BA 025D/06/e/03.97 No. 50078353 magphant … Mounting in steel piping The Magphant is mounted in...

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BA 025D/06/e/03.97 No. 50078353 valid for software-version V1.00.XX magphant Electromagnetic Flow Monitor Operating Manual

Transcript of BA 025D/06/e/03.97 No. 50078353 magphant … Mounting in steel piping The Magphant is mounted in...

Page 1: BA 025D/06/e/03.97 No. 50078353 magphant … Mounting in steel piping The Magphant is mounted in steel piping using the weld stub supplied. Two different versions are available, depending

BA 025D/06/e/03.97No. 50078353

valid for software-versionV1.00.XX

magphantElectromagnetic Flow MonitorOperating Manual

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Safety Instructions

The following safety instructions must always be carefully observed!

Correct Usage• The Magphant flow monitor may only be used for flow measurement of conductive liquids.• The Magphant flow monitor is designed and checked according to the regulations in force

according to EN 61010 (VDE 0411, "Protection Measures for Electronic Measurement, Control, Regulation and Laboratory Equipment”). A hazardous situation may occur if the instrument is not used for the purpose it was designedor is used incorrectly.

Please carefully note the information provided in this Operating Manual indicated by the pictograms:

• The manufacturer assumes no liability for damage caused by incorrect use of the instrument.

Personnel for Installation, Start-up and Operation• Mounting, electrical installation, start-up and maintenance of the instrument may only be

carried out by trained personnel authorised by the operator of the facility. Personnel must read and understand this Operating Manual before carrying out its instructions.

• The instrument may only be operated by personnel who are authorised and trained by theoperator of the facility. All instructions in this manual are to be observed.

• With special fluids, including those used for cleaning, E+H will be pleased to supply infor-mation concerning the chemical resistance properties of wetted parts.

• Ensure that the measuring system is correctly wired up according to the wiring diagrams. The flowmeter is to be grounded.

Repairs, Dangerous ChemicalsThe following procedures must be carried out before a Magphant is sent to Endress+Hauser forrepair:

• A note must always be enclosed with the instrument, containing a description of the fault,the application and the chemical and physical properties of the product being measured.

• Remove all residue which may be present. Pay special attention to the gasket grooves andcrevices where fluid may be present. This is especially important if the fluid is dangerous tohealth, e.g. corrosive, carcinogenic, radioactive, etc.

• No instrument should be returned to us without all dangerous material being removed first(e.g. in scratches or diffused through plastic).

Incomplete cleaning of the instrument may result in waste disposal or cause harm to personnel(burns etc.). Any costs arising from this will be charged to the owner of the instrument.

Technical ImprovementsThe manufacturer reserves the right to modify technical data, to reflect development progress,without prior notice. Your local E+H Sales Office will supply you with all current information andany updates to this Operating Manual.

Safety Instructions Magphant

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Table of contentsTable of contents

Safety Instructions . . . . . . . . . 2

1. System description . . . . . . . . 5

1.1 Areas of application . . . . . . . . . 51.2 Measuring principle . . . . . . . . . 51.3 Measuring system design . . . . . . . 6

2. Mounting and Installation . . . . . 7

2.1 Protection type IP 66 (DIN 40050) . . . . 72.2 Temperature ranges . . . . . . . . . 72.3 Mounting instructions . . . . . . . . . 82.4 Mounting in steel piping . . . . . . . . 92.5 Mounting in plastic piping . . . . . . . 10

3. Electrical Connection . . . . . . 13

3.1 General information . . . . . . . . . 133.2 Connecting the Magphant . . . . . . . 133.3 Commissioning . . . . . . . . . . . 14

4. Operation . . . . . . . . . . . 15

4.1 Operating and display surfaces . . . . . 15

5. Troubleshooting and Remedies . 17

5.1 Response of the measuring system to faults 175.2 Checking the electronics . . . . . . . 175.3 Replacing the electronics module . . . . 18

6. Technical Data . . . . . . . . . 19

6.1 Dimensions and weight . . . . . . . . 196.2 Technical Data . . . . . . . . . . . 20

Index . . . . . . . . . . . . . . 22

X

Magphant Table of contents

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Magphant

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1. System description

1.1 Areas of application

The Magphant flow monitor provides the plant system with the information needed onflowrate in the piping. The magnetic-inductive measuring principle determines theflow velocity of the conductive liquid at the tip of the sensor. Exceeding the presetswitchpoint (limit value) is indicated by a relay contact. An analogue 4...20 mA signalproportional to the flow is also available for monitoring the flowrate at the same time.The Magphant is ideal for process protection and monitoring.

