants are in preparation)

New Automation Technology We reserve the right to make technical changes.BECKHOFF

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Optimised for multi-axis applicationsThe AX5000-Bridge system enables simple and fast connection to several AX5000 devices with a multi-axis system through pluggable feed and connection modules:– integration of power supply, DC-Link, 24 V DC control

and braking voltage– connection module with power rail system, current carrying

capacity up to 85 A– straightforward installation and disassembly without

additional wiring effort– visible and safe contacting

Active DC-Link and brake energy managementWith the AX-Bridge, the DC-Links are automatically connected through: This ensures economic energy balancing between axes.– short-circuit-proof– intelligent utilisation of all available system ballast resistors

Braking resistorThe integrated braking resistor is suffi cient for most applications. In multi-axis systems the overall braking capacity of all braking resistors is available. The brake module enables external ballast resistors with a continuous output up to 6 kW to be connected, making extreme applications possible.

Familiar drive profi leThe SERCOS interface is acknowledged and appreciated worldwide as a high-performance real-time communication interface, particularly for Motion Control applications. The SERCOS profi le for Servo Drives is standardised in IEC 61491. It is also used for EtherCAT and is imple-mented in the AX5000. This means that for users with SERCOS experi-ence, the drive will seem familiar, since the process data layout and the IDN parameter and status machine were retained.

High-speed control algorithmsThe AX5000 Servo Drives are designed for fast and highly dynamic positioning tasks:– current controller with cycle times down to 31.25 µs

for highly dynamic regulation of ironless linear motors or low-induction motors

– speed controller 125 µs– position controller 125 µs

High-speed EtherCAT system communicationThe AX5000 was developed specifi cally for use with EtherCAT, the real-time Ethernet system. The outstanding features of EtherCAT are particularly benefi cial for Drive Technology:– Ethernet right down to the I/O terminal and drives– high-precision system synchronisation through distributed clocks– high-speed capture with time stamp, e.g. for print mark control– ultra high-speed communication with update times of:

– 100 axes in 100 µs– 1,000 distributed I/Os in 30 µs

– transparent line topology with fl exible branches– simple system wiring using Industrial Ethernet patch cables

2-channel Servo Drive with variable motor output allocationOne highlight of the AX5000 series is the dual power section that enables operation of two motors with the same or different capacity with a single Servo Drive. An asynchronous motor with a rated current of 3 A and a linear motor with a rated current of 9 A can be operated with a 2 x 6 A Servo Drive, for example. The total current is relevant for the device utilisation.– For two-channel devices (AX5206) the channel current

is adjustable between 1…9 A.– “Active current sensing” automatically and optimally

adapts the current resolution to the connected current.

AX5000 | High-speed Servo Drives

AX5160, AX5172 | 1-channel, 60/72 A AX5190, AX5191 | 1-channel, 90/110 A AX5192, AX5193 | 1-channel, 143/170 A

New Automation TechnologyWe reserve the right to make technical changes. BECKHOFF

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Variable motor interfaceThe AX5000 offers fl exible and universal connection options. Almost all feedback systems and motor types are supported. The AX5000 supports electronic name plates (mechanically and electronically relevant motor data) of servomotors, which simpli -fi es commissioning and operation. The AX5000 is very fl exible with regard to supported motor types; different motor sizes and types can be connected without additional measures, e.g.:– synchronous motors– linear motors– torque motors– asynchronous motors

Multi-feedback interfaceAX5000 supports the right feedback system for any application:– resolver– SinCos encoder 1 Vpp– TTL encoder with/without Hall– single- or multi-turn encoder with Hiperface,

EnDat or bidirectional sensor interface (BiSS)– connection option for further feedback

Flexible motor current measurementThe Servo Drives enable a scalable, wide range motor current measurement with high-resolution measuring range specifi cation. A 6 A amplifi er can control a 1 A motor without loss of measuring resolution. For 2-channel devices the total device current is signifi cant: 12 A = 2 x 6 A or 1 x 3 A + 1 x 9 A.

High-speed capture inputsEach AX5000 Servo Drive features eight additional on-board, programmable digital I/Os:– choice of standard functions such as enable, output stage lock

or axis-limit switch– Due to the short response time of 11 µs, two of these inputs

can also be used as capture inputs with time stamp.– Possible applications include precise referencing and measure-

ment processes or print mark control.– Three digital outputs for controlling the motor brake or fault

reporting are also integrated.– Additional integrated functions include smooth start-up,

overvoltage detection, short circuit protection and phase failure monitoring.

Diagnostic and parameter displayThe AX5000 features a backlit, two-line plain text display. This display enables fast device diagnosis and maintenance on site. In two-channel devices the axis identifi er is also displayed. Navigation buttons enable simple and convenient operation of the diagnostic display.

Wide voltage rangeThe AX5000 can be connected to a wide range of voltage systems worldwide without additional components, including 1 x 100 V AC, for the Japanese market or 3 x 480 V AC for North America, for exam-ple. This signifi cantly reduces the inventory management effort for the machine manufacturer and minimises the risk of damage through incorrect mains connection.– can be used in all supply networks worldwide– No additional auto-transformers or mains chokes are required.

AX5000 | One for all

Connection module with

power rail system for multi-

axis systems, current carrying

capacity up to 85 A

Power supply module

AX5901 with snap-on connec-

tion for the Servo Drive

Power distribution module

AX5911 with snap-on connection

for power supply, DC-Link and

control voltage

New Automation Technology We reserve the right to make technical changes.BECKHOFF

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Compact design for simple control cabinet installationThe AX5000 Servo Drive series (up to 40 A) enables simple and fast connection of several drives to form a multi-axis system via AX-Bridge modules. The pluggable supply and connection module combines supply voltage, DC-Link, 24 V DC control and braking voltage. It ena-bles fast installation and commissioning. The system consists of:– AX5901 power supply module with snap-on connection for

the Servo Drive– AX5911/AX5912 power distribution module for multi-axis

systems with integrated power rails

Variable cooling conceptThe specially developed heat sink enables fanless operation of the AX5000 through natural convection of up to 2 x 3 A rated current. Devices with higher output feature integrated, temperature-controlled ventilation. The rear of the AX5000 can be designed with a cold plate and then enables straightforward installation on common cooling systems.

Integrated mains fi lterThe device features integrated fi lters for the power supply and the 24 V auxiliary supply for operation directly from the mains. No additional shielding is required for the mains cable.

Integration of safety functions (optional)Optional cards are available for the different safety categories:The AX5801 option card offers personal protection against inadvertent restart of the drive axis (STO):– meets safety category 3 according to EN 954-1– Safe Torque Off (STO) according to IEC 61800-5-2– control through digital outputs– mains voltage and motor line remain connectedThe AX5805 option card provides further drive-integrated safety functions according to IEC 61800-5-2. Control is performed via EtherCAT; no further wiring is required.– STO: Safe Torque Off– SS1: Safe Stop 1– SS2: Safe Stop 2– SOS: Safe Operating Stop– SLS: Safely Limited Speed– SLP: Safely Limited Position– SDI: Safe Direction

Safe system stop in the event of power failureA power failure can lead to uncontrolled run-out of drive axes, which means that linear axes or lifting axes would hit the limit stop unbraked. The 24 V DC supply of the AX5000 has two channels so that separate power supplies can be used for control electronics and brake control. This enables the supply voltage for the control electronics to be buffered via the UPS of the Industrial PCs until all axes are stopped safely.

AX5000 | Integrated safety

Variable motor interface

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AX5000 features

Motor feedback: Sin/Cos 1 Vpp,

EnDat, Hiperface, BiSS, TTL

Motor feedback: Resolver, Hall

8 digital I/Os, e.g. enable,

limit switch, capture input,

error message

EtherCAT system bus

DC-Link,

external braking resistor

Power supply

100 V AC -10% … 480 V AC +10% /

DC power supply

Brake control/motor temperature

monitoring

New Automation Technology We reserve the right to make technical changes.BECKHOFF

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The double width of the AX5118 up to the

AX5140 (rated current 18/25/40 A) compared

to AX5x01–AX5112 supports modular control

cabinet installation.

Optional slot for interface boards,

e.g. additional feedback

Optional slot for restart lock or

optional TwinSAFE safety cards

Motor feedback (only for AX52xx

2-axis module): Sin/Cos 1 Vpp, EnDat,

Hiperface, BiSS, TTL

Motor feedback (only for AX52xx

2-axis module): Resolver, Hall

Status display, e.g. axis identifi er

or error message

Navigation buttons

(Enter, Up/Down)

Operating material identifi cation

24 V DC control and braking voltage

Motor outputs

Multi-feedback interface for all common

feedback systems and connection option

for an additional encoder

Ultra high-speed communication via

EtherCAT enables update times of 100 µs

for 100 axes.

Connection module with power rail system for

multi-axis systems, current carrying capacity

up to 85 A.

New Automation TechnologyWe reserve the right to make technical changes. BECKHOFF

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Integrated safety functions in the AX5000Machine movements create a range of haz-ards for machine operators and maintenance personnel. Anyone coming into contact with the machine therefore has to be protected from injuries at all times and during all operating phases, from commissioning to decommissioning. Integrated control and safety technology is a prerequisite for safe and economic automation. With the integration of safety technology into drive technology, Beckhoff consistently developed the TwinSAFE system philosophy further. TwinSAFE enables integrated automation, ranging from digital inputs and logic systems to drives or digital outputs. Simple handling,

diagnostic and support functions help the user to implement the required application quickly and safely.

The “Safety of machinery” standard, EN ISO 13849-1:2006, which replaces the existing EN 954-1, places even greater responsibility on the machine manufacturer.

The safety of a machine is either assessed by Performance Level (PL a-e) EN ISO 13849-1:2006 or Safety Integrity Level (SIL 1-4) IEC 62061. To this end, the safety-related functions for drives are defi ned in IEC 61800-5-2.

Drive-integrated safety signifi cantly simplifi es the realisation of the required

safety functions. Safety sensors (e.g. light curtains, emergency stop buttons, OK but-tons) are collected via the fi eldbus where they are installed. The required function is triggered in the TwinSAFE Logic Bus Terminal or the TwinSAFE PLC, and the Servo Drive carries it out.

Two TwinSAFE option cards are avail-able for the AX5000: AX5801-0000 and AX5805-0000 (for functional descriptions see next page).

New Automation Technology We reserve the right to make technical changes.BECKHOFF

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Option card AX5801-0000 | Control takes place via a digital output of a TwinSAFE Terminal to AX5801-0000. For all functions the mains voltage remains connected at the Servo Drive.

Function examples:

v

t0 t1

S1

S2

S

t

v

− Monitoring of the reached stop position

within limits with full torque

− Exceedance of the limits leads to STO.

SOS: Safe operating stop

Safe shutdown

v

t1 t

v

v

t0 t1 t

v

− The motor is shut down in a controlled

manner.

− Safe stopping with full torque

SS2: Safe Stop 2

Safe operating stop

EN 60204-1: Stop 2

v

t0 t1

t

v

− Monitoring of compliance with specifi ed

direction of rotation

− Movement in the blocked direction leads

to safe shutdown STO.

SDI: Safe direction

STO: Safe Torque Off

Safe restart lock

EN 60204-1: Stop 0

v

t0 t1

vmax.

t

v

− Monitoring for compliance with max. velocity

− Exceedance of vmax leads to safe

shutdown STO.

SLS: Safely limitedspeed

v

t0 t1 t

v

− The motor is shut down in a controlled manner.

− The motor can no longer generate a dangerous

rotary fi eld.

− Suspended loads must be secured with further

measures.

SS1: Safe Stop 1

Safe shutdown

EN 60204-1: Stop 1

v

t1 t

vSTO: Safe Torque Off

Safe restart lock

EN 60204-1: Stop 0

− The motor coasts down when activated.

The axis should therefore be stopped before activation.

− The motor can no longer generate a dangerous rotary fi eld.

− Suspended loads must be secured with further measures.

v

t0 t1 t

v

− The motor is shut down in a controlled manner.

− The motor can no longer generate a dangerous

rotary fi eld.

− Suspended loads must be secured with further

measures.

SS1: Safe Stop 1

Safe shutdown

EN 60204-1: Stop 1

Option card AX5805-0000 | Control is performed via EtherCAT; no further wiring is required. For all functions the mains voltage remains connected at the Servo Drive.

− The motor coasts down when activated. The axis

should therefore be stopped before activation.

− The motor can no longer generate a dangerous

rotary fi eld.

− Suspended loads must be secured with further

measures.

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AX5118/AX5125/AX5140

AX51xx | Digital Compact Servo Drives (1-channel)

AX51xx

The AX5000 Servo Drive series is available in single- or multi-channel form and is optimised in terms of function and cost-effectiveness. Integrated control technology supports fast and highly dynamic positioning tasks. EtherCAT as a high-performance communication system enables ideal interfacing with PC-based control technology.

The AX51xx 1-channel Servo Drives are designed for rated currents up to 170 A (additional variants up to 315 A are in prep-aration).

The AX5000 system enables simple and fast connection of several AX5000 devices to form a multi-axis system through the “AX-Bridge” quick connection system. The pluggable supply and connection module com-bines power supply, DC-Link and 24 V DC control and braking voltage.

A wide range of motor types can be connected to the AX5000. Motors of different size and type can be connected without additional measures. Examples include synchronous, linear, torque and asynchronous motors. The multi-feedback interface supports all common standards.

The AX5000 was developed specifi cally for use with the EtherCAT real-time Ethernet system. The outstanding features of EtherCAT are particularly ben-efi cial for Drive Technology. They include short cycle time, synchro-nicity and simultaneity. EtherCAT enables very short cycle times, even in networks containing a large number of devices.

Features– high-speed EtherCAT system

communication– rated current (1-channel

Servo Drive): 1.5 A, 3 A, 6 A, 12 A, 18 A, 25 A, 40 A

– wide voltage range: 1 x 100 -10 %…3 x 480 V AC +10 %

– active DC-Link and brake energy management

– multi-feedback interface– fl exible motor type selection– scalable, wide range motor

current measurement– high-speed capture inputs– diagnostic and parameter

display– integrated mains fi lter

Cat. C3, according to EN 61800-3

– optional safety functions: restart lock, intelligent TwinSAFE safety functions

– compact design for simple control cabinet installation

– AX-Bridge – the quick connection system for power supply, DC-Link and control voltage

– variable cooling concept

New Automation Technology We reserve the right to make technical changes.BECKHOFF

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AX51xx

Technical data AX5101 AX5103 AX5106 AX5112 AX5118 AX5125 AX5140

Rated output current at 50 °C

(1-phase connection)

1 x 1.5 A 1 x 3 A 1 x 4.5 A – – – –

Rated output current at 50 °C

(3-phase connection)

1 x 1.5 A 1 x 3 A 1 x 6 A 1 x 12 A 1 x 18 A 1 x 25 A 1 x 40 A

Minimum rated motor current

at full current resolution

0.35 A 1 A 1 A 6 A 12 A 12 A 18 A

Rated supply voltage 3 x 100 V AC -10 %…3 x 480 V AC +10 %

1 x 100 V AC -10 %…1 x 240 V AC +10 %

3 x 100 V AC -10 %…

3 x 480 V AC +10 %

3 x 100 V AC -10 %…

3 x 480 V AC +10 %

DC-Link voltage max. 890 V DC

Peak output current (1) 4.5 A 7.5 A 13 A 26 A 36 A 50 A 80 A

Rated apparent power

for S1 operation (selection)

120 V (1-/3-phase connection)

230 V (1-/3-phase connection)

400 V (only 3-phase connection)

480 V (only 3-phase connection)

0.3 kVA

0.6 kVA

1.0 kVA

1.2 kVA

0.6 kVA

1.2 kVA

2.1 kVA

2.5 kVA

1.2 kVA

2.4 kVA

4.2 kVA

5.0 kVA

2.5 kVA

4.8 kVA

8.3 kVA

10.0 kVA

3.4 kVA

7.2 kVA

12.5 kVA

15.0 kVA

4.8 kVA

10.0 kVA

17.3 kVA

20.8 kVA

8.3 kVA

16.0 kVA

28.0 kVA

33.0 kVA

Continuous braking power (2) 50 W 50 W 150 W 90 W 200 W 200 W 200 W

Max. braking power (2) 14 kW 14 kW 14 kW 14 kW 27 kW 27 kW 27 kW

Power loss (3) 35 W 50 W 85 W 160 W 255 W 340 W 550 W

System bus EtherCAT

Weight 4.0 kg 4.0 kg 5.0 kg 5.0 kg 11.0 kg 11.0 kg 14.0 kg

Further information www.beckhoff.com/AX51xx(1)RMS for max. 7 seconds, (2)internal brake resistor, (3)S1 operation, incl. power supply, without brake chopper

Ordering information AX51xx-0000

AX5101-0000 Digital Compact Servo Drive, 1-axis module, 100…480 V AC, rated output current 1.5 A, EtherCAT interface

AX5103-0000 Digital Compact Servo Drive, 1-axis module, 100…480 V AC, rated output current 3 A, EtherCAT interface

AX5106-0000 Digital Compact Servo Drive, 1-axis module, 100…480 V AC, rated output current 6 A, EtherCAT interface

AX5112-0000 Digital Compact Servo Drive, 1-axis module, 100…480 V AC, rated output current 12 A, EtherCAT interface

AX5118-0000 Digital Compact Servo Drive, 1-axis module, 100…480 V AC, rated output current 18 A, EtherCAT interface

AX5125-0000 Digital Compact Servo Drive, 1-axis module, 100…480 V AC, rated output current 25 A, EtherCAT interface

AX5140-0000 Digital Compact Servo Drive, 1-axis module, 100…480 V AC, rated output current 40 A, EtherCAT interface

For availability status of the AX5140 see Beckhoff website at: www.beckhoff.com/AX5140

Dimensions AX5101 AX5103 AX5106 AX5112 AX5118 AX5125 AX5140

Height without connectors 274 mm 274 mm 274 mm 274 mm 274 mm 274 mm 300 mm

Width 92 mm 92 mm 92 mm 92 mm 185 mm 185 mm 185 mm

Depth without connectors 232 mm 232 mm 232 mm 232 mm 232 mm 232 mm 232 mm

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AX52xx

The AX5000 Servo Drive series is available in single- or multi-channel form and is optimised in terms of function and cost-effectiveness. Integrated control technology supports fast and highly dynamic positioning tasks. EtherCAT as a high-performance communication system enables ideal interfacing with PC-based control technology.

The AX52xx 2-channel Servo Drive enables operation of two motors with identical or even with different capacity, up to a total current of 12 A. The multi-axis drives with varia-ble motor output allocation offer optimised packaging density and costs per drive channel.

The AX5000 system enables simple and fast connection of several AX5000 devices to form a multi-axis system through the

“AX-Bridge” quick connection system. The pluggable supply and connection module combines power supply, DC-Link and 24 V DC control and braking voltage.

A wide range of motor types can be connected to the AX5000. Motors of different size and type can be connected without additional measures. Examples include synchronous, linear, torque and asynchronous motors. The multi-feedback interface supports all common standards.

