BA DS-62S DS-62F IBS V3.0 2021-01-07 EN
33
Operating instructions Safety pressure switch series DS6
Transcript of BA DS-62S DS-62F IBS V3.0 2021-01-07 EN
Operating instructions Safety pressure switch series DS6
2 33 Original operating instructions: DS6 / ENG 2021 / 01 Rev. 3.00
HYDROPA® is a registered trademark of HYDROPA
Hydraulische Erzeugnisse GmbH & Cie. KG.
p. 3 33
Table1 N1.1 U1.2 P1.3 U1.4 T
2 S2.1 O2.2 P2.3 I2.3.1 R2.3.2 R2.4 W2.4.1 S2.4.2 D2.4.3 A2.5 R2.5.1 H2.5.2 H2.6 P
3 C
4 S4.1 S4.1.1 S4.1.2 P4.1.3 M4.1.4 C4.2 D4.2.1 S4.2.2 P4.2.3 S4.2.4 A4.2.5 C4.3 F4.4 F4.5 P4.6 M
5 T
e of conNotes on thUse of the opPresentationUnderstandinTerms and a
Safety .........Operating insPermissible Interface to cRequirementRequirementWho is allowStaff descripDefinition anAuthorizationResidual hazHazard causHazard causPersonal pro
Configuratio
Safety charaSingle channSafety relatePerformanceMTTFD valueCalculation eDual-channeSafety relatePerformanceSymmetrizedAverage diagCalculation eForced discoForced discoPhysical restMarking and
Technical d
ntents e operatingperating inst
n and significng presentat
abbreviations
....................structions ....use, limitatiocontrols or mt of the electt of the fluidi
wed to do whaption and authnd demands pn according tzards and prsed by storedsed by extremotective equip
on and func
acteristics..nel version (1ed block pluge Level (PL) e of the subsexample ......el version (2Ked block pluge Level (PL) d MTTFD valugnostic coveexample ......onnection Veonnection: Vetrictions ....... type plate ..
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.. 12 . 12 . 12 . 12 . 12 . 13 . 13 . 13 . 14 . 14 . 14 . 14 . 15 . 16 . 16 . 17
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No
4
6
7 7.17.2
8 8.18.18.18.18.28.28.28.2
9
10 101010101010101010
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12
otes on t
33
Order
Scope1 Scope 2 Storag
Installa1 Installa1.1 Mecha1.2 Fluidic 1.3 Electric2 Setting2.1 Factory2.2 Setting2.3 Setting
Operat
Mainte.1 Genera.2 Safety .3 Inspec.4 Inspec.4.1 Leak c.4.2 Check .4.3 Manua.5 Failure.6 Safety
Disass
Dispos
he opera
information
e of supply aof supply ....e ..................
ation and ination of the panical attachm
connection .cal connectiog the cut off py setting of th
g of cut-off prg of cut-off pr
tion .............
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al check of thes of function
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ting instr
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p. 5 33
1
1.1
1.2
Notes
Use of t
Present
on the
he opera
Tup
ation and
S
W
A
Original
operati
ting instr
These operaufacturer of cpressure swi
d significa
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Safety instru
Warnings at
A warning in
No
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ting instructicontrols andtches type D
ance of t
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ase observe
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rts you to a huld result in d
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CURITY-REaws your attecedure descthe following
apter 1 apply
ng of a sectio
step applies
he operat
ENG
s
all the informes to be able ontrol as inten
y informat
hazardous sideath or seri
ardous situatinor to mode
LATED ACTention to the fribed are releg notes:
y to the entire
on apply to th
only to this a
ting instr
mation requir to integrate nded.
tion
ituation that, ious injury.
tion which, iferate injury.
TIVITIES fact that all sevant to safe
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he entire sec
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ructions
ed by the mathe safety
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1.
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3 Pres
4 Term
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abbreviati
Term /
S
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1K / 2K
ructions
Original operati
nificance
ng
erating elemePITAL LETTE
plays and croctions.
sition number.
rmation on thk) refer to the
ons
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ing instructions
e of other
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oss-referenc
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he position oe view in the
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our attention
ou learn abouendations, able-free ope
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of elements (e image
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nitoring of rise monitoring)
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tion
n to possible
ut useful tipss well as inforation.
nstructions ar
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ing pressure
creasing prering)
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s and ormation for
re shown in
n these opera
n the corresp
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es (maximum
essures (min
el version
2021 / 01 Rev. 3.00
property.
efficient
ating in-
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m pres-
imum
p. 7 33
2
2.1
2.2
Safety
Operatin
Permiss
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ng instru
Tpn
Wfj
Aoiut
sible use,
Tapd
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Ttsd
Aad
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Original
ctions
These operapersonal injunot to harm t
When integrafied in these ury and/or pr
As a control ooperating insntegrating thulations. In thticular:
Carefully
Copy the control un
Ensure thoperating
limitatio
The pressureance with Dirpressure swdata defined
The pressuremum permissupply of a m
The pressurethe minimumswitch interrdrops below
Any other usand is theredamage caus
n addition, th
The press
Sa
l operating instr
ting instructiury and damathe environm
ating the preoperating insroperty dama
or machine mstructions carhe pressure she process, t
observe all t
operation renit and / or m
hat your staff instructions
ons of use
e switches orective 2006/itches may in these ope
e switch typessible pressumonitoring cir
e switch typem pressure upts the poa pressure le
se or use exteefore expresssed by impro
he following
sure switches
afety
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ons contain age to prope
ment.
ssure switchstructions. Aage.
manufacturerefully and coswitches intothe following
the informatio
elevant informmachine.
always has.
e
of the DS6 s/42/EC and aonly be opeerating instru
e with the sufure. This typercuit if the pre
e with the surequired to wer supply evel required
ending beyosly prohibiteoper use.
restrictions a
s must not b
ENG
all the informrty, to ensure
es, comply wAny other use
r, you are resompletely, foo the control aspects hav
on in these in
mation into th
unrestricted
eries are safare used to m
erated in accctions; see c
ffix "S" (risinge of pressureessure excee
uffix “F" (decensure safeof a monito
d for safety.