1.2 Measuring principle

In accordance with Faradays law of magnetic induction, a voltage is induced in a con-ductor that is moved through a magnetic field. In the electromagnetic principle ofmeasurement the flowing fluid represents the moving conductor. The induced voltageis proportional to the flow velocity and is fed to the measuring amplifier by a pair ofelectrodes. Microprocessor-controlled electronics, with a stable zero-point, convert the voltageinto an analogue 4...20-mA output signal.

Ue = B x L x v = induced voltageB = magnetic induction (magnetic field)L = distance between electrodesv = flow velocity at the tip of the sensor

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Magnetic lines of forceB

Electrodes

Magnetic core

Exciter coil

Sensor

L

Ue

v

Fig. 1:Measuring principle of electro-magnetic flow measurement

Magphant 1. System description

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1.3 Measuring system design

A construction overview of the Magphant measuring system is shown in the diagrambelow.

Operational safety• Comprehensive self-monitoring of the measuring system assures high safety.

Any error messages that do occur (process errors, instrument system errors) are immediately signalled via the current and relay outputs.

• The Magphant measuring unit fulfills the general safety requirements according toEN 61010, as well as the general electromagnetic interference (EMI) immunity re-quirements EN 50081 Part 1 and 2 / EN 50082 Part 1 and 2.

• Protection type IP 66 is standard (DIN 40050).

Housing cover can be unscrewed.After opening the cover, operating and dis-play elements as well as the terminal blockare easily accessible.

Electronics housingGround terminal

PVC cable glandPG 16

Sensor sleeve

Union nut M30x2with clamp ring

Weld stubDN 25

Weld stub≥DN 40(mounting length indicated)

PVC cable glandPG 16

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Power supply 20...30 V DC

Signal cable

Electrodes

Union nut and adapter for Magphant installation in plastic piping

Fig. 2:Construction of the measuring system

1. System description Magphant

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2. Mounting and Installation

2.1 Protection type IP 66 (DIN 40050)

The Magphant fulfils all the requirements for IP 66.

Caution!After successful installation in the field or after replacing an instrument, the followingpoints must always be observed in order to ensure protection to IP 66:• Housing gaskets must be clean and undamaged and lie at the end of the cover

threads. The gaskets may need to be dried, cleaned or replaced.• The screw cover must be firmly tightened.• The cables used for connecting must have an outer diameter of 7...12 mm.• The cable glands must be firmly tightened.• The cable must loop down before entering the cable gland to ensure that no mois-

ture can enter it.• An unused cable gland is to be replaced with a blind plug.• The protective bush should not be removed from the cable gland.

2.2 Temperature ranges

Caution!• The maximum approved ambient and fluid temperatures must be observed

(see Page 20).• For outside installation of the instrument, take care that it is protected from direct

sunlight. This applies especially in countries with high ambient temperatures.

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Mounting regulations for cableglands

Magphant 2. Mounting and Installation

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2.3 Mounting instructions

Orientation in the pipingThe Magphant is best mounted in vertical piping.If the piping runs horizontally, then the Magphant is to be mounted to the side.This mounting procedure ensures that the electrodes are always immersed in flowingfluid.

Caution!Never weld the weld stub to the pipe with the Magphant in place.

Position of the electrode axisThe sensor is to be mounted so that the electrode axis is always 90° to the direction offlow. The two PG 16 cable glands can be used as a visual check as these also lie onthe same axis.

45°

Preferred mounting orientation Non-recommended mounting orientation

Possibleair bubbles

Possiblebuild-upof solids

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Recommended inlet and outlet pipe sections: 5...10 x DNFig. 4:Mounting orientation in horizon-tal piping

Required orientation

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Orientation of the electrode axisand PG 16 cable glands

2. Mounting and Installation Magphant

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2.4 Mounting in steel piping

The Magphant is mounted in steel piping using the weld stub supplied.Two different versions are available, depending on nominal diameter:

Weld stub for DN 25For DN 25 piping, the weld stub has the appropriate radius to match the diameter.• Opening in the piping: ∅ = 23 mm.• Place the weld stub on the opening and weld it at right angles to the axis of the

piping.