The AX5000 was developed specifi cally for use with the EtherCAT real-time Ethernet system. The outstanding features of EtherCAT are particularly ben-efi cial for Drive Technology. They include short cycle time, synchro-nicity and simultaneity. EtherCAT

enables very short cycle times, even in networks containing a large number of devices.

Features– high-speed EtherCAT system

communication– rated current

(2-channel Servo Drive): 2 x 1.5 A, 2 x 3 A, 2 x 6 A

– wide voltage range: 1 x 100 -10 %…3 x 480 V AC +10 %

– active DC-Link and brake energy management

– multi-feedback interface– fl exible motor type selection– scalable, wide range motor

current measurement– high-speed capture inputs– diagnostic and parameter

display– integrated mains fi lter Cat.

C3, according to EN 61800-3

– optional safety functions: restart lock, intelligent TwinSAFE safety functions

– compact design for simple control cabinet installation

– AX-Bridge – the quick con-nection system for power supply, DC-Link and control voltage

– variable cooling concept

AX52xx | Digital Compact Servo Drives (2-channel)

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AX52xx

Ordering information AX520x-0000

AX5201-0000 Digital Compact Servo Drive, 2-axis module, 100…480 V AC, rated output current 2 x 1.5 A, EtherCAT interface

AX5203-0000 Digital Compact Servo Drive, 2-axis module, 100…480 V AC, rated output current 2 x 3 A, EtherCAT interface

AX5206-0000 Digital Compact Servo Drive, 2-axis module, 100…480 V AC, rated output current 2 x 6 A, EtherCAT interface

Dimensions AX5201 AX5203 AX5206

Height without connectors 274 mm 274 mm 274 mm

Width 92 mm 92 mm 92 mm

Depth without connectors 232 mm 232 mm 232 mm

Technical data AX5201 AX5203 AX5206

Rated output current at 50 °C 2 x 1.5 A 2 x 3 A 2 x 6 A (*)

Minimum rated channel current

at full current resolution

0.35 A 1 A 1 A

Max. rated channel current

at full current resolution

(1-phase connection)

3 A 4.5 A 9 A

Max. rated channel current

at full current resolution

(3-phase connection)

3 A 6 A 9 A

Rated supply voltage 3 x 100 V AC -10 %…3 x 480 V AC +10 %

1 x 100 V AC -10 %…1 x 240 V AC +10 %

DC-Link voltage max. 890 V DC

Peak output current (1) 2 x 5 A 2 x 10 A 2 x 13 A

Peak output current as total

device current (1)

10 A 20 A 26 A

Rated apparent power

for S1 operation (selection)

120 V (1-/3-phase connection)

230 V (1-/3-phase connection)

400 V (only 3-phase connection)

480 V (only 3-phase connection)

0.6 kVA

1.2 kVA

2.1 kVA

2.5 kVA

1.2 kVA

2.4 kVA

4.2 kVA

5.0 kVA

2.5 kVA

4.8 kVA

8.3 kVA

10.0 kVA

Continuous braking power (2) 50 W 150 W 90 W

Max. braking power 14 kW

Power loss (3) 55 W 85 W 160 W

System bus EtherCAT

Weight 5.0 kg 6.0 kg 6.0 kg

Further information www.beckhoff.com/AX52xx(1)RMS for max. 7 seconds, (2)internal brake resistor, (3)S1 operation, incl. power supply, without brake chopper(*)For 1-phase mains the total current is limited to 9 A.

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AX51xx

AX51xx | Digital Compact Servo Drives: Performance class up to 120 kWDemand for higher output has increased signifi cantly in all sectors, for example in order to replace a pneumatic or hydraulic drive motor with a more main-tenance-friendly electrical axis, or in order to meet stringent dynamic demands even for high loads. For this reason, higher power servo drives have been added to the AX5000 drive family. These amplifi ers, with nominal device currents of up to 170 A (315 A in preparation), fi t seamlessly into the world of the smaller AX5000.

The AX5000 amplifi ers are available in three sizes with rated currents of 60 A, 72 A, 90 A, 110 A, 143 A and 170 A (315 A in preparation). In each case, the controllers deliver 1.3 to 2 times the rated current for up to 3 seconds and are designed for 3-phase operation at 400 to 480 V AC.

The versions up to 72 A feature integrated mains fi lters

for compliance with EN 61800-3 requirements. Provision is made for the connection of an external ballast resistor. The EtherCAT connection to the PC-based con-trol technology enables optimum utilisation of available resources.

The AX5000 is very fl exible with regard to the motors that can be connected: different motor sizes and types such as synchronous, linear, torque and asynchronous motors can be connected without additional measures. The multi-feedback interface supports all common standards.

The AX5000 was developed specifi cally for the EtherCAT real-time Ethernet system. The outstanding features of EtherCAT are particularly benefi cial for drive technology. They include short cycle time, synchronicity and simultaneity. EtherCAT enables very short cycle times, even in networks containing a large number of devices.

Features– high-speed EtherCAT

system communication– available in three sizes– rated currents: 60 A, 72 A,

90 A, 110 A, 143 A, 170 A (315 A in preparation)

– Supply voltage: 3 x 400…480 V AC ±10 %; the ratings are reduced by 10 % when connecting 480 V AC.

– multi-feedback interface– fl exible motor type selection– scalable wide range

motor current measure ment– high-speed capture inputs– diagnostic and parameter

display– integrated mains fi lters up

to 72 A rated current, Cat. C3 according to EN 61800-3

– optional safety functions:– restart lock– intelligent TwinSAFE

safety functions

AX5160/AX5172 AX5190/AX5191 AX5192/AX5193

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Ordering information AX51xx

AX5160 Digital Compact Servo Drive, 1-axis module, 3 x 400…480 V AC, rated output current 60 A, EtherCAT interface

AX5172 Digital Compact Servo Drive, 1-axis module, 3 x 400…480 V AC, rated output current 72 A, EtherCAT interface

AX5190 Digital Compact Servo Drive, 1-axis module, 3 x 400…480 V AC, rated output current 90 A, EtherCAT interface

AX5191 Digital Compact Servo Drive, 1-axis module, 3 x 400…480 V AC, rated output current 110 A, EtherCAT interface

AX5192 Digital Compact Servo Drive, 1-axis module, 3 x 400…480 V AC, rated output current 143 A, EtherCAT interface

AX5193 Digital Compact Servo Drive, 1-axis module, 3 x 400…480 V AC, rated output current 170 A, EtherCAT interface

Technical data AX5160 AX5172 AX5190 AX5191 AX5192 AX5193

Rated output current at 40 °C

(3-phase connection)

60 A 72 A 90 A 110 A 143 A 170 A

Rated supply voltage 3 x 400…480 V AC ±10 %

DC-Link voltage max. 890 V DC

Peak output current (1) 120 A 144 A 135 A 165 A 215 A 221 A

Rated apparent power

for S1 operation 400 V

(only 3-phase connection)

42.0 kVA 50.0 kVA 62.0 kVA 76.0 kVA 99.0 kVA 118.0 kVA

Braking power external

Power loss (2) 830 W 1010 W 1300 W 1600 W 2100 W 2500 W

System bus EtherCAT

Weight 13.0 kg 13.0 kg 28.0 kg 28.0 kg 32.0 kg 32.0 kg

Further information www.beckhoff.com/AX5160(1)RMS for max. 3 seconds, (2)S1 operation, incl. power supply, without brake chopper

Dimensions AX5160 AX5172 AX5190 AX5191 AX5192 AX5193

Height without connectors 345 mm 345 mm 540 mm 540 mm 540 mm 540 mm

Width 190 mm 190 mm 280 mm 280 mm 280 mm 280 mm

Depth without connectors 240 mm 240 mm 242 mm 242 mm 322 mm 322 mm

AX51xx

For availability status see Beckhoff website at: www.beckhoff.com/AX5160

Mains fi lter, mains choke and brake resistor must be ordered separately.

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AX5901 |

Power supply

module

AX5911/AX5912 |

Power distribution

module

Generative energyIn dynamic multi-axis applications, excessive DC-Link voltages may occur due to alternate acceleration and deceleration of the drive axes. This brake energy can either be dissipated or converted. For the AX5000, a number of optional modules are available for dealing with this task.

AX5001 | DC-Link expansionThrough expansion of the capacitor capacity of the DC-Link, brake energy can be stored and reused for the next acceleration process. Connection of the expansion module with the multi-axis system is straightforward via the AX-Bridge module. The integrated EtherCAT interface enables parameterisation and diagnosis via the TwinCAT System Manager.

AX5021 | Brake moduleThe brake module consists of an internal braking resistor with a continuous output of 250 W, forced cooling and a brake chopper. An external braking resistor with a continous output of 6 kW can be connected to the brake chopper. Installation outside the con -trol cabinet avoids additional heat generation within the cabinet. The cold plate design of the heat sink enables installation on water-cooled plates. Connection of the brake module with the multi-axis system is straightforward via the AX-Bridge module. The integrated EtherCAT interface enables parameterisation and diagnosis via the System Manager.

AX504x | Energy recovery modulesThrough connection of an energy recovery module with integrated mains inverter, brake energy can be fed back directly into the supply network. The energy recovery module is connected to the DC-Link of the AX-Bridge. The integrated EtherCAT interface enables parameteri-sation and diagnosis via the TwinCAT System Manager. At the same time, the energy balance can be documented.

AX-Bridge quick connection systemThe AX-Bridge quick connection system enables simple and fast connec-tion of several AX5000 devices to form a multi-axis system. The plug-gable supply and connection module combines power supply, DC-Link and 24 V DC control and braking voltage.

AX5901 | Power supply module– supply module with snap-on connection for the AX5000– connection of supply or DC-Link voltage and 24 V DC for control

and brake energy

AX5911/AX5912 | Power distribution module– clip-on quick connection system for power supply, DC-Link and

control voltage– connection module for multi-axis system with integrated power rails– current carrying capacity of the power rails up to 85 A according

to UL– simple, wireless connection of several Servo Drives– fast installation and commissioning

AX5000 | Options and accessories

AX5000 Accessories

Accessories for AX5xxx Servo Drives

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AX5000 Accessories

Options

Connectors for AX5000 Servo Drive

A B C D

G H I JF

E

Option x = 0: CE version, x = 1: UL version with additional fuses

B C DA E

Ordering information ZS4500-20xx | Connectors Pict.

ZS4500-2001 X01 mains input connector, 4-pin socket, AX5101-AX5125 (included in the scope of the AX5000 supply), max. 6 mm² A

ZS4500-2002 X02 DC-Link connector, 2-pin socket (included in the scope of the AX5000 supply), max. 6 mm² B

ZS4500-2003 X03 24 V DC supply connector, 3-pin socket (included in the scope of the AX5000 supply), max. 6 mm² C

ZS4500-2006 X06 BLIO connector, single row without LED (included in the scope of the AX5000 supply), max. 1.5 mm² D

ZS4500-2007 X06 BLIO connector, single row with LED, max. 1.5 mm² E

ZS4500-2008 X06 BLIO connector, triple-row with LED, max. 1.5 mm² F

ZS4500-2010 plug kit: X01, X02, X03, X06 (included in the scope of the AX5000 supply)

ZS4500-2011 encoder connector X11/X21, D-Sub, 15-pin with enclosure G

ZS4500-2012 resolver socket X12/X22, D-Sub, 15-pin with enclosure H

ZS4500-2013 motor connector plug X13/X23, 4-pin, 2.5 mm², with shroud, up to 25 A, max. 6 mm² I

ZS4500-2014 connector X14/X24, 5-pin, motor brake and thermal protection contact, max. 1.5 mm² J

Ordering information AX5xxx | Options Pict.

AX5001-0000 DC-Link expansion module and 24 V DC power management

AX5021-0000 ballast unit with internal braking resistor and connection option for an external ballast resistor (up to 6 kW)

AX504x-0000 energy recovery module

AX5701-0000 encoder option card: one additional encoder input TTL/1 VPP/BiSS, Hiperface, EnDAT (only for AX51xx)

AX5702-0000 encoder option card: one additional encoder input TTL/1 VPP/BiSS, Hiperface, EnDAT (only for AX52xx) A

AX5801-0000 TwinSAFE drive option card: safe restart lock, STO, SS1 B

AX5805-0000 TwinSAFE drive option card: STO, SS1, SS2, SOS, SLS, SDI

AX5901-000x AX-Bridge power supply module for connection of supply or DC-Link voltage and 24 V DC for control and brake

energy (pluggable) (AX5x01…AX5125) C

AX5911-000x AX-Bridge power distribution module, quick connection system for power supply, DC-Link and control voltage

(pluggable), for AX5x01…AX5112 D

AX5912-000x AX-Bridge power distribution module, quick connection system for power supply, DC-Link and control voltage

(pluggable), for AX5118 and AX5125 E

For availability status see Beckhoff website at: www.beckhoff.com/AX5000

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AX5000 Accessories

Connectors for Servomotors AMxxxx, ALxxxx and cables

EC

F

P

C

H JG I

K NML

R SQ T

A B D

O

Ordering information ZS4000-20yy | Connectors Pict.

ZS4000-2010 EMC power connector for servo cable (counterpart for motor box), BG1, up to winding code P (18 A) A

ZS4000-2011 EMC power connector for servo cable (counterpart for motor box), BG1.5, for winding code Q (25 A) B

ZS4000-2020 EMC resolver connector for resolver cable (counterpart for motor box) C

ZS4000-2021 EMC encoder connector for encoder cable (counterpart for motor box) D

ZS4000-2030 EMC thermo-protective male connector for thermo-protective wire, D-sub, 9-pin, with housing, straight E

ZS4000-2040 EMC power coupling, counterpart for motor cable, BG1 F

ZS4000-2041 EMC power coupling, counterpart for motor cable, BG1.5 G

ZS4000-2050 EMC resolver coupling, counterpart for resolver cable H

ZS4000-2051 EMC encoder coupling for servomotors, counterpart for encoder cable I

ZS4000-2060 resolver female socket, angled 90°, for AM2000 J

ZS4000-2061 encoder female socket, angled 90°, for AM2000 K

ZS4000-2062 resolver female encoder, rotatable, angled 90°, for AM3000 L

ZS4000-2063 encoder female encoder, rotatable, angled 90°, for AM3000 M

ZS4000-2070 power female socket, angled 90°, for AM2000 N

ZS4000-2071 power female socket, rotatable, angled 90°, for AM3000, BG1, up to winding code P (18 A) N

ZS4000-2072 power female socket, rotatable, angled 90°, for AM3000, BG1.5, for winding code Q (25 A) O

ZS4000-2080 resolver female socket, straight, for AM2000 P

ZS4000-2081 encoder female socket, straight, for AM2000 Q

ZS4000-2090 power female socket, straight, for AM2000 R

ZS4000-2100 metal fl ange for motor cable to adjust the connector, two parts with sealing S

ZS4000-2101 metal fl ange for feedback cable to adjust the connector, two parts with sealing T

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AX5000 Accessories

Ordering information AX2090-BW5x-xx00 | Ballast resistors

AX2090-BW50-0300 external ballast resistor for AX5x01 to AX5112 (stand-alone), 300 W/47 Ω

AX2090-BW50-0600 external ballast resistor for AX5x01 to AX5112 (stand-alone), 600 W/47 Ω

AX2090-BW50-1600 external ballast resistor for AX5x01 to AX5112 (stand-alone), 1600 W/47 Ω

AX2090-BW51-1000 external ballast resistor for AX5118-AX5193 (stand-alone) and AX5021, 1000 W/23 Ω

AX2090-BW51-3000 external ballast resistor for AX5118-AX5193 (stand-alone) and AX5021, 3000 W/23 Ω

AX2090-BW51-6000 external ballast resistor for AX5118-AX5193 (stand-alone) and AX5021, 6000 W/23 Ω

AX5000 ballast resistors

Recommended interface cables:

for AX2090-BW50-xxxx = ZK4509-0003-xxxx

for AX2090-BW51-xxxx = ZK4509-0004-xxxx

AX5000 mains fi lterOrdering information AX2090-NF50-0xxx | Mains fi lter

AX2090-NF50-0014 mains fi lter C2 for AX5000 Servo Drives up to 14.6 A

AX2090-NF50-0032 mains fi lter C2 for AX5000 Servo Drives up to 32.8 A

AX2090-NF50-0063 mains fi lter C2 for AX5160 Servo Drives up to 63 A

AX2090-NF50-0100 mains fi lter C2/C3 for AX5172/AX5190 Servo Drives up to 100 A

AX2090-NF50-0150 mains fi lter C2/C3 for AX5191/AX5192 Servo Drives up to 150 A

AX2090-NF50-0180 mains fi lter C2/C3 for AX5193 Servo Drives up to 180 A

AX5000 mains chokes

Ordering information ZK1090-9191-0xxx | EtherCAT patch cable

ZK1090-9191-0001 EtherCAT bridge AX5201 to AX5112, length 0.17 m

ZK1090-9191-0002 EtherCAT bridge AX5118-AX5140, length 0.26 m

ZK1090-9191-0005 EtherCAT patch cable, length 0.5 m

ZK1090-9191-0010 EtherCAT patch cable, length 1.0 m

ZK1090-9191-0020 EtherCAT patch cable, length 2.0 m

ZK1090-9191-0030 EtherCAT patch cable, length 3.0 m

ZK1090-9191-0050 EtherCAT patch cable, length 5.0 m

ZK1090-9191-0100 EtherCAT patch cable, length 10.0 m

EtherCAT patch cable

Ordering information AX2090-ND50-00xx | Mains choke

AX2090-ND50-0060 mains choke UK 2 % for AX5160 Servo Drive

AX2090-ND50-0072 mains choke UK 2 % for AX5172 Servo Drive

AX2090-ND50-0090 mains choke UK 2 % for AX5190 Servo Drive

AX2090-ND50-0110 mains choke UK 2 % for AX5191 Servo Drive

AX2090-ND50-0143 mains choke UK 2 % for AX5192 Servo Drive

AX2090-ND50-0170 mains choke UK 2 % for AX5193 Servo Drive

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AX5000 Accessories

Motor cables 1.5 mm² for AL2000/AM2000/AM3000/AM3500

at AX5x01 to AX5112 (1.5 A to 12 A)Ordering information Motor cable with 1.5 mm² wire cross-section, fi xed installation Pict.

ZK4500-0003-xxxx cables for fi xed installation with 50,000 bending cycles, max. 180 m/min, max. 5 m/s²,

min. bending radius = 200 mm (18 x OD),

4 x 1.5 + 2 x (2 x 0.75 mm²), length < 25 m A

ZK4500-0003-0050 example for 5 m length A

ZK4502-0003-xxxx length ≥ 25 m A

ZK4509-0003-xxxx not assembled A

ZK4501-0003-xxxx cable extension B

ZK4500-0211-xxxx motor cable with yTec plug for AM301x-xxxx-0005, 4 x 0.75 mm²,

dynamic, suitable as trailing cable (5 million bending cycles), max. 180 m/min, max. 5 m/s²,

min. bending radius = 97 mm (10 x OD), max. chain length horizontal 20 m, vertical 5 m

A

Ordering information Motor cable with 1.5 mm² wire cross-section, highly fl exible, suitable as trailing cable Pict.