nd this is cond. The integ
apply to the u
e operated in
mation require trouble-free
with all requie may result
sponsible foor understandin accordancve to be obse
nstructions.
he operating
access to th
fety componmonitor fluid cordance witchapter 5 Te
g) is used to e switch intereds a dange
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nsidered to bgrator is res
use of press
n hazardous
ed to avoid e operation a
rements spein personal i
r reading theding it and foce with the reerved, in par
manual of th
he complete
nents in accopressures. T
th the technechnical data
monitor a mrrupts the powerous level.
used to monpe of pressif the press
be not intendsponsible for
ure switches
s areas.
and
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ese or eg-r-
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ord-The ical .
max-wer
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Sa
8
2.
afety
33
3 Inteerface to c
2.3.1
2.3.2
ThetechTec
Theway
controls o
Requireme
The pre(SELF tained fing tran
Requireme
Before bly discdisconnappropmachin
Original operati
e pressure swhnical data dechnical data.
e pressure swy.
or machin
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essure switchor PELV). Fofrom an enernsformers ac
ent of the flu
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ne manufactu
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witches may efined in the
witches must
ne manuf
ectrical equ
hes may onlyor this purporgy source th
ccording to E
uidic equipm
the pressurend stored ence in accordadisconnectiourer.
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only be operese operating
t not be mod
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EN 61558-1 o
ment
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rated in accog instructions
ified or chan
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fluid power se dissipated
N ISO 4413 ost be provide
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ged in any o
y extra-low vsupply must nts for safety-2-6.
supply must by means of
or EN ISO 44ed by the co
2021 / 01 Rev. 3.00
the er 5
other
voltage be ob-
y isolat-
be relia-f a mains 414. An ntrol or
p. 9 33
2.4
Who is a
2.4
2.4
2.4
allowed t
4.1 Staff
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4.2 Defin
4.3 Autho
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o do wha
description
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Job descripticontain a spe
Activities othonly be carri
Persons whomust not car
nition and de
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Activity
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n and autho
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ions, which mecific referen
her than thosed out by au
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emands pla
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and initial
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do not contahe work, may
must not be cnce to the sta
se described uthorized Hyd
y is impairedwork on the p
aced on staf
An instructedcomprehensconnection wswitches. Required agThe instructi
A specialist icarry out thehis technicalas well as knand who is aindependent
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Auth
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in a specific y be carried o
carried out baff authorized
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d person is sively instruct
with the safe
e: 16 years. on is carried
s someone we work assign training, kno
nowledge of table to recogtly.
horization
cialist for hydhatronics
cialist for hydhatronics
ructed person
reference toout by instru
by instructed d to carry ou
erating instru
gs, alcohol oches.
someone whoted in his tasoperation of
d out by spec
who is able tned to him onowledge andthe relevant nise possible
draulics and
draulics and
ns
staff cted staff.
persons, ut the work.
uctions may
or medication
o has been sks in f the pressur
cialists.
to assess ann the basis od experience regulations e hazards
electrics or
electrics or
n,
re
d of
Sa
10
2.
2.
afety
33
5 Res
6 Pers
sidual haz
2.5.1
2.5.2
sonal pro
zards and
Hazard cau
Before dissipa
Hazard cau
Due tothe pretherefoway thmaintecooling
otective e
The peerating
Wear th
Eye
Skin
Original operati
d protecti
used by sto
removing thted.
used by ext
the permissessure switchore be integraat access is
enance a suitg time has to
equipmen
rsonal protecinstructions
he prescribe
e protection:
n protection:
ing instructions
ive measu
ored energy
e pressure s
treme temp
sible maximuh may be excated by the cprevented dtable PPE ha
o be consider
nt
ctive equipmin the descr
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Protective g
Gloves
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ures
switches, the
eratures
um temperatucessively hotcontrol or mauring norma
as to be wornred.
ment you musription of the
protective equ
oggles
stored energ
ure of 80 degt. The pressuachine manufl operation. In by the staff
st wear is desrespective a
uipment duri
rgy must be s
g. C, the houure switchesfacturer in suIn case of f or a sufficie
scribed in thactivity.
ing all work:
2021 / 01 Rev. 3.00
safely
using of must uch a
ent
ese op-
p. 11 33
3
Configguration
Tam
Thtpt
VAtrt VAtrt
Original
n and fu
The pressureand rising premum pressur
The pressurehydraulic forcthe piston. Opreload. The the spring pre
Version „S“As long as ththan the set srelated contathe pressure
Version „F“As long as ththan the set srelated contathe pressure
Co
l operating instr
unction
e switch serieessures. Thure is possible
e switches opce resulting f
On the other s switching preload.
he pressure fspring force,acts remain c
to be monito
he pressure fspring force,acts remain c
to be monito
onfigurat
rucktions: DS6 /
es DS6 is avus, the monite.
perate accorfrom the presside, the spriressure can
force resultin the microsw
closed. The sored is excee
force resultin the microsw
closed. The sored is gone
tion and f
ENG
vailable for mtoring of a m
rding to the pssure of the ng force actsbe adjusted
ng from the mwitches are nsafety-relatededed.
ng from the mwitches are nsafety-relatedbelow.
function
monitoring boinimum as w
piston-spring medium actss resulting frindividually b
medium presnot actuated ad contacts o
medium presnot actuated ad contacts o
th decreasinwell as a max
principle. Ths on one sideom the sprinby changing
sure is less and the safepen only whe
sure is higheand the safepen only whe
ng xi-
he e of ng
ty-en
er ty-en
Sa
12
4
4.
afety cha
33
Saf
1 Sing
aracteristi
fety cha
gle chann
4.1.1
4.1.2
4.1.3
ics
aracteris
The DSdual-ch
In addittacts incontactsepara
nel versio
The prrelated related from th
Safety rela
This prspondsdiagram
Fig. (1
Performanc
Due to of this vDIN EN
The acfor the
For theSISTEMstitute f
MTTFD val
The MTtion fre
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stics
S6 pressure shannel versio
tion, the safen accordancets at a type-dtion of the sa
on (1K)
ressure switcchannel cocontact pai
e existing pr
ted block p
ressure switcs to categorym correspond
): Block pluggin
ce Level (P
their architeversion can a
N ISO 13849
chievable pesafety-relate
e calculation MA software for Occupatio
ue of the su
TTFd value oquency nop o
ing instructions
switch serieson.
ety-related me with EN 609dependent prafety-related
ch version wonsisting of tir 1/2 generressure signa
lugging dia
ch version hy 1 accordingds to a struc
ng diagram of th
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ecture, subsyachieve a m-1.