Weld stub for ≥DN 40For ≥DN 40 piping, the weld stub has a graduated scale to ensure that the stub canbe correctly positioned for mounting.• Opening in the piping: ∅ = 30 mm.• Insert the weld stub into the opening, with the marking (according to the nominal

diameter) flush against the outer wall of the piping and weld it at right angles to theaxis of the piping. For diameters >DN 300, the DN 300 marking is to be used.

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Wrench size 27 mm

Welding seam

Fig. 6:DN 25 weld stub

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Welding seam

Wrench size 27 mm

Fig. 7:≥DN 40 weld stub

Magphant 2. Mounting and Installation

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Mounting of the adapter piece for steel piping1. Insert the Magphant into the weld stub and tighten the union nut by hand.2. Hold the weld stub with a open-ended wrench size 27 mm.3. Tighten the union nut a further approx. 1⁄2 turn with a open-ended wrench size

36 mm.

Caution!When inserting the Magphant into a weld stub, care must be taken so that the sensortip is not damaged.

2.5 Mounting in plastic piping

The Magphant for mounting in plastic piping is delivered as part of a set, consistingof the Magphant, an adapter piece made of 1.4435 (316L), and a plastic union nut.

Mounting of the adapter piece for plastic piping1. Place the plastic union nut over the adapter piece.2. Carefully insert the Magphant into the adapter piece and hand tighten the metal

union nut.3. Hold the weld stub with a open-ended wrench size 25 mm.

Tighten the union nut a further approx. 1⁄2 turn with a open-ended wrench size 36 mm.

Caution!When inserting the Magphant into a adapter piece, care must be taken so that thesensor tip is not damaged.

Wrench size 36 mm

Wrench size 27 mm

Weld stub

Union nut

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Fig. 8:Mounting of the adapter piece forsteel piping

Wrench size 36 mm

Wrench size 25 mmAdapter piece

Union nut

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Plastic union nut

Fig. 9:Mounting of the adapter piece forplastic piping

2. Mounting and Installation Magphant

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Mounting in the standard T-fitting for diameters DN 15...50

The T-fitting, which can be obtained from the Georg Fischer company in PVC, PP andPVDF, serves as Magphant holder for diameters DN 15...50.

After the unit has been assembled as described on page 10, insert it into the plastic T-section and screw on the plastic union nut tightly by hand.

Caution!• Observe the electrode axis orientation (see page 8).• Use only the Magphant version for mounting in plastic piping (different insertion

depths!)

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Metal union nut

Plastic union nut

Adapter piece

T-fitting

Abb. 10:Mounting procedure for diameters DN 15...50 in plastic

DN H15

2362025304050

Magphant 2. Mounting and Installation

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Mounting in plastic piping for diameters ≥DN 65A plastic weld stub is used for mounting in plastic piping for diameters ≥DN 65. These plastic weld stubs can be obtained from the Georg Fischer company in PVC,PP and PE materials.The L dimension must be adjusted by the customer accordingly, depending on thepipe outer diameter.

The L dimension can be calculated based on the following formula:

S = pipe wall thicknessE = insertion depth of the plastic weld nipple

(E can be obtained from the table below)

Caution!• Observe the electrode axis orientation (see page 8).• Use only the Magphant version for mounting in plastic piping (different insertion

depths!)

Detail A

Detail A

two O-rings

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• Hole in pipe = ∅ 40 mm• Weld the weld stub perpendicular to the pipe

Abb. 11:Mounting in plastic piping for diameters ≥DN 65

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Pipe outerdiameter

E

65 6.9 75 8.3110 11.4125 14.4140 17.7160 17.7200 12.0225 10.0250 10.0280 10.0315 10.0355 10.0400 10.0150 5.0500 5.0630 5.0

L = 40 - S - E

2. Mounting and Installation Magphant

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3. Electrical Connection

3.1 General information

Note both the polarity and operating voltage.

Warning!Do not install, wire up or dismantle the instrument when the power supply is switchedon.

