AUTOMOTIVE VEHICLES - REQUIREMENTS FOR … (Part 3... · 2020. 10. 16. · Automotive Vehicles...
Transcript of AUTOMOTIVE VEHICLES - REQUIREMENTS FOR … (Part 3... · 2020. 10. 16. · Automotive Vehicles...
AIS-004 (Part 3) (Rev.1)
I
AUTOMOTIVE INDUSTRY STANDARD
AUTOMOTIVE VEHICLES -
REQUIREMENTS FOR
ELECTROMAGNETIC
COMPATIBILITY
PRINTED BY
THE AUTOMOTIVE RESEARCH ASSOCIATION OF INDIA
P.B. NO. 832, PUNE 411 004
ON BEHALF OF
AUTOMOTIVE INDUSTRY STANDARDS COMMITTEE
UNDER
CENTRAL MOTOR VEHICLE RULES – TECHNICAL STANDING COMMITTEE
SET-UP BY
MINISTRY OF ROAD TRANSPORT & HIGHWAYS
(DEPARTMENT OF ROAD TRANSPORT & HIGHWAYS)
GOVERNMENT OF INDIA
Sept 2020
AIS-004 (Part 3) (Rev.1)
II
INTRODUCTION
The Government of India felt the need for a permanent agency to expedite the publication
of standards and development of test facilities in parallel when the work on the
preparation of the standards is going on, as the development of improved safety critical
parts can be undertaken only after the publication of the standard and commissioning of
test facilities. To this end, the erstwhile Ministry of Surface Transport (MOST) has
constituted a permanent Automotive Industry Standards Committee (AISC) vide order
No. RT-11028/11/97-MVL dated September 15, 1997. The permanent CMVR Technical
Standing Committee (CTSC) will approve the standards prepared by AISC. After
approval, the Automotive Research Association of India, (ARAI), Pune, being the
Secretariat of the AIS Committee, has published this standard. For better dissemination
of this information ARAI may publish this document on their web site.
To ensure that the electromagnetic radiations emitted by vehicle and by its various
electronic sub-systems do not cause any undue interference with external systems, a
standard on the permissible limits of such radiations, AIS-004 (Part 1) was in force under
CMVR w.e.f. 1st July 2003.
With the advancement of automotive technology electronic content in automotive
vehicles, especially in engine control, braking control is increasing. Hence a need is felt
to formulate requirements of immunity of vehicles and their electronic sub-systems to
external electromagnetic radiations from e.g. Radio / TV / Mobile Transmitters.
Accordingly, immunity test standard AIS-004 (Part 2) “Electromagnetic Radiated
Immunity of Automotive Vehicles – Requirements and Methods of Tests” is prepared by
the panel constituted by AISC.
While preparing this AIS considerable assistance was derived from following
UN R 10 (Rev.2 ) (Amd. 2) (Supp. 2 to 02 series of Amendment, Date of entry into force
12th August, 2004) : Uniform provisions concerning the Approval of Vehicles with
regard to Electromagnetic Compatibility. As this Standard was undergoing revision to
Rev.3 in European Union. Hence the same AISC panel has been entrusted with the task
of formulating new consolidated standard for the requirements of radiated emissions and
immunity for automotive vehicles in line with UN R 10 (Rev.3).
Subsequently, UNR R 10 (Rev. 3) has been further revised to Rev.5 in European Union.
Hence, the same AISC panel has been entrusted with the task of formulating new
revision of AIS-004 (Part 3) in line with UN R 10 (Rev.5) (05 series of amendments –
Date of Entry into force 9th October 2014). Requirements for Emission and Immunity
tests for vehicle and component in normal mode which are present in AIS-004 (Part 3),
are preserved in AIS-004 (Part 3) (Rev.1). New tests added are for vehicles providing
coupling systems for charging the REESS regarding the control of emissions and
immunity from this connection between vehicle and power grid. For vehicles not having
coupling system connecting vehicle to grid for charging the REESS, these additional
tests in charging mode do not apply.
Composition of the Panel and Automotive Industry Standards Committee (AISC)
responsible for preparation and approval of this standard are given in Annex 23 & 24
respectively.
AIS-004 (Part 3) (Rev.1)
III
CONTENTS
Clause No. Details Page No.
1. Scope 1/149
2. Definitions 1/149
3. Application for approval 4/149
4. Approval 7/149
5. Specifications in configuration other than REESS
charging mode coupled to power grid.
8/149
6. Additional specifications in configuration “REESS
charging mode coupled to power grid”.
14/149
7. Amendment or extension of a vehicle type approval
following ESA addition or substitution.
30/149
8. Conformity of production. 30/149
9. Modification and extension of type approval of a
vehicle or ESA.
31/149
10 Amendments to UN Regulations After the Level
Described.
32/149
List of Annexes
Annex 1A Technical specifications for type approval of a
vehicle, with respect to electromagnetic
compatibility.
43/149
Annex 1B Technical specifications for type approval of an
electric / electronic sub-assembly, with respect to
electromagnetic compatibility.
48/149
Annex 2 Method of measurement of radiated broadband
electromagnetic emissions from vehicles.
50/149
Annex 3 Method of measurement of radiated narrowband
electromagnetic emissions from vehicles.
62/149
Annex 4 Method of testing for immunity of vehicles to
electromagnetic radiation.
65/149
Annex 5 Method of measurement of radiated broadband
electromagnetic emissions from electrical/electronic
sub assemblies.
78/149
Annex 6 Method of measurement of radiated narrowband
electromagnetic emissions from electrical/electronic
sub assemblies.
84/149
Annex 7 Method(s) of testing for immunity of electrical /
electronic sub-assemblies to electromagnetic
radiation.
87/149
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Annex 8 Method(s) of testing for immunity to and emission of
transients of electrical/electronic sub-assemblies.
98/149
Annex 9 Method(s) of testing for emission of harmonics
generated on AC power lines from vehicle.
99/149
Annex 10 Method(s) of testing for emission of voltage changes,
voltage fluctuations and flicker on AC power lines
from vehicle.
102/149
Annex 11 Method(s) of testing for emission of radiofrequency
conducted disturbances on AC or DC power lines
from vehicles.
105/149
Annex 12 Method(s) of testing for emission of radiofrequency
conducted disturbances on network and
telecommunication access from vehicles.
110/149
Annex 13 Method of testing for immunity of vehicles to
electrical fast transient / burst disturbances conducted
along AC and DC power lines.
116/149
Annex 14 Method of testing for immunity of vehicles to surges
conducted along AC and DC power lines.
119/149
Annex 15 Method(s) of testing for emission of harmonics
generated on AC power lines from an ESA.
123/149
Annex 16 Method(s) of testing for emission of voltage changes,
voltage fluctuations and flicker on AC power lines
from an ESA.
126/149
Annex 17 Method(s) of testing for emission of radiofrequency
conducted disturbances on AC or DC power lines
from an ESA.
129/149
Annex 18 Method(s) of testing for emission of radiofrequency
conducted disturbances on network and
telecommunication access from an ESA.
133/149
Annex 19 Method of testing for immunity of an ESA to
Electrical Fast Transient / Burst disturbances
conducted along AC and DC power lines.
136/149
Annex 20 Method of testing for immunity of ESAs to surges
conducted along AC and DC power lines.
139/149
Annex 21A Guidelines for deciding applicability, worst case
criteria (WCC) and criteria for extension of approval
(CEA) for radiated immunity test.
143/149
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Annex 21B Guidelines for deciding applicability, worst case
criteria (WCC) and criteria for extension of approval
(CEA) for radiated emission test.
146/149
Annex 22 Composition of AISC Panel 148/149
Annex 23 Composition of AISC 149/149
AIS-004 (Part 3) (Rev.1)
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Automotive Vehicles –Requirements for Electromagnetic Compatibility
1.0 SCOPE
This standard applies to:
1.1 Vehicles of categories L, M, N and T (Refer IS 14272 for vehicle category
definitions) with regard to electromagnetic compatibility;
1.2 Components and separate technical units intended to be fitted in these
vehicles with the limitation given in paragraph 3.2.1 with regard to
electromagnetic compatibility.
1.3 It covers:
(a) Requirements regarding the immunity to radiated and conducted
disturbances for functions related to direct control of the vehicle, related
to driver, passenger and other road users' protection and related to
disturbances, which would cause confusion to the driver or other road
users, related to vehicle data bus functionality, related to disturbances,
which would affect vehicle statutory data;
(b) Requirements regarding the control of unwanted radiated and conducted
emissions to protect the intended use of electrical or electronic equipment
at own or adjacent vehicles or nearby, and the control of disturbances
from accessories that may be retrofitted to the vehicle.
(c) Additional requirements for vehicles and ESAs providing coupling
systems for charging the REESS regarding the control of emissions and
immunity from this connection between vehicle and power grid.
2.0 DEFINITIONS
For the purposes of this standard:
2.1 "Electromagnetic compatibility" means the ability of a vehicle or
component(s) or separate technical unit(s) to function satisfactorily in its
electromagnetic environment without introducing intolerable
electromagnetic disturbances to anything in that environment.
2.2 "Electromagnetic disturbance" means any electromagnetic phenomenon
which may degrade the performance of a vehicle or component(s) or separate
technical unit(s), or of any other device, unit of equipment or system operated
in vicinity of a vehicle. An electromagnetic disturbance may be
electromagnetic noise, an unwanted signal or a change in the propagation
medium itself.
2.3 "Electromagnetic immunity" means the ability of a vehicle or
component(s) or separate technical unit(s) to operate without degradation of
performance in the presence of (specified) electromagnetic disturbances
which includes wanted radio frequency signals from radio transmitters or
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radiated in-band emissions of industrial-scientific-medical (ISM) apparatus,
internal or external to the vehicle.
2.4 "Electromagnetic environment" means the totality of electromagnetic
phenomena existing at a given location.
2.5 "Broadband emission" means an emission, which has a bandwidth greater
than that of a particular measuring apparatus or receiver (International
Special Committee on Radio Interference (CISPR) 25, second edition).
2.6 "Narrowband emission" means an emission which has a bandwidth less
than that of a particular measuring apparatus or receiver (CISPR 25, second
edition).
2.7 "Electrical / electronic system" means an electrical and / or electronic
device or set of devices together with any associated electrical connections
which form part of a vehicle but which is not intended to be type approved
separately from the vehicle.
2.8 "Electrical / electronic sub-assembly" (ESA) means an electrical and / or
electronic device or set(s) of devices intended to be part of a vehicle, together
with any associated electrical connections and wiring, which performs one or
more specialized functions. An ESA may be approved at the request of a
manufacturer or his authorized representative as either a "component" or a
"separate technical unit (STU)".
2.9 "Vehicle type" in relation to electromagnetic compatibility, means vehicles
which do not differ essentially in such respects as:
2.9.1 The overall size and shape of the engine compartment;
2.9.2 The general arrangement of the electrical and / or electronic components and
the general wiring arrangement;
2.9.3 The primary material of which the body or shell of the vehicle is constructed
(for example, a steel, aluminum or fiberglass body shell). The presence of
panels of different material does not change the vehicle type provided the
primary material of the body is unchanged. However, such variations must be
notified.
2.10 An "ESA type" in relation to electromagnetic compatibility means ESAs,
which do not differ in such essential respects as:
2.10.1 The function performed by the ESA;
2.10.2 The general arrangement of the electrical and / or electronic components, if
applicable.
2.11 "Vehicle wiring harness" means supply voltage, bus system (e.g. CAN),
signal or active antenna cables, which are installed by the vehicle
manufacturer.
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2.12 "Immunity related functions" are:
(a) Functions related to the direct control of the vehicle:
(i) By degradation or change in: e.g. engine, gear, brake, suspension,
active steering, speed limitation devices;
(ii) By affecting drivers position: e.g. seat or steering wheel positioning;
(iii)By affecting driver's visibility: e.g. dipped beam, windscreen wiper.
(b) Functions related to driver, passenger and other road user protection:
(i) e.g. airbag and safety restraint systems.
(c) Functions which when disturbed cause confusion to the driver or other
road users:
(i) Optical disturbances: incorrect operation of e.g. direction indicators,
stop lamps, end outline marker lamps, rear position lamp, light bars
for emergency system, wrong information from warning indicators,
lamps or displays related to functions in subparagraphs (a) or (b)
which might be observed in the direct view of the driver;
(ii) Acoustical disturbances: incorrect operation of e.g. anti-theft alarm,
horn.
(d) Functions related to vehicle data bus functionality:
(i) By blocking data transmission on vehicle data bus-systems, which are
used to transmit data, required to ensure the correct functioning of
other immunity related functions.
(e) Functions which when disturbed affect vehicle statutory data:
e.g. tachograph, odometer.
(f) Functions related to charging mode when coupled to power grid:
(i) For vehicle test: by leading to unexpected vehicle motion;
(ii) For ESA test: by leading to an incorrect charging condition (e.g.
over-current, over-voltage)
2.13 "REESS" means the rechargeable energy storage system that provides
electric energy for electric propulsion of the vehicle.
2.14 “Portable Charger” means portable EV supply equipment for charging,
delivered by the manufacturer along with each vehicle.
2.15 "Coupling system for charging the REESS" means the electrical circuit
installed in the vehicle and portable charger used for charging the REESS.
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2.16 "REESS charging mode coupled to the power grid" means the normal
charging operation mode of the vehicle and / or charging system.
3.0 APPLICATION FOR APPROVAL
3.1 Approval of a Vehicle Type
3.1.1 The application for approval of a vehicle type, with regard to its
electromagnetic compatibility, shall be submitted by the vehicle
manufacturer.
3.1.2 The technical specifications to be submitted at the time of applying for type
approval are as given in Annex 1A.
3.1.3 The vehicle manufacturer shall draw up a schedule describing all relevant
vehicle electrical / electronic systems or ESAs, body styles, variations in
body material, general wiring arrangements, engine variations, and
wheelbase versions. Relevant vehicle electrical / electronic systems or ESAs
are those which may emit significant broadband or narrowband radiation and
/ or those which are involved in immunity related functions of the vehicle
(see paragraph 2.12.) and those which provide coupling systems for charging
the REESS.
3.1.4 A vehicle representative of the type to be approved shall be selected from this
schedule by mutual agreement between the manufacturer and the Test
Agency. The choice of vehicle shall be based on the electrical / electronic
systems offered by the manufacturer. One or more vehicles may be selected
from this schedule if it is considered by mutual agreement between the
manufacturer and the Test Agency that different electrical / electronic
systems are included which are likely to have a significant effect on the
vehicle's electromagnetic compatibility compared with the first
representative vehicle.
While deciding combinations of different makes, elements having radio
interference control equipment (resistive elements, shielded cap etc.) as
specified by vehicle manufacturer shall only be considered for radiated
emission testing. Different makes of elements not contributing to radio
interference control (non-resistive HT coil, Non-resistive HT cable, magneto,
CDI, non-resistive spark plug, non-resistive spark plug cap etc.) shall not be
considered in the combinations to be tested.
3.1.5 The choice of the vehicle(s) in conformity with paragraph 3.1.4 above shall
be limited to vehicle / electrical / electronic system combinations intended for
actual production.
3.1.6 The manufacturer may supplement the application with a report on tests
which have been carried out. Any such data provided may be used by the Test
Agency for the purpose of issuing type-approval.
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3.1.7 If the Test Agency responsible for the type approval test carries out the test
itself, then a vehicle representative of the type to be approved according to
paragraph 3.1.4. shall be provided.