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of the perfor tool, which onal Safety I
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microswitches947, which eressure levecontacts.
with the typethe safety-reates a safetal.
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rmance level is provided frFA.
stem depends-related conta
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s have positivenable positivl. This enable
e designationelated microsty-related ele
channel archO 13849-1. Inwn in Fig.(1).
em“ subsystem –
isting of onlyformance lev
from the calmicroswitch
we recommree of charge
s on the aveact pair 1/2 o
channel as w
vely actuatedve opening oes an inhere
n "1K" has switch S1. Itectrical outp
hitecture whin this case,
– single-channe
y one pressuvel of "c" acc
culated MTT S1.
mend the use e by the Ger
erage annual of the micros
2021 / 01 Rev. 3.00
well as a
d con-of the ently safe
a safety-ts safety-put signal
ch corre-the block
el version
ure switch cording to
TFd value
of the rman In-
actua-switch S1
p. 13 33
4.2
4.1
Dual-ch
4.2
awI
1.4 Calcu
T
C
annel Ve
Tsrpst
2.1 Safet
Twtg
Fv
Original
and must be within the fraSO 13849-1
ulation exam
The calculati
Reliability p(for the indivi
Actuation fr
Calculation re
MTTFD valu
PFHD (subs
PL (subsyst
rsion (2K
The pressuresafety-relatedrelated electpurpose this safety-relatedtrical output s
ty related b
This pressurwhich corresthe prerequisgram corresp
Fig. (2): Block version
Sa
l operating instr
determined amework of P
must be obs
mple
on was base
parameter B1idual microsw
requency nop
esult for the
ue (subsyste
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tem)
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e switch versd channels trical output pressure sw
d contact pasignal each f
lock pluggin
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plugging diag
afety cha
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by the controPL verificatioserved.
ed on the foll
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2
subsystem:
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sion with typwhich are signal from
witch variantir 1/2 generafrom the exis
ng diagram
ersion has aategory 3 or le error safetructure as s
gram of the “S
racteristi
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ol unit and/on. For this pu
owing values
,5 m switchi
2.880 cycles
e designatioeach capab the existing has two mi
ates an indepsting pressur
dual-chann4 according
ety is given. hown in Fig.
ensor system”
ics
or machine murpose, the p
s:
ng cycles
/ year
100 yea
1,1 ⋅ 10
c
on "2K" has tble of generg pressure icroswitches pendent safere signal.
nel (redunda to EN ISO In this case(2).
” subsystem -
manufacturer principles of
ars -6 1/h
two (redundarating a safesignal. For tS1 and S2.
ety-related e
nt) architect13849-1. Th, the block d
dual-channel
EN
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ture hus, dia-
Sa
14
afety cha
33
aracteristi
4.2.2
4.2.3
4.2.4
4.2.5
ics
Performanc
Due to of this vcording
The acue and
For theSISTEMstitute f
Symmetriz
The syannual microswmachinpose, t
Average di
The avdetect ftact 1/2must bpose, t
As a codant oumust bshow noutput nals sh(e.g. 50
Calculation
The ca
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chievable perthe average
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omponent mutput signalse compared
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n example
lculation was
lity parameteindividual mic
ostic coveragindividual mic
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ation result fo
etrized MTTF
ing instructions
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ecture, subsyachieve, as ISO 13849-1
rformance lee diagnostic c
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MTTFd valuerequency nopand S2 and murer within ths of EN ISO 1
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or the subsys
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rmance level is provided frFA.
e subsystem
e of the subp of the safemust be detehe framewor13849-1 mus
Cavg of the su
ge DCavg depsafety-criticaS1 or S2. Tl and/or mac13849-1 mus
, we recommerrors. The s
of the controtus of both oIGH to LOWin within a pr
he following
1,5 m sw
99 % (croin logics)
2.880 cy
stem:
isting of onlymum perform
rom the symCavg of the su
we recommree of charge
m
system depeety-related coermined by thrk of PL verifst be observe
ubsystems
pends on theal failure of thThe measurechine manufst be observe
mend cross cignal status ol. The pressutput signals
W and vice veredefined pe
values:
witching cycle
oss compariso
cles / year
100
y one pressumance level
mmetrized Mubsystem.
mend the use e by the Ger
ends on theontact pair 1he control unfication. Fored.
e measures ahe safety-relaes for fault facturer. For ed.
comparison of the outpusure switches is identicalersa), the ouriod of time
es
on of the outpu
0 years
2021 / 01 Rev. 3.00
ure switch of “d" ac-
TTFd val-
of the rman In-
average 1/2 of the nit and/or this pur-
applied to ated con-detection this pur-
of redun-ut signals es always , or if the utput sig-
ut signals
p. 15 33
4.3 Forced d
A
P
P
disconne
Istpoom
Istfsvr
C
T
T
P
Original
Average diag
PFHD (subsys
PL (subsyste
ection Ver
n version "Ssafety-relatedthe set presspressure (seoutput signalopening presmanufacturer
Table (1)
Type5
10
100
200
300
f the applicasafety-relatedthe safety-refault in accorsion, an erroverification. Arelevant for t
Calculation
The calculati
Type of presPressure se(intended pretact is to be o
Positive op(according to
The positive
Positiv openi
Sa
l operating instr
gnostic cover
stem)
em)
rsion „S“
S", the pressd contact pasure is exceee Table (1))ls. The minimssure and mr for each ap
): Positive ope
e p positive
1
3
2
4
6
ation allows d cut-off prelated contacrdance with Eor exclusion As a result, he calculatio
example “P
on was base
ssure switchetting essure at whicopened pening differeo Table (1); de
opening pre
ing difference
afety cha
rucktions: DS6 /
rage DCavg
“
sure switcheair of the mieded by a co. This resultsmum pressumust be calcpplication.
