Battery Power Management for Portable Devices
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Transcript of Battery Power Management for Portable Devices
DELIVERING QUALITY SINCE 1952.
Battery Power Management for Portable Devices
August 2015
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Unique Challenges
Power Path Support Higher Power for Wireless
Connectivity Wide Input Voltage
Capability Battery Status Outputs Backlight Management EMI/EMC Protection Higher Operating
Frequency’s Thermal Regulation Shock/Drop Resistance
Just to name a few…..
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Specific Solutions
Our Extensive Experience Includes:– Reduction of power consumption from the hardware– Designing the firmware to further reduce power consumption by:
• Turning off unnecessary hardware• Minimizing the number of times the hardware is accessed• Reducing the speed of the data being transferred between components
– Implementing simple protectors and analog front ends (AFE’s)– AC, Inductive and Solar Charging Solutions– Sophisticated Management and
monitoring electronics for longerrun times, battery status indicationand extended battery life.
– Design for shorter charging timesand “instant-on” operation.
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Design is Critical
Intelligent Power Management Becomes Mandatory– Today's portable devices can combine wireless communication,
navigation, touch screens and other technologies which require increased power consumption as:
• The size of the display and the graphics operations of portable devices are increasing by a large amount.
• New process technologies for the processors operate at higher frequencies. • Portable devices become smaller and slimmer which requires a reduction of
the number and the size of the components.• Customers expect extended battery life, so maximum efficiency is essential• Often the voltage source is “incompatible” with
the load. A buffer needs to be placedbetween the source and load to regulatethe voltage and/or current to reduce powerloss.
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Every application has different requirements which is why our team has a broad understanding of the best chemistries.
Understanding Solutions
Anode Electrolyte Energy Density Cycle Life Price per kWh
Lithium Iron Phosphate Graphite Lithium
Carbonate85 – 105 Wh/kg 200 - 2000 MEDIUM
Lithium Titanate LTO Lithium
Carbonate 80 – 95 Wh/kg 2000 - 10000 HIGH
Lithium Cobalt Oxide Graphite Lithium
Polymer140 - 200
Wh/kg 300 - 800 LOW
Lithium Nickel Cobalt Graphite Lithium
Carbonate120 – 160
Wh/kg 800 - 5000 LOW
Lithium Nickel Mang.
Graphite, Silicone
Lithium Carbonate 120 – 140
Wh/kg
800 - 2000 MEDIUM
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Over 30 years experience providing early design guidance, design services and state of the art US and Asia based manufacturing.– Battery Chemistry Selection– Battery Charger Selection/Design (On or Off Battery)– Battery Fuel-gauge Design Based On Application– Battery Safety-Circuitry Integration– Battery Construction Design– System Architecture Development– Firmware/Software Development– Regulatory Management (UL, UN)– Production Test Equipment– Internal Cell Balancing– Packaging Design– Enclosure Design
Statement of Capabilities
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Located in Denver Colorado
Engineers and designers that combine:– Advanced technological expertise.– Proven systems and processes– Years of practical experience
Experience includes:– Pioneering the development of custom safety circuits, and battery
chargers for the Lithium batteries– Extensive experience in the development of safety-circuits, fuel gauging,
and battery chargers for Li-Ion, and Li-Polymer chemistries.
All to deliver innovative solutions to our customers.
Battery Pack Design and Product Development Center
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Denver Tech Center
Facility Designed & Equipped to:
1. Quickly design, develop, and prototypenew battery packs.
2. Test and support battery capabilities.
3. Provide immediate technicalsupport to our customers.
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World Class USManufacturing Facility
Facility Built Specifically For HighTech Battery ManufacturingIncludes:
– ESD Flooring & Equipment– Lithium Fire Protection System– Leading Manufacturing and
Test Equipment
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Real Investment in Asia
Shenzhen China Operation Includes:– General Manager– Quality Manager– Engineered Products Manager– Logistics Supervisor
30 full-time employees in logistics, quality, engineering, and procurement to reduce lead times and ensure quality.
Fully Trained Epec Inspectors at each manufacturing facility.
Epec Senior Management visits every 6 weeks.
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In House Case Studies
Medical Fluid Warmer Hand Held Gas Detection Portable X-Ray System Electrical Test Equipment
Military Gun Sight Asset/Cash Tracking Dental Equipment Medical Spray Equipment
Firefighting Cameras Barcode Scanner Portable Printers Underwater Lighting
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Regulatory Compliance
8 Employees are IATA Certified Shippers
All three locations that manage batteries (Denver, Largo, New Bedford) have passed annual audits by:– Federal Aviation Administration (FAA)– US Food and Drug Administration (FDA)
Epec’s Responsibility to our Customers:– Passing Initial Tests to Get Certifications– Managing Yearly Recertification's– Understanding how any changes may effect each Certification– Keeping our shipping Certifications current and complying with all new regulations
(IATA)– Informing our customers of changes in laws– Providing third party logistics if needed.– Ensuring that our Asia facilities follow the laws when shipping– Assist in developing packaging designs that meet the IATA requirements
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We supply batteries for many different applications.
Battery Customers
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Inventory Management
Batteries Have Unique Inventory Challenges. Customer requirements are always unique and customized, therefore
our inventory management system must accommodate for this type of environment.
We Offer:– Kanban– Consignment– JIT Programs– Blanket Orders– Customer Fulfillment– Bonded Warehousing– Kitting– Safety Stock– Other flexible solutions
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The Difference is Measureable
1. Quicker Delivery - Epec's technology infrastructure and people, including the Asian and US based operations, manufacturing and engineering teams, enable jobs to get started the same day the order is received with no delays due to 24/7 coverage.
2. World Class Designs – With industry leading technical resources for all of our product groups, our design and engineering group works with customers to help minimize unit production costs of finished products , reduce project risks and speed time to market.
3. Better Quality - Epec ensures higher levels of quality through actual investment in all of our processes. Whether it is our 10+ people strong quality organization in Asia, equipping our tech centers with the latest tech gear to test parts, or our continuous improvement auditing process, real investment is made to ensure quality.
4. Flexibility - Each of our manufacturing facilities have been selected for theirbest-in-class niche product and delivery and technology solutions, ensuring our optimal facility is building every order.
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If you require additional information please contact us with any questions or requests.
North American Headquarters174 Duchaine Blvd.New Bedford, MA 02745Tel: (508) 995-5171Fax: (508) 998-8694
Contact Us By Email:Sales [email protected] [email protected] [email protected]
Visit Our Website For More Informationwww.epectec.com
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