3.1.8 For vehicles of categories M, N, and T, the vehicle manufacturer shall
provide a statement of frequency bands, power levels, antenna positions and
installation provisions for the installation of radio frequency transmitters
(RF-transmitters), even if the vehicle is not equipped with an RF transmitter
at the time of type approval. This should cover all mobile radio services
normally used in vehicles. This information must be made publicly available
following the type approval.
Vehicle manufacturers shall provide evidence that vehicle performance is not
adversely affected by such transmitter installations.
Note: 1) The above need be declared only for recommended fitments of RF
transmitters.
2) These requirements are deemed to have met if vehicle
manufacturer specifies that there is no provision of fitting RF
transmitters on the vehicle.
3.19 Vehicle type approval shall be applied for both REESS and coupling system
for charging the REESS as they are considered as electrical / electronic
systems.
3.2 ESA Type Approval
3.2.1 Applicability of this standard to ESA:
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3.2.2 The application for approval of a type of ESA with regard to its
electromagnetic compatibility shall be submitted by the vehicle manufacturer
or by the manufacturer of the ESA.
3.2.3 The technical specifications to be submitted at the time of applying for type
approval are as given in Annex 1B.
3.2.4 The manufacturer may supplement the application with a report on tests
which have been carried out. Any such data provided may be used by the Test
Agency for the purpose of issuing type-approval.
3.2.5 If the Test Agency responsible for the type approval test carries out the test
itself, then a sample of the ESA system representative of the type to be
approved shall be provided, if necessary, after discussion with the
manufacturer on, e.g., possible variations in the layout, number of
components, number of sensors. If the Test Agency deems it necessary, it
may select a further sample.
3.2.6 The sample(s) must be clearly and indelibly marked with the manufacturer's
trade name or mark and the type designation.
3.2.7 Where applicable, any restrictions on use should be identified. Any such
restrictions should be included in Annex 1B.
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3.2.8 ESA which are brought to the market as spare parts need no type approval if
they are obviously marked as a spare part by an identification number and if
they are identical and from the same manufacturer as the corresponding
original equipment manufacturer (OEM) part for an already type approved
vehicle.
3.2.9 Components sold, as aftermarket equipment and intended for the installation
in motor vehicles need no type approval if they are not related to immunity
related functions (see paragraph 2.12). In this case, a declaration shall be
issued by the manufacturer that the ESA fulfils the requirements of this
standard and in particular the limits defined in paragraphs 5.5, 5.6, 5.7, 5.8
and 5.9.
4.0 APPROVAL
4.1 Type Approval Procedures
4.1.1 Type Approval of a Vehicle
The following alternative procedures for vehicle type approval may be used
at the discretion of the vehicle manufacturer.
4.1.1.1 Approval of a Vehicle Installation
A vehicle installation may be type approved directly by following the
provisions laid down in paragraph 5 of this standard and if applicable
paragraph 6. If this procedure is chosen by a vehicle manufacturer, no
separate testing of electrical / electronic systems or ESA(s) is required.
4.1.1.2 Approval of Vehicle Type by Testing of Individual ESA’s
A vehicle manufacturer may obtain approval for the vehicle by
demonstrating to the Test Agency that all the relevant (See paragraph 3.1.3.
of this standard) electrical / electronic systems or ESAs have been approved
in accordance with this standard and have been installed in accordance with
any conditions attached thereto.
4.1.1.3 A manufacturer may obtain approval according to this standard if the vehicle
has no equipment of the type, which is subject to immunity or emission tests.
Such approvals do not require testing.
4.1.2 Type Approval of an ESA
Type approval may be granted to an ESA to be fitted either to any vehicle
type (component approval) or to a specific vehicle type or types requested by
the ESA manufacturer (separate technical unit approval).
4.1.3 ESAs, which are intentional RF transmitters, which have not received type
approval in conjunction with a vehicle manufacturer, must be supplied with
suitable installation guidelines
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4.2 Granting of Type Approval
4.2.1 Vehicle
4.2.1.1 If the representative vehicle fulfils the requirements of paragraph 5 of this
standard, type approval shall be granted.
4.2.2 ESA
4.2.2.1 If the representative ESA system(s) fulfil(s) the requirements of paragraph 5
and if applicable paragraph 6 of this standard, type approval shall be granted.
5.0 SPECIFICATION IN CONFIGURATIONS OTHER THAN REESS
CHARGING MODE COUPLED TO THE POWER GRID
5.1 General Specifications
5.1.1 A vehicle and its electrical / electronic system(s) or ESA(s) shall be so
designed, constructed and fitted as to enable the vehicle, in normal conditions
of use, to comply with the requirements of this standard.
5.1.1.1 A vehicle shall be tested for radiated emissions and for immunity to radiated
disturbances. No tests for conducted emissions or immunity to conducted
disturbances are required for vehicle type approval.
5.1.1.2 ESA(s) shall be tested for radiated and conducted emissions, for immunity to
radiated and conducted disturbances.
5.1.2 Before testing the Test Agency has to prepare a test plan in conjunction with
the manufacturer, which contains at least mode of operation, stimulated
function(s), monitored function(s), pass / fail criterion (criteria) and intended
emissions.
5.2 Specifications Concerning Broadband Electromagnetic Radiation from
Vehicles
5.2.1 Method of Measurement
The electromagnetic radiation generated by the vehicle representative of its
type shall be measured using the method described in Annex 2. The method
of measurement shall be defined by the vehicle manufacturer in accordance
with the Test Agency.
5.2.2 Vehicle broadband type approval limits
5.2.2.1 If measurements are made using the method described in Annex 2 using a
vehicle-to-antenna spacing of 10.0 ± 0.2 m, the limits shall be 32 dB
microvolts/m in the 30 to 75 MHz frequency band and 32 to 43 dB
microvolts/m in the 75 to 400 MHz frequency band, this limit increasing
logarithmically with frequencies above 75 MHz as shown in Appendix 2. In
the 400 to 1,000 MHz frequency band the limit remains constant at 43 dB
microvolts/m
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5.2.2.2 If measurements are made using the method described in Annex 2 using a
vehicle-to-antenna spacing of 3.0 ± 0.05 m, the limits shall be 42 dB
microvolts/m in the 30 to 75 MHz frequency band and 42 to 53 dB
microvolts/m in the 75 to 400 MHz frequency band, this limit increasing
logarithmically with frequencies above 75 MHz as shown in Appendix 3. In
the 400 to 1,000 MHz frequency band the limit remains constant at 53 dB
microvolts/m.
5.2.2.3 On the vehicle representative of its type, the measured values, expressed
in dB microvolts/m shall be below the type approval limits
5.3 Specifications Concerning Narrowband Electromagnetic Radiation
from Vehicles
5.3.1 Method of Measurement
The electromagnetic radiation generated by the vehicle representative of its
type shall be measured using the method described in Annex 3. These shall
be defined by the vehicle manufacturer in accordance with the Test Agency.
5.3.2 Vehicle narrowband type approval limits
5.3.2.1 If measurements are made using the method described in Annex 3 using
a vehicle-to-antenna spacing of 10.0 ± 0.2 m, the limits shall be 22 dB
microvolts/m in the 30 to 75 MHz frequency band and 22 to 33 dB
microvolts/m in the 75 to 400 MHz frequency band, this limit increasing
logarithmically with frequencies above 75 MHz as shown in Appendix 4. In
the 400 to 1,000 MHz frequency band the limit remains constant at 33 dB
microvolts/m.
5.3.2.2 If measurements are made using the method described in Annex 3 using
a vehicle-to-antenna spacing of 3.0 ± 0.05 m, the limit shall be 32 dB
microvolts/m in the 30 to 75 MHz frequency band and 32 to 43 dB
microvolts/m in the 75 to 400 MHz frequency band, this limit increasing
logarithmically with frequencies above 75 MHz as shown in Appendix 5. In
the 400 to 1,000 MHz frequency band the limit remains constant at 43 dB
microvolts/m
5.3.2.3 On the vehicle representative of its type, the measured values, expressed
in dB microvolts/m, shall be below the type approval limit.
5.3.2.4 Notwithstanding the limits defined in paragraphs 5.3.2.1, 5.3.2.2 and 5.3.2.3
of this standard, if, during the initial step described in paragraph 1.3. of
Annex 3 , the signal strength measured at the vehicle broadcast radio antenna
is less than 20 dB microvolts over the frequency range 76 to 108 MHz
measured with an average detector, then the vehicle shall be deemed to
comply with the limits for narrowband emissions and no further testing will
be required.
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5.4 Specifications Concerning Immunity of Vehicles to Electromagnetic
Radiation.
5.4.1 Method of Testing
The immunity to electromagnetic radiation of the vehicle representative of its
type shall be tested by the method described in Annex 4.
5.4.2 Vehicle Immunity Type Approval Limits.
5.4.2.1 If tests are made using the method described in Annex 4, the field strength
shall be 30 volts/m rms (root mean squared) in over 90 percent of
the 20 to 2,000 MHz frequency band and a minimum of 25 volts/m rms over
the whole 20 to 2,000 MHz frequency band.
5.4.2.2 The vehicle representative of its type shall be considered as complying with
immunity requirements if, during the tests performed in accordance with
Annex 4, there shall be no degradation of performance of "immunity related
functions
5.5 Specifications Concerning Broadband Electromagnetic Interference
Generated by ESAs.
5.5.1 Method of Measurement
The electromagnetic radiation generated by the ESA representative of its
type shall be measured by the method described in Annex 5.
5.5.2 ESA Broadband Type Approval limits
5.5.2.1 If measurements are made using the method described in Annex 5, the limits
shall be 62 to 52 dB microvolts/m in the 30 to 75 MHz frequency band, this
limit decreasing logarithmically with frequencies above 30 MHz,
and 52 to 63 dB microvolts/m in the 75 to 400 MHz band, this limit
increasing logarithmically with frequencies above 75 MHz as shown in
Appendix 6. In the 400 to 1,000 MHz frequency band the limit remains
constant at 63 dB microvolts/m.
5.5.2.2 On the ESA representative of its type, the measured values, expressed in dB
microvolts/m, shall be below the type approval limits.
5.6 Specifications Concerning Narrowband Electromagnetic Interference
Generated by ESAs.
5.6.1 Method of Measurement
The electromagnetic radiation generated by the ESA representative of its
type shall be measured by the method described in Annex 6.
5.6.2 ESA narrowband type approval limits
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5.6.2.1 If measurements are made using the method described in Annex 6, the limits
shall be 52 to 42 dB microvolts/m in the 30 to 75 MHz frequency band, this
limit decreasing logarithmically with frequencies above 30 MHz,
and 42 to 53 dB microvolts/m in the 75 to 400 MHz band, this limit
increasing logarithmically with frequencies above 75 MHz as shown in
Appendix 7. In the 400 to 1,000 MHz frequency band the limit remains
constant at 53 dB microvolts/m.
5.6.2.2 On the ESA representative of its type, the measured values, expressed in dB
microvolts/m, shall be below the type approval limits.
5.7 Specifications Concerning Immunity of ESAs to Electromagnetic
Radiation.
5.7.1 Method(s) of Testing
The immunity to electromagnetic radiation of the ESA representative of its
type shall be tested by the method(s) chosen from those described in
Annex 7.
5.7.2 ESA immunity type approval limits
5.7.2.1 If tests are made using the methods described in Annex 7, the immunity test
levels shall be 60 volts/m for the 150 mm stripline testing
method, 15 volts/m for the 800 mm stripline testing method, 75 volts/m for
the Transverse Electromagnetic Mode (TEM) cell testing method, 60 mA for
the bulk current injection (BCI) testing method and 30 volts/m for the free
field testing method in over 90 per cent of the 20 to 2,000 MHz frequency
band, and to a minimum of 50 volts/m for the 150 mm stripline testing
method, 12.5 volts/m for the 800 mm stripline testing method, 62.5 volts/m
for the TEM cell testing method, 50 mA for the bulk current injection (BCI)
testing method and 25 volts/m for the free field testing method over the
whole 20 to 2,000 MHz frequency band.
5.7.2.2 The ESA representative of its type shall be considered as complying with
immunity requirements if, during the tests performed in accordance with
Annex 7, there shall be no degradation of performance of "immunity related
functions".
5.8 Specifications Concerning the Immunity to Transient Disturbances
Conducted along Supply Lines.
5.8.1 Method of testing
The immunity of ESA representative of its type shall be tested by the
method(s) according to ISO 7637-2, second edition 2004 as described in
Annex 8 with the test levels given in table 1.
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Table 1
Immunity of ESA
Test pulse
number
Immunity
test level Functional status for systems:
Related to
immunity
related
functions
Not related to
immunity
related functions
1 III C D
2a III B D
2b III C D
3a/3b III A D
4 III B
(For ESA
which must be
operational
during engine
start phases)
C
(For other ESA)
D
5.9
Specifications Concerning the Emission of Transient Conducted
Disturbances
5.9.1 Method of testing
The emission of ESA representative of its type shall be tested by the
method(s) according to ISO 7637-2, second edition 2004 as described in
Annex 8 for the levels given in table 2.
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Table 2
Maximum allowed pulse amplitude
Maximum allowed pulse amplitude for
Polarity of pulse
amplitude Vehicles with
12 V systems
Vehicles with
24 V systems
Positive +75 +150
Negative -100 - 450
5.10
Exceptions
5.10.1 Where a vehicle or electrical / electronic system or ESA does not include an
electronic oscillator with an operating frequency greater than 9 kHz, it shall
be deemed to comply with paragraphs 5.3.2 or 5.6.2 above and to
Annexes 3 and 6.
5.10.2 Vehicles which do not have electrical / electronic systems with "immunity
related functions" need not be tested for immunity to radiated disturbances
and shall be deemed to comply with paragraph 5.4 and with Annex 4 to this
standard.
5.10.3 ESAs with no immunity related functions need not be tested for immunity to
radiated disturbances and shall be deemed to comply with paragraph 5.7 and
with Annex 7 to this standard.
5.10.4 Electrostatic Discharge
For vehicles fitted with tyres, the vehicle body / chassis can be considered to
be an electrically isolated structure. Significant electrostatic forces in relation
to the vehicle's external environment occur only at the moment of occupant
entry into or exit from the vehicle. As the vehicle is stationary at these
moments, no type approval test for electrostatic discharge is deemed
necessary.
5.10.5 Conducted Emission
ESAs that are not switched, contain no switches or do not include inductive
loads need not be tested for conducted emission and shall be deemed to
comply with paragraph 5.9.
5.10.6 The loss of function of receivers during the immunity test, when the test
signal is within the receiver bandwidth (RF exclusion band) as specified for
the specific radio service / product in the harmonized international EMC
standard, does not necessarily lead to fail criteria.
AIS-004 (Part 3) (Rev.1)
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5.10.7 RF transmitters shall be tested in the transmit mode. Wanted emissions
(e.g. from RF transmitting systems) within the necessary bandwidth and out
of band emissions are disregarded for the purpose of this standard. Spurious
emissions are subject to this standard.
5.10.7.1 "Necessary Bandwidth": for a given class of emission, the width of the
frequency band which is just sufficient to ensure the transmission of
information at the rate and with the quality required under specified
conditions (Article 1, No. 1.152 of the ITU Radio Standards).
5.10.7.2 "Out-of-band Emissions": Emission on a frequency or frequencies
immediately outside the necessary bandwidth which results from the
modulation process, but excluding spurious emissions (Article 1, No. 1.144
of the ITU Radio Standards).