ening different
opening difference
,6 [bar]
,5 [bar]
20 [bar]
45 [bar]
60 [bar]
the positiveessure, the icts allows theEN ISO 1384can be declthe reliabilit
on of the failu
Positive ope
ed on the foll
h
ch the safety-r
ential pressuepending on ty
ssure is calc
e = pset
= 60 b= 80 b
racteristi
ENG
s are designcroswitches rresponding s in an inherre required fculated by t
ial pressures o
e opening pnherently sa
e exclusion o49-2; Table Dared for thety parameterure probabilit
ning pressu
owing values
elated con-
ure ype)
culated using
tting + ppositive o
bar + 20 bar bar
ics
99 %
2,5 ⋅ 10-8
e
ned in such is positivelypositive ope
rently safe sefor this is knthe control a
of the pressur
ressure to bafe forced dof the "contacD.8. Due to
e pressure swr (B10D valuty of the safe
ure; Version
s:
Type 100 psetting = 60
ppositive openi20 bar
g the followin
opening difference
1/h
a way that y opened whening differeneparation of own as positand/or mach
re switches
be used as isconnectionct will not opthis error excwitch during
ue) is no lonety function.
n S“:
bar
ng difference =
g formula:
the hen ntial the tive
hine
the n of pen" clu-PL
nger
Sa
16
4.4
4.
afety cha
33
4 Forc
5 Phy
aracteristi
ced disco
ysical rest
ics
onnection
In verssafety-the setential pof the positivechine m
If the asafety-the saftacts" fexclusiPL verirelevan
Calcula
The ca
Type oPress(intendtact is
Positiv(accor
The po
Positive
trictions
Due toconditiohousinggreater
Under sure swsure swshort, wavoid fcount w
In this changechapter
Original operati
n: Version
sion “F", the related contat pressure ispressure (seeoutput signae opening prmanufacturer
application arelated cut-ofety-related cfault in accoron, an error fication. As a
nt for the calc
ation examp
lculation was
of pressure sure setting
ded pressure ato be opened
ve opening dding to Table
sitive openin
e opening pr
o manufacturons, the redg have differr, the lower th
certain circuwitch versionwitch are notwhich was pfrequent errowhen program
context, the e speed ∆vp,r 5 Technica
ing instructions
n „F“
pressure swact pair of t
s going belowe Table (1)).
als. The minressure and r for each ap
allows the poff pressure,contacts allordance with Eexclusion ca
a result, the culation of th
ple “Positive
s based on t
switch
at which the s
differential pr(1); dependin
ng pressure i
ressure
ring tolerancdundantly inrent switchinhe pressure
umstances thn "2K", althot faulty. Thisrogrammed or messagesmming the p
minimum ac,min. of the p
al data.
: DS6 / ENG
witches are dthe microswiw by a corre. This resultsimum pressumust be calcplication.
ositive open, the inherenws the excluEN ISO 1384an be declarreliability pa
he failure pro
e opening p
he following
afety-related c
ressure g on type)
is calculated
= psetting - ppo
= 60 bar - 2= 40 bar
ces that cannstalled micrng times. Thebuild-up or p
his can lead ough the saf is then duein the logicss, this circumlausibility rou
ctuating spepressure swi
designed in tches is pos
esponding pos in an inherure required culated by th
ning pressurently safe forcusion of the 49-2; Table red for the prrameter (B10bability of the
pressure; Ve
values:
Type
con-psettin
ppositiv20 ba
using the fo
ositive opening diffe
0 bar
not be avoidroswitches ine switching tpressure redu
to error mesfety-related cto a discrep
s for error demstance muutines.
ed and/or thtch must als
such a waysitively openositive openirently safe se for this is khe control an
e to be userced disconn"non-openinD.8. Due to ressure switc0D value) is ne safety func
ersion F“:
e 100
ng = 60 bar
ve opening differenar
ollowing form
erenc
ded due to n a pressurtime differenuction speed
ssages with contacts of pancy time thetection purpust be taken
he minimum so be obser
2021 / 01 Rev. 3.00
y that the ned when ng differ-eparation known as nd/or ma-
ed as the nection of g of con-this error ch during no longer ction.
nce =
ula:
technical re switch nce is the d is.
the pres-the pres-hat is too poses. To n into ac-
pressure rved; see
p. 17 33
4.6 Marking
Fvsm
Ndicbm
g and type
F
T
Fi
Original
Furthermore,very slow chswitched offminor leaks.
NOTE: Due tdrag oil ariseng an electrcient amountbe guaranteemust not be u
e plate
Fig. (3): Type
Table (2): Des
ield-No.: F
1 T
2 S
3 Mp
4 Pt
5 E
6 F
7 C
8 C
Sa
l operating instr
, this phenomhange in preand the pre
to technical e, which can rically condut of drag oil ted. To avoidused.