3.2 Connecting the Magphant

Wiring and cable specificationsWire cross-section : max. 1.5 mm2

Cable diameter : 7...12 mmCable gland : PG 16

Shielded cable should always be used.

Fuse 160 mA slow-blow

Current output 4...20 mALoad RL = 750 Ω max.

Relay output 75 V DC / 0.5 A60 V AC / 0.4 A

Power supply 20...30 V DC

Terminal block

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Signal cablePower supply cable Ground terminalsfor cable shields

Fig. 12:Electrical connection

Magphant 3. Electrical Connection

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Potential equalizationThe Magphant should be connected to ground via the ground terminal at the housingto ensure complete electromagnetic compatibility.

Note!Take care that the ground cable is kept as short as possible.

3.3 Commissioning

Before switching on the measuring system, the following checks should be carriedout:• Does the directional arrow on the Magphant agree with the actual flow direction,

i.e. do the two PG 16 cable glands lie at 90° to the direction of flow?• Check the electrical connections and terminal assignments as shown on Page 13.• Check that the local power supply agrees with the information stated on the name-

plate.

The following procedure should now be carried out:

1. Set miniature switch 1 (test mode) to the "normal" position (see Page 17).2. Set the miniature switches 2 to 4 for

– time constant / relay latch time– relay function– min. / max. fail-safeas appropriate.

3. After switching on the power supply, the outputs are deactivated for 5s (relay de-energised and current output remains at 0 mA). Both LEDs flash during this proce-dure.

4. Set the full-scale value. This can be done in two ways:Full-scale value with actual flow (local calibration)– Take into account general flowrates anticipated.– Turn the full-scale potentiometer until the green LED lights up (see Page 16).Setting the full-scale value without actual flow– Set the full-scale potentiometer at the mean flow rate anticipated.

5. Use the limit switch to set the relay switchpoint in % of the preset full-scale as described in Point 4.

Note!A detailed description of the display and operating elements is given on Page 15/16.

4 mm2 Cu wire

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Fig. 13:Magphant potential equalization

3. Electrical Connection Magphant

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4. Operation

4.1 Operating and display surfaces

Note!Customer settings can be noted on the operating and display surface.

Setting limit value aspercentage of the setfull-scale value

Potentiometer forsetting the full-scale

Green LEDfor full-scale setting

Red LEDfor limit value or errorindication

Test mode

Current outputTime constant andrelay latch time

Relay function Min./max fail-safe

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Fig. 14:Operating and display elementswith factory settings

Functions of the operating and display elements

Operating and display element (factory setting)

Description of function

Time constant / Relay latch timeThe times t = 3 s and t =10 s correspond to the current output time constant and also to the relay latch time.t = 3 s: The relay switches immediately and then remains

in this state for 3 seconds. t = 10 s: The relay first switches when the measured value

is below or above the limit value for a continuous 10 seconds.

Relay functionsThe relay is energised if all functions are operatingcorrectly. The relay is de-energised immediately when anerror or alarm occurs.

limitThe relay de-energises or the red LED lights up if thesignal moves outside the upper or lower limit value(depending on the min./max. fail-safe setting).

(limit) + errorThe same function as for "limit", but in addition:The relay de-energises if the flow rate is larger than themeasurable value of the Magphant or if an instrument erroroccurs. The red LED flashes. "Error" has higher prioritythan "limit".

Magphant 4. Operation

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Note!The function of the miniature switch for the test mode is described on Page 17.

Functions of the operating and display elements

Operating and display element(factory setting)

Description of function

Min./max. fail-safe settingMaximum fail-safe: The relay de-energises if the signal

rises above the limit value. The red LED lights up.

Minimum fail-safe: The relay de-energises if the signalfalls below the limit value. The red LED lights up.

Full-scale settingThe full-scale setting is infinitely variable using thispotentiometer between 1...5 m/s.

Turning the potentiometerThe transition from a green LED which is off to a lightedLED shows agreement between the momentary flowvelocity and the set full scale value, at which the currentoutput will be set to 20 mA.

Green LEDLit: When the actual flow rate is smaller

than the set full-scale value, i.e.I = <20 mA.

Setting the limit valueA limit value as a % of the full-scale value is set using thisrotary switch. It is adjustable in 10 % steps from 10 % to 100 %.