5.10.7.3 "Spurious Emission": In every modulation process additional undesired
signals exist. They are summarized under the expression "spurious
emissions". Spurious emissions are emissions on a frequency or frequencies,
which are outside the necessary bandwidth and the level of which may be
reduced without affecting the corresponding transmission of information.
Spurious emissions include harmonic emissions, parasitic emissions,
intermodulation products and frequency conversion products, but exclude
out-of-band emissions (Article 1 No. 1.145 of the ITU Radio Standards)."
6.0 ADDITIONAL SPECIFICATIONS IN THE CONFIGURATION
"REESS CHARGING MODE COUPLED TO THE POWER GRID"
6.1 General specifications
6.1.1 A vehicle and its electrical / electronic system(s) or ESA(s) shall be so
designed, constructed and fitted as to enable the vehicle, in configuration
"REESS charging mode coupled to the power grid", to comply with the
requirements of this standard.
6.1.1.1 A vehicle in configuration "REESS charging mode coupled to the power
grid" shall be tested for radiated emissions, immunity to radiated
disturbances, conducted emissions and immunity to conducted disturbances.
6.1.1.2 ESAs in configuration "REESS charging mode coupled to the power grid"
shall be tested for radiated and conducted emissions, for immunity to radiated
and conducted disturbances
6.1.2 Before testing the Test Agency has to prepare a test plan in conjunction with
the manufacturer, for the configuration "REESS charging mode coupled to
the power grid" configuration which contains at least mode of operation,
stimulated function(s), monitored function(s), pass / fail criterion (criteria)
and intended emissions.
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6.1.3 A vehicle in configuration "REESS charging mode coupled to the power
grid" should be tested with the charging cable delivered by the manufacturer.
In this case, the cable shall be type approved as part of the vehicle.
6.1.4 Artificial networks
AC Power mains shall be applied to the vehicle / ESA through
50 μH / 50-AN(s) as defined in CISPR 16-1-2 paragraph 4.3.
DC Power mains shall be applied to the vehicle / ESA through
5 μH / 50 - AN(s) as defined in CISPR 25.
High voltage power line shall be applied to the ESA through a
5 μH / 50 -HV-AN(s) as defined in Appendix 8. E/ECE/324/Add.9/Rev.5
E/ECE/TRANS/505/Add.9/Rev.5
6.2 Specifications concerning broadband electromagnetic radiation from
vehicles
6.2.1 Method of measurement
The electromagnetic radiation generated by the vehicle representative of its
type shall be measured using the method described in Annex 2. The method
of measurement shall be defined by the vehicle manufacturer in accordance
with the Test Agency.
6.2.2. Vehicle broadband type approval limits
6.2.2.1 If measurements are made using the method described in Annex 2 using a
vehicle-to-antenna spacing of 10.0 ± 0.2 m, the limits shall be 32 dB
microvolts/m in the 30 to 75 MHz frequency band and 32 to 43 dB
microvolts/m in the 75 to 400 MHz frequency band, this limit increasing
logarithmically with frequencies above 75 MHz as shown in Appendix 2. In
the 400 to 1,000 MHz frequency band the limit remains constant at 43 dB
microvolts/m.
6.2.2.2 If measurements are made using the method described in Annex 2 using a
vehicle-to-antenna spacing of 3.0 ± 0.05 m, the limits shall be 42 dB
microvolts/m in the 30 to 75 MHz frequency band and 42 to 53 dB
microvolts/m in the 75 to 400 MHz frequency band, this limit increasing
logarithmically with frequencies above 75 MHz as shown in Appendix 3. In
the 400 to 1,000 MHz frequency band the limit remains constant at 53 dB
microvolts/m.
On the vehicle representative of its type, the measured values, expressed in
dB microvolts/m shall be below the type approval limits.
6.3 Specifications concerning emission of harmonics on AC power lines
from vehicles
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6.3.1 Method of measurement
The harmonics emission on AC power lines generated by the vehicle
representative of its type shall be measured using the method described in
Annex 9. The method of measurement shall be defined by the vehicle
manufacturer in accordance with the Test Agency.
6.3.2 Vehicle type approval limit
6.3.2.1 If measurements are made using the method described in Annex 9, the limits
for input current ≤ 16 A per phase are those defined in IEC 61000-3-2 and
given in Table 3.
Table 3
Maximum allowed harmonics (input current ≤ 16 A per phase)
Harmonic number (n) Maximum authorized harmonic current A
Odd harmonics
3 2.3
5 1.14
7 0.77
9 0.40
11 0.33
13 0.21
15 ≤ n ≤ 39 0.15x15/n
Even harmonics
2 1.08
4 0.43
6 0.30
8 ≤ n ≤ 40 0.23x8/n
6.3.2.2
If measurements are made using the method described in Annex 9, the limits
for input current > 16 A and ≤ 75 A per phase are those defined in IEC
61000-3-12, and given in given in Table 4, Table 5 and Table 6.
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Table 4
Maximum allowed harmonics (input current > 16 A and ≤ 75 A per
phase) for equipment other than balanced three-phase equipment
Minimum
Rsce
Acceptable individual harmonic
current In/I1 %
Maximum current
harmonic ratio %
I3 I5 I7 I9 I11 I13 THD PWHD
33 21.6 10.7 7.2 3.8 3.1 2 23 23
66 24 13 8 5 4 3 26 26
120 27 15 10 6 5 4 30 30
250 35 20 13 9 8 6 40 40
≥ 350 41 24 15 12 10 8 47 47
Relative values of even harmonics lower or equal to 12 shall be lower than
16/n %. Even harmonics greater than 12 are taken into account in the Total
Harmonic Distortion (THD) and Partial Weighted Harmonic Distortion
(PWHD) the same way than odd harmonics.
Linear interpolation between successive values of Short Circuit Ratio of an
Equipment (Rsce) is authorized.
Table 5
Maximum allowed harmonics (input current > 16 A and ≤ 75 A per
phase) for balanced three-phase equipment
Minimum
Rsce
Acceptable individual harmonic
current In/I1 %
Maximum current
harmonic ratio %
I5 I7 I11 I13 THD PWHD
33 10.7 7.2 3.1 2 13 22
66 14 9 5 3 16 25
120 19 12 7 4 22 28
250 31 20 12 7 37 38
≥ 350 40 25 15 10 48 46
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Relative values of even harmonics lower or equal to 12 shall be lower than
16/n %. Even harmonics greater than 12 are taken into account in the THD
and PWHD the same way than odd harmonics.
Linear interpolation between successive values of Rsce is authorized.
Table 6
Maximum allowed harmonics (input current > 16 A and ≤ 75 A per
phase) for balanced three-phase equipment under specific conditions
Minimum
Rsce
Acceptable individual harmonic
current In/I1 %
Maximum
current harmonic
ratio %
I5 I7 I11 I13 THD PWHD
33 10.7 7.2 3.1 2 13 22
≥ 120 40 25 15 10 48 46
Relative values of even harmonics lower or equal to 12 shall be lower than
16/n %. Even harmonics greater than 12 are taken into account in the THD
and PWHD the same way than odd harmonics
6.4 Specifications concerning emission of voltage changes, voltage
fluctuations and flicker on AC power lines from vehicles.
6.4.1 Method of measurement
The emission of voltage changes, voltage fluctuations and flicker on AC
power lines generated by the vehicle representative of its type shall be
measured using the method described in Annex 10. The method of
measurement shall be defined by the vehicle manufacturer in accordance
with the Test Agency.
6.4.2. Vehicle type approval limit
6.4.2.1 If measurements are made using the method described in Annex 10, the limits
for rated current ≤ 16 A per phase and not subjected to conditional connection
are those defined in IEC 61000-3-3, paragraph 5.
6.4.2.2 If measurements are made using the method described in Annex 10, the limits
for rated current > 16 A and ≤ 75 A per phase and subjected to conditional
connection are those defined in IEC 61000-3-11, paragraph 5.
6.5 Specifications concerning emission of radiofrequency conducted
disturbances on AC or DC power lines from vehicles
AIS-004 (Part 3) (Rev.1)
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6.5.1 Method of measurement
The emission of radiofrequency conducted disturbances on AC or DC power
lines generated by the vehicle representative of its type shall be measured
using the method described in Annex 11. The method of measurement shall
be defined by the vehicle manufacturer in accordance with the Test Agency.
6.5.2 Vehicle type approval limit
6.5.2.1 If measurements are made using the method described in Annex 11, the limits
on AC power lines are those defined in IEC 61000-6-3 and given in Table 7.
Table 7
Maximum allowed radio frequency conducted disturbances on
AC power lines
Frequency (MHz) Limits and detector
0.15 to 0.5 66 to 56 dBμV (quasi-peak) 56 to 46 dBμV (average)
(Linearly decreasing with logarithm of frequency)
0.5 to 5 56 dBμV (quasi-peak) 46 dBμV (average)
5 to 30 60 dBμV (quasi-peak) 50 dBμV (average)
6.5.2.2 If measurements are made using the method described in Annex 11, the limits
on DC power lines are those defined in IEC 61000-6-3 and given in Table 8.
Table 8
Maximum allowed radiofrequency conducted disturbances on DC
power lines
Frequency (MHz) Limits and detector
0.15 to 0.5 79 dBμV (quasi-peak)
66 dBμV (average)
0.5 to 30 73 dBμV (quasi-peak)
60 dBμV (average)
6.6 Specifications concerning emission of radiofrequency conducted
disturbances on network and telecommunication access from vehicles
6.6.1 Method of measurement
The emission of radiofrequency conducted disturbances on network and
telecommunication access generated by the vehicle representative of its type
shall be measured using the method described in Annex 12. The method of
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measurement shall be defined by the vehicle manufacturer in accordance
with the Test Agency.
6.6.2 Vehicle type approval limit
6.6.2.1 If measurements are made using the method described in Annex 12, the limits
on network and telecommunication access (telecommunication access as
defined in paragraph 3.1.32 of CISPR 32) are those defined in IEC 61000-6-3
and given in Table 9.
Table 9
Maximum allowed radiofrequency conducted disturbances on network
and telecommunication access
Frequency (MHz) Voltage limits (detector) Current limits
(detector)
0.15 to 0.5 84 to 74 dBμV (quasi-peak) 40 to 30 dBμA
(quasi-peak)
74 to 64 dBμV (average)
(linearly decreasing with
logarithm of frequency)
30 to 20 dBμA (average)
(linearly decreasing with
logarithm of frequency)
0.5 to 30 74 dBμV (quasi-peak) 30 dBμA (quasi-peak)
64 dBμV (average) 20 dBμA (average)
6.7
Specifications concerning immunity of vehicles to electromagnetic
radiation
6.7.1 Method of testing
The immunity to electromagnetic radiation of the vehicle representative of its
type shall be tested by the method described in Annex 4.
6.7.2 Vehicle immunity type approval limits
6.7.2.1 If tests are made using the method described in Annex 4, the field strength
shall be 30 volts/m rms (root mean squared) in over 90 per cent of the 20 to
2,000 MHz frequency band and a minimum of 25 volts/m rms over the whole
20 to 2,000 MHz frequency band.
6.7.2.2 The vehicle representative of its type shall be considered as complying with
immunity requirements if, during the tests performed in accordance with
Annex 4, there shall be no degradation of performance of "immunity related
functions", according to paragraph 2.2. of Annex 4.
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6.8 Specifications concerning the immunity of vehicles to Electrical Fast
Transient / Burst disturbances conducted along AC and DC power lines.
6.8.1 Method of testing
6.8.1.1 The immunity to Electrical Fast Transient / Burst disturbances conducted
along AC and DC power lines of the vehicle representative of its type shall be
tested by the method described in Annex 13.
6.8.2 Vehicle immunity type approval limits
6.8.2.1 If tests are made using the methods described in Annex 13, the immunity test
levels, for AC or DC power lines, shall be: ±2 kV test voltage in open circuit,
with a rise time (Tr) of 5 ns, and a hold time (Th) of 50 ns and a repetition rate
of 5 kHz for at least 1 minute.
6.8.2.2 The vehicle representative of its type shall be considered as complying with
immunity requirements if, during the tests performed in accordance with
Annex 13, there shall be no degradation of performance of "immunity related
functions", according to paragraph 2.2. of Annex 4.
6.9 Specifications concerning the immunity of vehicles to surge conducted
along AC or DC power lines.
6.9.1 Method of testing
6.9.1.1 The immunity to surge conducted along AC / DC power lines of the vehicle
representative of its type shall be tested by the method described in
Annex 14.
6.9.2 Vehicle immunity type approval limits
6.9.2.1 If tests are made using the methods described in Annex 14, the immunity test
levels shall be:
(a) For AC power lines: ±2 kV test voltage in open circuit between line and
earth and ±1 kV between lines (pulse 1.2 μs / 50 μs), with a rise time (Tr)
of 1.2 μs, and a hold time (Th) of 50 μs. Each surge shall be applied five
times with a maximum delay of 1 minute between each pulse. This has to
be applied for the following phases: 0, 90, 180 and 270°,
(b) For DC power lines: ±0.5 kV test voltage in open circuit between line and
earth and ±0.5 kV between lines (pulse 1.2 μs / 50 μs) with a rise time (Tr)
of 1.2 μs, and a hold time (Th) of 50 μs. Each surge shall be applied five
times with a maximum delay of 1 minute.
6.9.2.2 The vehicle representative of its type shall be considered as complying with
immunity requirements if, during the tests performed in accordance with
Annex 14, there shall be no degradation of performance of "immunity related
functions", according to paragraph 2.2. of Annex 4.
6.10 Specifications concerning broadband electromagnetic interference
caused by ESAs
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6.10.1 Method of measurement
The electromagnetic radiation generated by the ESA representative of its type
shall be measured by the method described in Annex 5.
6.10.2 ESA broadband type approval limits
6.10.2.1 If measurements are made using the method described in Annex 5, the limits
shall be 62 to 52 dB μV/m in the 30 to 75 MHz frequency band, this limit
decreasing logarithmically with frequencies above 30 MHz, and 52 to 63 dB
μV/m in the 75 to 400 MHz band, this limit increasing logarithmically with
frequencies above 75 MHz as shown in Appendix 6. In the 400 to 1,000 MHz
frequency band the limit remains constant at 63 dB μV/m.
6.10.2.2 On the ESA representative of its type, the measured values, expressed in dB
μV/m, shall be below the type approval limits.
6.11 Specifications concerning emission of harmonics on AC power lines from
ESAs
6.11.1 Method of measurement
The harmonics emission on AC power lines generated by the ESA representative
of its type shall be measured using the method described in Annex 15. The
method of measurement shall be defined by the manufacturer in accordance with
the Test Agency.
6.11.2 ESA type approval limit
6.11.2.1
If measurements are made using the method described in Annex 15, the limits
for input current ≤ 16 A per phase are those defined in IEC 61000-3-2 and given
in Table 10.
Table 10
Maximum allowed harmonics (input current ≤ 16 A per phase)
Harmonic number, n Maximum authorized harmonic
current, A
Odd harmonics
3 2.3
5 1.14
7 0.77
9 0.40
11 0.33
13 0.21
15 ≤ n ≤ 39 0.15x15/n
Even harmonics
2 1.08
4 0.43
6 0.30
8 ≤ n ≤ 40 0.23x8/n
6.11.2.2. If measurements are made using the method described in Annex 15, the
limits for input current > 16 A and ≤ 75 A per phase are those defined in IEC
61000-3-12 and given in Table 11, Table 12 and Table 13.