plate | Version
signation on th
Field label
Type code
Switching pr
Max. permispressure
Pressure prethe manufac
Electrical pa
Free-field
CE-marking
Circuit symb
afety cha
rucktions: DS6 /
menon can uessure. For essure in the
reasons andbe accumula
uctive pressuthere is a riskd an unsafe
n 1K and 2 K
he type plate
ressure range
sible operati
eselection of cturer (option
rameters
bol
racteristi
ENG
usually be exexample, wh
e fluid system
stress indepated in the dure medium k that a forcecondition el
C
z. B
e z. B
ng z. B
al) bar
z. B
in c200nen
ics
xpected only hen the presm drops ver
pendent smadevice during
in conjunctied separatiolectrically co
Customer sp
B.: DS6-2K-1
B.: PE = 25 -
B.: Pmax =
r z. B.: Pfix =
B.: max. 24 V
conformity w06/42/EG (sant)
in the case ossure supplyy slowly due
allest amoung use. When on with a sun can no lon
onductive me
pecific data
100-S
90 bar
500
= 70 bar
VDC; 0,5 A
with Guidelineafety compo
of a y is e to
nt of us-
uffi-nger edia
es -
Te
18
5
Ge
Co
Flu
Flu
Preope
Ap
Pu
Te
Ele
Vo
Vo
Ra
Co
Pro * 1
echnical
33
Tec
eneral chara
ontact system
uidic symbol
uidic data
essure rangeerating press
proved press
rity class
mperature ra
ectrical data
ltage
ltage toleran
ted normal c
ontact resista
otection agai
bar only by fact
data
chnical
acteristics
m, electrical s
e and max. psure
sure media
ange of the m
a
nce
current Ie
ance
nst short circ
tory adjustment
data
symbol
permissible
media
cuit
Original operati
1 change-o
Ty
51102030Ty
5 -
10 -
Other presmedia mus
Med
Compre
Miner
Med
Compre
Miner
VDC
%
A
mΩ
2 A gG
ing instructions
over contact
pe
5 0 00 00 00 pe
10
300
ssure media st not be use
dium
ssed air
ral oil
dium
ssed air
ral oil
24
-10 / +1
0,5
100
: DS6 / ENG
t, form C
Pressure sepSetting
Version: 1K
0,8 - 9,5 1 - 15
10 - 110 20 - 220 30 - 330
Medium
CompressedMineral oil (H51524; viscoupon reques
ed. Class
7/4/4 accord
18/16/13 acc
Unit Te
°C +3
°C -40
10
etting range g [bar]
Version: 2K
1* /2 - 8 4 - 12 25 - 90
60 - 200 70 - 300
d air HL, HLP) accosity range: 1st. Electrically
ding to ISO 8
cording to IS
emperature ra
3 bis +60
0 bis +70
pmax [ba
40 40
500 500 500
cording to D10 - 800 mmy conductive
8573
SO 4406
ange
2021 / 01 Rev. 3.00
ar]
IN m²/s e
p. 19 33
Environ
Utilizatio
Clearanc
Ambient
Condens
Mechani
Conti
Protectio
Mechan
Installatio
Mechaniswitch
Max. swi
Minimum
Minimummin..
Safety
Reliabili(for the ind
Categor(according
nmental data
n category
ce and creep
OveDegree
temperature
sation in ope
cal loads Type o
Single shockinuous shock
Type o
Oscillatio
on class
ical data
on position
ical service l
itching frequ
m activation s
m pressure ch
ity parameteividual microsw
ry and PL g to EN ISO 1
a
page distance
ervoltage catee of contami
e range
ration
of mechanicak (EN 60068k (EN 60068of mechanica
on (EN 6006
ife of the mic
ency
speed
hange speed
er B10D witch)
3849-1)
Original
DC-
e
egory II nation 2
Imp
al load Seve
8-2-27) 8-2-29) al load Seve
68-2-6)
IP 6
Ran
cro- At le
60 s
0,5
d ∆vp, T
1,5
Cate
Te
l operating instr
-13
°C -
ermissible
erity level
2
2
erity level 2 2
65 (higher pro
ndom
east 1.5 m sw
switching cyc
mm/s
Type
5
10
100
200
300
m switching
Version
egory 1 b
echnical d
rucktions: DS6 /
25 … + 80
Peak acc
30
15
Frequ10 bis
60 bis 1
otection clas
witching cycl
cles / minute
cycles
n: 1K
is PL c
data
ENG
celeration
0 g
5 g
uency 60 Hz
150 Hz
s upon reque
es
Δvp, min. [b
0,6
1,5
8,5
20
25
Catego
Shock
11
6
Am0,3
est
bar/s]
6
5
5
5
Version: 2
ory 3 oder 4
k duration
1 ms
6 ms
plitude 35 mm 5 g
K
bis PL e
Te
20
Sawe
Ma
Min
Ma
We
We
Dim
Flu
echnical
33
fty principlesll-tried comp
ax. switching
n. switching f
ax. permissib
eight, Dimen
eight
mensions (L
uidic connect
data
s ponents
frequency
frequency
ble operating
nsions
x T x H)
tion
time TM
Original operati
The presssafety pri
• wA
• wA
Furthermoaccording
60 switchin
see chapte
0,3 kg
G ¼“ (inte
ing instructions
sure switchenciples acco
well-tried safeA.1,B,1,C.1 awell-tried safeA.2,B,2,C.2 aore the press
to EN ISO 1
ng cycles / m
er. 9.4
Type
5 - 10
100 - 300
rnal thread in
: DS6 / ENG
es fulfil the foording to EN ety principlesand D.1 ety principlesand D.2 sure switches
3849-1
minute
n inch)
llowing compISO 13849-2
s according t
s according t
s are well-trie
Max. opera
10 y
10 y
ponent-relate2: to tables
to tables
ed componen
ating time TM
years
years
2021 / 01 Rev. 3.00
ed
nts
M
p. 21 33
6
Order informa
Pt
**2*3*4
Original
ation
Please use thtype.
1) 1 bar only by2) for pneumat3) also for pne4) for hydraulic
O
l operating instr
he following
y factory adjustic media excluumatic mediac media exclus
rder infor
rucktions: DS6 /
type code to
stment usively
ively
rmation
ENG
o determine t
the desired ppressure swittch
Sc
22
7
7.
7.
cope of s
33
Sco
1 Sco
2 Stor
supply an
ope of s
ope of sup
rage
nd storage
supply a
pply
Compl
Claimsperiods
Check on rece
If the scof deliv
Observ
In addipieces
Maximtempe
Other
e
Original operati
and sto
ain about an
s for damages.
the delivery eipt. If extern
Do not ac
Make a noor on the
Initiate a c
cope of delivvery.
ve all storage
ition, note anof packagin
mum permissrature
requirements
ing instructions
orage
ny defects im
es can only b
for completenal transport
ccept the deli
ote of the tracarrier's deli
complaint by
very is incom
e requiremen
ny requiremeg.
ible ambient
s for storage
: DS6 / ENG
mmediately.
be asserted w
eness and tradamage are
ivery or acce
ansport damavery note
y contacting t
mplete, comp
nts in this ch
ents for stora
5 to 50 °
e Do no Store Do no Protec Avoid
within the app
ansport damarecognizable
ept it only und
age on the tr
the supplier
lain about th
apter.