ZK4500-0023-xxxx highly dynamic, suitable as trailing cable (10 million bending cycles), max. 240 m/min, max. 30 m/s²,

min. bending radius = 85 mm (7 x OD), max. chain length horizontal 20 m, vertical 5 m

4 x 1.5 + 2 x (2 x 0.75 mm²), length < 25 m C

ZK4500-0023-0050 example for 5 m length

ZK4502-0023-xxxx length ≥ 25 m

ZK4509-0023-xxxx not assembled

ZK4501-0023-xxxx cable extension D

A B

C D

Ordering information AX2090-MD50-00xx | Motor chokes

AX2090-MD50-0012 motor choke for AX5000, motor cable > 25 m, up to 12 A rated current

AX2090-MD50-0025 motor choke for AX5000, motor cable > 25 m, up to 25 A rated current

AX5000 motor chokes

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AX5000 Accessories

Motor cables 2.5 mm² for AM2000/AM3000

(up to winding code “P”)/AM3500 at AX5118 (18 A)

E F

G H

Ordering information Motor cable with 2.5 mm² wire cross-section, fi xed installation Pict.

ZK4500-0004-xxxx cables for fi xed installation with 50,000 bending cycles, max. 180 m/min, max. 5 m/s²,

min. bending radius = 240 mm (18 x OD),

4 x 2.5 + 2 x (2 x 1 mm²), length < 25 m E

ZK4500-0004-0050 example for 5 m length

ZK4502-0004-xxxx length ≥ 25 m

ZK4509-0004-xxxx not assembled

ZK4501-0004-xxxx cable extension F

Ordering information Motor cable with 2.5 mm² wire cross-section, highly fl exible, suitable as trailing cable Pict.

ZK4500-0024-xxxx highly dynamic, suitable as trailing cable (10 million bending cycles), max. 240 m/min, max. 30 m/s²,

bending radius = 100 mm (7 x OD), max. chain length horizontal 20 m, vertical 5 m,

4 x 2.5 + 2 x (2 x 1 mm²), length < 25 m G

ZK4500-0024-0050 example for 5 m length

ZK4502-0024-xxxx length ≥ 25 m

ZK4509-0024-xxxx not assembled

ZK4501-0024-xxxx cable extension H

Motor cables 4 mm² for AM3000 (winding code “Q”) at AX5125 (25 A)

J

Ordering information Motor cable with 4 mm² wire cross-section, fl exible Pict.

ZK4500-0015-xxxx dynamic, suitable as trailing cable (10 million bending cycles), max. 180 m/min, max. 5 m/s²,

bending radius = 150 mm (10 x OD),

4 x 4 + 2 x 1 + (2 x 1.5 mm²), length < 25 m I

ZK4500-0015-0050 example for 5 m length

ZK4502-0015-xxxx length ≥ 25 m

ZK4509-0015-xxxx not assembled

ZK4501-0015-xxxx cable extension J

I

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AX5000 Accessories

Ordering information Encoder cable with 7 x 2 x 0.14 + 2 x 0.5 mm² wire cross-section Pict.

ZK4510-0000-xxxx cables for fi xed installation with 50,000 bending cycles, max. 180 m/min, max. 5 m/s²,

min. bending radius = 140 mm (18 x OD) A

ZK4510-0000-0050 example for 5 m length

ZK4511-0000-xxxx extension cable for fi xed installation B

ZK4519-0000-xxxx not assembled

ZK4510-0020-xxxx highly fl exible, suitable as trailing cable (10 million bending cycles), max. 240 m/min, max. 30 m/s²,

min. bending radius = 55 mm (7 x OD), max. chain length: horizontal = 20 m, vertikal = 5 m A

ZK4510-0020-0050 example for 5 m length

ZK4511-0020-xxxx extension cable, highly dynamic, suitable as trailing cable B

ZK4519-0020-xxxx not assembled

ZK4510-0210-xxxx dynamic encoder cable with yTec plug, 4 x 2 x 0.25 mm²

Absolute encoder cables AL2xxx/AM3xxx to AX5000

Ordering information Motor cable for Servo Drives from AX5125

ZK4509-0016-0xxx 6 mm², for AX5125, fl exible, suitable as trailing cable with 10 million bending cycles

ZK4509-0017-0xxx 10 mm², for AX5140, fl exible, suitable as trailing cable with 10 million bending cycles

ZK4509-0018-0xxx 16 mm², for AX5172, fl exible, suitable as trailing cable with 10 million bending cycles

ZK4509-0019-0xxx 25 mm², for AX5190, fl exible, suitable as trailing cable with 10 million bending cycles

ZK4509-0019-1xxx 35 mm², for AX5191, fl exible, suitable as trailing cable with 10 million bending cycles

ZK4509-0019-2xxx 50 mm², for AX5192, fl exible, suitable as trailing cable with 10 million bending cycles

Motor cables, not assembled, for higher performance

A B

Resolver cable AM2000/AM3000/AM3500 to AX5000Ordering information Resolver cable with 4 x 2 x 0.25 mm² wire cross-section Pict.

ZK4530-0010-xxxx dynamic, suitable as trailing cable (10 million bending cycles), max. 120 m/min, max. 4 m/s²,

bending radius = 75 mm (10 x OD) C

ZK4530-0010-0050 example for 5 m length A

ZK5431-0010-xxxx extension cable D

ZK4539-0010-xxxx not assembled A

ZK4530-0210-xxxx resolver cable with yTec plug for AM301x-xxxx-0005 A

C D

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AX5000 Accessories

For availability status see Beckhoff website at: www.beckhoff.com/DriveTechnology

Ordering information TDmlAX-5000-0000-0200 | Documentation

TDmlAX-5000-0000-0200 AX5000 commissioning and installation manual

Documentation

Ordering information Encoder cable with 7 x 2 x 0.14 + 2 x 0.5 mm² wire cross-section

ZK4520-0020-xxxx highly fl exible, suitable as trailing cable (10 million bending cycles), max. 240 m/min, max. 30 m/s²,

min. bending radius 55 mm (7 x OD), max. chain length: horizontal = 20 m, vertikal = 5 m,

for connection of the connector box AL2250-0001 to AX5000 for encoder with zero pulse

Connector box encoder cables AL2250 to AX5000

Ordering information Thermal protection cables with 4 x 0.14 mm² wire cross-section

ZK4540-0020-xxxx thermal protection cable, highly fl exible, suitable as trailing cable, assembled at both ends, 4 x 0.14 mm²,

10 million bending cycles, max. 240 m/min, max. 30 m/s², min. bending radius = 55 mm (7 x OD)

Thermal protection cables ALxxxx to AX5000

Ordering information Encoder cable with 7 x 2 x 0.14 + 2 x 0.5 mm² wire cross-section

ZK4510-0120-xxxx highly fl exible, suitable as trailing cable (10 million bending cycles), max. 240 m/min, max. 30 m/s²,

min. bending radius = 55 m (7 x OD), max. chain length: horizontal = 20 m, vertikal = 5 m

ZK4510-0120-0050 example for 5 m length

ZK4519-0120-xxxx not assembled

Absolute encoder cables AM2xxx to AX5000

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Servo Drives AX2000, AX2500Digital Compact Servo Drives

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Fully digital Servo Drives as an intelligent backboneServo Drives from the AX2000/AX2500 series are integrated as components of drive systems in electrical equipment or machines. The devices drive the brushless Synchronous Servomotors AM2000 and Linear Servomotors AL2000 with regulation of torque, speed or position.

The digital Servo Drives are available in two versions. The AX2000 series is a power -ful variant with Servo Drives designed for nominal current of up to 70/80 A. The AX2500 series Servo Drives are modularly expandable and optimised for applications where space is tight. The maximum nominal current is 6 A. Both series are fully software-compatible among each other and are integrated in the TwinCAT control software.

Servo Drive AX2000The standard versions of the Servo Drives AX2000 are available in six current ratings. Interference suppression fi lters are integrated into the power feeds for operation directly from the mains up to AX2020, as are sup-pression fi lters for the 24 V auxiliary volt -age supply. The digital Servo Drives offer a large number of convenient functions. These include adjustable setvalue ramps, two ana log monitor outputs, four program-

mable digital inputs (two of which are defi ned, as standard, as limit switch inputs) and two digital outputs. The Servo Drive can optionally be fi tted with a start-up lock for personnel safety. It prevents the drive from starting again even though the electrical power is present. The main circuit can there-fore remain live. The start-up lock has been approved by the responsible professional association.

Integrated safety is also strongly em phasised. In the Servo Drives, the electri-cally secure isolation is in accordance with EN 50178 between the mains or motor con-nections. The electronics signal is achieved with appropriate “creepage” paths and com-plete potential separation. Further integrated functions offer soft starting, overvoltage detection, short-circuit protection and phase failure monitoring.

Servo Drive AX2500The AX2500 series is integrated into the Beckhoff modular drive concept as an extension of the AX2000 Servo Drive series. The AX2500 Servo Drives are fully software compatible with the AX2000 and provide maximum output in the smallest space. In its maximum confi guration the multi-axis system comprises eight axes, i.e. a master module with seven axis modules. The master

module contains power supply unit, mains fi lter for power and auxiliary voltage, ballast circuit and resistor as well as a power output stage and can also be operated stand-alone. The subsequent additional axis modules are simply plugged directly into the master mod-ule and are connected in the intermediate DC circuit via a socket strip.

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AX20xx | Digital Compact Servo Drives

AX2000

The Digital Servo Drives combine the most modern power elec-tronics with a compact practical size. The characteristics such as small dimensions, integrated EMC fi lters up to AX2020 and plug-in connectors allow simple and cheap installation into con-trol cabinets.

An internal 32 bit micro-processor provides high quality

control, with sampling times down to 62 µs. The variable fi eldbus connection permits easy integration into a variety of control environments: EtherCAT, PROFIBUS, SERCOS interface, CANopen, DeviceNet, real-time Ethernet and Lightbus. Together with the Synchronous Servo-motors of the AM2xxx, AM3xxx and AL2xxx/AL3800 series,

the Compact Servo Drives offer an ideally matching digital drive system.

Features– The integrated encoder

and resolver interfaces allow the connection of a resolver or a high-resolution single- or multi-turn sine cosine encoder as a feedback unit.

– compliance with all relevant standards: CE, UL, cUL

– direct to grounded 3-phase mains, 230 V-10 %…480 V+10 %, 50 Hz; 208 V-10 %…480 V+10 %, 60 Hz

– integrated mains fi lter up to 20 A

– all shielding connections directly on the amplifi er

Technical data AX2003 AX2006 AX2010 AX2020 AX2040 AX2070

Rated output current 3 A 6 A 10 A 20 A 40 A 70 A/80 A

Rated supply voltage 3 x (230…480) V AC ±10 %, 50…60 Hz

Rated intermediate circuit

DC voltage

(310…675) V DC

Rated output current

(rms value ±3 %)

3 Arms 6 Arms 10 Arms 20 Arms 40 Arms 70 Arms/80 Arms

Peak output current

(max. approx. 5 s ±3 %)

6 Arms 12 Arms 20 Arms 40 Arms 80 Arms 140 Arms/160 Arms

Rated connected load

for S1 operation

2 kVA 4.2 kVA 7 kVA 14 kVA 30 kVA 50 kVA

Continuous output of regen

circuit (RBint)

80 W 200 W 200 W 200 W – –

Continuous output of regen

circuit (RBext) max.

500 W 1.5 kW 1.5 kW 1.5 kW 6 kW 6 kW

Weight 4.0 kg 4.0 kg 5.0 kg 7.5 kg 19.5 kg 21 kg

Further information www.beckhoff.com/AX20xx

Dimensions AX2003 AX2006 AX2010 AX2020 AX2040 AX2070

Height without connectors 275 mm 275 mm 275 mm 275 mm 495 mm 495 mm

Width 70 mm 70 mm 70 mm 120 mm 250 mm 250 mm

Depth without connectors 265 mm 265 mm 265 mm 265 mm 300 mm 300 mm

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– Intermediate circuits can be connected in parallel with ballast distribution.

– programmable via RS232 interface

– CANopen interface on board– 2-key operation directly at

the amplifi er with status information on LED display

– optional: restart lock (AS)

Ordering information AX20xx-xxxx-000z

AX2003-0000-000z Digital Compact Servo Drive, rated output current 3 A (CANopen interface on-board)

AX2006-0000-000z Digital Compact Servo Drive, rated output current 6 A (CANopen interface on-board)

AX2010-0000-000z Digital Compact Servo Drive, rated output current 10 A (CANopen interface on-board)

AX2020-0000-000z Digital Compact Servo Drive, rated output current 20 A (CANopen interface on-board)

AX2040-0000-0001 Digital Compact Servo Drive, rated output current 40 A (CANopen interface on-board)

AX2070-0000-0001 Digital Compact Servo Drive, rated output current 70 A/80 A (CANopen interface on-board)

AX2003-B110-000z Digital Compact Servo Drive, rated output current 3 A, EtherCAT interface

AX2006-B110-000z Digital Compact Servo Drive, rated output current 6 A, EtherCAT interface

AX2010-B110-000z Digital Compact Servo Drive, rated output current 10 A, EtherCAT interface

AX2020-B110-000z Digital Compact Servo Drive, rated output current 20 A, EtherCAT interface

AX2040-B110-0001 Digital Compact Servo Drive, rated output current 40 A, EtherCAT interface

AX2070-B110-0001 Digital Compact Servo Drive, rated output current 70 A/80 A, EtherCAT interface

AX2003-B200-000z Digital Compact Servo Drive, rated output current 3 A, Lightbus interface

AX2006-B200-000z Digital Compact Servo Drive, rated output current 6 A, Lightbus interface

AX2010-B200-000z Digital Compact Servo Drive, rated output current 10 A, Lightbus interface

AX2020-B200-000z Digital Compact Servo Drive, rated output current 20 A, Lightbus interface

AX2040-B200-0001 Digital Compact Servo Drive, rated output current 40 A, Lightbus interface

AX2070-B200-0001 Digital Compact Servo Drive, rated output current 70 A/80 A, Lightbus interface

AX2003-B310-000z Digital Compact Servo Drive, rated output current 3 A, PROFIBUS DP interface

AX2006-B310-000z Digital Compact Servo Drive, rated output current 6 A, PROFIBUS DP interface

AX2010-B310-000z Digital Compact Servo Drive, rated output current 10 A, PROFIBUS DP interface

AX2020-B310-000z Digital Compact Servo Drive, rated output current 20 A, PROFIBUS DP interface

AX2040-B310-0001 Digital Compact Servo Drive, rated output current 40 A, PROFIBUS DP interface

AX2070-B310-0001 Digital Compact Servo Drive, rated output current 70 A/80 A, PROFIBUS DP interface

AX2003-B520-000z Digital Compact Servo Drive, rated output current 3 A, DeviceNet interface

AX2006-B520-000z Digital Compact Servo Drive, rated output current 6 A, DeviceNet interface

AX2010-B520-000z Digital Compact Servo Drive, rated output current 10 A, DeviceNet interface

AX2020-B520-000z Digital Compact Servo Drive, rated output current 20 A, DeviceNet interface

AX2040-B520-0001 Digital Compact Servo Drive, rated output current 40 A, DeviceNet interface

AX2070-B520-0001 Digital Compact Servo Drive, rated output current 70 A/80 A, DeviceNet interface

AX2003-B750-000z Digital Compact Servo Drive, rated output current 3 A, SERCOS interface

AX2006-B750-000z Digital Compact Servo Drive, rated output current 6 A, SERCOS interface

AX2010-B750-000z Digital Compact Servo Drive, rated output current 10 A, SERCOS interface

AX2020-B750-000z Digital Compact Servo Drive, rated output current 20 A, SERCOS interface

AX2040-B750-0001 Digital Compact Servo Drive, rated output current 40 A, SERCOS interface

AX2070-B750-0001 Digital Compact Servo Drive, rated output current 70 A/80 A, SERCOS interface

AX2003-B900-000z Digital Compact Servo Drive, rated output current 3 A, Ethernet interface

AX2006-B900-000z Digital Compact Servo Drive, rated output current 6 A, Ethernet interface

AX2010-B900-000z Digital Compact Servo Drive, rated output current 10 A, Ethernet interface

AX2020-B900-000z Digital Compact Servo Drive, rated output current 20 A, Ethernet interface

AX2040-B900-0001 Digital Compact Servo Drive, rated output current 40 A, Ethernet interface

AX2070-B900-0001 Digital Compact Servo Drive, rated output current 70 A/80 A, Ethernet interface

Servo Drives with fi eldbus interface AX2000-Bxxx

AX2000

Option z = 0: without restart lock, z = 1: with restart lock

Accessories see page 1129

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AX25xx | Digital Compact Servo Drives

AX2500

The AX2500 series is a modular drive system. The AX2500 Servo Drives are fully software-com-patible with the AX2000. In its maximum confi guration, the multi-axis system comprises eight axes, i.e. a supply module with seven axis modules. The supply module comprises a

power supply, a mains fi lter for power and auxiliary voltage, a ballast circuit and resistor and a power output stage. The fol-lowing axis modules are simply plugged directly onto the supply module and connected with each other in the intermediate DC circuit via a socket strip, which

is also used for looping through the 24 V DC auxiliary voltage. This provides the user with a very compact, cost-optimised servo system, which is fl exibly adaptable to the respective requirements. Compared with single axes, the wiring and com-missioning effort is reduced sig-

nifi cantly. The modular concept also minimises possible sources of error.

The variable fi eldbus con-nection enables simple integra-tion into various control worlds: PROFIBUS DP, SERCOS interface, CANopen, real-time Ethernet and Lightbus. The AX2500 Servo

Technical data AX2503 AX2506 AX2513 AX2516 AX2523 AX2526

Function master module master module master module master module axis module axis module

Rated output current 3 A 6 A* 3 A 6 A* 3 A 6 A*

Rated supply voltage 1 x 115…1/3 x

230 V AC ±10 %,

50…60 Hz

1 x 115…1/3 x

230 V AC ±10 %,

50…60 Hz

3 x (230…400)

V AC ±10 %,

50…60 Hz

3 x (230…400)

V AC ±10 %,

50…60 Hz

– –

Rated intermediate circuit

DC voltage

(160…310) V DC (160…310) V DC (310…560) V DC (310…560) V DC (160…560) V DC (160…560) V DC

Rated output current

(rms value ±3 %)

3 Arms 6 Arms* 3 Arms 6 Arms* 3 Arms 6 Arms*

Peak output current

(max. approx. 5 s ±3 %)

9 Arms 12 Arms* 9 Arms 12 Arms* 9 Arms 12 Arms*

Maximum installed power

for S1 operation, multi-axis

systems

7 kVA 7 kVA 12 kVA 12 kVA – –

Continuous output of regen

circuit (RBint)

40 W 40 W 40 W 40 W – –

Further information www.beckhoff.com/AX25xx

Dimensions AX2503 AX2506 AX2513 AX2516 AX2523 AX2526

Height without connectors 230 mm 267 mm* 230 mm 267 mm* 230 mm 267 mm*

Width 100 mm 100 mm 100 mm 100 mm 50 mm 50 mm

Depth without connectors 240 mm

*with attached fan

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Drive can be used for motors with resolver or with single-turn /multi-turn absolute encoder. The operation of linear and asyn-chronous motors is also possible. Ready-made motor and feedback lines are offered as accessories.