AIS-004 (Part 3) (Rev.1)
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Table 11
Maximum allowed harmonics (input current > 16 A and ≤ 75 A per
phase) for equipment other than balanced three-phase equipment.
Minimum
Rsce
Acceptable individual harmonic
current In/I1 %
Maximum current
harmonic ratio %
I3 I5 I7 I9 I11 I13 THD PWHD
33 21.
6
10.
7
7.2 3.8 3.1 2 23 23
66 24 13 8 5 4 3 26 26
120 27 15 10 6 5 4 30 30
250 35 20 13 9 8 6 40 40
≥ 350 41 24 15 12 10 8 47 47
Relative values of even harmonics lower or equal to 12 shall be lower than
16/n %. Even harmonics greater than 12 are taken into account in the THD
and PWHD in the same way than odd harmonics.
Linear interpolation between successive values of Rsce is authorized.
Table 12
Maximum allowed harmonics (input current > 16 A and ≤ 75 A per
phase) for balanced three-phase equipment.
Minimum
Rsce
Acceptable individual harmonic
current In/I1 %
Maximum current
harmonic ratio %
I5 I7 I11 I13 THD PWHD
33 10.7 7.2 3.1 2 13 22
66 14 9 5 3 16 25
120 19 12 7 4 22 28
250 31 20 12 7 37 38
≥ 350 40 25 15 10 48 46
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Relative values of even harmonics lower or equal to 12 shall be lower than
16/n %. Even harmonics greater than 12 are taken into account in the THD
and PWHD in the same way as odd harmonics.
Linear interpolation between successive values of Rsce is authorized.
Table 13
Maximum allowed harmonics (input current > 16 A and ≤ 75 A per
phase) for balanced three-phase equipment under specific conditions
Minimum
Rsce
Acceptable individual harmonic
current In/I1 %
Maximum current
harmonic ratio %
I5 I7 I11 I13 THD PWHD
33 10.7 7.2 3.1 2 13 22
≥ 120 40 25 15 10 48 46
Relative values of even harmonics lower or equal to 12 shall be lower than
16/n %. Even harmonics greater than 12 are taken into account in the THD
and PWHD in the same way as odd harmonics.
6.12 Specifications concerning emission of voltage changes, voltage
fluctuations and flicker on AC power lines from ESAs
6.12.1 Method of measurement
The emission of voltage changes, voltage fluctuations and flicker on AC
power lines generated by the ESA representative of its type shall be
measured using the method described in Annex 16. The method of
measurement shall be defined by the ESA manufacturer in accordance with
the Test Agency.
6.12.2 ESA type approval limit
6.12.2.1 If measurements are made using the method described in Annex 16, the
limits for rated current ≤ 16 A per phase and not subjected to conditional
connection are those defined in IEC 61000-3-3, paragraph 5.
6.12.2.2 If measurements are made using the method described in Annex 16, the
limits for rated current > 16 A and ≤ 75 A per phase and subjected to
conditional connection are those defined in IEC 61000-3-11, paragraph 5.
6.13 Specifications concerning emission of radiofrequency conducted
disturbances on AC or DC power lines from ESA
AIS-004 (Part 3) (Rev.1)
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6.13.1 Method of measurement
The emission of radiofrequency conducted disturbances on AC or DC power
lines generated by the ESA representative of its type shall be measured
using the method described in Annex 17. The method of measurement shall
be defined by the ESA manufacturer in accordance with the Test Agency.
6.13.2 ESA type approval limit
6.13.2.1 If measurements are made using the method described in Annex 17, the
limits on AC power lines are those defined in IEC 61000-6-3 and given in
Table 14.
Table 14
Maximum allowed radiofrequency conducted disturbances on AC power
Lines Frequency
(MHz)
Limits and detector
0.15 to 0.5 66 to 56 dBμV (quasi-peak) 56 to 46 dBμV
(average)
(linearly decreasing with logarithm of frequency)
0.5 to 5 56 dBμV (quasi-peak) 46 dBμV (average)
5 to 30 60 dBμV (quasi-peak) 50 dBμV (average)
If measurements are made using the method described in Annex 17, the limits
on DC power lines are those defined in IEC 61000-6-3 and given in Table 15.
Table 15
Maximum allowed radiofrequency conducted disturbances on DC power
lines
Frequency (MHz) Limits and detector
0.15 to 0.5 79 dBμV (quasi-peak) 66 dBμV (average)
0.5 to 30 73 dBμV (quasi-peak) 60 dBμV (average)
6.14
Specifications concerning emission of radiofrequency conducted
disturbances on network and telecommunication access from ESA
6.14.1 Method of measurement
The emission of radiofrequency conducted disturbances on network and
telecommunication access generated by the ESA representative of its type shall
be measured using the method described in Annex 18. The method of
measurement shall be defined by the ESA manufacturer in accordance with the
Test Agency.
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6.14.2 ESA type approval limit
6.14.2.1 If measurements are made using the method described in Annex 18, the
limits on network and telecommunication access (telecommunication access
as defined in paragraph 3.1.32 of CISPR 32) are those defined in IEC
61000-6-3 and given in Table 16.
Table 16
Maximum allowed radiofrequency conducted disturbances on network
and telecommunication access
Frequency (MHz) Voltage limits (detector) Current limits
(detector)
0.15 to 0.5 84 to 74 dBμV (quasi-peak)
74 to 64 dBμV (average)
(linearly decreasing with
logarithm of frequency)
40 to 30 dBμA
(quasi-peak) 30 to 20
dBμA (average)
(linearly decreasing
with logarithm of
frequency)
0.5 to 30 74 dBμV (quasi-peak) 64
dBμV (average)
30 dBμA (quasi-peak)
20 dBμA (average)
6.15 Specifications concerning the immunity of ESAs to electrical fast
transient/burst disturbances conducted along AC and DC power lines.
6.15.1 Method of testing
6.15.1.1 The immunity to Electrical Fast Transient / Burst disturbances conducted
along AC and DC power lines of the ESA representative of its type shall be
tested by the method described in Annex 19.
6.15.2 ESA immunity type approval limits
6.15.2.1 If tests are made using the methods described in Annex 19, the immunity
test levels, for AC or DC power lines, shall be: ± 2 kV test voltage in open
circuit, with a rise time (Tr) of 5 ns, and a hold time (Th) of 50 ns and a
repetition rate of 5 kHz for at least 1 minute.
6.15.2.2 The ESA representative of its type shall be considered as complying with
immunity requirements if, during the tests performed in accordance with
Annex19, there shall be no degradation of performance of "immunity related
functions", according to paragraph 2.2. of Annex 7.
6.16 Specifications concerning the immunity of ESAs to surge conducted
along AC or DC power lines
6.16.1 Method of testing
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6.16.1.1 The immunity to surge conducted along AC / DC power lines of the ESA
representative of its type shall be tested by the method described in
Annex 20.
6.16.2 ESA immunity type approval limits
6.16.2.1 If tests are made using the methods described in Annex 20, the immunity
test levels shall be:
(a) For AC power lines: ±2 kV test voltage in open circuit between line and
earth and ±1 kV between lines (pulse 1.2 μs / 50 μs), with a rise time (Tr)
of 1.2 μs, and a hold time (Th) of 50 μs. Each surge shall be applied five
times with a maximum delay of 1 minute between each pulse. This has to
be applied for the following phases: 0, 90, 180 and 270°,
(b) For DC power lines: ±0.5 kV test voltage in open circuit between line
and earth and ±0.5 kV between lines (pulse 1.2 μs / 50 μs) with a rise
time (Tr) of 1.2 μs, and a hold time (Th) of 50 μs. Each surge shall be
applied five times with a maximum delay of 1 minute.
6.16.2.2 The ESA representative of its type shall be considered as complying with
immunity requirements if, during the tests performed in accordance with
Annex 20, there shall be no degradation of performance of "immunity
related functions", according to paragraph 2.2. of Annex 7.
6.17 Specifications concerning the emission of transient conducted
disturbances generated by ESAs on 12 / 24 V supply lines
6.17.1 Method of testing
The emission of ESA representative of its type shall be tested by the
method(s) according to ISO 7637-2, as described in Annex 8 for the levels
given in Table 17.
Table 17
Maximum allowed pulse amplitude
Maximum allowed pulse amplitude for
Polarity of pulse amplitude Vehicles with 12 V
systems
Vehicles with 24V
systems
Positive +75 V +150 V
Negative –100 V –450 V
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6.18 Specifications concerning immunity of ESAs to electromagnetic
radiation
6.18.1 Method(s) of testing
The immunity to electromagnetic radiation of the ESA representative of its
type shall be tested by the method(s) chosen from those described in Annex
7.
6.18.2 ESA immunity type approval limits
6.18.2.1 If tests are made using the methods described in Annex 7, the immunity test
levels shall be 60 volts/m rms for the 150 mm stripline testing method, 15
volts/m rms for the 800 mm stripline testing method, 75 volts/m rms for the
Transverse Electromagnetic Mode (TEM) cell testing method, 60 mA rms
for the Bulk Current Injection (BCI) testing method and 30 volts/m rms for
the free field testing method in over 90 per cent of the 20 to 2,000 MHz
frequency band, and to a minimum of 50 volts/m rms for the 150 mm
stripline testing method, 12.5 volts/m rms for the 800 mm stripline testing
method, 62.5 volts/m rms, for the TEM cell testing method, 50 mA rms for
the bulk current injection (BCI) testing method and 25 volts/m rms for the
free field testing method over the whole 20 to 2,000 MHz frequency band.
6.18.2.2 The ESA representative of its type shall be considered as complying with
immunity requirements if, during the tests performed in accordance with
Annex 7, there shall be no degradation of performance of "immunity related
functions".
6.19 Specifications concerning the immunity of ESAs to transient
disturbances conducted along 12 / 24 V supply lines.
6.19.1 Method of testing
The immunity of ESA representative of its type shall be tested by the
method(s) according to ISO 7637-2, as described in Annex 8 with the test
levels given in Table 18.
AIS-004 (Part 3) (Rev.1)
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Table 18
Immunity of ESA
Test pulse
number
Immunity
test level
Functional status for systems:
Related to
immunity related
functions
Not related to
immunity
related
functions
1 III C D
2a III B D
2b III C D
3a/3b III A D
4 III B (for ESA which
shall be operational
during engine start
phases)
C (for other ESA)
D
6.20
Exceptions
6.20.1 When there is no direct connection to a telecommunication network which
includes telecommunication service additional to the charging
communication service, Annex 12 and Annex 18 shall not apply.
6.20.2 When network and telecommunication access of the vehicle uses power line
Transmission (PLT) on its AC/DC power lines, Annex 12 shall not apply.
6.20.3 When network and telecommunication access of the ESA uses Power Line
Transmission (PLT) on its AC/DC power lines, Annex 18 shall not apply.
6.20.4 Vehicles and / or ESA which are intended to be used in "REESS charging
mode coupled to the power grid" in the configuration connected to a
DC-charging station with a length of a DC network cable shorter than 30 m
do not have to fulfil the requirements of Annex 11, Annex 13, Annex 14,
Annex 17, Annex 19 and Annex 20.
In this case, the manufacturer shall provide a statement that the vehicle
and/or ESA can be used in "REESS charging mode coupled to the power
grid" only with cables shorter than 30 m. This information shall be made
publicly available following the type approval.
AIS-004 (Part 3) (Rev.1)
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6.20.5 Vehicles and / or ESA which are intended to be used in "REESS charging
mode coupled to the power grid" in the configuration connected to a local /
private DC-charging station without additional participants do not have to
fulfil requirements of Annexes 11, 13, 14, 17, 19 and 20.
In this case, the manufacturer shall provide a statement that the vehicle and /
or ESA can be used in "REESS charging mode coupled to the power grid"
only with a local/private DC charging station without additional
participants. This information shall be made publicly available following the
type approval.
7.0 AMENDMENT OR EXTENSION OF A VEHICLE TYPE
APPROVAL FOLLOWING ESA ADDITION OR SUBSTITUTION
7.1 Where a vehicle manufacturer has obtained type approval for a vehicle
installation and wishes to fit an additional or substitutional electrical /
electronic system or ESA which has already received approval under this
standard, and which will be installed in accordance with any conditions
attached thereto, the vehicle approval may be extended without further
testing. The additional or substitutional electrical / electronic system or
ESA shall be considered as part of the vehicle for conformity of production
purposes.
7.2 Where the additional or substitutional part(s) has (have) not received
approval pursuant to this standard, and if testing is considered necessary, the
whole vehicle shall be deemed to conform if the new or revised part(s) can
be shown to conform to the relevant requirements of paragraph 5 or if, in a
comparative test, the new part can be shown not to be likely to adversely
affect the conformity of the vehicle type.
7.3 The addition by a vehicle manufacturer to an approved vehicle of standard
domestic or business equipment, other than mobile communication
equipment, which conforms to other standards, and the installation,
substitution or removal of which is according to the recommendations of the
equipment and vehicle manufacturers, shall not invalidate the vehicle
approval. This shall not preclude vehicle manufacturers fitting
communication equipment in accordance with suitable installation
guidelines developed by the vehicle manufacturer and / or manufacturer(s)
of such communication equipment. The vehicle manufacturer shall provide
evidence (if requested by the Test Agency) that vehicle performance is not
adversely affected by such transmitters. This can be a statement that the
power levels and installation are such that the immunity levels of this
standard offer sufficient protection when subject to transmission alone i.e.
excluding transmission in conjunction with the tests specified in
paragraph 5. This standard does not authorize the use of a communication
transmitter when other requirements on such equipment or its use apply.
8.0 CONFORMITY OF PRODUCTION
8.1 Conformity of Production Procedures of a Vehicle fitted with ESA
AIS-004 (Part 3) (Rev.1)
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8.1.1 A vehicle approved under this standard shall be so manufactured as to
conform to the type approved by meeting the relevant requirements set forth
in this standard.
8.1.2 Whole vehicle conformity of production procedures shall be applicable as
and when notified by the Government (Ministry of Road Transport &
Highways).
8.2 Conformity of Production Procedures of an ESA
8.2.1 ESA approved under this standard shall be so manufactured as to conform to
the type approved by meeting the relevant requirements set forth in this
standard.
8.2.2 Conformity of production procedures as and when notified by the
Government (Ministry of Road Transport & Highways) shall be applicable
9.0 MODIFICATION AND EXTENSION OF TYPE APPROVAL OF
A VEHICLE OR ESA
9.1 Every modification pertaining to the information, even if the changes are not
technical in nature declared in accordance with 3.0, shall be intimated by the
manufacturer to the Test Agency.
If the changes are in parameters not related to the provisions, no further
action will be taken.
If the changes are in parameters related to the provisions, the testing agency
which has issued the certificate of compliance shall then consider whether
9.1.1 The model with the changed specifications still complies with provisions or
9.1.2 Any further verification or testing is required to establish compliance.
9.2 For considering whether testing is required or not, guidelines given in
Annex 21A & 22B (Worst Case Criteria (WCC) & Criteria for Extension of
Approval) shall be used.
9.3 In case of 9.1.2, tests for only those parameters which are affected by the
modifications need to be carried out.
9.4 In case of fulfillment of criterion of para 9.1.1, or after results of further
verification as per para 9.1.2 are satisfactory, the approval of compliance
shall be extended for the changes carried out.