ge on the pa
C (no freezin
ot store in thedry and dust
ot expose to act from solar mechanical
plicable com
age immediae:
der reservati
ransport docu
e incomplete
ackaging of in
ng)
e open t-free aggressive mradiation shocks
2021 / 01 Rev. 3.00
mplaint
ately up-
ion
uments
e scope
ndividual
media
p. 23 33
8
8.1
Installa
Installat
8.1
8.1
ation an
C
Ctt
Ad
T
d
Ta
tion of the
Tvo
1.1 Mech
Tts
1.2 Fluid
T
2
Original
nd initia
During asseContaminatioimpair the sa
Do not moun
Compare thtechnical datechnical dat
Always depdisassemblin
The pressurmissible opedata or name
Exceeding tpeaks and p
The use of tating conditio
e pressur
To increase vibration. Inobserved; se
hanical attac
The mechantwo M5 screwswitch has tw
ic connectio
The following
1. Checkand se
2. Screw nectionscope
In
l operating instr
al opera
embly, the on introduceafe functionin
nt pressure s
e permissibata of your ta of which c
ressurize alng the pressu
re switch maerating presseplate.
he max. peressure surg
the pressureons can lead
re switch
the service ln this conteee chapter 5
chment
ical fasteningws provided wo through b
on
g steps are re
k the media cealing surfac
w a standard fn of the presof delivery.
nstallation
rucktions: DS6 /
ation
greatest poed during insng of the pre
switches that
le technical application
correspond to
l relevant pure switch.
ay only be ussure Pmax is
rmissible opges has to be
switches oud to personal
h
life, the pressext, the peTechnical da
g of the presby the custoores with a d
equired to es
connection foes.
fitting with a ssure switch.
n and init
ENG
ossible cleanstallation canssure switch
are damage
data of you. Only instao the technic
plant compon
sed in systenot exceede
perating prese excluded as
utside the sp injury or dam
sure switch srmissible mata.
sure switch mmer. For thisdiameter of 5
stablish the f
or impurities
G1/4" male tThe screw c
tial opera
nliness musn lead to m
hes.
ed.
ur pressure all pressure
cal data of the
nents before
ems, in whiched; see chap
ssure Pmax ds well.
pecified opermage to prop
should be mmechanical l
must be carrs purpose, th5.3 mm.
fluidic conne
and damage
thread into thconnection is
tion
st be ensuralfunctions a
switch with e switches, e application
e assemblin
h the max. ppter 5 Techn
due to press
rating and opperty.
ounted with oads must
ried out usinghe pressure
ction:
e to the threa
he media cos not part of t
red.and
the the
n.
ng /
per-nical
sure
per-
lowbe
g
ad
n-the
In
24
nstallation
33
n and init
8.1.3
tial opera
3. Cs
Electrical c
The elaccordRelevasection
The pr(SELF tained ing tran
To estawith 4-pmust be
Pin ass
Co
1 → 2
1 → 4
tion
Original operati
Connection osystem.
connection
ectrical conndance with thant installatins, fuse prote
ressure switcor PELV). Ffrom an ene
nsformers ac
ablish the elepole M12-A te assembled
signment
ntact Fu
Sa
Sig
Fi
ing instructions
of the screw
nection mushe applicableion and opection, &c.) m
ches may onFor this purpergy source ccording to E
ectrical connetype cable cod according t
unction
afety-related
gnal contact
ig. (4): Pin ass
: DS6 / ENG
connection w
st be carriede safety andperating regmust be take
nly be operapose, the elethat meets t
EN 61558-1 o
ection, the ponnectors. Tto the pin ass
break contac
signment of th
with the pipe
out by a q accident prulations (e.
en into accou
ated with safctrical powehe requiremor EN 61558
ressure switche cable plusignment.
ct
he M12 cable p
system of th
qualified elecrevention regg. for cabl
unt.
fety extra-lower supply muents for safe
8-2-6.
ches are equug on the ma
plug
2021 / 01 Rev. 3.00
he fluid
ctrician ingulations.e cross-
w voltage st be ob-
ety isolat-
uipped chine
p. 25 33
8.2 Setting
8.2
8.2
the cut o
c
Ta
To
2.1 Facto
Itfc
Ii
2.2 Settin
T
2
4
Original
ff pressu
Before initiacorrectly inst
The pressureand understo
The pressureoperating an
ory setting o
f requested the factory befied when ordcated as the
f necessary,n chapters 7
ng of cut-off
The following
1. Loose
2. Set thecut-off pressu
3. Conne1 → 2 the vol
4. Now ssignal at the
5. If the cmeanschange
6. Insert len keyIf the clock wsteps 1deviatideviati
In
l operating instr
ure
al commissiotalled.
e switch maood these op
e switch maynd operating
of the cut of
by the custoefore the predering the prpfix value on
, this value c7.2.2 or 7.2.3
ff pressure;
g steps are re
n the lock wa
e system pref pressure, buure of the pre
ect a suitablean, with the ltage supply
lowly increasof the microdesired cut-o
cut-off pressus of adjustinge of the micr
the lock wasy. Check thecut-off pressu
washer is tigh1 to 5. Whenion (after tighion does not
nstallation
rucktions: DS6 /
oning, check
y only be opperating instr
y only be opconditions.
ff pressure
omer, a custoessure switchressure switc the namepla
can be chang3 must be obs
Version "S"
equired to se
asher using a
essure to a sut at least upessure switch
e voltage souhelp of whicby the break
se the systemswitch. This off pressure.
ure deviatesg element. Rroswitch occu
sher and tighe cut-off presure differs (thtened), read
n readjusting htening the looccur after t
n and init
ENG
k that the p
perated by quructions.
perated in ac
omer-specifich is deliveredch. The factoate.
ged again. Inserved.
"
et the cut-off
a hexagon so
ignificantly lop to the minimh.
urce to the sach you can dek contact.
m pressure ashould chan
, correct the epeat steps urs at the de
ten at a torqsure again bhis can shift just the cut-othe cut-off p
ock washer) tightening the
tial opera
pressure sw
ualified staff
ccordance wi
c shut-off prd. This valueory shut-off p
n this case t
f pressure in
ocket wrenc
ower value thmum permiss
afety-related etermine the
and check thnge from "HIG
spring prelo2 to 3 until th
esired cut-off
ue of 5 - 6 Nby repeating by several boff pressure pressure, set
higher or lowe lock washe
tion
witch has be
who have re
ith the specif
ressure is see must be spepressure is in
the descriptio
version "S":
h (6 mm).
han the desirsible operatin
break contae interruption
e switch-off GH" to "LOW
ad force by he signal pressure.
