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Bearings Limited (Slewing & Industrial Bearings Division)

Transcript of Bearings Limited - 2.imimg.com · PDF fileFour Point Contact Ball Bearings ... 3 Power Build...

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Bearings Limited(Slewing & Industrial Bearings Division)

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1961

Company founded in Technical Collaboration with

STEYR DIAMLER PUCH AG - AUSTRIA

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1980

Plant established at Bharuch for

Manufacturing Bearings

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2008

NSK ABC Bearings India Limited

Joint Venture operations between NSK and ABC

commenced at Chennai.

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2010

New Plant at Dehradun

Operationalised

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2011

New Plant at Bharuch

Operationalised for

Industrial and Slewing Bearings

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Manufacturing : Slewing Bearings

We are an organised Slewing & Industrial Bearings manufacturer in India

having a sophisticated manufacturing plant, spread over 44,100 sq. metres.

We are ISO 9001:2008 certified and have the best machines, including:

CNC Turning

CNC Shaping

CNC Gear Hobbing

CNC Drilling & Tapping

Induction Hardening

Tempering

Finishing with Ceramic Tools

Testing Equipment

Assembly, Washing & Oiling

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Manufacturing : Industrial Bearings

We use latest CNC grinding machines to produce the following Bearings

(in Inch & Metric sizes with Steel and Brass Cages):

Spherical Roller Bearings

Tapered Roller Bearings

Cylindrical Roller Bearings

Thrust Roller Bearings

Deep Groove Ball Bearings

Self Aligning Ball Bearings

Angular Contact Ball Bearings

Four Point Contact Ball Bearings

Thrust Ball Bearings

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We have the capability to design, manufacture and test any type & size of

Industrial & Slewing Bearing - to meet all customer’s requirements

including the life of the Bearing - in conformity with IS or other applicable

standards of tolerance and geometrical & other parameters.

Research and Development facility for Product Design, Process Design,

Product Validation – in shortest lead times.

Continuous up-gradation of Measuring and Testing Equipments.

High level of Simulation, Testing and Validation equipment.

Hyperworks software for Live Simulation.

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CAD & ANALYSIS SOFTWARE

1. Pro-E Wild Fire III

a. Advanced Assembly Extension

- Solid Modeling & Animation

b.- Advanced Mechanica

- Static Analysis

- Thermal Analysis - Transient State

- Thermo-Mechanical Analysis

2. Inventor

- Part Design

- Dynamic Simulation

- Stress Analysis

3. Hyperworks (under installation)

- FEA Analysis

- Dynamic Simulation

- Design Optimization

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• Process and Process Parameter Optimization

• Tooling & Gauge Design

• Production Cycle Time Optimization

• Process Research

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Capability of Test Rig

TOTAL NO. OF STATIONS 15

O.D. SIZE 10 TO 3500mm

TESTING SPEED Variable

MAX. LOAD CAPACITY

(Industrial Bearings)550 TO 24000 Kg.

MAX. LOAD CAPACITY

(Slewing Bearings)UPTO 300 ton.

LUBRICATION METHODGREASE / OIL TYPE

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SAE52100 for high quality steel

SAE8620 for case hardening

Our Standard Room is well equipped with ultra high precision measuring

equipments for roundness, surface finish, geometrical measurement, etc.

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Range

Slewing

Bearings

Industrial

Bearings

Bore 500 mm - 3500 mm 10 mm - 500 mm

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Page 29: Bearings Limited - 2.imimg.com · PDF fileFour Point Contact Ball Bearings ... 3 Power Build Transmission 100% ... TATA 9 9 ABC 9
Page 30: Bearings Limited - 2.imimg.com · PDF fileFour Point Contact Ball Bearings ... 3 Power Build Transmission 100% ... TATA 9 9 ABC 9
Page 31: Bearings Limited - 2.imimg.com · PDF fileFour Point Contact Ball Bearings ... 3 Power Build Transmission 100% ... TATA 9 9 ABC 9
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We can also manufacture gears & have the following machines.

1) Gear Hobbing

Range : 600 mm to 2500 mm

2) Gear Shaping

Range : 600 mm to 2500 mm

Manufacturing Capacities : Between 1 and 10 nos per day.

Material Specifications : 42CrMo4 steel with 50-60 HRC.

: C45 steel with 50-60 HRC.

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Sr. No Customer Segment ABC - SOB

1 JCB-Faridabad Material Handling 100%

2 Elecon Transmission 100%

3 Power Build Transmission 100%

4 Shanti Gears Transmission 90%

5 Premium Energy Transmission 50%

6 Telcon Excavators In Process

7 Cubult Engineering Wind Turbines 5%

8 Altem Power Wind Turbines 5%

9 R.S. Wintech Wind Turbines 5%

10 After Market Industrial/Slewing 10%

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DelhiLucknowRudrapur

Kolkotta

Jamshedpur

Nagpur

Pune

Chennai

Madurai

Cochin

Bangalore

Indore

AhmedabadBharuch

Plant

Registered Office

Mumbai Hyderabad

Sales Office & Major Customer

NABI Plant

Manufacturing Plant

Registered Office (Mumbai) Major Distributors

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Overview of

Indian Bearings

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Automotive

50%

General

Engineering

25%

Heavy Industries

Including

Railways

20%

Electrical

Equipment &

Others

5%

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Sr. No Sectors Sub Segments Name of Organized Players

1 Automotive SKF, FAG, NBC, ABC, NRB, Timken, TISCO

2 General Engineering

Steel Industry SKF,FAG

Sugar Industry SKF,FAG,ABC

Cement Industry SKF,FAG

Power Industry SKF,FAG

Process Industry SKF,FAG

Textile Industry SKF,FAG

3 Heavy Industries

Railway FAG, Timken

Construction Equ. ABC

Earth Moving Equ. SKF, ABC, Rothe Erde

Wind Mill SKF, ABC, Rothe Erde

4 Electrical Equipment

Gear Box ABC,SKF,FAG

Pumps ABC,SKF,FAG

Fans SKF,FAG

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Railways

Electrical Motors/Fans/Pumps/Gear Boxes

Diesel Engines

Machine Tools

Textile Machinery

Other Heavy Industries

Steel/Sugar/Cement/Power/Steel/Paper

Heavy Engineering

Heavy Earth Moving Equipment

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Sr.

NoCompany Type of Bearings User Industry Collaboration

1ABC Bearings

Limited

Tapered, Cylindrical,

Spherical Roller

Bearings, Ball

Automotive, Industrial NSK, Japan

2FAG Bearings

India

Ball, Cylindrical Roller,

Tapered & Spherical

Automotive Mechanical,

Railways,

Electrical Engineering

Industries

FAG,

Germany

3 NRB

Ball, Cylindrical Roller,

Tapered & Spherical

Needle Roller

Automotive, Industrial Nadella,

France

4 SKF India Ball & Tapered RollerAutomotive, Industrial &

TextileSKF, Sweden

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Competitor TRB CRB SRB BB NRB IND SLEW Hub Unit Railways

SKF                                          

NEI                                   

FAG                                                 

NRB                                   

TIMKEN                                   

TATA              

ABC                     

NSK - ABC                     

ABC Operationalised in 2011-12 (SLEW, IND)

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