AIS-004 (Part 3) (Rev.1)
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10.0 AMENDMENTS TO ECE REGULATIONS AFTER THE LEVEL
DESCRIBED
10.1 Supplements
In case of changes in ECE regulation, which are issued as supplements
(Supplements do not affect the earlier type approvals) at the request of
applicant, approval of compliance to this standard shall be issued taking into
account the changes arising out of such supplement(s) to ECE regulation
with approval from Chairman AISC.
This shall be incorporated in the test report.
Note: Such changes will be considered for inclusion in this standard at the
time of its next amendment /revision.
10.2 Series of amendments
Changes in ECE regulation, which are issued as series of amendments
(series of amendments may affect the earlier type approvals) will not be
considered for issuing approval to this standard. However, Chairman, AISC
may, on a case to case basis, permit to accept latest series of amendments.
This shall be incorporated in the test report.
Note: Such changes will be considered for inclusion in this standard at the
time of its next revision.
AIS-004 (Part 3) (Rev.1)
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APPENDIX 1
LIST OF STANDARDS REFERRED TO IN THIS STANDARD
1.0 CISPR 12 "Vehicles', motorboats' and spark-ignited engine-driven devices'
radio disturbance characteristics - Limits and methods of measurement",
fifth edition 2001.
2.0 CISPR 16-1-4 "Specifications for radio disturbance and immunity measuring
apparatus and methods - Part 1: Radio disturbance and immunity measuring
apparatus", Edition 1.1. 2004.
3.0 CISPR 25 "Limits and methods of measurement of radio disturbance
characteristics for the protection of receivers used on board vehicles",
second edition 2002.
4.0 ISO 7637-1 "Road vehicles - Electrical disturbance from conduction and
coupling - Part 1: Definitions and general considerations", second edition 2002.
5.0 ISO 7637-2 "Road vehicles - Electrical disturbance from conduction and
coupling - Part 2: Electrical transient conduction along supply lines only on
vehicles with nominal 12 V or 24 V supply voltage", second edition 2004.
6.0 ISO EN 17025"General requirements for the competence of testing and
calibration laboratories", second edition 2005 and Corrigendum:2006. Third
Edition 2017
7.0 ISO 11451 "Road vehicles - Electrical disturbances by narrowband radiated
electromagnetic energy - Vehicle test methods":
Part 1: General and definitions (ISO 11451-1, third edition 2005);
Part 2: Off-vehicle radiation source (ISO 11451-2, third edition 2005);
Part 4: Bulk current injection (BCI) (ISO 11451-4, first edition 1995).
8.0 ISO 11452 "Road vehicles - Electrical disturbances by narrowband radiated
electromagnetic energy - Component test methods":
Part 1: General and definitions (ISO 11452-1, third edition 2005);
Part 2: Absorber-lined chamber (ISO 11452-2, second edition 2004);
Part 3: Transverse electromagnetic mode (TEM) cell (ISO 11452-3,
third edition 2001);
Part 4: Bulk current injection (BCI) (ISO 11452-4, third edition 2005);
Part 5: Stripline (ISO 11452-5, second edition 2002).
9.0 ITU Radio Standards, edition 2001.
AIS-004 (Part 3) (Rev.1)
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10 IEC 61000-3-2 "Electromagnetic Compatibility (EMC) - Part 3-2 - Limits for
harmonic current emissions (equipment input current ≤ 16 A per phase)", edition
3.2 - 2005 + A1: 2008 + A2: 2009
11 IEC 61000-3-3 "Electromagnetic Compatibility (EMC) - Part 3-3 - Limits -
Limitation of voltage changes, voltage fluctuations and flicker in public
low-voltage systems for equipment with rated current ≤ 16 A per phase and not
subjected to conditional connection", edition 2.0 - 2008.
12 IEC 61000-3-11 "Electromagnetic Compatibility (EMC) - Part 3-11 - Limits -
Limitation of voltage changes, voltage fluctuations and flicker in public
low-voltage systems - Equipment with rated current ≤ 75 A per phase and
subjected to conditional connection", edition 1.0 - 2000.
13 IEC 61000-3-12 "Electromagnetic Compatibility (EMC) - Part 3-12 – Limits for
harmonic current emissions produced by equipment connected to public
low-voltage systems with input current > 16 A and ≤ 75 A per phase", edition
1.0 - 2004.
14 IEC 61000-4-4 "Electromagnetic Compatibility (EMC) - Part 4-4 - Testing and
measurement techniques - Electrical fast transient’s/burst immunity test",
edition 2.0 - 2004.
15 IEC 61000-4-5 "Electromagnetic Compatibility (EMC) - Part 4-5 - Testing and
measurement techniques - Surge immunity test", edition 2.0 – 2005.
16 IEC 61000-6-2 "Electromagnetic Compatibility (EMC) - Part 6-2 - Generic
Standards Immunity for industrial environments", edition 2.0 - 2005.
17 IEC 61000-6-3 "Electromagnetic Compatibility (EMC) - Part 6-3 - Generic
Standards Emission standard for residential, commercial and light-industrial
environments", edition 2.0 - 2006.
18 CISPR 16–2–1 "Specification for radio disturbances and immunity measuring
apparatus and methods - Part 2-1 - Methods of measurement of disturbances and
immunity - Conducted disturbances measurement", edition 2.0 - 2008.
19 CISPR 32 "Information Technology Equipment - Radio disturbances
characteristics - Limits and methods of measurement", edition 2.0 - 2015.
20 CISPR 16-1-2 "Specification for radio disturbance and immunity measuring
apparatus and methods - Part 1-2: Radio disturbance and immunity measuring
apparatus - Ancillary equipment - Conducted disturbances", edition 1.2: 2006.
35/149
APPENDIX 2 AIS
-004 (P
art 3
) (Rev
.1)
VEHICLE BROADBAND REFERENCE LIMITS
Antenna-Vehicle Separation: 10 m
Limit E (dBµV/m) at frequency F (MHz)
30 - 75 MHz 75 - 400 MHz 400 – 1,000 MHz
E = 32 E = 32 + 15.13 log (F/75) E = 43
Frequency – megahertz – logarithmic (See paragraph 5.2.2.1 of this standard)
0
10
20
30
40
50
60
10 100 1,000
F (MHz)
E (
dB
µV
/m)
Vehicle radiated emission limit
Broadband type approval limit - 10 m
Quasi-peak detector - 120 kHz bandwidth
36/149
APPENDIX 3
VEHICLE BROADBAND REFERENCE LIMITS
AIS
-004 (P
art 3
) (Rev
.1)
Antenna-Vehicle Separation: 3 m
Limit E (dBµV/m) at frequency F (MHz)
30 - 75 MHz 75 - 400 MHz 400 – 1,000 MHz
E = 42 E = 42 + 15.13 log (F/75) E = 53
Frequency – megahertz - logarithmic
(See paragraph 5.2.2.2 of this standard)
0
10
20
30
40
50
60
10 100 1,000
F (MHz)
E (
dB
µV
/m)
Vehicle radiated emission limit
Broadband type approval limit - 3 m Quasi-peak detector - 120 kHz bandwidth
37/149
APPENDIX 4
AIS
-004 (P
art 3
) (Rev
.1)
VEHICLE NARROWBAND REFERENCE LIMITS
Antenna-Vehicle Separation: 10 m
Limit E (dBµV/m) at frequency F (MHz)
30 - 75 MHz 75 - 400 MHz 400 – 1,000 MHz
E = 22 E = 22 + 15.13 log (F/75) E = 33
Frequency – megahertz - logarithmic
(See paragraph 5.3.2.1 of this standard)
0
10
20
30
40
50
60
10 100 1000 F (MHz)
E (
dB
µV
/m)
Vehicle radiated emission limit
Narrowband type approval limit - 10 m
Average detector - 120 kHz bandwidth
38/149
APPENDIX 5
VEHICLE NARROWBAND REFERENCE LIMITS
AIS
-004 (P
art 3
) (Rev
.1)
Antenna-Vehicle Separation: 3 m
Limit E (dBµV/m) at frequency F (MHz)
30 - 75 MHz 75 - 400 MHz 400 – 1,000 MHz
E = 32 E = 32 + 15.13 log (F/75) E = 43
Frequency – megahertz - logarithmic
(See paragraph 5.3.2.2 of this standard)
0
10
20
30
40
50
60
10 100 1000
F (MHz)
E (
dB
µV
/m)
Vehicle radiated emission limit
Narrowband type approval limit - 3 m
Average detector - 120 kHz bandwidth
39/149
APPENDIX 6
AIS
-004 (P
art 3
) (Rev
.1)
ELECTRICAL/ELECTRONIC SUB-ASSEMBLY
Broadband Reference Limits
Limit E (dBµV/m) at frequency F (MHz)
30 - 75 MHz 75 - 400 MHz 400 – 1,000 MHz
E = 62 – 25.13 log (F/30) E = 52 + 15.13 log (F/75) E = 63
Frequency – megahertz - logarithmic
(See paragraph 5.5.2.1 of this standard)
20
30
40
50
60
70
10 100 1000
F (MHz)
E (
dB
µV
/m)
ESA radiated emission limit
Broadband type approval limit - 1 m
Quasi-peak detector - 120 kHz bandwidth
40/149
APPENDIX 7
AIS
-004 (P
art 3
) (Rev
.1)
ELECTRICAL/ELECTRONIC SUB-ASSEMBLY
Narrow band Reference Limits
Limit E (dBµV/m) at frequency F (MHz)
30 - 75 MHz 75 - 400 MHz 400 – 1,000 MHz
E = 52 – 25.13 log (F/30) E = 42 + 15.13 log (F/75) E = 53
Frequency – megahertz - logarithmic
(See paragraph 5.6.2.1 of this standard)
20
30
40
50
60
70
10 100 1000
F (MHz)
E (
dB
µV
/m)
ESA radiated emission limit
Narrowband type approval limit - 1 m
Average detector - 120 kHz bandwidth
AIS-004 (Part 3) (Rev.1)
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APPENDIX 8
HV ARTIFICIAL NETWORK
Figure 1
HV artificial network
Legend C2: 0.1 μF
L1: 5 μH R1: 1 kΩ
C1: 0.1 μF R2: 1 MΩ (discharging C2 to < 50 Vdc within 60 s)
Figure 2
Impedance of HV artificial network
AIS-004 (Part 3) (Rev.1)
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Figure 3
Combination of HV artificial network
AIS-004 (Part 3) (Rev.1)
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ANNEX 1A
TECHNICAL SPECIFICATIONS FOR TYPE-APPROVAL OF A VEHICLE
WITH RESPECT TO ELECTROMAGNETIC COMPATIBILITY
(See 3.1.2)
The following information, if applicable, shall be supplied in triplicate and shall include
a list of contents.
Any drawings shall be supplied in appropriate scale and in sufficient detail on size A 4
or in a folder of A4 format.
Photographs, if any, shall show sufficient detail.
If the systems, components or separate technical units have electronic controls,
information concerning their performance shall be supplied.
GENERAL
1 Make (trade name of manufacturer):
2 Type:
3 Category of vehicle:
4 Name and address of manufacturer:
Name and address of authorized representative, if any:
5 Address (es) of assembly plant(s):
GENERAL CONSTRUCTION CHARACTERISTICS OF THE VEHICLE
6 Photograph(s) and/or drawing(s) of a representative vehicle:
7 Position and arrangement of the engine:
POWER PLANT
8 Manufacturer:
9 Manufacturer's engine code as marked on the engine:
10 Internal combustion engine:
11 Working principle: positive ignition/compression ignition,
four-stroke/two stroke
12 Number and arrangement of cylinders:
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13 FUEL FEED:
14 By fuel injection (compression ignition only): yes/no
15 Electronic control unit:
16 Make(s):
17 Description of the system:
18 By fuel injection (positive ignition only): yes/no
19 Electrical system:
20 Rated voltage: (V, positive/negative ground)
21 Generator:
22 Type:
23 Ignition:
24 Make(s):
25 Type(s):
26 Working principle:
27 LPG fuelling system: yes/no
28 Electronic engine management control unit for LPG fuelling:
29 Make(s):
30 Type(s):
31 CNG fuelling system: yes/no
32 Electronic engine management control unit for CNG fuelling:
33 Make(s):
34 Type(s):
35 Electric motor:
36 Type (winding, excitation):
37 Operating voltage:
Gas fuelled engines (in the case of systems laid-out in a different manner, supply
equivalent information)
AIS-004 (Part 3) (Rev.1)
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38 Electronic control unit (ECU):
39 Make(s):
40 Type(s):
TRANSMISSION
41 Type (mechanical, hydraulic, electric, etc.):
42 A brief description of the electrical/electronic components (if any):
SUSPENSION
43 A brief description of the electrical/electronic components (if any):
STEERING
44 A brief description of the electrical/electronic components (if any):
BRAKES
45 Anti-lock braking system: yes/no/optional
46 For vehicles with anti-lock systems, description of system operation
(including any electronic parts), electric block diagram, hydraulic or
pneumatic circuit plan:
BODYWORK
47 Type of bodywork:
48 Materials used and methods of construction:
49 Windscreen and other windows:
50 Rear-view mirrors (state for each mirror):
A brief description of the electronic components (if any) of the adjustment
system:
51 Safety belts and/or other restraint systems:
52 A brief description of the electrical/electronic components (if any):
53 Suppression of radio interference:
54 Description and drawings/photographs of the shapes and constituent materials
of the part of the body forming the engine compartment and the part of the
passenger compartment nearest to it:
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55 Drawings or photographs of the position of the metal components housed in
the engine compartment (e.g. heating appliances, spare wheel, air filter,
steering mechanism, etc.):
56 Table and drawing of radio interference control equipment:
57 Particulars of the nominal value of the direct current resistance and, in the case
of resistive ignition cables, of their nominal resistance per meter:
LIGHTING AND LIGHT SIGNALLING DEVICES
58 A brief description of electrical/electronic components other than lamps
(if any):
MISCELLANEOUS
59 Devices to prevent unauthorized use of the vehicle:
60 A brief description of the electrical/electronic components
(if any):
61 Table of installation and use of RF transmitters in the vehicle(s), if applicable
(see paragraph 3.1.8. of this Standard):
frequency bands [Hz] max. output power [W] antenna position at
vehicle,
specific conditions for
installation and/or use
62
Vehicle equipped with 24 GHz short-range radar equipment: yes/no/optional
The application for type approval shall also include, where appropriate:
Appendix 1:
A list with make(s) and type(s) of all electrical and/or electronic components
concerned by this standard (see paragraphs 2.9. and 2.10. of this standard) and
not previously listed.
Appendix 2:
Schematics or drawing of the general arrangement of electrical and/or
electronic components (concerned by this Standard) and the general wiring
harness arrangement.
Appendix 3:
Description of vehicle chosen to represent the type:
Body style:
AIS-004 (Part 3) (Rev.1)
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Wheelbase:
Appendix 4:
Relevant test report(s) supplied by the manufacturer from a test laboratory
accredited to ISO 17025 and recognized by the Test Agency for the purpose of
drawing up the type approval certificate.
63 Charger: on board/external/without:
64 Charging current: direct current / alternating current (number of
phases/frequency):
65 Maximal nominal current (in each mode if necessary):
66 Nominal charging voltage:
67 Basic vehicle interface functions: ex: L1/L2/L3/N/E/control pilot:
68 Minimum Rsce value (see paragraph 7.3.)
69 Charging cable delivered with the vehicle: yes/no
70 If charging cable delivered with the vehicle:
Length (m).