Red LEDLit: Limit value reachedFlashing: Error indication (see Page 17)(1.5 Hz)

Potentiometer

Green LED

Limit valueswitch

Red LED

4. Operation Magphant

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5. Troubleshooting and Remedies

5.1 Response of the measuring system to faults

• Error messages which occur during measurement are always indicated via the current and, depending on the preset relay function, also via the relay output.

• In addition, a system or process error is always indicated when the red LED flashes.

5.2 Checking the electronics

The Magphant can be set to a test mode using miniature switch No. 1:

1. Set test mode switch to "test".2. Turn the full-scale potentiometer anticlockwise until it comes to the mechanical

stop, the current output must now be exactly 20 mA.3. If this is not the case, then the electronics module must be replaced.

Type of error Relay(when set in"limit+error"

position)

Red LED Current output

System errors: Amplifier errorEEPROM error

de-energised flashing 2 mA

Process errors: Overflow de-energised flashing 2 mA

Test mode

Magphant 5. Troubleshooting and Remedies

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5.3 Replacing the electronics module

Warning!Switch off the power supply before unscrewing the cover to the electronicscompartment.

Procedure:

1. Switch off the power supply. 2. Unscrew the housing cover. 3. Remove all wires from the terminal block. 4. Undo the Phillips screws of the circuit board plate. 5. Undo the mounting screw of the ground wire (cable socket). 6. Carefully remove the board support plate from the housing. 7. Remove the excitation current cable plug from the power supply board. 8. Remove the electrode signal cable plug from the amplifier board. 9. Remove the old electronics module.10. Replace with a new electronics module and reassemble in reverse order.

Remove excitation current cable plug

Unplug the electrode signal cable plug

Carefully remove theelectronics module

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Fig. 15:Replacing the electronics module

5. Troubleshooting and Remedies Magphant

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6. Technical Data

6.1 Dimensions and weight

Union nutM 30 x 2

Cable gland

Weight: 1.2 kg

Note!Dimensions of the weld stub see Page 9

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Nominaldiameter

Hfor mounting in

steel piping

Hfor mounting in

plastic piping

25 40 50 80 100 150 200 250≥300

237.0234.0234.0230.0227.0220.5214.5207.5201.5

see page 11 und 12

Fig. 16:Dimensions and weight

Magphant 6. Technical Data

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6.2 Technical Data

Power supply 24 V DC (20...30 V DC)

Power consumption <2.5 W

Outputs • Current output 4...20 mA, active

The measuring system can measure flow in both directions, i.e. bidirectionally.The current output is always positive. The relayresponds to both flow directions.

• Relay outputPotential-free change-over contact60 V AC / 0.4 A or 75 V DC / 0.5 A

Ambient temperature -20...60 °C

Process temperature -20...120 °C (weld stub 1.4435 with clamp ring)-20...100 °C (weld stub St. 37 with clamp ring and NBR gasket)

Pressure 16 bar at 25 °C10 bar at 120 °C

Full-scale value 1...5 m/s (infinitely variable)

Accuracy ±2% o.r. at measuring electrode with local calibrationat flow velocities >1 m/s

Reproducibility ±2% o.r.

Conductivity ≥20 µS/cm

Interference immunity acc. to CE EN 50081-1-2 and EN 50082-1-2

Protection type IP 66 / NEMA 4X / Type 4X

Current [mA]

20.5 mA

20 mA

Scaledfull-scalevalue

Scaledfull-scalevalue

reverse forward

Flowrate. [m/s]

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Pressure [bar]

Temp.[°C]

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6. Technical Data Magphant

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Materials

Sensor Sensor tip:PVDF, Viton O-ring

Electrodes:1.4435/316L

Sensor sleeve:• 1.4435/316L with 1.4571/316Ti clamp ring for 1.4435/316L weld stub • 1.4435/316L with clamp ring and NBR gasket for St.37/A570 weld stub

Housing Aluminium, epoxy powder coated

Weld stub 1.4435/316L(for steel piping) St.37/A570

Adapter piece 1.4435/316L (with 2 Viton O-rings)(for plastic piping)

Plastic union nut PVC(for plastic piping)

Approvals CENELEC:VDE 0165 manufacturers certificate for Zone 2 SEV: Ex nV/W IIC T4...T6, Zone 2FM: NI Cl I Div 2 Gp ABCD; DIP/II, III/1/EFG. NEMA 4XCSA: Class I Div 2, Groups A,B,C and D;

