A.W. CHESTERTON LUBRICANTS/MRO CHEMICALS, MINING, APRON … · Apron Feeder, Copper Ore Mining...
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Technical data reflects results of laboratory tests and is intended to indicate general characteristics only. A.W. Chesterton Company disclaims all warranties expressed or implied, including warranties of merchantability and fitness for a particular purpose. Liability, if any, is limited to product replacement only. Any images contained herein are for general illustrative or aesthetic purposes only and are not intended to convey any instructional, safety, handling or usage information or advice respecting any product or equipment. Please refer to relevant Safety Data Sheets, Product Data Sheets, and/or Product Labels for safe use, storage, handling, and disposal of products, or consult with your local Chesterton sales representative. A.W. Chesterton Company 860 Salem Street, Groveland, MA 01834 USA © A.W. Chesterton Company, 2014. All rights reserved. ® Registered trademark owned and licensed by A.W. Chesterton Company in USA and other countries, unless otherwise noted. WWW.CHESTERTONLUBRICANTS.COM Chesterton Lubricants/MRO Chemicals Results ■ ■ After 1 month using Chesterton 601 in the oil bath, the detergency action of this product kept the chain free from sludge. ■ ■ After 12 months, chain life doubled, and primary crusher production rates increased by 30%. Chain Consumption: 18 ft/month Total Chain Cost: $ 4,015 Lubrication: $ 650 Total Monthly Cost: $ 4,665 Annual Savings: $40,536 EN23617.01 10/14 Water and abrasives wear the chain. Chesterton 601 penetrates, removing sludge and residue build-up as it lubricates. After 12 months of use, chain life increased 200% and ore processing productivity by 30%. Solution Product ■ ■ Applied Chesterton 601 Chain Drive Pin and Bushing Lubricant on the chains without prior cleaning. ■ ■ The lubricant’s high-capillary action penetrated the pin and bushing rapidly, removing the residue built-up on the chains. ■ ■ Chesterton 601’s corrosion inhibitor and extreme pressure additive kept the chains well lubricated and corrosion free. Mining Products: Chesterton 601 Chain Drive Pin & Bushing Lubricant Case Study 012 LMRO Apron Feeder, Copper Ore Mining Challenge Background The chains of an apron feeder are exposed to moisture and abrasive dirt. Water and abrasive dust residue buildup caused excessive wear as well as severe corrosion in the pin and bushing. Chain links are replaced every 1-2 weeks, and the whole chain is replaced every month. Goal: Extend Chain Life/Reduce Costs Chain Consumption: 36 ft/month Total Chain Cost: $ 8,030 Lubrication: $ 100 Total Monthly Cost: $ 8,130 Annual Chain Cost: $96,336 $=USD
Transcript of A.W. CHESTERTON LUBRICANTS/MRO CHEMICALS, MINING, APRON … · Apron Feeder, Copper Ore Mining...
Technical data reflects results of laboratory tests and is intended to indicate general characteristics only. A.W. Chesterton Company disclaims all warranties expressed or implied, including warranties of merchantability and fitness for a particular purpose. Liability, if any, is limited to product replacement only. Any images contained herein are for general illustrative or aesthetic purposes only and are not intended to convey any instructional, safety, handling or usage information or advice respecting any product or equipment. Please refer to relevant Safety Data Sheets, Product Data Sheets, and/or Product Labels for safe use, storage, handling, and disposal of products, or consult with your local Chesterton sales representative.
A.W. Chesterton Company860 Salem Street, Groveland, MA 01834 USA © A.W. Chesterton Company, 2014. All rights reserved.
® Registered trademark owned and licensed by A.W. Chesterton Company in USA and other countries, unless otherwise noted. WWW.CHESTERTONLUBRICANTS.COM
Chesterton Lubricants/MRO Chemicals
Results
■■ After 1 month using Chesterton 601 in the oil bath, the detergency action of this product kept the chain free from sludge.
■■ After 12 months, chain life doubled, and primary crusher production rates increased by 30%.
Chain Consumption: 18 ft/month
Total Chain Cost: $ 4,015
Lubrication: $ 650
Total Monthly Cost: $ 4,665
Annual Savings: $40,536
EN23617.01 10/14
Water and abrasives wear the chain. Chesterton 601 penetrates, removing sludge and residue build-up as it lubricates.
After 12 months of use, chain life increased 200% and ore processing productivity by 30%.
SolutionProduct
■■ Applied Chesterton 601 Chain Drive Pin and Bushing Lubricant on the chains without prior cleaning.
■■ The lubricant’s high-capillary action penetrated the pin and bushing rapidly, removing the residue built-up on the chains.
■■ Chesterton 601’s corrosion inhibitor and extreme pressure additive kept the chains well lubricated and corrosion free.
MiningProducts: Chesterton 601 Chain Drive Pin & Bushing LubricantCase Study 012 LMRO
Apron Feeder, Copper Ore Mining
ChallengeBackground
The chains of an apron feeder are exposed to moisture and abrasive dirt. Water and abrasive dust residue buildup caused excessive wear as well as severe corrosion in the pin and bushing. Chain links are replaced every 1-2 weeks, and the whole chain is replaced every month.
Goal: Extend Chain Life/Reduce Costs Chain Consumption: 36 ft/monthTotal Chain Cost: $ 8,030 Lubrication: $ 1 00 Total Monthly Cost: $ 8,130Annual Chain Cost: $96,336 $=USD