Features– mains connection– mains fi lter included cen-

trally in the supply module– compliance with all relevant

standards: CE, UL, cUL– screened connections

directly at the AX2500

– 24 V DC connection– enable connection– RS232 connection– intermediate circuit

coupling for all axes via socket strip

– BTB (“ready for operation”) contact

– device-dependent supply voltage: 1 x/3 x 115 V AC…230 V AC for supply module AX2503/AX2506, 3 x 230 V AC…400 V AC for supply module AX2513/AX2516

– Earth-free operation is acceptable.

– simple mechanical mounting via DIN rails

– only two different housing widths for supply module/axis module 100 mm/50 mm

– mounting on DIN rail for 300 mm control cabinets

AX2500

Servo Drives with fi eldbus interface AX2500-Bxxx

*with attached fan

Servo Drives with DeviceNet interface on request

Accessories see page

Ordering information AX25xx-Bxxx-0000

AX2503-B200-0000 master module, 115 V…230 V, rated output current 3 A, Lightbus interface

AX2506-B200-0000 master module, 115 V…230 V, rated output current 6 A*, Lightbus interface

AX2513-B200-0000 master module, 230 V…400 V, rated output current 3 A, Lightbus interface

AX2516-B200-0000 master module, 230 V…400 V, rated output current 6 A*, Lightbus interface

AX2523-B200-0000 axis module, rated output current 3 A, Lightbus interface

AX2526-B200-0000 axis module, rated output current 6 A*, Lightbus interface

AX2503-B310-0000 master module, 115 V…230 V, rated output current 3 A, PROFIBUS DP interface

AX2506-B310-0000 master module, 115 V…230 V, rated output current 6 A*, PROFIBUS DP interface

AX2513-B310-0000 master module, 230 V…400 V, rated output current 3 A, PROFIBUS DP interface

AX2516-B310-0000 master module, 230 V…400 V, rated output current 6 A*, PROFIBUS DP interface

AX2523-B310-0000 axis module, rated output current 3 A, PROFIBUS DP interface

AX2526-B310-0000 axis module, rated output current 6 A*, PROFIBUS DP interface

AX2503-B510-0000 master module, 115 V…230 V, rated output current 3 A, CANopen interface

AX2506-B510-0000 master module, 115 V…230 V, rated output current 6 A*, CANopen interface

AX2513-B510-0000 master module, 230 V…400 V, rated output current 3 A, CANopen interface

AX2516-B510-0000 master module, 230 V…400 V, rated output current 6 A*, CANopen interface

AX2523-B510-0000 axis module, rated output current 3 A, CANopen interface

AX2526-B510-0000 axis module, rated output current 6 A*, CANopen interface

AX2503-B750-0000 master module, 115 V…230 V, rated output current 3 A, SERCOS interface

AX2506-B750-0000 master module, 115 V…230 V, rated output current 6 A*, SERCOS interface

AX2513-B750-0000 master module, 230 V…400 V, rated output current 3 A, SERCOS interface

AX2516-B750-0000 master module, 230 V…400 V, rated output current 6 A*, SERCOS interface

AX2523-B750-0000 axis module, rated output current 3 A, SERCOS interface

AX2526-B750-0000 axis module, rated output current 6 A*, SERCOS interface

AX2503-B900-0000 master module, 115 V…230 V, rated output current 3 A, Ethernet interface

AX2506-B900-0000 master module, 115 V…230 V, rated output current 6 A*, Ethernet interface

AX2513-B900-0000 master module, 230 V…400 V, rated output current 3 A, Ethernet interface

AX2516-B900-0000 master module, 230 V…400 V, rated output current 6 A*, Ethernet interface

AX2523-B900-0000 axis module, rated output current 3 A, Ethernet interface

AX2526-B900-0000 axis module, rated output current 6 A*, Ethernet interface

1129

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AX2xxx Accessories

Motor cables ALxxxx/AMxxxx to AX2000

Motor cables ALxxxx/AMxxxx to AX2500

Ordering information ZK4000-21y1-2zzz | Motor cable with 1.5 mm² cross-cut (up to AX2010)

ZK4000-2111-2050 motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 1.5 mm² + 2 x 1 mm², l = 5 m

ZK4000-2111-2100 motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 1.5 mm² + 2 x 1 mm², l = 10 m

ZK4000-2111-2150 motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 1.5 mm² + 2 x 1 mm², l = 15 m

ZK4000-2111-2200 motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 1.5 mm² + 2 x 1 mm², l = 20 m

ZK4000-2111-2250 motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 1.5 mm² + 2 x 1 mm², l = 25 m

ZK4000-2111-2300 motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 1.5 mm² + 2 x 1 mm², l = 30 m

ZK4000-2101-2zzz motor cable, not assembled, 4 x 1.5 mm² + 2 x 1 mm²,

zzz = ordering indication of the length of material in decimetres, e.g. ZK4000-2101-2100 = 10 metres

Ordering information ZK4000-21y2-2zzz | Motor cable with 2.5 mm² cross-cut (as of servomotor AM297K) (for AX2020)

ZK4000-2112-2050 motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 2.5 mm² + 2 x 1 mm², l = 5 m

ZK4000-2112-2100 motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 2.5 mm² + 2 x 1 mm², l = 10 m

ZK4000-2112-2150 motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 2.5 mm² + 2 x 1 mm², l = 15 m

ZK4000-2112-2200 motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 2.5 mm² + 2 x 1 mm², l = 20 m

ZK4000-2112-2250 motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 2.5 mm² + 2 x 1 mm², l = 25 m

ZK4000-2112-2300 motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 2.5 mm² + 2 x 1 mm², l = 30 m

ZK4000-2102-2zzz motor cable, not assembled, 4 x 2.5 + 2 x 1 mm²,

zzz = ordering indication of the length of material in decimetres, e.g. ZK4000-2102-2100 = 10 metres

Ordering information ZK4000-27y1-2zzz | Motor cable with 1.0 mm² cross-cut

ZK4000-2711-2050 motor cable, assembled at both ends for AX2500 Servo Drive, 4 x 1.0 + 2 x 1 mm², l = 5 m

ZK4000-2711-2100 motor cable, assembled at both ends for AX2500 Servo Drive, 4 x 1.0 + 2 x 1 mm², l = 10 m

ZK4000-2711-2150 motor cable, assembled at both ends for AX2500 Servo Drive, 4 x 1.0 + 2 x 1 mm², l = 15 m

ZK4000-2711-2200 motor cable, assembled at both ends for AX2500 Servo Drive, 4 x 1.0 + 2 x 1 mm², l = 20 m

ZK4000-2711-2250 motor cable, assembled at both ends for AX2500 Servo Drive, 4 x 1.0 + 2 x 1 mm², l = 25 m

ZK4000-2701-2zzz motor cable, not assembled, 4 x 1.0 + 2 x 1 mm²,

zzz = ordering indication of the length of material in decimetres, e.g. ZK4000-2701-2100 = 10 metres

Note: with motor cables > 25 m the motor choke AX2090-MD20 is required! All cables are UL and CSA listed,

and suitable as trailing cable (10 million bending cycles), special length on request, maximum length = 100 metres.

Note: with motor cables > 25 m the motor choke AX2090-MD20 is required! All cables are UL and CSA listed,

and suitable as trailing cable (10 million bending cycles), special length on request, maximum length = 100 metres.

AX2xxx accessories

Ordering information ZK4000-210x-2zzz | Motor cable for AX2040/AX2070

ZK4000-2104-2zzz Motor cable AX2040, not assembled, 4 x 6 mm² + 2 x 1.5 mm²,

zzz = ordering indication of the length of the material in decimetres, e.g. ZK4000-2104-2100 = 10 metres

ZK4000-2105-2zzz Motor cable AX2070, not assembled, 4 x 10 mm² + 2 x 1.5 mm²,

zzz = ordering indication of the length of the material in decimetres, e.g. ZK4000-2105-2100 = 10 metres

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AX2xxx Accessories

Resolver cables AMxxxx to AX2000/AX2500

Encoder cables AMxxxx/ALxxxx to AX2000/AX2500

Ordering information ZK4000-22yy-2zzz | Resolver cables

ZK4000-2210-2050 resolver cable, assembled at both ends, 4 x 2 x 0.25 mm², l = 5 m

ZK4000-2210-2100 resolver cable, assembled at both ends, 4 x 2 x 0.25 mm², l = 10 m

ZK4000-2210-2150 resolver cable, assembled at both ends, 4 x 2 x 0.25 mm², l = 15 m

ZK4000-2210-2200 resolver cable, assembled at both ends, 4 x 2 x 0.25 mm², l = 20 m

ZK4000-2210-2250 resolver cable, assembled at both ends, 4 x 2 x 0.25 mm², l = 25 m

ZK4000-2210-2300 resolver cable, assembled at both ends, 4 x 2 x 0.25 mm², l = 30 m

ZK4000-2200-2zzz resolver cable, not assembled, 4 x 2 x 0.25 mm²,

zzz = ordering indication of the length of material in decimetres, e.g. ZK4000-2200-2100 = 10 metres

Ordering information ZK4000-26yy-2zzz | Feedback cable

ZK4000-2610-2050 encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 5 m

ZK4000-2610-2100 encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 10 m

ZK4000-2610-2150 encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 15 m

ZK4000-2610-2200 encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 20 m

ZK4000-2610-2250 encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 25 m

ZK4000-2610-2300 encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 30 m

ZK4000-2600-2zzz encoder cable, not assembled, 8 x 2 x 0.14 mm²

zzz = ordering indication of the length of material in decimetres, e.g. ZK4000-2400-2100 = 10 metres

Note: all cables have UL and CSA approval, suitable for use in trailing cables with 10 million bending cycles,

special lengths on request, the maximum cable length is 50 metres.

Note: all cables have UL and CSA approval, suitable for use in trailing cables with 10 million bending cycles,

special lengths on request, the maximum cable length is 100 metres.

Encoder cables for Linear Servomotors ALxxxx*Ordering information ZK4000-24yy-2zzz | Feedback cable

ZK4000-2410-2050 encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 5 m

ZK4000-2410-2100 encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 10 m

ZK4000-2410-2150 encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 15 m

ZK4000-2410-2200 encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 20 m

ZK4000-2410-2250 encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 25 m

ZK4000-2410-2300 encoder cable, assembled at controller end, 8 x 2 x 0.14 mm², l = 30 m

ZK4000-2400-2zzz encoder cable, not assembled, 8 x 2 x 0.14 mm²,

zzz = ordering indication of the length of material in decimetres, e.g. ZK4000-2400-2100 = 10 metres

*Only necessary if no connector box is used and encoders from other manufacturers are used.

Note: all cables have UL and CSA approval, suitable for use in trailing cables with 10 million bending cycles,

special lengths on request, the maximum cable length is 50 metres.

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AX2xxx Accessories

Connectors for Servo Drive AX2500Ordering information ZS4000-25yy | Connectors

ZS4000-2504 mating connector, power supply (X0)

ZS4000-2501 mating connector, BTB (X1)

ZS4000-2503 mating connector, I/O (X3)

ZS4000-2500 mating connector, motor (X6)

Connectors for Servo Drive AX2000Ordering information ZS4000-200y | Connectors

ZS4000-2000 mating connector, mains (X0-A), part of the delivery

ZS4000-2001 mating connector, mains (X0-B), part of the delivery

ZS4000-2002 connector (male), resolver (X2) D-sub, 9-pin, with housing

ZS4000-2003 mating connector, I/O (X3), part of the delivery

ZS4000-2004 mating connector, 24 V (X4), part of the delivery

ZS4000-2005 EMC-connector (female), ROD/SSI (X5), PC/CAN (X6), D-Sub, 9-pin, with housing

ZS4000-2006 EMC-connector (male), encoder (X1), 15-pin, with housing

ZS4000-2007 mating connector, DC-Link (X7), part of the delivery

ZS4000-2008 mating connector, ballast resistor (X8), part of the delivery

ZS4000-2009 mating connector, motor (X9), kit

Thermal protection cables ALxxxx* to AX2000/AX2500

*Only necessary if no connector box is used.

Note: all cables have UL and CSA approval, suitable for use in trailing cables with 10 million bending cycles,

special lengths on request, the maximum cable length is 50 metres.

Ordering information ZK4000-25yy-2zzz | Thermal protection cables

ZK4000-2510-2050 thermal protection cable, assembled at both ends, 4 x 0.14 mm², l = 5 m

ZK4000-2510-2100 thermal protection cable, assembled at both ends, 4 x 0.14 mm², l = 10 m

ZK4000-2510-2150 thermal protection cable, assembled at both ends, 4 x 0.14 mm², l = 15 m

ZK4000-2510-2200 thermal protection cable, assembled at both ends, 4 x 0.14 mm², l = 20 m

ZK4000-2510-2250 thermal protection cable, assembled at both ends, 4 x 0.14 mm², l = 25 m

ZK4000-2510-2300 thermal protection cable, assembled at both ends, 4 x 0.14 mm², l = 30 m

ZK4000-2500-2zzz thermal protection cable, not assembled, 4 x 2 x 0.14 mm²,

zzz = ordering indication of the length of material in decimetres, e.g. ZK4000-2500-2100 = 10 metres

Interface cables for AX2000/AX2500Ordering information ZK4000-230y-zzzz | Interface cables

ZK4000-2300-0030 interface cable PC/Servo Drive AX2000/AX2500 with 9-pin PC connector, including adapter D-sub 25-pin on D-sub 9-pin,

length 3 metres

ZK4000-2300-0050 interface cable PC/Servo Drive AX2000/AX2500 with 9-pin PC connector, including adapter D-sub 25-pin on D-sub 9-pin,

length 5 metres

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AX2xxx Accessories

I/O interface card for AX2000Ordering information AX2090-IO01 | I/O interface card

AX2090-IO01 I/O interface card (14 inputs, 8 outputs) to start motion tasks

Ordering information AX2090-S003 | Software

AX2090-S003 operator software for AX2000/AX2500, online documentation

Software for Servo Drive AX2000/AX2500

Note: in the case of using the I/O-interface card the installation of a fi eldbus interface is not possible.

Ballast resistors for Servo Drive AX2000

Motor choke for Servo Drive AX2000/AX2500

Ordering information AX2090-BWyy-zzzz | Ballast resistors

AX2090-BW01-0250 external ballast resistor for Servo Drive AX2003–AX2020 250 W/33 Ω

AX2090-BW02-0500 external ballast resistor for Servo Drive AX2003–AX2020 500 W/33 Ω

AX2090-BW03-1500 external ballast resistor for Servo Drive AX2003–AX2020 1500 W/33 Ω

AX2090-BW05-2000 external ballast resistor for Servo Drive AX2040 2000 W/15 Ω

AX2090-BW05-3000 external ballast resistor for Servo Drive AX2040 3000 W/15 Ω

AX2090-BW05-6000 external ballast resistor for Servo Drive AX2040 6000 W/15 Ω

AX2090-BW06-2000 external ballast resistor for Servo Drive AX2040 2000 W/10 Ω

AX2090-BW06-3000 external ballast resistor for Servo Drive AX2040 3000 W/10 Ω

AX2090-BW06-6000 external ballast resistor for Servo Drive AX2040 6000 W/10 Ω

Ordering information AX2090-MD20 | Motor choke

AX2090-MD20 motor choke for Servo Drive AX2003-AX2020 and AX25xx with motor cable > 25 m

Ordering information AX2090-NDxx | Mains chokes

AX2090-ND60-0000 mains choke for Servo Drive AX2040, 60 A, without UL approval

AX2090-ND60-0001 mains choke for Servo Drive AX2040, 60 A, with UL approval

AX2090-ND75-0000 mains choke for Servo Drive AX2070, 75 A, without UL approval

AX2090-ND130-000z mains choke for Servo Drive AX2040/AX2070, 130 A, without UL approval

Ordering information AX2090-NF0x | Mains fi lter

AX2090-NF05-0042 mains fi lter for Servo Drive AX2040, 42 A, without UL approval

AX2090-NF06-0075 mains fi lter for Servo Drive AX2070, 75 A, without UL approval

AX2090-NF06-0130 mains fi lter for Servo Drive AX2040/AX2070, 130 A, without UL approval

Mains chokes for Servo Drive AX2000

Mains fi lter for Servo Drive AX2000

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Page 41: Beckhoff_Drive_Technolog

Motor Series AM2000, AM3000, AM3500, AL2000, AL3800, AS1000Synchronous Servomotors, Linear Servomotors, Stepper Motors

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Highly dynamic, brushless Synchro-nous Servomotors AM2000, AM3000, AM3500The Synchronous Servomotors are brushless, three-phase motors meeting DIN 42950 and have permanent magnets in the rotor. This high quality neodymium magnetic material makes a signifi cant contribution to the motors’ exceptional dynamic properties. A three-phase winding is housed in the stator, and is electri-cally powered by the Servo Drive. The motor commutation is implemented electronically in the Servo Drive.

Temperature sensors in the stator wind-ings and corresponding signal output via a zero-potential (break) contact monitor the coil temperature. The motors normally have an integrated resolver to provide feedback (optional single-turn or multi-turn absolute encoder). The Servo Drives evaluate the feed-back signals and feed sine-wave currents to the motors.

Power transmission is implemented in accordance with DIN 748 via the cylindrical shaft end with a retaining thread, optional with a feather key groove. The motors accord with insulation material class F according to DIN 57530, and are manufactured to balance quality N according to DIN ISO 2373. The pro-tection class of the motors is IP 65/64. This can be raised to IP 65/65 if a shaft sealing ring is employed.

The low-inertia servomotors from the Beckhoff AM3000 series, which are based on new material and manufacturing tech-nologies, are predominantly used in highly dynamic motion applications. The aim of most motor development efforts is to generate more torque with a design that is as compact as possible. The challenge is that loads to be moved do not decrease accordingly – on the contrary, with each machine generation, the trend is toward ever higher loads. The aggravation of the inertia ratio between load and motor has a negative impact on control quality – in extreme cases, the mechanical system can become unstable. The inertia ratio can be optimised through suitable gearing. However, this reduces the maximum possible speed, which means that in many applica-tions, the required velocity can no longer be reached so a larger motor and controller have to be used. In order to avoid the costs result-

ing from this, motors from the AM3500 series are used.

The servomotors AM2000 have angled connectors for the power supply and the feedback signals. The AM3000 and AM3500 features con tinuously rotatable connectors. Beckhoff offers the resolver, encoder and power leads as a ready-assembled accessory.

Type AG2xxx planetary gear units are offered as accessories for the AM2xxx and AM3xxx servomotors.