Class II E,F and G, Class III; Type 4X

Thermal data and temperature classes for Ex Zone 2

IEC 758 Tfluid Tambient

(see Page 20)

T1T2T3T4T5T6

100° C/120°C100° C/120°C100° C/120°C100° C/120°C 95° C/ 95°C 80° C/ 80°C

60° C60° C60° C60° C60° C40° C

Magphant 6. Technical Data

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Index

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Index

AAccuracy . . . . . . . . . . . . . . . . . 20Ambient temperature . . . . . . . . . . . . 20Applications . . . . . . . . . . . . . . . 5Approvals . . . . . . . . . . . . . . . . 21

CCable specifications . . . . . . . . . . . . 13Checking the electronics . . . . . . . . . . 17Commissioning . . . . . . . . . . . . . . 14Conductivity . . . . . . . . . . . . . . . 20Current output . . . . . . . . . . . . . . . 20

DDangerous chemicals . . . . . . . . . . . . 2Dimensions . . . . . . . . . . . . . . . . 19

EElectrical connection . . . . . . . . . . 13, 14Electrode axis . . . . . . . . . . . . . . . 8Electronics module . . . . . . . . . . . . . 18

FFail-safe setting . . . . . . . . . . . . . . 16Faults . . . . . . . . . . . . . . . . . . 17Full-scale setting . . . . . . . . . . . . . . 16Full-scale value . . . . . . . . . . . . . . 20

IInlet sections . . . . . . . . . . . . . . . 8Installation . . . . . . . . . . 7, 8, 9, 10, 11, 12Interference immunity . . . . . . . . . . . . 20

LLED green/red . . . . . . . . . . . . . . . 16

MMaterials . . . . . . . . . . . . . . . . . 21Measuring principle . . . . . . . . . . . . 5Measuring system . . . . . . . . . . . . 6, 17Measuring system design . . . . . . . . . . 6Mounting . . . . . . . . . . . 7, 8, 9, 10, 11, 12Mounting instructions . . . . . . . . . . . . 8

OOperating and display elements . . . . . . . . 15Operation . . . . . . . . . . . . . . 15, 16Operational safety . . . . . . . . . . . . . 6Orientation . . . . . . . . . . . . . . . . 8Outlet sections . . . . . . . . . . . . . . 8

PPosition of the electrode axis . . . . . . . . . . 8Potential equalization . . . . . . . . . . . . 14Power consumption . . . . . . . . . . . . 20Power supply . . . . . . . . . . . . . . 6, 20Pressure . . . . . . . . . . . . . . . . . 20Process errors . . . . . . . . . . . . . . 17Process temperature . . . . . . . . . . . . 20Protection measures . . . . . . . . . . . . . 2Protection type . . . . . . . . . . . . 6, 7, 20

RRegulations . . . . . . . . . . . . . . . . 2Relay functions . . . . . . . . . . . . . . 15Relay latch time . . . . . . . . . . . . . . 15Relay output . . . . . . . . . . . . . . . 20Replacing the electronics module . . . . . . . 18Reproducibility . . . . . . . . . . . . . . 20

SSafety instructions . . . . . . . . . . . . . . 2Setting the limit value . . . . . . . . . . . . 16System description . . . . . . . . . . . . 5, 6System error . . . . . . . . . . . . . . . 17

TTechnical data . . . . . . . . . . . 19, 20, 21Temperature ranges . . . . . . . . . . . . . 7Test mode . . . . . . . . . . . . . . . . 17Time constant . . . . . . . . . . . . . . 15Troubleshooting . . . . . . . . . . . . . . 17

WWeight . . . . . . . . . . . . . . . . . 19Weld stub . . . . . . . . . . . . . . . . . 9Wiring . . . . . . . . . . . . . . . . . 13

Index Magphant

22 Endress+Hauser

Page 23: BA 025D/06/e/03.97 No. 50078353 magphant … Mounting in steel piping The Magphant is mounted in steel piping using the weld stub supplied. Two different versions are available, depending
Page 24: BA 025D/06/e/03.97 No. 50078353 magphant … Mounting in steel piping The Magphant is mounted in steel piping using the weld stub supplied. Two different versions are available, depending

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