Nm using an Asteps 2 and ar when the by repeatingt the measurewer so that ther.
een
ead
fied
et at eci-ndi-
ons
red ng
ct of
W"
Al-3.
g ed he
In
26
nstallation
33
n and init
8.2.3
tial opera
Setting of c
The fol
1. L
2. Sso
3. C1t
4. Nod
5. Imc
6. IlIlsps
tion
Original operati
cut-off press
lowing steps
Loosen the lo
Set the systesired cut-off poperating pre
Connect a su1 → 2 an, witthe voltage s
Now slowly loof the microsdesired cut-o
f the cut-off pmeans of adjchange of the
nsert the locen key. Checf the cut-off pock washer isteps 1 to 5. pressure by tso that the de
ing instructions
sure; Versio
s are required
ock washer u
em pressure pressure, buessure of the
uitable voltagth the help o
supply by the
ower the sysswitch. This soff pressure.
pressure devjusting elemee microswitc
ck washer anck the cut-ofpressure diffis tightened)During readjthe measureeviation does
: DS6 / ENG
on "F"
d to set the c
using a hexa
to a significaut maximum ue pressure sw
ge source to of which you e break conta
stem pressurshould chang
viates, correcent. Repeat s
ch occurs at t
nd tighten at ff pressure agfers (this can, readjust thejustment, inc
ed deviation (s not occur a
cut-off pressu
agon socket w
antly higher vup to the mawitch.
the safety-recan determin
act.
re and checkge from "HIG
ct the spring steps 2 to 3 the desired c
a torque of 5gain by repe
n shift by seve cut-off prescrease or dec(after tightenafter tightenin
ure in versio
wrench (6 m
value than thaximum perm
elated break ne the interru
k the switch-oGH" to "LOW"
preload forcuntil the sign
cut-off pressu
5 - 6 Nm usineating steps 2veral bar whessure by repcrease the c
ning the lock ng the lock w
2021 / 01 Rev. 3.00
n "F":
m).
he de-missible
contact uption of
off signal " at the
ce by nal ure.
ng an Al-2 and 3. en the eating ut-off washer)
washer
p. 27 33
9 Operattion
Oe
N
Original
Observe the extreme tem
No staff activ
O
l operating instr
safety instrumperatures.
vities are req
peration
rucktions: DS6 /
uctions as re
uired during
ENG
ndered in ch
operation.
hapter 2.5.2 DDanger fromm
M
28
10
10
10
10
nBj=
Ac
Ch
Te
Ch
aintenan
33
0 Ma
0.1 Gen
0.2 Safe
0.3 Insp
B = as required, yearly
ctivities to be
heck pressure Visual insp
est the switchi Functional
heck the press Functional
ce and re
intenan
neral note
ety
pection a
FM = in case o
e carried out
e switch for leaection
ng point test
sure switch futest
epair
nce and
es
Scheduand promust be
Impropble per
The fol
The fo
Onl Act
Hyd Bef
are Car
Obs Res
nd maint
The acsure sw
f error message
aks
nction (for rele
Original operati
repair
uled maintenotects againse carried out
erly carried osonal injury a
lowing activit
llowing must
y carry out aivities not dedropa staff. fore each recset properly
rry out all act
serve the ressidual hazard
enance p
tivities descrwitches is pe
e, S = after each
evant types)
ing instructions
nance of the st unplannedt by instructe
out maintenaand compon
ties must be
t be observed
activities thatescribed in th
commissioniny (see chaptetivities in due
sidual hazardds and prote
plan
ribed below ermanently m
h shift, w: week
: DS6 / ENG
pressure swd service inteed and traine
ance and repnent damage
carried out a
d during mai
t are describehis chapter m
ng the presser 7.2). e time and ca
ds and protective measu
ensure that tmaintained.
ly; m = monthly
nB FM
itches helps erruptions. Mad staff.
pair work can.
at regular int
ntenance an
ed in this chamay only be c
ure switch, m
arefully.
ctive measurres.
he reliable fu
, ¼ j = quarterly
S w
maintain theaintenance w
n lead to con
tervals.
nd servicing:
apter. carried out by
make sure th
res in chapte
unction of the
y, ½ j = semi-an
m ¼ j ½
X
X
2021 / 01 Rev. 3.00
eir value work
sidera-
y
at they
er 2.5
e pres-
nually:
j j
X
X
p. 29 33
10.4 Inspecti
10
10
10
ion and m
.4.1 Leak
Tclfa
Ius
.4.2 Chec
Iy
Ip
Ip
.4.3 Manu
Imcs
Original
maintenan
k check
To avoid perscarried out eveakage sprafollowing poinage:
Connectio
Sealing p
f there are aused for safeswitch.
ck of the sw
n order to avyear.
1. Switchi
Connectto detecthe micr
Now slonal of ththe desi
f the switch-point of the p
2. Switchi
Connectto detecthe micr
Set the scut-off ping pres
Now sloof the mdesired
f the switch-point of the p
ual check of
n order to avmechanical ccycle must beswitch types
M
l operating instr
nce activ
sonal injury avery 3 month
ay may have nts on the pr
on “pressure
arts on elect
any signs of lety-related fu
witching poin
void persona
ng point ins
t a suitable vct the interruproswitch. owly increasehe microswitcred cut-off poff signal do
pressure swit
ng oint insp
t a suitable vct the interruproswitch. system pres
pressure, butssure of the powly lower themicroswitch. T
cut-off pressoff signal do
pressure swit
f the pressu
void personacomponents e carried outlisted below
aintenan
rucktions: DS6 /
ities
and componhs. If compreto be used t
ressure switc
media supp
trical connec
eakage, the unctions and
nt
al injury, the s
spection: Ve
voltage sourcption of the v
e the system ch. This shouressure. es not occurtch must be
pection: Ver
voltage sourcption of the v
sure to a sigt maximum upressure swite system preThis should csure. es not occurtch must be
ure switch f
al injury and tof the presst manually atand the corr
ce and re
ENG
ent damage,essed air is uo detect leakch shall be ch
ly”
tions
pressure swmust be rep
switching po
ersion "S"
ce to terminavoltage suppl
pressure anuld change fr
r at the desirereadjusted a
rsion "F"
ce to terminavoltage suppl
nificantly higp to the maxtch. essure and cchange from
r at the desirereadjusted a
unction
to maintain thure switch, at intervals of rect function
epair
, a leakage tused as presks. As part ohecked for s
witch must nolaced by a n
int must be c
al "S1", whichly by the bre
nd check the rom "HIGH" t
ed pressure,according to c
al "S1", whichly by the bre
gher value thximum permi
check the sw"HIGH" to "L
ed pressure,according to c
he exclusiona safety-relat
6 months foof the press
test must be sure mediumf this test, thigns of leak-
o longer be ew pressure
checked onc
h can be useak contact o
switch-off sito "LOW" at
, the switchinchapter 7.2.2
h can be useak contact o
an the desireissible opera
itch-off signaLOW" at the
, the switchinchapter 7.2.3
n of faults for ted switchingr the pressur
sure switch
m, e
e
ce a
ed f
g-
ng 2.