Compact power packages: Linear Servomotors AL2xxx, AL3xxxThe AL2000, AL2400 and AL2800 Linear Servo-motors complement the AM2000 servomo-tors and can be used wherever rotary design reaches mechanical limits during installation, or where special drive characteristics, in terms of dynamics, synchronism or accelera-tion, are required. Linear Servomotors are easy to set up and are not subject to mechan-ical wear. Several motors can be used simul-taneously on the same path, which offers a distinct advantage for designers. Moreover, there are virtually no limits on travel options. With their high acceleration characteristics, Linear Servomotors can achieve positioning velocities of up to 10 m/s – with a high force constant and a very good force/weight ratio.

All three series of motors have the same pole spacing. This has the advantage that the procedure for adjusting the drive amplifi ers and the adaptation to a linear encoder or the MES system is always the same, which saves time during commissioning. In principle, it is possible to operate several primary sec -tions on one magnetic track. This signifi cantly reduces the installation and component costs and opens up application options that would not normally be considered for linear motors.

In contrast to the AL2000 series, the linear motors from the AL3000 series have no iron core. This has the advantage that the coil part is not attracted by the permanent magnets and that cogging, i.e. the occurrence of cogging thrust due to magnetic forces between the permanent magnets and the iron core, is avoided. The benefi ts of ironless linear motors are particularly signifi cant in semiconductor and plasma/LCD panel pro-duction, where highly synchronous operation and positioning quality are required.

Scaleless feedback system for AL2xxx Linear ServomotorsThe operation of linear motors requires a feedback system for the commutation and for monitoring of the speed and position. Normally, this measuring system consists of a reader head and a scale, mounted parallel to the travel path. The additional expenditure for the complete system increases with the length of the travel path. For this reason, Beckhoff has developed a measuring system that monitors the magnetic fi eld of the per-manent magnets of the magnetic plate and provides the AX2000/AX2500 series Servo Drive with incremental transducer signals for commutation, speed and position control. The measuring system provides one sinusoi-dal oscillation per logical motor revolution. A logical motor revolution corresponds to the distance between two homopolar magnets, i.e. for example between two north poles. With 24 mm, this distance is very short for the AL2xxx series linear motors, resulting in very high resolution. This leads to partic u-lar ly synchronous operation and low running noise. A maximum resolution of 24 µm is adequate for simple positioning tasks. The achievable precision ranges between ±0.1 mm and largely depends on the mechanical preci-sion and position of the travel path magnets. The infl uence of temperature fl uctuations and external interference fi elds is compensated.

Stepper Motors AS1000The Stepper Motors of the AS1xxx series are a cost-effective alternative to Synchronous Servomotors for the small and medium capac-ity range. Different Stepper Motor types with torques ranging between 0.38 Nm and 5 Nm can be used as actuators or auxiliary axes for machine construction and automation applications.

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Page 43: Beckhoff_Drive_Technolog

AM30xx | Synchronous Servomotors

AM3000

Pole-wound motor seriesFor the AM3000 servomotors, the stator is not wound outside the housing but inside through a needle winder. With conven-tional technology, the winding is pressed into the grooved lami-nated core. This only achieves a copper fi lling ratio (which deter-mines the maximum torque) of approx. 40 %. Furthermore, the insulation layer has to be signifi -cantly thicker in order to protect the wire from mechanical stress and prevent damage.

With pole winding, the cop-per wire is in close contact with the iron core. The wire insulation can be much thinner, since no pressing of the winding head is required. These measures lead to a signifi cant increase in the proportion of “active“ copper, which determines the torque value, so that the performance of the AM3000 series is approx. 25–35 % higher. An additional benefi t is that the motors are signifi cantly shorter than con-ventional models.

Sealed windingThe AM3000 servomotors are characterised by an extremely low moment of inertia, robust design and high overload capac-ity. The winding is sealed in order to eliminate air between the individual wires, since the ther-mal resistance of air is higher than that of epoxy resin. This fur-ther increases mechanical resil-ience, e.g. in case of vibrations.

Single-piece motor housingServomotors dissipate a large proportion of the heat generated via the mounting fl ange. It is therefore important to keep the heat transfer resistance as small as possible. For this reason, the housings of the AM3000 motor series are made from a single piece, since material transitions increase the thermal resistance and have a negative infl uence on the stability of the motor.

The AM3000 Synchronous Servomotors are available with seven different fl ange sizes. For each size, once the fl ange size

has been defi ned, there is scope for variation in the length. The motors are offered with torques between 0.18 and 53 Nm and with a wide range of nominal speeds, so that for each applica-tion and gear ratio the motor with the optimum dimensions can be selected.

Features– Rotable plug connectors:

The plug connectors for pow-er and feedback are freely rotatable, making wiring of the whole machine easier.

– pressed bearings: preventing axial motion of the shaft

– tight tolerances: resulting in a highly symmetric structure inside the motor reducing cogging to an absolute mini-mum

– feedback option (similar to the AM2000 series): resolver, single-turn and multi-turn absolute encoders

– The motors are available with smooth shaft or with groove and feather key.

– protection class IP 65, shaft bush IP 54

– UL/CSA

Option– planetary gear units

in different variants

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Page 44: Beckhoff_Drive_Technolog

AM3000

The table is continued on the next page.

AM3000

AM30uv-wxyz-000a Stand -

still

torque

Stand-

still

current

Rated speed at rated supply voltage Rotor moment of inertia Weight

(without

brake)

Weight

(with

brake)

230 V AC 400 V AC 480 V AC (without

brake)

(with

brake)

AM3011-wB00-000a 0.18 Nm 1.16 A 8000 min-1 – – 0.017 kg cm² – 0.35 kg –

AM3012-wC00-000a 0.31 Nm 1.51 A 8000 min-1 – – 0.031 kg cm² – 0.49 kg –

AM3013-wC00-000a 0.41 Nm 1.48 A 8000 min-1 – – 0.045 kg cm² – 0.63 kg –

AM3021-wCyz-000a 0.48 Nm 1.58 A 8000 min-1 – – 0.107 kg cm² 0.118 kg cm² 0.82 kg 1.09 kg

AM3022-wCyz-000a 0.84 Nm 1.39 A 3500 min-1 8000 min-1 8000 min-1 0.161 kg cm² 0.172 kg cm² 1.10 kg 1.37 kg

AM3023-wCyz-000a 1.13 Nm 1.41 A 2500 min-1 5500 min-1 7000 min-1 0.216 kg cm² 0.227 kg cm² 1.38 kg 1.65 kg

AM3023-wDyz-000a 1.16 Nm 2.19 A 5000 min-1 8000 min-1 8000 min-1 0.216 kg cm² 0.227 kg cm² 1.38 kg 1.65 kg

AM3024-wCyz-000a 1.38 Nm 1.42 A 2000 min-1 4500 min-1 5500 min-1 0.270 kg cm² 0.281 kg cm² 1.66 kg 1.93 kg

AM3024-wDyz-000a 1.41 Nm 2.21 A 4000 min-1 8000 min-1 8000 min-1 0.270 kg cm² 0.281 kg cm² 1.66 kg 1.93 kg

AM3031-wCyz-0000 1.15 Nm 1.37 A 2500 min-1 5000 min-1 6000 min-1 0.330 kg cm² 0.341 kg cm² 1.55 kg 1.90 kg

AM3031-wEyz-0000 1.20 Nm 2.99 A 6000 min-1 – – 0.330 kg cm² 0.341 kg cm² 1.55 kg 1.90 kg

AM3032-wCyz-0000 2.00 Nm 1.44 A 1500 min-1 3000 min-1 3500 min-1 0.590 kg cm² 0.601 kg cm² 2.23 kg 2.58 kg

AM3032-wDyz-0000 2.04 Nm 2.23 A 2500 min-1 5500 min-1 6000 min-1 0.590 kg cm² 0.601 kg cm² 2.23 kg 2.58 kg

AM3033-wCyz-0000 2.71 Nm 1.47 A 1000 min-1 2000 min-1 2500 min-1 0.850 kg cm² 0.861 kg cm² 2.90 kg 3.25 kg

AM3033-wEyz-0000 2.79 Nm 2.58 A 2000 min-1 4500 min-1 5000 min-1 0.850 kg cm² 0.861 kg cm² 2.90 kg 3.25 kg

AM3041-wCyz-0000 1.95 Nm 1.46 A 1200 min-1 3000 min-1 3500 min-1 0.810 kg cm² 0.878 kg cm² 2.44 kg 3.07 kg

AM3041-wEyz-0000 2.02 Nm 2.85 A 3000 min-1 6000 min-1 6000 min-1 0.810 kg cm² 0.878 kg cm² 2.44 kg 3.07 kg

AM3041-wHyz-0000 2.06 Nm 5.60 A 6000 min-1 6000 min-1 6000 min-1 0.810 kg cm² 0.878 kg cm² 2.44 kg 3.07 kg

AM3042-wEyz-0000 3.42 Nm 2.74 A 1800 min-1 3500 min-1 4000 min-1 1.450 kg cm² 1.518 kg cm² 3.39 kg 4.02 kg

AM3042-wGyz-0000 3.53 Nm 4.80 A 3500 min-1 6000 min-1 6000 min-1 1.450 kg cm² 1.518 kg cm² 3.39 kg 4.02 kg

AM3043-wEyz-0000 4.70 Nm 2.76 A 1500 min-1 2500 min-1 3000 min-1 2.090 kg cm² 2.158 kg cm² 4.35 kg 4.98 kg

AM3043-wGyz-0000 4.80 Nm 4.87 A 2500 min-1 5000 min-1 6000 min-1 2.090 kg cm² 2.158 kg cm² 4.35 kg 4.98 kg

AM3043-wHyz-0000 4.82 Nm 5.40 A 3000 min-1 6000 min-1 – 2.090 kg cm² 2.158 kg cm² 4.35 kg 4.98 kg

AM3044-wEyz-0000 5.76 Nm 2.90 A 1200 min-1 2000 min-1 2500 min-1 2.730 kg cm² 2.798 kg cm² 5.30 kg 5.93 kg

AM3044-wGyz-0000 5.88 Nm 5.00 A 2000 min-1 4000 min-1 5000 min-1 2.730 kg cm² 2.798 kg cm² 5.30 kg 5.93 kg

AM3044-wHyz-0000 5.89 Nm 5.60 A 2500 min-1 5000 min-1 6000 min-1 2.730 kg cm² 2.798 kg cm² 5.30 kg 5.93 kg

AM3044-wJyz-0000 6.00 Nm 8.80 A 4000 min-1 6000 min-1 6000 min-1 2.730 kg cm² 2.798 kg cm² 5.30 kg 5.93 kg

AM3051-wEyz-0000 4.70 Nm 2.75 A 1200 min-1 2500 min-1 3000 min-1 3.420 kg cm² 3.593 kg cm² 4.20 kg 5.30 kg

AM3051-wGyz-0000 4.75 Nm 4.84 A 2500 min-1 5000 min-1 6000 min-1 3.420 kg cm² 3.593 kg cm² 4.20 kg 5.30 kg

AM3051-wHyz-0000 4.79 Nm 6.00 A 3000 min-1 6000 min-1 6000 min-1 3.420 kg cm² 3.593 kg cm² 4.20 kg 5.30 kg

AM3052-wGyz-0000 8.43 Nm 4.72 A 1500 min-1 2500 min-1 3000 min-1 6.220 kg cm² 6.393 kg cm² 5.80 kg 6.90 kg

AM3052-wHyz-0000 8.48 Nm 5.90 A 1800 min-1 3500 min-1 4000 min-1 6.220 kg cm² 6.393 kg cm² 5.80 kg 6.90 kg

AM3052-wKyz-0000 8.60 Nm 9.30 A 3000 min-1 5500 min-1 6000 min-1 6.220 kg cm² 6.393 kg cm² 5.80 kg 6.90 kg

AM3053-wGyz-0000 11.37 Nm 4.77 A 1000 min-1 2000 min-1 2400 min-1 9.120 kg cm² 9.293 kg cm² 7.40 kg 8.50 kg

AM3053-wHyz-0000 11.51 Nm 6.60 A – 3000 min-1 3500 min-1 9.120 kg cm² 9.293 kg cm² 7.40 kg 8.50 kg

AM3053-wKyz-0000 11.60 Nm 9.40 A 2000 min-1 4000 min-1 4500 min-1 9.120 kg cm² 9.293 kg cm² 7.40 kg 8.50 kg

AM3054-wHyz-0000 14.90 Nm 5.50 A 1000 min-1 1800 min-1 2000 min-1 11.92 kg cm² 12.093 kg cm² 9.00 kg 10.1 kg

AM3054-wKyz-0000 14.40 Nm 9.70 A 1800 min-1 3500 min-1 4000 min-1 11.92 kg cm² 12.093 kg cm² 9.00 kg 10.1 kg

AM3062-wHyz-0000 11.90 Nm 5.40 A 1000 min-1 2000 min-1 2400 min-1 16.90 kg cm² 17.51 kg cm² 8.90 kg 10.9 kg

AM3062-wKyz-0000 12.20 Nm 9.60 A 2000 min-1 3500 min-1 4500 min-1 16.90 kg cm² 17.51 kg cm² 8.90 kg 10.9 kg

AM3062-wMyz-0000 12.20 Nm 13.40 A 3000 min-1 6000 min-1 6000 min-1 16.90 kg cm² 17.51 kg cm² 8.90 kg 10.9 kg

AM3063-wKyz-0000 16.80 Nm 9.90 A 1500 min-1 3000 min-1 3500 min-1 24.20 kg cm² 24.81 kg cm² 11.1 kg 13.1 kg

AM3063-wMyz-0000 17.00 Nm 13.80 A 2000 min-1 4000 min-1 4500 min-1 24.20 kg cm² 24.81 kg cm² 11.1 kg 13.1 kg

AM3063-wNyz-0000 17.00 Nm 17.40 A 3000 min-1 5000 min-1 6000 min-1 24.20 kg cm² 24.81 kg cm² 11.1 kg 13.1 kg

AM3064-wHyz-0000 16.60 Nm 5.60 A – 1500 min-1 1800 min-1 31.60 kg cm² 32.21 kg cm² 13.3 kg 15.3 kg

AM3064-wKyz-0000 20.80 Nm 9.20 A 1200 min-1 2000 min-1 2500 min-1 31.60 kg cm² 32.21 kg cm² 13.3 kg 15.3 kg

AM3064-wLyz-0000 21.00 Nm 12.80 A 1500 min-1 3000 min-1 3500 min-1 31.60 kg cm² 32.21 kg cm² 13.3 kg 15.3 kg

AM3064-wPyz-0000 20.40 Nm 18.60 A 2500 min-1 4500 min-1 5500 min-1 31.60 kg cm² 32.21 kg cm² 13.3 kg 15.3 kg

AM3065-wKyz-0000 24.80 Nm 9.80 A 1000 min-1 2000 min-1 2200 min-1 40.00 kg cm² 40.61 kg cm² 15.4 kg 17.4 kg

AM3065-wMyz-0000 25.00 Nm 13.60 A 1500 min-1 2500 min-1 3000 min-1 40.00 kg cm² 40.61 kg cm² 15.4 kg 17.4 kg

AM3065-wNyz-0000 24.30 Nm 17.80 A 2000 min-1 3500 min-1 4000 min-1 40.00 kg cm² 40.61 kg cm² 15.4 kg 17.4 kg

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Page 45: Beckhoff_Drive_Technolog

Further information www.beckhoff.com/AM30xx

u: fl ange code

v: motor length

Option w = 0: smooth shaft (preferred type)

w = 1: shaft with groove and feather key according to DIN 6885

w = 2: shaft with IP 65 sealing ring and smooth shaft

w = 3: shaft with IP 65 sealing ring and shaft with groove and feather key

Option x = winding code A…T

Option y = 0: resolver, 2-pole

y = 1: single-turn absolute encoder, Heidenhain EnDAT

absolute position within one revolution, electronic identifi cation plate

AM302x…AM304x: 512 sine periods per revolution

AM305x…AM308x: 2,048 sine periods per revolution

y = 2: multi-turn absolute encoder, Heidenhain EnDAT

absolute position within 4,096 revolutions, electronic identifi cation plate

AM302x…AM304x: 512 sine periods per revolution

AM305x…AM308x: 2,048 sine periods per revolution

y = 3: single-turn absolute encoder, Hengstler BiSS

absolute position within one revolution, electronic identifi cation plate

AM302x…AM308x: 2,048 sine periods per revolution

y = 4: multi-turn absolute encoder, Hengstler BiSS

absolute position within 4,096 revolutions, electronic identifi cation plate

AM302x…AM308x: 2,048 sine periods per revolution

Option z = 0: without holding brake

z = 1: with holding brake for AM302x…AM308x

Option a = 0: connection boxes for motor and feedback cable

(only for AM302x/AM303x/AM304x/AM305x/AM306x/AM307x)

a = 1: connection cable 0.5 m (only for AM301x/AM302x)

a = 5: yTec plug (only for AM301x)

a = 6: motor connection via terminal box (only for AM308x)

Special fl ange, special shaft and other accessories on request

With the exception of the shaft seal, the options cannot be installed in the fi eld. Options such as shaft seal, holding brake,

EnDAT or BiSS can lead to a reduction of the nominal rating.