Cross sectional area (mm²)
71 Portable charger delivered with the vehicle: yes/no
72 Portable Charger Make, Model, Part Number
AIS-004 (Part 3) (Rev.1)
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ANNEX 1B
TECHNICAL SPECIFICATIONS FOR TYPE-APPROVAL OF AN
ELECTRIC/ELECTRONIC SUB-ASSEMBLY WITH RESPECT TO
ELECTROMAGNETIC COMPATIBILITY
(See 3.1.3)
The following information, if applicable, shall be supplied in triplicate and must include
a list of contents. Any drawings shall be supplied in appropriate scale and in sufficient
detail on size A4 or on a folder of A4 format. Photographs, if any, shall show sufficient
detail.
If the systems, components or separate technical units have electronic controls,
information concerning their performance shall be supplied.
1 Make (trade name of manufacturer):
2 Type:
3 Means of identification of type, if marked on the component/separate
technical unit:
3.1 Location of that marking:
4 Name and address of manufacturer:
Name and address of authorized representative, if any:
5 In the case of components and separate technical units, location and method of
affixing of the approval mark:
6 Address(s) of assembly plant(s):
7 This ESA shall be approved as a component/STU
8 Any restrictions of use and conditions for fitting:
9 Electrical system rated voltage: (V, positive/negative 2/ ground.)
Appendix 1:
Description of the ESA chosen to represent the type (electronic block diagram
and list of main component constituting the ESA (e.g. make and type of
microprocessor, crystal, etc.).
Appendix 2:
Relevant test report(s) supplied by the manufacturer from a test laboratory
accredited to ISO 17025 and recognized by the Test Agency for the purpose of
drawing up the type approval certificate."
AIS-004 (Part 3) (Rev.1)
49/149
10 Charger: on board/external / portable
11 Charging current: direct current / alternating current (number of phases /
frequency)
12 Maximal nominal current (in each mode if necessary)
13 Nominal charging voltage
14 Basic ESA interface functions: ex. L1 / L2 / L3 / N / PE / control pilot
15 Minimum Rsce value (see paragraph 6.11. of this Standard)
AIS-004 (Part 3) (Rev.1)
50/149
ANNEX 2
METHOD OF MEASUREMENT OF RADIATED BROADBAND
ELECTROMAGNETIC EMISSIONS FROM VEHICLES
(See 5.2.1 and 6.2)
1.0 GENERAL
1.1 The test method described in this Annex shall only be applied to vehicles.
This method concerns both configurations of the vehicle:
(a) Other than "REESS charging mode coupled to the power grid".
(b) "REESS charging mode coupled to the power grid"
1.2 Test Method
This test is intended to measure the broadband emissions generated by
electrical or electronic systems fitted to the vehicle (e.g. ignition system or
electric motors).
If not otherwise stated in this annex the test shall be performed according to
CISPR 12 (Amendment 1 fifth edition 2005).
2.0 VEHICLE STATE DURING TESTS
2.1 Vehicle in configuration other than "REESS charging mode coupled to the
power grid".
2.1.1 Engine
The engine shall be in operation according to CISPR 12.
2.1.2 Other vehicle systems
All equipment capable of generating broadband emissions which can be
switched on permanently by the driver or passenger should be in operation in
maximum load, e.g. wiper motors or fans. The horn and electric window motors
are excluded because they are not used continuously.
For vehicles equipped with an internal combustion engine, the engine shall be
in operation according to CISPR 12, clause 5.3.2. Typically for single cylinder
engines, the engine speed shall be 2500 + 10% rpm and for multi-cylinder
(>1 cylinder) engines, the engine speed shall be 1500 + 10% rpm.
For vehicles equipped with an electric propulsion motor, the vehicle shall be
driven on a dynamometer without a load, or on non-conductive axle stands,
with a constant speed of 40 km/h, or the maximum speed, if this is less than
40 km/h.
AIS-004 (Part 3) (Rev.1)
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2.2 Vehicle in configuration "REESS charging mode coupled to the power grid".
The state of charge (SOC) of the traction battery shall be kept between
20 per cent and 80 per cent of the maximum SOC during the whole frequency
range measurement (this may lead to split the measurement into different
sub-bands with the need to discharge the vehicle's traction battery before
starting the next sub-bands). If the current consumption can be adjusted, then
the current shall be set to at least 80 per cent of its nominal value.
The test set-up for the connection of the vehicle in configuration "REESS
charging mode coupled to the power grid" is shown in Figures 3a to 3h
(depending of AC or DC power charging mode, location of charging plug and
charging with or without communication) of Appendix 1 to this annex
2.3 Charging station / Power mains
The charging station may be placed either in the test location or outside the test
location.
Note 1: If the communication between the vehicle and the charging station
could be simulated, the charging station may be replaced by the supply from
power mains.
In both case, duplicated power mains and communication lines socket(s) shall
be placed in the test location with the following conditions:
(a) It shall be placed on the ground plane.
(b) The length of the harness between the power mains/communication lines
socket and the AN(s)/IS(s) shall be kept as short as possible.
(c) The harness between the power mains/communication lines socket and the
AN(s)/IS(s) shall be placed as close as possible to the ground plane.
Note 2: The power mains and communication lines socket(s) should be filtered.
If the charging station is placed inside the test location, then the harness
between charging station and the power mains / communication lines socket
shall be placed with the following conditions:
(a) The harness on charging station side shall hang vertically down to the
ground plane.
(b) The extraneous length shall be placed as close as possible to the ground
plane and "Z-folded" if necessary.
Note 3: The charging station should be placed outside the beam width of the
receiving antenna.
2.4 Artificial networks
AIS-004 (Part 3) (Rev.1)
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The AN(s) shall be mounted directly on the ground plane. The cases of the
AN(s) shall be bonded to the ground plane.
The measuring port of each AN shall be terminated with a 50-ohm load.
The AN shall be placed as defined in Figures 3a to 3h.
2.5 Impedance stabilization
Communication lines shall be applied to the vehicle through IS(s).
The impedance stabilization (IS) to be connected in the network and
communication cables is defined in CISPR 32, paragraph C.4.1.2.
The IS(s) shall be mounted directly on the ground plane. The case of the IS(s)
shall be bonded to the ground plane.
The measuring port of each IS shall be terminated with a 50 Ω load.
The IS shall be placed as defined in Figures 3e to 3h.
2.6 Power charging / communication cable
The power charging / communication cable shall be placed in a straight line
between the AN(s) / IS(s) and the vehicle charging plug. The projected cable
length shall be 0.8 m (+0.2/-0 m).
If the length of the cable is longer than 1 m, the extraneous length shall be
"Z-folded" in less than 0.5 m width.
The charging / communication cable at vehicle side shall hang vertically at a
distance of 100 mm (+200/-0 mm) from the vehicle body.
The whole cable shall be placed on a non-conductive, low relative permittivity
(dielectric-constant) material (εr ≤ 1.4), at 100 mm (±25 mm) above the ground
plane
3.0 MEASURING LOCATION
3.1 As an alternative to the requirements of CISPR 12 (amendment 1, fifth
edition 2005) for vehicles of category L the test surface may be any location
that fulfils the conditions shown in the figure 1 in the appendix to this annex. In
this case the measuring equipment must lie outside the part shown in the figures
1 and 2 of Appendix 1 to this annex.
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3.2 Enclosed test facilities may be used if correlation can be shown between the results obtained in the enclosed test facility and
those obtained at an outdoor site. Enclosed test facilities do not need to meet the dimensional requirements of the outdoor site
other than the distance from the antenna to the vehicle and the height of the antenna.
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-004 (P
art 3
) (Rev
.1)
4.0 TEST REQUIREMENTS
4.1 The limits apply throughout the frequency range 30 to 1,000 MHz for measurements performed in a semi anechoic chamber or
an outdoor test site.
4.2 Measurements can be performed with either quasi-peak or peak detectors.
The limits given in paragraphs 5.2 and 5.5 of this standard are for quasi-peak detectors. If peak detectors are used a correction
factor of 20 dB as defined in CISPR 12 (amendment 1, fifth edition 2005) shall be applied.
4.3 The measurements shall be performed with a spectrum analyser or a scanning receiver. The parameters to be used are defined in
Table 1 and Table 2
Table 1
Spectrum analyser parameters
Frequency Range,
MHz
Peak detector Quasi-peak detector Average detector
RBW at -3 dB Scan time RBW at -6 dB Scan time RBW at -3 dB Scan time
30 to 1,000 100/120 kHz 100 ms/MHz 120 kHz 20 s/MHz 100/120 kHz 100 ms/MHz
Note: If a spectrum analyser is used for peak measurements, the video bandwidth shall be at least three times the resolution
bandwidth (RBW).
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Table 2
Scanning receiver parameters
Frequency Range,
MHz
Peak detector Quasi-peak detector Average detector
BW at -6
dB
Step Size (a) Dwell
time
BW at -6
dB
Step size (a) Dwell
time
BW at -6
dB
Step size (a) Dwell
time
30 to 1,000 120 Hz 50 kHz 5 ms 120 kHz 50 kHz 1 s 120 kHz 50 kHz 5 ms
(a) For purely broadband disturbances, the maximum frequency step size may be increased up to a value not greater than the
bandwidth value.
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art 3
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.1)
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4.4 Measurements
The Test Agency shall perform the test at the intervals specified in the
CISPR 12 (amendment 1, fifth edition 2005) standard throughout the
frequency range 30 to 1,000 MHz.
Alternatively, if the manufacturer provides measurement data for the whole
frequency band from a test laboratory accredited to the applicable parts of
ISO 17025 and recognized by the Test Agency, the Test Agency may divide
the frequency range in 14 frequency bands 30 – 34, 34 – 45, 45 – 60,
60 – 80, 80 – 100, 100 – 130, 130 – 170, 170 – 225, 225 – 300, 300–400, 400
– 525, 525 – 700, 700 – 850, 850 – 1,000 MHz and perform tests at the 14
frequencies giving the highest emission levels within each band to confirm
that the vehicle meets the requirements of this annex.
In the event that the limit is exceeded during the test, investigations shall be
made to ensure that this is due to the vehicle and not due to background
radiation.
4.5 Readings
The maximum of the readings relative to the limit (horizontal and vertical
polarization and antenna location on the left and right-hand sides of the
vehicle) in each of the 14 frequency bands shall be taken as the characteristic
reading at the frequency at which the measurements were made.
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ANNEX 2 - APPENDIX 1
Figure 1
Clear Horizontal Surface Free of Electromagnetic Reflection
delimitation of the Surface Defined by an Ellipse
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Figure 2
Position of Antenna in Relation to the Vehicle
Figure 2a
Dipole antenna in position to measure the vertical radiation
components
Figure 2b
Dipole antenna in position to measure the horizontal radiation
components
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Figure 3
Vehicle in configuration "REESS charging mode" coupled to the power
grid:
Example of test set-up for vehicle with plug located on vehicle side (AC
powered without communication)
Figure 3a – Front View
Figure 3b – Top View
Vehicle in configuration "REESS charging mode" coupled to the power
grid
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Example of test setup for vehicle with plug located front / rear of vehicle
(AC powered without communication)
Figure 3c – Front View
Vehicle in configuration "REESS charging mode" coupled to the power
grid
Example of test set-up for vehicle with plug located on vehicle side (AC or
DC powered with communication)
Figure 3d – Top View
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Figure 3e – Front View
Vehicle in configuration "REESS charging mode" coupled to the power
grid
Example of test setup for vehicle with plug located front/rear of the vehicle
(AC or DC powered with communication)
Figure 3f – Top View
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Figure 3g – Front View
Figure 3h – Top View
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ANNEX 3
METHOD OF MEASUREMENT OF RADIATED NARROWBAND
ELECTROMAGNETIC EMISSIONS FROM VEHICLES
(See 5.3.1)
1.0 GENERAL
1.1 The test method described in this annex shall only be applied to vehicles.
This method concerns only the configuration of the vehicle other than
"REESS charging mode coupled to the power grid".
1.2 Test Method
This test is intended to measure the narrowband electromagnetic emissions
such as might emanate from microprocessor-based systems or other
narrowband source.
If not otherwise stated in this annex the test shall be performed according to
CISPR 12 (amendment 1, fifth edition 2005) or to CISPR 25 (second
edition 2002).
1.3 As an initial step the levels of emissions in the FM frequency band
(76 to 108 MHz) shall be measured at the vehicle broadcast radio antenna
with an average detector. If the level specified in paragraph 5.3.2.4 of this
standard is not exceeded, then the vehicle shall be deemed to comply with
the requirements of this annex in respect of that frequency band and the full
test shall not be carried out.
1.4 As an alternative for vehicles of category L the measurement location can be
chosen according to Annex 2, paragraphs 3.1 and 3.2.
2.0 VEHICLE STATE DURING TESTS
2.1 The ignition switch shall be switched on. The engine shall not be operating.
2.2 The vehicle's electronic systems shall all be in normal operating mode with
the vehicle stationary.
2.3 All equipment which can be switched on permanently by the driver or
passenger with internal oscillators > 9 kHz or repetitive signals should be in
normal operation.
3.0 TEST REQUIREMENTS
3.1 The limits apply throughout the frequency range 30 to 1,000 MHz for
measurements performed in a semi anechoic chamber or an outdoor test site.
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3.2 Measurements shall be performed with an average detector.
3.3 The measurements shall be performed with a spectrum analyser or a
scanning receiver. The parameters to be used are defined in Table 1 and
Table 2.
Table 1
Spectrum analyser parameters
Frequency
range
MHz
Peak detector Quasi-peak
detector
Average detector
RBW at
-3 dB
Scan
time
RBW
at -6 dB
Scan
time
RBW at
-3 dB
Scan time
30 to 1,000 100/120
kHz
100
ms/MHz
120 kHz 20
s/MHz
100/120
kHz
100 ms/MHz
Note: If a spectrum analyser is used for peak measurements, the video bandwidth shall
be at least three times the resolution bandwidth (RBW).
Table 2
Scanning receiver parameters
Frequency
range MHz
Peak detector Quasi-peak detector Average detector
BW
at -6
dB
Step
size (a)
Dwe
ll
time
BW
at -6
dB
Step
size (a)
Dwe
ll
time
BW
at -6
dB
Step
size (a)
Dwell time
30 to 1,000 120
kHz
50
kHz
5 ms 120
kHz
50
kHz
1 s 120
kHz
50
kHz
5 ms
(a) For purely broadband disturbances, the maximum frequency step size may be
increased up to a value not greater than the bandwidth value.
3.4 Measurements
The Test Agency shall perform the test at the intervals specified in the
CISPR 12 (amendment 1, fifth edition 2005) standard throughout the
frequency range 30 to 1,000 MHz.
Alternatively, if the manufacturer provides measurement data for the whole
frequency band from a test laboratory accredited to the applicable parts of
ISO 17025 and recognized by the Test Agency, the Test Agency
may divide the frequency range in 14 frequency bands 30 – 34, 34 – 45, 45
– 60, 60 – 80, 80 – 100, 100 – 130, 130 – 170, 170 – 225, 225 – 300,
300– 400, 400 – 525, 525 – 700, 700 – 850, 850 – 1,000 MHz and perform
tests at the 14 frequencies giving the highest emission levels within each
band to confirm that the vehicle meets the requirements of this annex.