ed f
ed at-
al
ng 3.
g re
M
30
10
aintenan
33
0.5 Fail
ce and re
ures of fu
epair
must be
Releva
Type All
1. Ma
Coto the
Nonathe
If the cusure swreplace
2. Ma
Coto the
Secuing
Noof de
If the cusure swreplace
unction a
The mathe apptact the
Pressuno sign
Pressuno signthe port
Shift of
Original operati
e checked.
nt types of p
Version 2K
anual press
onnect a suitdetect the ine microswitcow slowly incal of the microe desired cutut-off signal witch may noed by a new
anual press
onnect a suitdetect the ine microswitcet the systemut-off pressurg pressure oow slowly lowthe microsw
esired cut-off ut-off signal witch may noed by a new
and troub
alfunctions dpropriate reme manufactur
Failure
re switch deliveal
re switch deliveal or the signal t drops
switching point
ing instructions
pressure swit
sure switch
table voltagenterruption ofch. crease the syoswitch. Thist-off pressuredoes not occ
o longer be upressure sw
sure switch
table voltagenterruption ofch. m pressure tore, but maxim
of the pressurwer the syste
witch. This shf pressure. does not occ
o longer be upressure sw
bleshootin
escribed belmedial measurer.
Pote
ers Faulty pow
ers at Incorrect
pressure
t Adjust thespring
: DS6 / ENG
tch:
inspection:
e source to tef the voltage
ystem pressus should chae. cur at the intesed for safetitch.
inspection:
e source to tef the voltage
o a significanmum up to thre switch. em pressure hould change
cur at the intesed for safetitch.
ng
ow may be rures. If fault r
ential cause
wer supply
setting of cut-of
e compression
Version "S"
erminal "S1",supply by th
ure and checange from "H
ended cut-ofty-related fun
Version "F"
erminal "S1",supply by th
ntly higher vae maximum
and check the from "HIGH
ended cut-ofty-related fun
remedied by rectification i
Fault d
Check pelectricia
ff Set the cly (speci
Readjus(see cha
"
which can bhe break con
ck the switchIGH" to "LOW
ff pressure, tnctions and m
"
which can bhe break con
alue than thepermissible
he switch-offH" to "LOW" a
ff pressure, tnctions and m
qualified stais not possib
detection / reaction
power supply (tran)
cut-off pressurecialist)
st the cut-off preapte. 7.2)
2021 / 01 Rev. 3.00
be used ntact of
h-off sig-W" at
the pres-must be
be used ntact of
desired operat-
f signal at the
the pres-must be
aff using le, con-
emedial
rained
e correct-
essure
p. 31 33
10.6 Safety rrelevant fa
Original
ailures an
Failur
Version 2K: Thof one microswis opened
Version 2K: Thof one microswis opened
Pressure switcleaks
Pressure switcleaks
M
l operating instr
nd troubl
re
he contact witch only T
pr
he contact witch only M
ch shows In
ch shows M
aintenan
rucktions: DS6 /
eshootin
Potential
he actuating spressure piston i
Microswitch is de
nternal leakage
Mechanical dama
ce and re
ENG
g
cause
eed of the s too low
efective
age
epair
Fault detectac
Increase the disbetween the twsignals
Use a measuto check whesignal changcroswitches woff pressure(qualified elecis not the casswitch must b
The pressure sreplaced.
The pressure sreplaced.
tion / remediaction
screpancy time wo microswitch
ring instrument ether there is a e at both mi-when the cut-
e is reached ctrician). If this e, the pressure
be replaced. witch must be
witch must be
al
D
32
11
isassemb
33
1 Dis
bly
sassemb
bly
Hazard
See ch
1. Sesys
2. Displu
3. Dis(Se
Original operati
d caused by
hapter 2.5 Re
eparating the stem and che
sconnect theug.
spose of theee chapter 1
ing instructions
y stored ene
esidual haza
fluid energyeck that it is
e electrical po
pressure sw12 Disposal)
: DS6 / ENG
ergy and ext
ards and prot
y supply. Redfree of press
ower supply
witch properly
treme tempe
ective measu
duce stored esure.
by disconne
y.
eratures
ures.
energy in the
ecting the M1
2021 / 01 Rev. 3.00
e fluid
2 cable
p. 33 33
12
Dispossal
Original
Position
All compone
Packaging m
DärmannsbPostfach
IE
Di
l operating instr
ents
material
busch 4, D-584531 65, D-58422Phone (0 23 02Fax (0 23 02) 7
nternet: www.hy-Mail: info@hyd
isposal
rucktions: DS6 /
Disposal approved
Dispose omanner.In case omentally fty or spec
56 Witten (Herb2 Witten (Herbe2) 70 12-0 70 12-47 ydropa.de dropa.de
ENG
in accordancd collection p
of in an envir
f doubt, obtafriendly dispocial disposal
bede) de)
ce with local points.
ronmentally f
ain informatioosal from thecompanies.
regulations
friendly
on on environe local autho
at
n-ori-