AM3000

AM30uv-wxyz-000a Stand-

still

torque

Stand-

still

current

Rated speed at rated supply voltage Rotor moment of inertia Weight

(without

brake)

Weight

(with

brake)

230 V AC 400 V AC 480 V AC (without

brake)

(with

brake)

AM3072-wKyz-0000 29.70 Nm 9.30 A – 1500 min-1 1800 min-1 64.50 kg cm² 66.14 kg cm² 19.7 kg 21.8 kg

AM3072-wMyz-0000 30.00 Nm 13.00 A – 2000 min-1 2500 min-1 64.50 kg cm² 66.14 kg cm² 19.7 kg 21.8 kg

AM3072-wPyz-0000 29.40 Nm 18.70 A 1800 min-1 3000 min-1 3500 min-1 64.50 kg cm² 66.14 kg cm² 19.7 kg 21.8 kg

AM3072-wQyz-0000 29.70 Nm 20.90 A – 3500 min-1 4000 min-1 64.50 kg cm² 66.14 kg cm² 19.7 kg 21.8 kg

AM3073-wMyz-0000 42.00 Nm 13.60 A – 1500 min-1 1800 min-1 92.10 kg cm² 93.74 kg cm² 26.7 kg 28.8 kg

AM3073-wPyz-0000 41.60 Nm 19.50 A 1300 min-1 2400 min-1 2800 min-1 92.10 kg cm² 93.74 kg cm² 26.7 kg 28.8 kg

AM3073-wQyz-0000 41.60 Nm 24.60 A – 3000 min-1 3500 min-1 92.10 kg cm² 93.74 kg cm² 26.7 kg 28.8 kg

AM3074-wLyz-0000 53.00 Nm 12.90 A – 1200 min-1 1400 min-1 119.7 kg cm² 121.34 kg cm² 33.6 kg 35.7 kg

AM3074-wPyz-0000 52.50 Nm 18.50 A – 1800 min-1 2000 min-1 119.7 kg cm² 121.34 kg cm² 33.6 kg 35.7 kg

AM3074-wQyz-0000 51.90 Nm 26.20 A – 2500 min-1 3000 min-1 119.7 kg cm² 121.34 kg cm² 33.0 kg 35.7 kg

AM3082-wTyz-0006 80.00 Nm 50.00 A – 2500 min-1 2800 min-1 173.0 kg cm² 175.00 kg cm² 55.0 kg 65.0 kg

AM3083-wTyz-0006 110.0 Nm 72.00 A – 2200 min-1 2500 min-1 343.0 kg cm² 345.00 kg cm² 71.3 kg 81.3 kg

AM3084-wTyz-0006 150.0 Nm 90.00 A – 2000 min-1 2200 min-1 511.0 kg cm² 513.00 kg cm² 89.3 kg 99.3 kg

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Page 46: Beckhoff_Drive_Technolog

a b

kd r

Technical drawings at www.beckhoff.com/DriveTechnology

Accessories see page

Dimensions

AM3000AM3000

1129

Dimensions a b d k (resolver)

(without

brake)

k (resolver)

(with brake)

k (encoder)

(without

brake)

k (encoder)

(with brake)

l r

AM3011 30 mm 8 mm 25 mm 69.6 mm – – – 46 mm 40 mm

AM3012 30 mm 8 mm 25 mm 88.6 mm – – – 46 mm 40 mm

AM3013 30 mm 8 mm 25 mm 107.6 mm – – – 46 mm 40 mm

AM3021 40 mm 9 mm 20 mm 95.4 mm 129.5 mm 95.4 mm 129.5 mm 63 mm 58 mm

AM3022 40 mm 9 mm 20 mm 114.4 mm 148.5 mm 114.4 mm 148.5 mm 63 mm 58 mm

AM3023 40 mm 9 mm 20 mm 133.4 mm 167.5 mm 133.4 mm 167.5 mm 63 mm 58 mm

AM3024 40 mm 9 mm 20 mm 152.4 mm 186.5 mm 152.4 mm 186.5 mm 63 mm 58 mm

AM3031 60 mm 14 mm 30 mm 109.8 mm 141.3 mm 109.8 mm 141.3 mm 75 mm 70 mm

AM3032 60 mm 14 mm 30 mm 140.8 mm 172.3 mm 140.8 mm 172.3 mm 75 mm 70 mm

AM3033 60 mm 14 mm 30 mm 171.8 mm 203.3 mm 171.8 mm 203.3 mm 75 mm 70 mm

AM3041 80 mm 19 mm 40 mm 118.8 mm 152.3 mm 118.8 mm 152.3 mm 100 mm 84 mm

AM3042 80 mm 19 mm 40 mm 147.8 mm 181.3 mm 147.8 mm 181.3 mm 100 mm 84 mm

AM3043 80 mm 19 mm 40 mm 176.8 mm 210.3 mm 176.8 mm 210.3 mm 100 mm 84 mm

AM3044 80 mm 19 mm 40 mm 205.8 mm 239.3 mm 205.8 mm 239.3 mm 100 mm 84 mm

AM3051 110 mm 24 mm 50 mm 127.5 mm 172.5 mm 146.0 mm 189.0 mm 130 mm 108 mm

AM3052 110 mm 24 mm 50 mm 158.5 mm 203.5 mm 177.0 mm 220.0 mm 130 mm 108 mm

AM3053 110 mm 24 mm 50 mm 189.5 mm 234.5 mm 208.0 mm 251.0 mm 130 mm 108 mm

AM3054 110 mm 24 mm 50 mm 220.5 mm 265.5 mm 239.0 mm 282.0 mm 130 mm 108 mm

AM3062 130 mm 32 mm 58 mm 153.7 mm 200.7 mm 172.2 mm 219.7 mm 165 mm 138 mm

AM3063 130 mm 32 mm 58 mm 178.7 mm 225.7 mm 197.2 mm 244.7 mm 165 mm 138 mm

AM3064 130 mm 32 mm 58 mm 203.7 mm 250.7 mm 222.2 mm 269.7 mm 165 mm 138 mm

AM3065 130 mm 32 mm 58 mm 228.7 mm 275.7 mm 247.2 mm 294.7 mm 165 mm 138 mm

AM3072 180 mm 38 mm 80 mm 192.5 mm 234.5 mm 201.7 mm 253.7 mm 215 mm 188 mm

AM3073 180 mm 38 mm 80 mm 226.5 mm 268.5 mm 235.7 mm 287.3 mm 215 mm 188 mm

AM3074 180 mm 38 mm 80 mm 260.5 mm 302.5 mm 269.7 mm 321.3 mm 215 mm 188 mm

AM3082 250 mm 48 mm 110 mm 263.4 mm 329.4 mm 263.4 mm 329.4 mm 300 mm 260 mm

AM3083 250 mm 48 mm 110 mm 343.9 mm 410.0 mm 343.9 mm 410.0 mm 300 mm 260 mm

AM3084 250 mm 48 mm 110 mm 424.4 mm 490.4 mm 424.4 mm 490.4 mm 300 mm 260 mm

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Page 47: Beckhoff_Drive_Technolog

AM35xx | Synchronous Servomotors

AM3500

New motor technologies enable more and more dynamic motors with lower inertia. The aim of most motor development efforts is to generate more torque with a design that should be as compact as possible. The chal-lenge is that loads to be moved do not reduce proportionally – on the contrary, with each machine generation the trend is towards higher loads. Motor design initially involves calcula-tion of the torque, which means that the mass inertia ratio has to be determined. The mass inertia ratio can be calculated from the quotient of reduced load moment of inertia and rotor moment of inertia of the motor.

For highly dynamic applica-tions this ratio should not exceed 5:1; for ratios exceeding 10:1 the motor design should be reconsidered. The CYMEX design software makes calculation of the external inertia particularly easy. The mass inertia ratio is automatically considered as soon as a motor is selected.

For improving the inertia ratio, it may be advisable to introduce gearing or to increase the gear ratio for existing gearing, since the reduction in load moment of inertia is proportional to the square of the gear ratio. How-ever, the resulting lower speed/velocity is often unsuitable, leav-ing selection of a larger motor as the only solution. Beckhoff presents the new AM3500 motor series in order to avoid the associated higher costs for the motor and servo controller. These motors are particularly suitable for highly dynamic applications with high loads. In conjunction with higher rotor inertia, they offer the same benefi ts as the AM3xxx motor series in the form of the pole-wound stator wind-ing, which signifi cantly reduces the overall size. The fl anges, con-nectors and shafts of the new range are compatible with the tried and tested AM3000 motors. The new models are available with fl ange sizes 3 to 6 and torques between 1.9–15 Nm.

The rated speed range is 3,000–6,000 rpm. Resolvers or absolute encoders (single or multi-turn) are available as feedback system. The standard protection class is IP 64; IP 65 is available as an option.

Features– high overload capacity– maximum power density

through stator pole winding– increased moment of inertia

for highly dynamic applica-tions at higher loads

– compact design– very low torque ripple– fl exible feedback systems

such as resolver or absolute encoder

– rotatable plug connectors facilitate assembly

– simple commissioning through predefi ned default values or electronic identifi -cation plate

– protection class IP 64, optionally IP 65

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Flange- and shaft-compatible with the corresponding size of the AM3000 series

Further information www.beckhoff.com/AM35xx

u: fl ange code,v: motor length

Option w = 0: smooth shaft

w = 1: shaft with groove and feather key according to DIN 6885

Option x = 0: rated speed 3,000 min-1

x = 1: rated speed 6,000 min-1 (only till AM3551)

Option y = 0: resolver, 2-pole

y = 3: single-turn absolute encoder, Hengstler BiSS, absolute position within one revolution,

electronic identifi cation plate, 2,048 sine periods per revolution

y = 4: multi-turn absolute encoder, Hengstler BiSS, absolute position within 4,096 revolutions,

electronic identifi cation plate, 2,048 sine periods per revolution

Option z = 0: without holding brake

z = 1: with holding brake

Special fl ange, special shaft and other accessories on request

AM3500

AM35uv-wxyz Standstill torque Standstill current Rated torque Rated current Rotor moment

of inertia

(without brake)

Rotor moment

of inertia

(with brake)

AM3541-w0yz 1.9 Nm 1.7 A 1.6 Nm 1.5 A 2.0 kg cm2 2.2 kg cm2

AM3541-w1yz 1.9 Nm 2.8 A 1.2 Nm 1.9 A 2.0 kg cm2 2.2 kg cm2

AM3542-w0yz 3.3 Nm 2.4 A 2.9 Nm 2.3 A 4.0 kg cm2 4.2 kg cm2

AM3542-w1yz 3.3 Nm 4.5 A 2.1 Nm 3.1 A 4.0 kg cm2 4.2 kg cm2

AM3543-w0yz 6.1 Nm 3.0 A 3.0 Nm 2.3 A 8.0 kg cm2 8.2 kg cm2

AM3543-w1yz 6.1 Nm 5.2 A 1.9 Nm 2.7 A 8.0 kg cm2 8.2 kg cm2

AM3551-w0yz 4.1 Nm 3.4 A 3.2 Nm 2.8 A 15.0 kg cm2 15.6 kg cm2

AM3551-w1yz 4.1 Nm 6.1 A 1.7 Nm 2.9 A 15.0 kg cm2 15.6 kg cm2

AM3552-w0yz 6.3 Nm 4.8 A 4.6 Nm 3.6 A 19.0 kg cm2 19.6 kg cm2

AM3553-w0yz 8.6 Nm 6.4 A 6.1 Nm 4.8 A 20.0 kg cm2 20.6 kg cm2

AM3562-w0yz 11.6 Nm 10.3 A 8.4 Nm 7.9 A 40.0 kg cm2 42.0 kg cm2

AM3563-w0yz 14.9 Nm 12.5 A 10.9 Nm 9.6 A 60.0 kg cm2 62.0 kg cm2

Dimensions a b d k (resolver)

(without brake)

k (resolver)

(with brake)

k (encoder)

(without brake)

k (encoder)

(with brake)

l r

AM3541 80 mm 19 mm 40 mm 159 mm 181 mm 189 mm 211 mm 100 mm 84 mm

AM3542 80 mm 19 mm 40 mm 195 mm 233 mm 225 mm 263 mm 100 mm 84 mm

AM3543 80 mm 19 mm 40 mm 231 mm 309 mm 261 mm 339 mm 100 mm 84 mm

AM3551 110 mm 24 mm 50 mm 172 mm 223 mm 202 mm 253 mm 130 mm 108 mm

AM3552 110 mm 24 mm 50 mm 202 mm 262 mm 232 mm 292 mm 130 mm 108 mm

AM3553 110 mm 24 mm 50 mm 232 mm 292 mm 262 mm 322 mm 130 mm 108 mm

AM3562 130 mm 32 mm 58 mm 223 mm 262 mm 233 mm 272 mm 165 mm 138 mm

AM3563 130 mm 32 mm 58 mm 251 mm 304 mm 261 mm 314 mm 165 mm 138 mm

a b

kdr

Dimensions

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AM2xxx | Synchronous ServomotorsThe AM2000 series of brush-less Synchronous Servomotors are of outstanding quality; they are highly dynamic, the rotors have low moments of inertia, they have excellent rotational characteristics and impressive overload capacity. The Synchro-nous Servomotors, in connection with digital Servo Drives from the AX2000/AX2500 series, are excellently suited for positioning tasks that make high demands on dynamics and stability. The servomotor rotors are fi tted with neodymium permanent magnets. This magnetic material is an important factor in making it possible to drive these motors in a highly dynamic fashion. The motors are fi tted with two-pole hollow shaft resolvers and as an option may be obtained with a holding brake.

Temperature sensors in the stator windings and cor-

responding signal output via a zero-potential (break) contact monitor the coil temperature. The motors normally have an integrated resolver to provide feedback (optional single-turn or multi-turn absolute encoder). The Servo Drives evaluate the feedback signals and feed sine-wave currents to the motors.

The motors have angled con-nectors for the power supply and the feedback signals. Beckhoff offers the resolver, encoder and power leads as a ready-assem-bled accessory.

The motors are optionally available with an integrated stop brake. This holding brake (24 V DC) locks the rotor when power is removed. When the brake is released, the rotor can turn without residual torque. Operation is free from backlash. The stop brake can be driven directly by the Servo Drive.

Features– high dynamic performance

caused by neodymium mag-nets

– fl ange dimensions meet IEC standard, fi t j6, accuracy according to DIN 42955, tolerance class R

– vibration class N according to DIN ISO 2373

– insulation material class F according to DIN 57530

– style IM B5 according to DIN 42950

– shaft end without keyway to DIN 748

– protection class IP 65– shaft bush in IP 64, optionally

with shaft sealing ring in IP 65– nominal mains voltage

400/460 V– long service life through

brushless technology– integrated resolver– optional single-turn or

multi-turn absolute encoder

AM2000

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AM2000

AM2000-wxyz Standstill

torque

Standstill

current

Rated speed at rated supply voltage Rotor moment

of inertia

Weight

230 V AC 400/480 V AC

AM217S-0000 0.1 Nm 0.6 A 6000 min-1 – 0.06 kg cm² 0.7 kg

AM217M-0000 0.2 Nm 0.93 A 6000 min-1 – 0.12 kg cm² 0.8 kg

AM217S-2000 0.1 Nm 0.6 A 6000 min-1 – 0.06 kg cm² 0.7 kg

AM217M-2000 0.2 Nm 0.93 A 6000 min-1 – 0.12 kg cm² 0.8 kg

AM227M-wxy0 0.32 Nm 0.8 A – 4000 min-1 0.08 kg cm² 1.1 kg

AM227M-wxy1 0.32 Nm 0.8 A – 4000 min-1 0.15 kg cm² 1.4 kg

AM227L-wxy0 0.8 Nm 0.82 A – 4500 min-1 0.14 kg cm² 1.5 kg

AM227L-wxy1 0.8 Nm 0.82 A – 4500 min-1 0.21 kg cm² 1.8 kg

AM237S-wxy0 0.5 Nm 1A – 6000 min-1 0.45 kg cm² 1.9 kg

AM237S-wxy1 0.5 Nm 1 A – 6000 min-1 0.83 kg cm² 2.3 kg

AM237M-wxy0 1 Nm 1.6 A – 6000 min-1 0.7 kg cm² 2.3 kg

AM237M-wxy1 1 Nm 1.6 A – 6000 min-1 1.08 kg cm² 2.7 kg

AM237L-wxy0 1.5 Nm 1.6 A – 4000 min-1 1 kg cm² 2.9 kg

AM237L-wxy1 1.5 Nm 1.6 A – 4000 min-1 1.38 kg cm² 3.3 kg

AM247M-wxy0 2.5 Nm 1.78 A – 3000 min-1 1.4 kg cm² 3.3 kg

AM247M-wxy1 2.5 Nm 1.78 A – 3000 min-1 1.78 kg cm² 3.7 kg

AM247L-wxy0 3 Nm 2.3 A – 3000 min-1 1.6 kg cm² 3.5 kg

AM247L-wxy1 3 Nm 2.3 A – 3000 min-1 1.98 kg cm² 3.9 kg

AM257K-wxy0 2.6 Nm 1.9 A – 3000 min-1 2.1 kg cm² 4.5 kg

AM257K-wxy1 2.6 Nm 1.9 A – 3000 min-1 3.16 kg cm² 5.25 kg

AM257S-wxy0 4.6 Nm 2.8 A – 3000 min-1 3.1 kg cm² 5.7 kg

AM257S-wxy1 4.6 Nm 2.8 A – 3000 min-1 4.16 kg cm² 6.3 kg

AM257M-wxy0 8 Nm 4.3 A – 3000 min-1 4.5 kg cm² 7.6 kg

AM257M-wxy1 8 Nm 4.3 A – 3000 min-1 5.56 kg cm² 8.2 kg

AM257L-wxy0 9.5 Nm 6.1 A – 3000 min-1 6.5 kg cm² 8.7 kg

AM257L-wxy1 9.5 Nm 6.1 A – 3000 min-1 7.56 kg cm² 9.45 kg

AM277K-wxy0 11 Nm 6 A – 3000 min-1 12 kg cm² 9.8 kg

AM277K-wxy1 11 Nm 6 A – 3000 min-1 15.6 kg cm² 11.3 kg

AM277S-wxy0 17 Nm 10 A – 3000 min-1 18 kg cm² 14 kg

AM277S-wxy1 17 Nm 10 A – 3000 min-1 21.6 kg cm² 15.5 kg

AM277M-wxy0 22 Nm 13.7 A – 3000 min-1 13.1 kg cm² 17 kg

AM277M-wxy1 22 Nm 13.7 A – 3000 min-1 16.7 kg cm² 18.5 kg

AM297K-wxy0 26 Nm 16 A – 3000 min-1 82 kg cm² 28 kg

AM297K-wxy1 26 Nm 16 A – 3000 min-1 91.5 kg cm² 31.3 kg

AM297S-wxy0 32 Nm 20 A – 3000 min-1 104 kg cm² 32.5 kg

AM297S-wxy1 32 Nm 20 A – 3000 min-1 113.5 kg cm² 35.8 kg

AM297M-wxy0 40 Nm 23.4 A – 3000 min-1 139.4 kg cm² 40 kg

AM297M-wxy1 40 Nm 23.4 A – 3000 min-1 148.9 kg cm² 43.3 kg

Further information www.beckhoff.com/AM2xxx

Option w = 0: smooth shaft

w = 1: shaft with groove and feather key according to DIN 6885, w = 2: connection cable with plug

Option x = 0: standard winding

x = 1: special winding

Option y = 0: resolver, 2-pole

y = 1: single-turn absolute encoder, Heidenhain EnDAT

absolute position within one revolution, electronic identifi cation plate

AM227x: 512 sine periods per revolution

AM237x…AM297x: 2,048 sine periods per revolution

y = 2: multi-turn absolute encoder, Heidenhain EnDAT

absolute position within 4,096 revolutions, electronic identifi cation plate

AM227x: 512 sine periods per revolution

AM237x…AM297x: 2,048 sine periods per revolution

Option z = 0: without holding brake

z = 1: with holding brake

Special fl ange, special shaft and other accessories on request, accessories see page 1129

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AM2000

Dimensions a b d k (without

brake)

k (with brake) l r

AM217S 25 mm 6 mm 16 mm 83 mm – 32 mm 37 mm

AM217M 25 mm 6 mm 16 mm 99 mm – 32 mm 37 mm

AM227M 40 mm 9 mm 20 mm 122 mm 155 mm 63 mm 55 mm

AM227L 40 mm 9 mm 20 mm 152 mm 185 mm 63 mm 55 mm

AM237S 60 mm 11 mm 23 mm 116 mm 149 mm 90 mm 75 mm

AM237M 60 mm 11 mm 23 mm 134 mm 167 mm 90 mm 75 mm

AM237L 60 mm 11 mm 23 mm 152 mm 185 mm 90 mm 75 mm

AM247M 80 mm 14 mm 30 mm 169 mm 173 mm 100 mm 88 mm

AM247L 80 mm 14 mm 30 mm 188 mm 221 mm 100 mm 88 mm

AM257K 95 mm 19 mm 40 mm 155 mm 190 mm 115 mm 105 mm

AM257S 95 mm 19 mm 40 mm 185 mm 220 mm 115 mm 105 mm

AM257M 95 mm 19 mm 40 mm 230 mm 265 mm 115 mm 105 mm

AM257L 95 mm 19 mm 40 mm 285.5 mm 318 mm 115 mm 105 mm

AM277K 130 mm 24 mm 50 mm 216 mm 259 mm 165 mm 142 mm

AM277S 130 mm 24 mm 50 mm 271 mm 314 mm 165 mm 142 mm

AM277M 130 mm 24 mm 50 mm 305 mm 348 mm 165 mm 142 mm

AM297K 180 mm 32 mm 58 mm 240 mm 284 mm 215 mm 190 mm

AM297S 180 mm 32 mm 58 mm 263 mm 307 mm 215 mm 190 mm

AM297M 180 mm 32 mm 58 mm 298 mm 342 mm 215 mm 190 mm

k: for feedback resolver, technical drawings at www.beckhoff.com/DriveTechnology

Accessories see page

a b

kd r

Dimensions

1129

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AG2200 | Planetary gear units for AM2000/AM3000/AM3500 Synchronous Servomotors

AG2200

The compact, high-precision planetary gear units for the AM2000/AM3000/AM3500 Synchronous Servomotor range are used mainly in applications where large mass inertia has to be overcome, or where the iner-tia ratio between load and motor prevents dynamic motion. The inertia ratios, i.e. the required torques and motors can be calculated conveniently via the CYMEX calculation tool, which also offers an option for check-

ing whether the selected motor can be adapted to the gear unit.