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In the event that the limit is exceeded during the test, investigations shall be
made to ensure that this is due to the vehicle and not due to background
radiation including broadband radiation from any ESA.
3.5 Readings
The maximum of the readings relative to the limit (horizontal and vertical
polarization and antenna location on the left and right-hand sides of the
vehicle) in each of the 14 frequency bands shall be taken as the characteristic
reading at the frequency at which the measurements were made.
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ANNEX 4
METHOD OF TESTING FOR IMMUNITY OF VEHICLES TO
ELECTROMAGNETIC RADIATION
(See 5.4.1 and 6.7) 1.0 GENERAL
1.1 The test method described in this annex shall only be applied to vehicles.
This method concerns both configurations of vehicle:
(a) Other than "REESS charging mode coupled to the power grid".
(b) "REESS charging mode coupled to the power grid".
1.2 Test Method
This test is intended to demonstrate the immunity of the vehicle electronic
systems. The vehicle shall be subjected to electromagnetic fields as described in
this annex. The vehicle shall be monitored during the tests.
If not otherwise stated in this annex the test shall be performed according to
ISO 11451-2, third edition 2005.
1.3 Alternative test methods
The test may be alternatively performed in an outdoor test site for all vehicles. The
test facility shall comply with (national) legal requirements regarding the
emission of electromagnetic fields.
If a vehicle is longer than 12 m and/or wider than 2.60 m and/or higher
than 4.00 m, BCI (bulk current injection) method according to ISO 11451-4
(first edition 1995) can be used in the frequency range 20 to 2,000 MHz with
levels defined in paragraph 5.7.2.1 of this standard.
2.0 VEHICLE STATE DURING TESTS
2.1 Vehicle in configuration other than "REESS charging mode coupled to the power
grid
2.1.1 The vehicle shall be in an unladen condition except for necessary
test equipment.
2.1.1.1 The engine shall normally turn the driving wheels at a steady speed of 50 km/h if
there is no technical reason due to the vehicle to define a
different condition. For vehicles of categories L1, L5 and L7 the steady speed
shall normally be turned at 25 km/h. The vehicle shall be on an appropriately
loaded dynamometer or alternatively supported on insulated axle stands with
minimum ground clearance if no dynamometer is available. Where appropriate,
transmission shafts, belts or chains may be disconnected (e.g. trucks, two- and
three wheel vehicles).
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2.1.1.2 Basic vehicle conditions
The paragraph defines minimum test conditions (as far as applicable) and
failures criteria for vehicle immunity tests. Other vehicle systems, which can
affect immunity related functions must be tested in a way to be agreed between
manufacturer and Test Agency.
"50 km/h cycle" vehicle test
conditions
Failure criteria
Vehicle speed 50 km/h (respectively
25 km/h for L1, L5 and L7 vehicles)
20 per cent (vehicle driving the
rollers). If the vehicle is equipped
with a cruise control system, it shall
be operational.
Speed variation greater than 10 per
cent of the nominal speed. In case of
automatic gearbox: change of gear ratio
inducing a speed variation greater
than 10 per cent of the nominal speed.
Dipped beams ON (manual mode) Lighting OFF
Front wiper ON (manual mode)
maximum speed
Complete stop of front wiper
Direction indicator on driver's side
ON
Frequency change (lower than 0.75 Hz or
greater than 2.25 Hz). Duty cycle change
(lower than 25 per cent or greater
than 75 per cent).
Adjustable suspension in normal
position
Unexpected significant variation
Driver's seat and steering wheel in
medium position
Unexpected variation greater than 10 per
cent of total range
Alarm unset Unexpected activation of alarm
Horn OFF Unexpected activation of horn
Airbag and safety restraint systems
operational with inhibited passenger
airbag if this function exists
Unexpected activation
Automatic doors closed Unexpected opening
Adjustable endurance brake lever in
normal position
Unexpected activation
"Brake cycle" vehicle test
conditions Failure criteria
To be defined in brake cycle test plan.
This must include operation of the
brake pedal (unless there are technical
reasons not to do so) but not
necessarily an anti-lock brake system
action.
Stop lights inactivated during cycle
Brake warning light ON with loss of
function.
Unexpected activation
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2.1.1.3. All equipment which can be switched on permanently by the driver or
passenger should be in normal operation.
2.1.1.4. All other systems which affect the driver's control of the vehicle shall be (on)
as in normal operation of the vehicle.
2.1.2 If there are vehicle electrical/electronic systems which form an integral part
of the direct control of the vehicle, which will not operate under the
conditions described in paragraph 2.1., it will be permissible for the
manufacturer to provide a report or additional evidence to the Test Agency
that the vehicle electrical/electronic system meets the requirements of this
standard. Such evidence shall be retained in the type approval
documentation.
2.1.3 Only non-perturbing equipment shall be used while monitoring the vehicle.
The vehicle exterior and the passenger compartment shall be monitored
to determine whether the requirements of this annex are met (e.g. by using
(a) video camera(s), a microphone, etc.).
2.2 Vehicle in configuration "REESS charging mode coupled to the power grid".
2.2.1 The vehicle shall be in an unladen condition except for necessary test
equipment.
2.2.1.1 The vehicle shall be immobilized, engine OFF and in charging mode.
2.2.1.2 Basic vehicle conditions
The paragraph defines minimum test conditions (as far as applicable) and
failures criteria for vehicle immunity tests. Other vehicle systems, which can
affect immunity related functions, shall be tested in a way to be agreed
between manufacturer and Test Agency.
"RESS charging mode" vehicle test
conditions Failure criteria
The RESS shall be in charging mode.
The RESS State of charge (SOC) shall
be kept between 20 percent and 80
percent of the maximum SOC during
the whole frequency range
measurement (this may lead to split
the measurement in different
sub-bands with the need to discharge
the vehicle’s traction battery before
starting the next sub-bands). If the
current consumption can be adjusted,
then the current shall be set to at least
20 percent of its nominal value.
Vehicle sets in motion.
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2.2.1.3 All other equipment which can be switched on permanently by the driver or
passenger should be OFF.
2.2.2 Only non-perturbing equipment shall be used while monitoring the vehicle.
The vehicle exterior and the passenger compartment shall be monitored to
determine whether the requirements of this annex are met (e.g. by using
(a) video camera(s), a microphone, etc.).
2.2.3 The test set-up for the connection of the vehicle in configuration "REESS
charging mode coupled to the power grid" is shown in Figures 4a to 4h
(depending of AC or DC power charging mode, location of charging plug
and charging with or without communication) of Appendix 1 to this annex.
2.3 Charging station / Power mains
The charging station may be placed either in the test location or outside the
test location.
Note 1: If the communication between the vehicle and the charging station
could be simulated, the charging station may be replaced by the supply from
power mains.
In both case duplicated power mains and communication lines socket(s)
shall be placed in the test location with the following conditions:
(a) It shall be placed on the ground plane;
(b) The length of the harness between the power mains / communication
lines socket and the AN(s) / IS(s) shall be kept as short as possible;
(c) The harness between the power mains / communication lines socket and
the AN(s) / IS(s) shall be placed as close as possible of the ground plane.
Note 2: The power mains and communication lines socket(s) should be
filtered. If the charging station is placed inside the test location, then
harness between charging station and the
power mains / communication lines socket shall be placed with the
following conditions:
(a) The harness at charging station side shall hang vertically down to the
ground plane;
(b) The extraneous length shall be placed as close as possible of the ground
plane and "Z-folded" if necessary.
Note 3: The charging station should be placed outside the beam width of the
emitting antenna.
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2.4 Artificial networks
The AN(s) shall be mounted directly on the ground plane. The cases of the
AN(s) shall be bonded to the ground plane.
The measuring port of each AN shall be terminated with a 50 Ω load.
The AN shall be placed as defined in Figures 4a to 4h.
2.5 Impedance stabilization
Communication lines shall be applied to the vehicle through IS(s).
The impedance stabilization (IS) to be connected in the network and
communication cables is defined in CISPR 32 paragraph C.4.1.2.
The IS(s) shall be mounted directly on the ground plane. The case of the
IS(s) shall be bonded to the ground plane.
The measuring port of each IS shall be terminated with a 50 Ω load.
The IS shall be placed as defined in Figures 4e to 4h.
2.6 Power charging / Communication cable
The power charging / communication cable shall be placed in a straight line
between the AN(s) / IS(s) and the vehicle charging plug. The projected cable
length shall be 0.8 m (+0.2/-0 m).
If the length of the cable is longer than 1 m, the extraneous length shall be
"Z-folded" in less than 0.5 m width.
The charging / communication cable at vehicle side shall hang vertically at a
distance of 100 mm (+200/-0 mm) from the vehicle body.
The whole cable shall be placed on a non-conductive, low relative
permittivity (dielectric-constant) material (εr ≤ 1.4), at 100 mm (±25 mm)
above the ground plane.
3.0 REFERENCE POINT
3.1 For the purposes of this annex, the reference point is the point at which the
field strength shall be established and shall be defined as follows:
3.2 For category L7, M, N, T vehicles according to ISO 11451-2, third
edition 2005.
3.3 For category L vehicles (except L7):
3.3.1 At least 2 m horizontally from the antenna phase centre or at least 1 m
vertically from the radiating elements of a transmission-line-system (TLS);
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3.3.2 On the vehicle's centre line (plane of longitudinal symmetry);
3.3.3 At a height of 1.0 ± 0.05 m above the plane on which the vehicle rests
or 2.0 ± 0.05 m if the minimum height of the roof of any vehicle in the model
range exceeds 3.0m,
3.3.4 Either at 1.0 ± 0.2 m behind the vertical centerline of the vehicle's front
wheel (point C in figure 1 of Appendix 1 to this annex) in the case of
three-wheeled vehicles, or at 0.2 ± 0.2 m behind the vertical centerline of the
vehicle's front wheel (point D in figure 2 of Appendix 1 to this annex) in the
case of two-wheeled vehicles.
3.3.5 If it is decided to radiate the rear of the vehicle, the reference point shall be
established as in paragraphs 3.3.1. to 3.3.4. The vehicle shall then be
installed facing away from the antenna and positioned as if it had been
horizontally rotated 180 around its centre point, i.e. such that the distance
from the antenna to the nearest part of the outer body of the vehicle remains
the same. This is illustrated in figure 3 of Appendix 1 to this annex.
4.0 TEST REQUIREMENTS
4.1 Frequency range, dwell times, polarization
The vehicle shall be exposed to electromagnetic radiation in the 20 to 2,000
MHz frequency ranges in vertical polarization.
The test signal modulation shall be:
(a) AM (amplitude modulation), with 1 kHz modulation and 80 percent
modulation depth in the 20 to 800 MHz frequency range, and
(b) PM (pulse modulation), t on 577 µs, period 4,600 µs in the 800 to 2,000
MHz frequency range,
if not otherwise agreed between Test Agency and vehicle manufacturer.
Frequency step size and dwell time shall be chosen according to
ISO 11451-1, third edition 2005.
4.1.1 The Test Agency shall perform the test at the intervals specified in
ISO 11451-1, third edition 2005 throughout the frequency
range 20 to 2,000 MHz.
Alternatively, if the manufacturer provides measurement to data for the
whole frequency band from a test laboratory accredited to the applicable
parts of ISO 17025 and recognized by the Test Agency, the Test Agency
may choose a reduced number of spot frequencies in the range, e.g. 27, 45,
65, 90, 120, 150, 190, 230, 280, 380, 450, 600, 750, 900, 1,300,
and 1,800 MHz to confirm that the vehicle meets the requirements of this
annex.
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If a vehicle fails the test defined in this annex, it must be verified as having
failed under the relevant test conditions and not as a result of the generation
of uncontrolled fields.
5.0 GENERATION OF REQUIRED FIELD STRENGTH
5.1 Test methodology
5.1.1 The substitution method according to ISO 11451-1, third edition 2005 shall
be used to establish the test field conditions.
5.1.2 Calibration
For TLS one field probe at the facility reference point shall be used.
For antennas four field probes at the facility reference line shall be used.
5.1.3 Test phase
The vehicle shall be positioned with the centre line of the vehicle on the
facility reference point or line. The vehicle shall normally face a fixed
antenna. However, where the electronic control units and the associated
wiring harness are predominantly in the rear of the vehicle, the test should
normally be carried out with the vehicle facing away from the antenna.
In the case of long vehicles (i.e. excluding vehicles of categories L, M1 and
N1), which have electronic control units and associated wiring harness
predominantly towards the middle of the vehicle, a reference point may be
established based on either the right side surface or the left side surface of the
vehicle. This reference point shall be at the midpoint of the vehicle's length
or at one point along the side of the vehicle chosen by the manufacturer in
conjunction with the Test Agency after considering the distribution of
electronic systems and the layout of any wiring harness.
Such testing may only take place if the physical construction of the chamber
permits. The antenna location must be noted in the test report.
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ANNEX 4 – APPENDIX 1
Figure 1
Figure 2
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Figure 3
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Figure 4
Vehicle in configuration "REESS charging mode coupled to the power grid"
Example of test set-up for vehicle with plug located on the vehicle side (AC power
charging without communication)
Figure 4a – Front View
Figure 4b – Top View
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Example of test set-up for vehicle with plug located front / rear of vehicle (AC power
charging without communication)
Figure 4c – Front View
Figure 4d – Top View
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Example of test set-up for vehicle with plug located on vehicle side (AC or DC power
charging with communication)
Figure 4e – Front View
Figure 4f – Top View
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Example of test set-up for vehicle with plug located front / rear of the vehicle (AC or DC
power charging with communication)
Figure 4g – Front View
Figure 4h – Top View
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ANNEX 5
(See 5.5.1 and 6.10)
METHOD OF MEASUREMENT OF
RADIATED BROADBAND ELECTROMAGNETIC EMISSIONS FROM
ELECTRICAL/ELECTRONIC SUB-ASSEMBLIES
1.0 GENERAL
1.1 The test method described in this annex may be applied to ESAs which may be
subsequently fitted to vehicles, which comply with Annex 2.
1.2 This method concerns both kinds of ESA:
(a) Other ESAs than involved in "REESS charging mode coupled to the power
grid".
(b) ESAs involved in "REESS charging mode coupled to the power grid".
Test method
This test is intended to measure broadband electromagnetic emissions from
ESAs (e.g. ignition systems, electric motor, etc.).
If not otherwise stated in this annex the test shall be performed according to
CISPR 25 (second edition 2002).
2.0 ESA STATE DURING TESTS
2.1 The ESA under test shall be in normal operation mode, preferably in maximum
load.
ESAs involved in "REESS charging mode coupled to the power grid" shall be in
charging mode.
The state of charge (SOC) of the traction battery shall be kept between
20 per cent and 80 per cent of the maximum SOC during the whole frequency
range measurement (this may lead to split the measurement in different
sub-bands with the need to discharge the vehicle's traction battery before starting
the next sub-bands)
If the test is not performed with a REESS the ESA should be tested at rated
current. If the current consumption can be adjusted, then the current shall be set
to at least 80 per cent of its nominal value.
3.0 TEST ARRANGEMENTS
3.1 For ESA other than involved in "REESS charging mode coupled to the power
grid" the test shall be performed according to CISPR 25 (second edition 2002)
clause 6.4. - ALSE method.
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3.2 For ESAs in configuration "REESS charging mode coupled to the power grid"
the test arrangement shall be according to Figure 2 of the appendix to this annex.