The planetary gear units are fi tted to the respective motor in the factory and delivered as a complete motor/gear unit.

Features– maximum economic

effi ciency– low price– absolutely maintenance-

free, thanks to unique lubrication concept

– short delivery time– long service life

(> 20,000 h)– high effi ciency (> 95 % at

full load)– maximum power density– low running noise and

smooth operation through maximum production quality

– suitable for cyclic or continu-ous operation

– fl exible mounting position– protection class IP 64– output shaft with feather key

– 5 sizes 050…155– 12 gear ratios i = 3, 4, 5, 7, 10

(single-stage), i = 15, 16, 25, 30, 50, 70, 100 (two-stage)

– acceleration torque between 11 and 450 Nm

– maximum speed up to 8,000 rpm

– low torsional backlash (≤ 8…15 arcmin)

Ordering information Rated torque Acceleration torque Torsional backlash

standard/reduced

Typ. combination

with AM2000

Typ. combination

with AM3xxx

AG2200-+LP050-M01-x-11y max. 5 Nm max. 11 Nm ≤ 12/10 arcmin AM227x/AM237x AM301x/AM302x

AG2200-+LP050-M02-x-11y max. 5 Nm max. 11 Nm ≤ 15/13 arcmin AM227x/AM237x AM301x/AM302x

AG2200-+LP070-M01-x-11y max. 16 Nm max. 32 Nm ≤ 12/8 arcmin AM237x/AM247x AM302x/AM303x/

AM3x4x

AG2200-+LP070-M02-x-11y max. 16 Nm max. 32 Nm ≤ 15/10 arcmin AM237x/AM247x AM302x/AM303x/

AM3x4x

AG2200-+LP090-M01-x-11y max. 40 Nm max. 80 Nm ≤ 12/8 arcmin AM247x/AM257x AM3x4x/AM3x5x

AG2200-+LP090-M02-x-11y max. 40 Nm max. 80 Nm ≤ 15/10 arcmin AM247x/AM257x AM3x4x/AM3x5x

AG2200-+LP120-M01-x-11y max. 100 Nm max. 200 Nm ≤ 12/8 arcmin AM257x/AM277x AM3x5x/AM3x6x

AG2200-+LP120-M02-x-11y max. 100 Nm max. 200 Nm ≤ 15/10 arcmin AM257x/AM277x AM3x5x/AM3x6x

AG2200-+LP155-M01-x-11y max. 190 Nm max. 350 Nm ≤ 12/8 arcmin AM277x/AM297x AM3x6x/AM307x

AG2200-+LP155-M02-x-11y max. 190 Nm max. 350 Nm ≤ 15/10 arcmin AM277x/AM297x AM3x6x

Further information www.beckhoff.com/AG2200

M01: single-stage x = gear ratio 3*, 4*, 5, 7* or 10 (*LP50/70/90/120 only)

M02: two-stage x = gear ratio 15*, 16*, 25, 30*, 50, 70* or 100 (*LP50/70/90/120 only)

y = 0: reduced torsional backlash, y = 1: standard torsional backlash

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AL20xx | Linear ServomotorsThe 3-phase synchronous Linear Servomotors from the AL2000 range have both a coil unit and a magnet plate. The coil unit con-tains a grooved, laminated core with inlaid copper windings. It is generally used as the moving part. The magnet plate contains the steel plate to which the per-manent magnets are fi xed.

The AL2000 series consists of eight different motors, all having exactly the same width of 80 mm (incl. magnetic assem-bly). This means that all the motors can be operated using the same magnet plates. They can be combined in any desired way. The magnet plates are fully sealed and therefore have an almost perfectly level and robust surface.

The coil units are also potted, satisfy protection class IP 64, and are therefore suitable

for use in aggressive environ-ments. Coil units are fi tted with a 0.5 m cable bundle and option-ally with pre-assembled connec-tors, so that they can be quickly connected to the connector box or the servo drive via plugged connections. This greatly reduces the diffi culty of implementing the cabling and makes a sig-nifi cant contribution to avoiding errors.

In combination with the Servo Drives AX2xxx or AX5000, the AL2xxx series linear motors are particularly suitable for dynamic movements where high acceleration is required over short distances.

Features– speeds of 4 m/s or 10 m/s– accelerations up to 30 g– peak forces of 200 N to

2000 N

– no mechanical wear– complete absence of

backlash, giving stiff control response

– extremely precise position-ing, high repeatability

– direct force, little latching force

– very low thermal resistance, allowing high capacity utilisation

– operation alternatively with or without water cooling possible

– protection from thermal overload through integrated temperature sensors

– Operation with the AX2xxx/AX5000 is made extremely simple through default values.

– connection to the AX2xxx/AX5000 through pre-assembled cables

– UL/CSA

Scaleless feedback system for Linear ServomotorsThe MES system registers the magnetic fi eld of the permanent magnets of the magnet plate. It sends, with the aid of built-in electronics, encoder signals for commutation as well as speed and position control to the AX2xxx/AX5000 series Servo Drive. The MES provides one sine wave per 24 mm pole pitch and a precision of 1/10 mm.

Connector boxAs a further accessory, Beckhoff offers an adapter box with motor, feedback and thermal protection line connected on one side. The pre-assembled motor and encoder lines can be attached on the other side.

AL2000

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AL2000

Technical drawings at www.beckhoff.com/DriveTechnology

Dimensions b la h

AL2003 77 mm 98 mm 40 mm

AL2006 77 mm 146 mm 40 mm

AL2009 77 mm 195 mm 40 mm

AL2012 77 mm 244 mm 40 mm

AL2015 77 mm 290 mm 40 mm

AL2018 77 mm 336 mm 40 mm

AL2024 77 mm 468 mm 40 mm

AL2030 77 mm 562 mm 40 mm

Option x = 0: N type, max. 4 m/s, x = 1: S type, max. 10 m/s

Option y = 0: without connector plug, y = 1: with connector plugs (motor and temperature)

Ordering information AL21xx-0000 magnet plate

AL2110-0000 magnetic assembly (lb = 192 mm, weight 3.8 kg/m), for AL20xx motors

AL2120-0000 magnetic assembly (lb = 288 mm, weight 3.8 kg/m), for AL20xx motors

Accessories see page 1129

Technical data AL2003 AL2006 AL2009 AL2012 AL2015 AL2018 AL2024 AL2030

Winding type S N | S N | S N | S N | S N | S N | S N | S

Motor confi guration 3-phase synchronous Linear Servomotors (400…480 V AC)

Peak force 3 sec. (FP) 225 N 450 N 675 N 900 N 1125 N 1350 N 1800 N 2250 N

Peak current (IP) 5 A 6.5 | 13 A 8 | 15 A 13 | 26 A 13 | 33 A 20 | 41 A 26 | 52 A 20 | 50 A

Contin. force w. water cool.(Fcw) 105 N 210 N 315 N 420 N 525 N 630 N 840 N 1050 N

Contin. force w. air cooling (Fca) 75 N 150 N 225 N 300 N 375 N 450 N 600 N 750 N

Continuous current (Ic) 1.6 A 1.6 | 3.3 A 3.6 | 6.8 A 3.3 | 6.5 A 3.3 | 8.2 A 4.8 | 10 A 6.5 | 13 A 6.7 | 16.3 A

Continuous power loss (Pc) 80 W 155 W 226 N 310 W 370 W 453 W 620 W 740 W

Force constant (Kf) 46 N/A 93 | 46 N/A 87 | 46 N/A 93 | 46 N / A 112 | 46 N / A 93 | 44.9 N / A 93 | 46 N / A 112 | 46 N / A

Motor constant (Km) 185 N²/W 370 N²/W 570 N²/W 740 N²/W 970 N²/ W 1140 N²/W 1480 N²/ W 1940 N²/ W

Magnet pitch 24 mm

Winding resistance per phase (Rf) 3.9 Ω 7.8 | 2 Ω 4.4 | 1.2 Ω 3.9 | 1 Ω 4.3 | 0.75 Ω 2.5 | 0.59 Ω 1.9 | 0.48 Ω 2.2 | 0.37 Ω

Winding inductance per phase (Lf) 30 mH 60 | 15 mH 33 | 9 mH 30 | 7.5 mH 35 | 6.5 mH 19 | 4 mH 15 | 3.7 mH 17.5 | 3.2 mH

Thermal resistance (Rth) 0.96 °C/W 0.48 °C/W 0.32 °C/W 0.24 °C/W 0.20 °C/W 0.16 °C/W 0.12 °C/W 0.10 °C/W

Magnetic attraction force (Fa) 500 N 900 N 1325 N 1700 N 2000 N 2850 N 3400 N 4000 N

Weight of the coil (Mp) 0.9 kg 1.5 kg 2.0 kg 2.6 kg 3.2 kg 3.8 kg 5.1 kg 6.3 kg

Air gap with cover 0.4 mm

Temperature sensor PTC 1 kΩ

Corresponding Servo Drive AX2003

AX5x03

AX2003 |

AX2006

AX5x03 |

AX5x06

AX2006 |

AX2010

AX5x06 |

AX5112

AX2006 |

AX2010

AX5x06 |

AX5112

AX2006 |

AX2010

AX5x06 |

AX5112

AX2006 |

AX2010

AX5x06 |

AX5112

AX2010 |

AX2020

AX5112 |

AX5118

AX2010 |

AX2040

AX5112 |

AX5125

Further information www.beckhoff.com/AL20xx

Ordering information AL20xx-000x-000y coil unit

AL2003-0001-000y Linear Servomotor, 400…480 V, FP = 225 N, FC = 75 N

AL2006-000x-000y Linear Servomotor, 400…480 V, FP = 450 N, FC = 150 N

AL2009-000x-000y Linear Servomotor, 400…480 V, FP = 675 N, FC = 225 N

AL2012-000x-000y Linear Servomotor, 400…480 V, FP = 900 N, FC = 300 N

AL2015-000x-000y Linear Servomotor, 400…480 V, FP = 1125 N, FC = 375 N

AL2018-000x-000y Linear Servomotor, 400…480 V, FP = 1350 N, FC = 450 N

AL2024-000x-000y Linear Servomotor, 400…480 V, FP = 1800 N, FC = 600 N

AL2030-000x-000y Linear Servomotor, 400…480 V, FP = 2250 N, FC = 750 N

b

h

la

lb

Dimensions

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AL24xx | Linear Servomotors

AL2400

The 3-phase synchronous Linear Servomotors AL2400 expand the smaller performance product range. These Linear Servomo-tors are particularly suitable for tight installation situations. The coil unit contains a grooved, laminated core with inlaid cop-per windings. It is generally used as the moving part. The magnet plate contains the steel plate to which the permanent magnets are fi xed.

The AL2400 series consists of two different motors, both having exactly the same width of 51 mm. This means that all the motors can be operated using the same magnet plates. There are three different lengths of magnet plates that can be combined in any desired way. The magnet plates are fully sealed and therefore have an almost perfectly level and robust surface.

The coil units are also potted, satisfy protection class IP 64, and are therefore suitable for use in aggressive environ-ments. Coil units are fi tted with a 0.5 m cable bundle and option-

ally with pre-assembled connec-tors, so that they can be quickly connected to the connector box or the Servo Drive via plugged connections. This greatly reduces the diffi culty of implementing the cabling, and makes a sig-nifi cant contribution to avoiding errors.

In combination with the Servo Drives AX2xxx or AX5000, the AL2xxx series linear motors are particularly suitable for dynamic movements where high acceleration is required over short distances.

All linear motors of the series AL2xxx have the same magnet pitch (24 mm).

The motor connection is compatible with the other types of the AL2xxx series.

Features– speeds of 8 m/s– accelerations up to 30 g– peak forces of 120 N

to 240 N– no mechanical wear– complete absence of

backlash, giving stiff control response

– extremely precise position-ing, high repeatability

– direct force, little latching force

– very low thermal resistance, allowing high capacity utili-sation

– protection from thermal overload through integrated temperature sensors

– Operation with the AX2xxx/AX5000 is made extremely simple through default values.

– connection to the AX2xxx/AX5000 through pre-assembled cables

– UL/CSA

Scaleless feedback system for Linear ServomotorsThe MES system registers the magnetic fi eld of the permanent magnets of the magnet plate. It sends, with the aid of built-in electronics, encoder signals for commutation as well as speed and position control to the AX2xxx/AX5000 series Servo Drive. The MES provides one sine wave per 24 mm pole pitch and a precision of 1/10 mm.

Connector boxAs a further accessory, Beckhoff offers an adapter box with motor, feedback and thermal protection line connected on one side. The pre-assembled motor and encoder lines can be attached on the other side.

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b

h

la

lb

AL2400

Dimensions b la h

AL2403 51 mm 93 mm 40 mm

AL2406 51 mm 143 mm 40 mm

Technical drawings at www.beckhoff.com/DriveTechnology

Technical data AL2403 AL2406

Motor confi guration 3-phase synchronous Linear Servomotors (400…480 V AC)

Peak force 3 sec. (FP) 120 N 240 N

Peak current (IP) 3.9 A 7.9 A

Contin. force w. air cooling (Fca) 45 N 90 N

Continuous current (Ic) 1.6 A 3.1 A

Continuous power loss (Pc) 55 W 110 W

Force constant (Kf) 39 N/A

Motor constant (Km) 90 N²/W 180 N²/W

Magnet pitch 24 mm

Winding resistance per phase (Rf) 5.6 Ω 2.8 Ω

Winding inductance per phase (Lf) 35 mH 18 mH

Thermal resistance (Rth) 1.4 °C/W 0.7 °C/W

Magnetic attraction force (Fa) 270 N 490 N

Weight of the coil (Mp) 0.55 kg 0.9 kg

Air gap with cover 0.4 mm

Temperature sensor PTC 1 kΩ

Corresponding Servo Drive AX25x3 | AX2003

AX5x03

AX25x3/AX25x6 | AX2003/AX2006

AX5x03/AX5x06

Further information www.beckhoff.com/AL24xx

Ordering information AL240x-000x-000y coil unit

AL2403-0001-000y Linear Servomotor, 230 V, FP = 120 N, IP = 3.9 Arms

AL2406-0001-000y Linear Servomotor, 230 V, FP = 240 N, IP = 7.9 Arms

Ordering information AL25xx-0000 magnet plate

AL2510-0000 magnetic assembly (lb = 96 mm, weight 2.1 kg/m), for AL24xx motors

AL2520-0000 magnetic assembly (lb = 144 mm, weight 2.1 kg/m), for AL24xx motors

AL2530-0000 magnetic assembly (lb = 384 mm, weight 2.1 kg/m), for AL24xx motors

S type, max. 8 m/s

Option y = 0: without connector plug, y = 1: with connector plugs (motor and temperature)

Accessories see page

Dimensions

1129

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AL28xx | Linear Servomotors

AL2800

The 3-phase synchronous Linear Servomotors AL2800 expand the high-performance product range. The coil unit contains a grooved, laminated core with inlaid cop-per windings. It is generally used as the moving part. The magnet plate contains the steel plate to which the permanent magnets are fi xed.

The AL2800 series consists of four different motors, all having exactly the same width of 130 mm. This means that all the motors can be operated using the same magnet plates. There are two different lengths of magnet plates that can be combined in any desired way. The magnet plates are fully sealed and therefore have an almost perfectly level and robust surface.

The coil units are also potted, satisfy protection class IP 64, and are therefore suitable for use in aggressive environ-ments. Coil units are fi tted with a 0.5 m cable bundle and optionally with pre-assembled connectors, so that they can be connected to the connector box

or the Servo Drive via plugged connections. This greatly reduces the diffi culty of implementing the cabling and makes a signifi cant contribution to avoiding errors.

In combination with the Servo Drives AX2xxx or AX5000, the AL2xxx series linear motors are particularly suitable for dynamic movements where high acceleration is required over short distances.

All linear motors of the series AL2xxx have the same magnet pitch (24 mm).

The motor connection is compatible with the other types of the AL2xxx series.

Features– speeds of 2.5 m/s or 6 m/s– accelerations up to 30 g– peak forces of 2250 N

to 9000 N– no mechanical wear– complete absence of

backlash, giving stiff control response

– extremely precise position-ing, high repeatability

– direct force, little latching force

– very low thermal resistance, allowing high capacity utilisation

– protection from thermal overload through integrated temperature sensors

– Operation with the AX2xxx/AX5000 is made extremely simple through default values.

– connection to the AX2xxx/AX5000 through pre-assembled cables

– UL/CSA

Scaleless feedback system for Linear ServomotorsThe MES system registers the magnetic fi eld of the permanent magnets of the magnet plate. It sends, with the aid of built-in electronics, encoder signals for commutation as well as speed and position control to the AX2xxx/AX5000 series Servo Drive. The MES provides one sine wave per 24 mm pole pitch and a precision of 1/10 mm.

Connector boxAs a further accessory, Beckhoff offers an adapter box with motor, feedback and thermal protection line connected on one side. The pre-assembled motor and encoder lines can be attached on the other side.

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AL2800

Ordering information AL29xx-0000 magnet plate

AL2910-0000 magnetic assembly (lb = 192 mm, weight 10.5 kg/m), for AL28xx motors

AL2920-0000 magnetic assembly (lb = 288 mm, weight 10.5 kg/m), for AL28xx motors

Option x = 0: N type, max. 2.5 m/s, x = 1: S type, max. 6 m/s

Option y = 0: without connector plug, y = 1: with connector plugs (only possible with AL2812 and AL2815!)

Accessories see page

b

h

la

lb

Dimensions

Technical drawings at www.beckhoff.com/DriveTechnology

1129

Dimensions b la h

AL2812 130 mm 244 mm 45 mm

AL2815 130 mm 290 mm 45 mm

AL2830 130 mm 562 mm 45 mm

AL2845 130 mm 834 mm 45 mm

Technical data AL2812 AL2815 AL2830 AL2845

Winding type N | S N | S N | S N | S

Motor confi guration 3-phase synchronous Linear Servomotors (400…480 V AC)

Peak force 3 sec. (FP) 1800 N 2250 N 4500 N 6750 N

Peak current (IP) 13 A | 26 A 13.5 A | 33 A 26 A | 66 A 39 A | 99 A

Contin. force w. air cooling (Fca) 580 N 725 N 1450 N 2175 N

Continuous current (Ic) 4.1 A | 8.2 A 4.2 A | 10.2 A 8.5 A | 20 A 12.5 A | 31 A

Continuous power loss (Pc) 430 W 550 W 1100 W 1650 W

Force constant (Kf) 186 N/A | 93 N/A 225 N/A | 93 N/A 225 N/A | 93 N/A 225 N/A | 93 N/A

Motor constant (Km) 1750 N²/W 2150 N²/W 4300 N²/W 6450 N²/W

Magnet pitch 24 mm

Winding resistance per phase (Rf) 6.6 Ω | 1.6 Ω 7.8 Ω | 1.3 Ω 3.9 Ω | 0.66 Ω 2.6 Ω | 0.44 Ω

Winding inductance per phase (Lf) 52 mH | 13 mH 63 mH | 10.5 mH 32 mH | 5.3 mH 21 mH | 3.5 mH

Thermal resistance (Rth) 0.16 °C/W 0.13 °C/W 0.065 °C/W 0.043 °C/W

Magnetic attraction force (Fa) 3400 N 4000 N 8000 N 12000 N

Weight of the coil (Mp) 5 kg 6 kg 12 kg 18 kg

Air gap with cover 0.4 mm

Temperature sensor PTC 1 kΩ

Corresponding Servo Drive AX2006 | AX2010

AX5x06 | AX5112

AX2006 | AX2020

AX5x06 | AX5118

AX2020 | AX2040

AX5112 | AX5125

AX2020 | AX2070

AX5118

Further information www.beckhoff.com/AL28xx

Ordering information AL28xx-000x-000y coil unit

AL2812-000x-000y Linear Servomotor, 400…480 V, FP = 1800 N, FC = 580 N

AL2815-000x-000y Linear Servomotor, 400…480 V, FP = 2250 N, FC = 725 N

AL2830-000x-0000 Linear Servomotor, 400…480 V, FP = 4500 N, FC = 1450 N

AL2845-000x-0000 Linear Servomotor, 400…480 V, FP = 6750 N, FC = 2175 N

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AL38xx | Ironless Linear Servomotors

AL3800

In contrast to the AL2000 series, the linear motors from the AL3000 series have no iron core. This has the advantage that the coil part is not attracted by the permanent magnets and that cogging, i.e. the occurrence of cogging thrust due to magnetic forces between the permanent magnets and the iron core, is avoided. The bene fi ts of ironless linear motors are particularly signifi cant in semiconductor and plasma/LCD panel produc-tion, where highly synchronous operation and positioning quality are required. The lack of an iron core has the additional benefi t of reduced weight and induc-tance of the coil part, leading to

improved dynamics. Overall, an ironless linear motor is therefore the ideal drive, because it gener-ates no interfering side effects in addition to the direct, backlash-free connection with the load. This enables the control loop gain to be set signifi cantly higher in order to achieve the required positioning accuracy.

Features– absolutely stiff, backlash-free

coupling of load and motor– no cogging, highly synchro-

nous operation– high dynamics through low

inductance– high dynamics through

lower weight of the coil part

– high force density– direct, fast force generation,

thereby no position over-shoot

– signifi cantly higher position-ing accuracy through high control loop gain possible

– maintenance-free drive, no abrasion, no wear, ideal for cleanroom applications

– maximum velocity 2.7 m/s (N type) or 6.6 m/s (S type)

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lb

la

48

1516.5 16.5

124.

8

23

Dimensions

Dimensions la

AL3803 134 mm

AL3806 248 mm

AL3809 362 mm

AL3812 476 mm

AL3818 704 mm

Technical drawings at www.beckhoff.com/DriveTechnology

Technical data AL3803 AL3806 AL3809 AL3812 AL3818

Winding type N | S N | S N | S N | S N

Motor confi guration 3-phase synchronous Linear Motors 230 V AC

Peak force 3 sec. (FP) 1400 N 2100 N 2800 N 4200 N

Peak current (IP) 5.6 A | 13.9 A 11.3 A | 28 A 16.9 A | 42 A 22.6 A | 56 A 34 A

Contin. force w. air cooling (Fca) 104 N 208 N 312 N 416 N 624 N

Continuous current (Ic) 1.14 A | 2.8 A 2.27 A | 5.6 A 3.4 A | 8.4 A 4.5 A | 11.2 A 6.8 A

Continuous power loss (Pc) 82 W 165 W 247 W 330 W 494 W

Force constant (Kf) 124 N/A | 50.3 N/A 124 N/A | 50.3 N/A 124 N/A | 50.3 N/A 124 N/A | 50.3 N/A 124 N/A

Motor constant (Km) 323 N²/W 647 N²/W 970 N²/W 1293 N²/W 1940 N²/W

Speed max. 2.7 m/s | 6.6 m/s 2.7 m/s | 6.6 m/s 2.7 m/s | 6.6 m/s 2.7 m/s | 6.6 m/s 2.7 m/s

Magnet pitch 57 mm

Winding resistance per phase (Rf) 15.8 Ω | 2.6 Ω 7.9 Ω | 1.29 Ω 5.3 Ω | 0.86 Ω 4 Ω | 0.65 Ω 2.6 Ω

Winding inductance per phase (Lf) 28 mH | 4.6 mH 14 mH | 2.3 mH 9 mH | 1.5 mH 7 mH | 1.2 mH 4.7 mH

Thermal resistance (Rth) 1.04 °C/W 0.52 °C/W 0.35 °C/W 0.26 °C/W 0.17 °C/W

Magnetic attraction force (Fa) 0 N

Weight of the coil (Mp) 0.55 kg 0.95 kg 1.35 kg 1.75 kg 2.55 kg

Temperature sensor PTC 1 kΩ

Corresponding Servo Drive AX2003 | AX2006*

AX5x03 | AX5x06*

AX2006 | AX2020

AX5x06 | AX5112

AX2010 | AX2020*

AX5112 | AX5125

AX2010* | AX2040

AX5112 | AX5125*

AX2020

AX5118

Further information www.beckhoff.com/AL38xx

Ordering information AL38xx-000x-0000 coil unit

AL3803-000x-0000 Linear Servomotor, 230 V AC, FP = 700 N, FC = 104 N

AL3806-000x-0000 Linear Servomotor, 230 V AC, FP = 1400 N, FC = 208 N

AL3809-000x-0000 Linear Servomotor, 230 V AC, FP = 2100 N, FC = 312 N

AL3812-000x-0000 Linear Servomotor, 230 V AC, FP = 2800 N, FC = 416 N

AL3818-0000-0000 Linear Servomotor, 230 V AC, FP = 4200 N, FC = 624 N

Ordering information AL39xx-0000 magnet yoke

AL3910-0000 magnetic assembly (lb = 114 mm, weight 25.5 kg/m), for AL38xx motors

AL3920-0000 magnetic assembly (lb = 171 mm, weight 25.5 kg/m), for AL38xx motors

AL3930-0000 magnetic assembly (lb = 456 mm, weight 25.5 kg/m), for AL38xx motors

Option x = 0: N type, max. 2.7 m/s, x = 1: S type, max. 6.6 m/s; motors only available without connector plug

AL3800

*Peak force slightly reduced

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AS1xxx | Stepper Motors

AS1000

Stepper Motors are synchronous motors with a high number of poles, which can therefore be regarded as direct drives. Advantages include high holding torque and very good position-ing capability. Individual steps or partial steps can be approached directly (i.e. without return sys-tem) through intelligent control of the stator windings in full step or microstep mode. This distinguishes Stepper Motors from servomotors and makes them a cost-effective alterna-tive. Excessive acceleration and fast load cycles can result in the Stepper Motors no longer being able to follow the rotary fi eld and “losing steps”. The encoder option can improve matters in this situation.

Stepper Motors have their maximum torque in the lower speed range and an overriding holding torque at standstill. In many applications this makes a holding brake unnecessary. The stepper motor terminals from the Beckhoff I/O system can store suitable current curves for any speed or load profi le, for optimum adjustment of the thermal motor load.

Beckhoff Stepper Motors are used as actuators or auxiliary axes in machine construction and automation applications. In conjunction with the KL2531 and KL2541 stepper motor ter-minals and the TwinCAT automa-tion software, cost-effective axes can easily be integrated into the overall application.

In order to simplify the electrical connection, the Stepper Motors are equipped with pre-assem-bled plug connectors. Planetary gear units, incremental encoders and pre-assembled connection cables are available as acces-sories.

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Technical data AS1010-0000 AS1020-0xyz AS1030-0000 AS1050-0xyz AS1060-wxyz

Rated supply voltage 24…50 V DC

Rated current (per phase) 1.0 A 1.0 A 1.5 A 5.0 A 5.0 A

Standstill torque 0.38 Nm 0.5 Nm 0.6 Nm 1.2 Nm 5.0 Nm

Winding resistance

(per phase)

4.10 Ω 4.80 Ω 0.80 Ω 0.28 Ω 0.36 Ω

Winding inductance

(per phase)

9.50 mH 9.50 mH 3.80 mH 0.86 mH 2.80 mH

Rotor moment of inertia 0.056 kg cm² 0.074 kg cm² 0.21 kg cm² 0.36 kg cm² 3.0 kg cm²

Resolution 1.8°/200 full steps

Dimensions (r x length) 42 mm x 39 mm 42 mm x 48 mm 56 mm x 53 mm 56 mm x 75 mm 86 mm x 97 mm

Weight 0.31 kg 0.39 kg 0.68 kg 1.00 kg 2.85 kg

Bus Terminal KL2531 KL2531/KL2541 KL2531 KL2541 KL2541

Further information www.beckhoff.com/AS1010

Option w = 0: smooth shaft with 2 fl ats (AS1030 only smooth shaft); w = 1: shaft with groove and feather key according to DIN 6885 (only AS1060)

Option x = 0: single shaft, x = 1; second shaft (only AS1020/AS1050/AS1060)

Option y = 0: no incremental encoder; y = 1: incremental encoder 24 V DC, 200 inc/rev; y = 2: 1,024 inc/rev

Option z = 0: standard; z = 1: customer-specifi c

Dimensions a b d k l m o r

AS1010 22 mm 5 mm 24 mm 39 mm 31 mm – – 42 mm

AS1020 22 mm 5 mm 24 mm 48 mm 31 mm 33 mm 24 mm 42 mm

AS1030 38.1 mm 6.35 mm 20.6 mm 54 mm 47.14 mm – – 56 mm

AS1050 38.1 mm 6.35 mm 20.6 mm 75.8 mm 47.14 mm 33 mm 24 mm 56 mm

AS1060 73 mm 14 mm 30 mm 96.5 mm 69.6 mm 33 mm 24 mm 85.5 mm

a b

d k m

l

r

lo r

Dimensions

AS1000

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Beckhoff offers special planetary gears for Stepper Motors in order to increase the torque or to improve the inertia ratio. Stepper Motors whose fl anges have dimensions of 56 mm or above can be fi tted with low-backlash planetary gears. If the planetary gear is ordered along with the Stepper Motor, the combination of motor and gear is delivered fully assembled.

Further information www.beckhoff.com/AG1000

x = 4: gear ratio 1:4 (more precisely 3.7 or 63/17 as a fraction), x = 7: gear ratio 1:7 (more precisely 6.75 or 27/4 as a fraction)

Ordering information AG1000-+PM52.x to AS1030/AS1050 AG1000-+PM81.x to AS1060

Rated torque 4 Nm 20 Nm

Acceleration torque 6 Nm 30 Nm

Gear backlash ≤ 0.7° ≤ 0.5°

Max. radial load 200 N 400 N

Max. axial load 60 N 80 N

AG1000

Dimensions a b c d k l M

AG1000-+PM52.x

to AS1030/AS1050

32 mm 12 mm 52 mm 25 mm 99.8 mm 40 mm M5

AG1000-+PM81.x to AS1060 50 mm 19 mm 81 mm 49 mm 151.2 mm 65 mm M6

d

l

M

k

ba

c

Dimensions

AG1000 | Planetary gear unit for stepper motors

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AM/AL/AS Accessories

Accessories for motors AMxxxx/ALxxxx/ASxxxx

Connectors for Servomotors AMxxxx, ALxxxx and cablesOrdering information ZS4000-20yy | Connectors Pict.

ZS4000-2010 EMC power connector for servo cable (counterpart for motor box), BG1, up to winding code P (18 A) A

ZS4000-2011 EMC power connector for servo cable (counterpart for motor box), BG1.5, for winding code Q (18 A) B

ZS4000-2020 EMC resolver connector for resolver cable (counterpart for motor box) C

ZS4000-2021 EMC encoder connector for encoder cable (counterpart for motor box) D

ZS4000-2030 EMC thermo-protective male connector for thermo-protective wire, D-sub, 9-pin, with housing, straight E

ZS4000-2040 EMC power coupling, counterpart for motor cable, BG1 F

ZS4000-2041 EMC power coupling, counterpart for motor cable, BG1.5 G

ZS4000-2050 EMC resolver coupling, counterpart for resolver cable H

ZS4000-2051 EMC encoder coupling for servomotors, counterpart for encoder cable I

ZS4000-2060 resolver female socket, angled 90°, for AM2000 J

ZS4000-2061 encoder female socket, angled 90°, for AM2000 K

ZS4000-2062 resolver female encoder, rotatable, angled 90°, for AM3000 L

ZS4000-2063 encoder female encoder, rotatable, angled 90°, for AM3000 M

ZS4000-2070 power female socket, angled 90°, for AM2000 N

ZS4000-2071 power female socket, rotatable, angled 90°, for AM3000, BG1, up to winding code P (18 A) N

ZS4000-2072 power female socket, rotatable, angled 90°, for AM3000, BG1.5, for winding code Q (18 A) O

ZS4000-2080 resolver female socket, straight, for AM2000 P

ZS4000-2081 encoder female socket, straight, for AM2000 Q

ZS4000-2090 power female socket, straight, for AM2000 R

ZS4000-2100 metal fl ange for motor cable to adjust the connector, two parts with sealing S

ZS4000-2101 metal fl ange for feedback cable to adjust the connector, two parts with sealing T

EC

F

P

C

H JG I

K NML

R SQ T

A B D

O

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AM/AL/AS Accessories

AL2xxx Linear Servomotor

AL2250 connector boxAL2xxx Linear Servomotor

AL2xxx with Beckhoff encoder (MES) without connector box

The AL2250 connector box facilitates wiring between linear motor and the Servo Drive. It is mounted on the linear slide and moves with the motor. The motor cable, the thermal protection contact cable and the encoder cable are inserted into the box through cable glands and connected to the terminal strip. The temperature contact is linked to the motor and encoder cable, so that no thermal protection contact cable is required. The standard motor and encoder cables are connected on the other side of the box.

Connector box for ALxxxx

AL2xxx with Beckhoff encoder (MES) and AL2250 connector box

Cable AX2000 AX2500 AX5000

Motor cable ZK4000-2111 ZK4000-2711 ZK4500-0023

Thermal protection

contact cable

ZK4000-2510 ZK4000-2510 ZK4540-0020

Encoder cable for MES ZK4000-2610 ZK4000-2610 ZK4510-0020

Ordering information AL2250-000x | Connector box

AL2250-000x connector box for motor, encoder and thermal protection cable (AX2x00/AX5000) (x = 0: AX2x00/x = 1: AX5000)

Cable AX2000 AX2500 AX5000

Motor cable ZK4000-2111 ZK4000-2711 ZK4500-0023

Encoder cable for MES

or absolute encoder

ZK4000-2610 ZK4000-2610 ZK4510-0020

Encoder cable for encoder

with zero pulse

ZK4000-2610 ZK4000-2610 ZK4520-0020

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AM/AL/AS Accessories

Motor cables for AS1000 Stepper Motors to KL2531/41 or EL70x1

Encoder cables for AS1000 Stepper Motors to KL2531/41 or EL70x1

Motor cables for AS1000 Stepper Motors to EP7041 EtherCAT Box

Encoder cables for AS1000 Stepper Motors to EP7041 EtherCAT Box

Ordering information ZK4000-6200-xxxx | Motor cables

ZK4000-6200-2010 motor cable, assembled at both ends for AS1000 Stepper Motors, 4 x 0.5 mm², l = 1 m

ZK4000-6200-2030 motor cable, assembled at both ends for AS1000 Stepper Motors, 4 x 0.5 mm², l = 3 m

ZK4000-6200-2050 motor cable, assembled at both ends for AS1000 Stepper Motors, 4 x 0.5 mm², l = 5 m

ZK4000-6200-2100 motor cable, assembled at both ends for AS1000 Stepper Motors, 4 x 0.5 mm², l = 10 m

Ordering information ZK4000-5100-xxxx | Encoder cables

ZK4000-5100-2010 encoder cable, assembled on both sides for AS1000 Stepper Motors, 5 x 0.35 mm², l = 1 m, screened

ZK4000-5100-2030 encoder cable, assembled on both sides for AS1000 Stepper Motors, 5 x 0.35 mm², l = 3 m, screened

ZK4000-5100-2050 encoder cable, assembled on both sides for AS1000 Stepper Motors, 5 x 0.35 mm², l = 5 m, screened

ZK4000-5100-2100 encoder cable, assembled on both sides for AS1000 Stepper Motors, 5 x 0.35 mm², l = 10 m, screened

Ordering information ZK4000-6261-xxxx | Motor cables

ZK4000-6261-0005 motor cable, assembled at both ends for AS1000 Stepper Motors, 4 x 0.5 mm², l = 0.5 m

ZK4000-6261-0010 motor cable, assembled at both ends for AS1000 Stepper Motors, 4 x 0.5 mm², l = 1 m

ZK4000-6261-0020 motor cable, assembled at both ends for AS1000 Stepper Motors, 4 x 0.5 mm², l = 2 m

Ordering information ZK4000-5151-xxxx | Encoder cables

ZK4000-5151-0005 encoder cable, assembled on both sides for AS1000 Stepper Motors, 5 x 0.35 mm², l = 0.5 m, screened

ZK4000-5151-0010 encoder cable, assembled on both sides for AS1000 Stepper Motors, 5 x 0.35 mm², l = 1 m, screened

ZK4000-5151-0020 encoder cable, assembled on both sides for AS1000 Stepper Motors, 5 x 0.35 mm², l = 2 m, screened

The maximum motor cable length is 10 m.

Option z = 0: without connector plug, z = 1: with connector plug

Feedback system for ALxxxxOrdering information AL2200-000z | Feedback system

AL2200-000z magnetic encoder system for AL2xxx series Linear Servomotors (MES)

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