3.2.1 The shielding configuration shall be according to the vehicle series
configuration. Generally, all shielded High Voltage (HV) parts shall be properly
connected with low impedance to ground (e. g. AN, cables, connectors etc.).
ESAs and loads shall be connected to ground. The external HV power supply
shall be connected via feed-through-filtering.
3.2.2 Unless otherwise specified the length of the Low Voltage (LV) harness and the
HV harness parallel to the front edge of the ground plane shall be
1,500 mm (±75 mm). The total length of the test harness including the connector
shall be 1,700 mm (+300/-0 mm). The distance between the LV harness and the
HV harness shall be 100 mm (+100/-0 mm).
3.2.3 All of the harnesses shall be placed on a non-conductive, low relative
permittivity material (εr ≤ 1.4), at 50 mm (±5 mm) above the ground plane.
3.2.4 Shielded supply lines for HV+ and HV- line and three phase lines may be
coaxial cables or in a common shield depending on the used plug system.
The original HV-harness from the vehicle may be used optionally.
3.2.5 Unless otherwise specified, the ESA case shall be connected to the ground plane
either directly or via defined impedance.
3.2.6 For onboard chargers, the AC/DC power lines shall be placed the furthest from
the antenna (behind LV and HV harness). The distance between the
AC/DC power lines and the closest harness (LV or HV) shall be 100 mm
(+100/-0 mm).
3.3 Alternative measuring location
As an alternative to an absorber lined shielded enclosure (ALSE) an open area
test site (OATS), which complies with the requirements of CISPR 16-1-4 may
be used (see appendix to this annex).
3.4 Ambient
To ensure that there is no extraneous noise or signal of a magnitude sufficient to
affect materially the measurement, measurements shall be taken before or after
the main test. In this measurement, the extraneous noise or signal shall be at
least 6 dB below the limits of interference given in paragraph 5.5.2.1 of this
standard, except for intentional narrowband ambient transmissions.
4.0 TEST REQUIREMENTS
4.1 The limits apply throughout the frequency range 30 to 1,000 MHz for
measurements performed in a semi anechoic chamber or an outdoor test site.
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4.2 Measurements can be performed with either quasi-peak or peak detectors.
AIS
-004 (P
art 3
) (Rev
.1)
The limits given in paragraphs 5.2 and 5.5 of this standard are for quasi-peak detectors.
If peak detectors are used a correction factor of 20 dB as defined in CISPR 12 (fifth edition 2001) shall be applied.
4.3 The measurements shall be performed with a spectrum analyser or a scanning receiver. The parameters to be used are defined in
Table 1 and Table 2.
Table 1
Spectrum analyser parameters
Frequency
range
MHz
Peak detector Quasi-peak detector Average detector
RBW at -3 dB Scan time RBW at -6 dB Scan tiem RBW at -3 dB Scan time
30 to 1,000 100/120 kHz 100 ms/MHz 120 kHz 20 s/MHz 100/120 kHz 100 ms/MHz
Note: If a spectrum analyser is used for peak measurements, the video bandwidth shall be at least three times the resolution bandwidth
(RBW).
Table 2
Scanning receiver parameters
Frequency
range
MHz
Peak detector Quasi-peak detector Average detector
BW at
-6 dB
Step
size
Dwell time BW at
-6 dB
Step size (a) Dwell
time
BW at -6 dB Step size (a) Dwell time
30 to 1,000 120
kHz
50 kHz 5 ms 120
kHz
50 kHz 1 s 120 kHz 50 kHz 5 ms
(a) For purely broadband disturbances, the maximum frequency step size may be increased up to a value not greater than the bandwidth value.
Note: For emissions generated by brush commutator motors without an electronic control unit, the maximum step size may be increased up to five
times the bandwidth.
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4.4 Measurements
The Test Agency shall perform the test at the intervals specified in the
CISPR 25 (second edition 2002) standard throughout the frequency
range 30 to 1,000 MHz.
Alternatively, if the manufacturer provides measurement data for the whole
frequency band from a test laboratory accredited to the applicable parts of
ISO 17025 and recognized by the Test Agency, the Test Agency may
divide the frequency range in 13 frequency bands 30–50, 50-75, 75-100,
100-130, 130-165, 165-200, 200-250, 250-320, 320-400, 400-520, 520-660,
660-820, 820-1,000 MHz and perform tests at
the 13 frequencies giving the highest emission levels within each band to
confirm that the ESA meets the requirements of this annex.
In the event that the limit is exceeded during the test, investigations shall be
made to ensure that this is due to the ESA and not to background radiation.
4.5 Readings
The maximum of the readings relative to the limit (horizontal / vertical
polarization) in each of the 13 frequency bands shall be taken as the
characteristic reading at the frequency at which the measurements were made.
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ANNEX 5 - APPENDIX 1
15 m minimum radius
Test sample on
ground plane
Antenna
1 m
Figure 1
Open Area Test Site: Electrical/electronic Sub-Assembly test area boundary
level clear area free from electromagnetic reflecting surfaces
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Figure 2
Test configuration for ESAs involved in "REESS charging mode coupled to the
power grid" (example for Bi-conical antenna)
Legend:
1 ESA (grounded locally if required in test
plan)
14 Stimulation and monitoring system
2 LV Test harness 15 HV harness
3 LV Load simulator (placement and ground
connection according to CISPR 25
paragraph 6.4.2.5)
16 HV load simulator
4 Power supply (location optional) 17 HV AN
5 LV Artificial network (AN) 18 HV power supply
6 Ground plane (bonded to shielded enclosure) 19 HV feed-through
7 Low relative permittivity support (εr ≤ 1.4) 25 AC/DC charger harness
8 Biconical antenna 26 AC/DC load simulator (e.g. Programmable Logic
Controller (PLC))
10 High-quality coaxial cable e.g.
double-shielded (50 Ω)
27 50μH Line Impedance Stabilization Network
(LISN) (AC) or HVAN (DC)
11 Bulkhead connector 28 AC/DC power supply
12 Measuring instrument 29 AC/DC feed-through
13 RF absorber material
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ANNEX 6
METHOD OF MEASUREMENT OF
RADIATED NARROWBAND ELECTROMAGNETIC EMISSIONS FROM
ELECTRICAL/ELECTRONIC SUB-ASSEMBLIES
(See 5.6.1)
1.0 GENERAL
1.1 The test method described in this annex shall apply to ESAs, which may be
subsequently fitted to vehicles, which comply, with Annex 3.
This method concerns only ESA other than those involved in "REESS
charging mode coupled to the power grid".
1.2 Test Method
This test is intended to measure the narrowband electromagnetic emissions
such as might emanate from a microprocessor-based system.
If not otherwise stated in this annex the test shall be performed according to
CISPR 25 (second edition 2002).
2.0 ESA STATE DURING TESTS
The ESA under test shall be in normal operation mode.
3.0 TEST ARRANGEMENTS
3.1 The test shall be performed according to CISPR 25 (second edition 2002)
clause 6.4. - ALSE method.
3.2 Alternative measuring location
As an alternative to an absorber lined shielded enclosure (ALSE) an open area
test site (OATS) which complies with the requirements of
CISPR 16-1 ( second edition 2002) may be used (see Appendix 1 to
Annex 5).
3.3 Ambient
To ensure that there is no extraneous noise or signal of a magnitude sufficient
to affect materially the measurement, measurements shall be taken before or
after the main test. In this measurement, the extraneous noise or signal shall
be at least 6 dB below the limits of interference given in paragraph 5.6.2.1 of
this standard, except for intentional narrowband ambient transmissions.
4.0 TEST REQUIREMENTS
4.1 The limits apply throughout the frequency range 30 to 1,000 MHz for
measurements performed in semi anechoic chambers or outdoor test sites.
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4.2 Measurements shall be performed with an average detector.
AIS
-004 (P
art 3
) (Rev
.1)
4.3 The measurements shall be performed with a spectrum analyser or a scanning receiver. The parameters to be used are defined
in Table 1 and Table 2.
Table 1
Spectrum analyser parameters
Frequency
range
MHz
Peak detector Quasi-peak detector Average detector
RBW at -3 dB Scan time RBW at -6 dB Scan time RBW at -3 dB Scan time
30 to 1,000 100/120 kHz 100 ms/MHz 120 kHz 20 s/MHz 100/120 kHz 100 ms/MHz
Note: If a spectrum analyser is used for peak measurements, the video bandwidth shall be at least three times the resolution
bandwidth (RBW).
Table 2
Scanning receiver parameters
Frequenc
y range
MHz
Peak detector Quasi-peak detector Average detector
BW at -6 dB Step size (a) Dwell
time
BW at -6 dB Step size (a) Dwell
time
BW at -6 dB Step size (a) Dwell
time
30 to
1,000
120 kHz 50 kHz 5 ms 120 kHz 50 kHz 1 s 120 kHz 50 kHz 5 ms
(a) For purely broadband disturbances, the maximum frequency step size may be increased up to a value not greater than the bandwidth value.
Note: For emissions generated by brush commutator motors without an electronic control unit, the maximum step size may be increased up to
five times the band width.
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4.4 Measurements
The Test Agency shall perform the test at the intervals specified in the CISPR 25
(second edition 2002) standard throughout the frequency
range 30 to 1,000 MHz.
Alternatively, if the manufacturer provides measurement data for the whole
frequency band from a test laboratory accredited to the applicable parts of
ISO 17025 and recognized by the Test Agency, the Test Agency may
divide the frequency range in 13 frequency bands 30–50, 50-75, 75-100,
100-130, 130-165, 165-200, 200-250, 250-320, 320-400, 400-520, 520-660,
660-820, 820-1,000 MHz and perform tests at the 13 frequencies giving the
highest emission levels within each band to confirm that the ESA meets the
requirements of this annex. In the event that the limit is exceeded during the test,
investigations shall be made to ensure that this is due to the ESA and not due to
background radiation including broadband radiation from the ESA.
4.5 Readings
The maximum of the readings relative to the limit (horizontal/vertical
polarization) in each of the 13 frequency bands shall be taken as the characteristic
reading at the frequency at which the measurements were made.
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ANNEX 7
(See 5.7.1 and 6.18)
METHOD(S) OF TESTING FOR IMMUNITY OF
ELECTRICAL/ELECTRONIC SUB-ASSEMBLIES TO ELECTROMAGNETIC
RADIATION
1.0 GENERAL
1.1 The test methods described in this annex shall be applied to ESAs.
1.2 Test Methods
This method concerns both kinds of ESA:
(a) Other ESAs than involved in "REESS charging mode coupled to the
power grid";
(b) ESAs involved in "REESS charging mode coupled to the power grid".
1.2.1 ESAs may comply with the requirements of any combination of the
following test methods at the manufacturer's discretion provided that this
results in the full frequency range specified in paragraph 3.1. of this annex
being covered:
(a) Absorber chamber test according to ISO 11452-2, second edition 2004;
(b) TEM cell testing according to ISO 11452-3, third edition 2001;
(c) Bulk current injection testing according to ISO 11452-4,
third edition 2005;
(d) Stripline testing according to ISO 11452-5, second edition 2002;
(e) 800 mm stripline according to paragraph 5 of this annex.
ESAs in configuration "REESS charging mode coupled to the power grid"
shall comply with the requirements of the combination of the Absorber
chamber test according to ISO 11452-2 and Bulk current injection testing
according to ISO 11452-4 at the manufacturer's discretion provided that
these results in the full frequency range specified in paragraph 3.1. of this
annex being covered
(Frequency range and general test conditions shall be based on
ISO 11452-1, third edition 2005).
2.0 STATE OF ESA DURING TESTS
2.1 The test conditions shall be according to ISO 11452-1, third edition 2005.
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2.2 The ESA under test shall be switched on and must be stimulated to be in
normal operation condition. It shall be arranged as defined in this annex
unless individual test methods dictate otherwise.
ESAs involved in "REESS charging mode coupled to the power grid" shall
be in charging mode.
The state of charge (SOC) of the traction battery shall be kept between 20
per cent and 80 per cent of the maximum SOC during the whole frequency
range measurement (this may lead to split the measurement in different
sub-bands with the need to discharge the vehicle's traction battery before
starting the next sub-bands).
If the test is not performed with a REESS the ESA should be tested at rated
current. If the current consumption can be adjusted, then the current shall be
set to at least 20 per cent of its nominal value.
2.3 Any extraneous equipment required to operate the ESA under test shall not
be in place during the calibration phase. No extraneous equipment shall be
closer than 1 m from the reference point during calibration.
2.4 To ensure reproducible measurement results are obtained when tests and
measurements are repeated, the test signal generating equipment and its
layout shall be to the same specification as that used during each appropriate
calibration phase.
2.5 If the ESA under test consists of more than one unit, the interconnecting
cables should ideally be the wiring harnesses as intended for use in the
vehicle. If these are not available, the length between the electronic control
unit and the AN shall be as defined in the standard. All cables in the wiring
harness should be terminated as realistically as possible and preferably with
real loads and actuators.
3.0 GENERAL TEST REQUIREMENTS
3.1 Frequency range, dwell times
Measurements shall be made in the 20 to 2,000 MHz frequency range with
frequency steps according to ISO 11452-1, third edition 2005.
The test signal modulation shall be:
(a) AM (amplitude modulation), with 1 kHz modulation and 80 per cent
modulation depth in the 20 - 800 MHz frequency range;
(b) PM (pulse modulation), t on 577 µs, period 4,600 µs in the 800-2,000 MHz
frequency range,
if not otherwise agreed between Test Agency and ESA manufacturer.
Frequency step size and dwell time shall be chosen according to
ISO 11452-1, third edition 2005.
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3.2 The Test Agency shall perform the test at the intervals specified in ISO 11452-1
third edition 2005 throughout the frequency range 20 to 2,000 MHz.
Alternatively, if the manufacturer provides measurement to data for the
whole frequency band from a test laboratory accredited to the applicable
parts of ISO 17025 and recognized by the Test Agency, the Test Agency
may choose a reduced number of spot frequencies in the range, e.g. 27, 45,
65, 90, 120, 150, 190, 230, 280, 380, 450, 600, 750, 900, 1,300, and
1,800 MHz to confirm that the ESA meets the requirements of this annex.
3.3 If an ESA fails the tests defined in this annex, it must be verified as having
failed under the relevant test conditions and not as a result of the generation
of uncontrolled fields.
4.0 SPECIFIC TEST REQUIREMENTS
4.1 Absorber chamber test
4.1.1 Test method
This test method allows the testing of vehicle electrical/electronic systems
by exposing an ESA to electromagnetic radiation generated by an antenna.
4.1.2 Test methodology
The "substitution method" shall be used to establish the test field conditions
according to ISO 11452-2, second edition 2004.
The test shall be performed with vertical polarization
4.1.2.1 For ESAs in configuration "REESS charging mode coupled to the power
grid" the test arrangement shall be according to Appendix 3 to this annex.
4.1.2.1.1 The shielding configuration shall be according to the vehicle series
configuration. Generally, all shielded HV parts shall be properly connected
with low impedance to ground (e. g. AN, cables, connectors etc.). ESAs and
loads shall be connected to ground. The external HV power supply shall be
connected via feed-through-filtering.
4.1.2.1.2 Unless otherwise specified the length of the LV harness and the HV harness
parallel to the front edge of the ground plane shall be 1,500 mm (±75 mm).
The total length of the test harness including the connector shall be
1,700 mm (+300/-0 mm). The distance between the LV harness and the
HV harness shall be 100 mm (+100/-0 mm).
4.1.2.1.3 All of the harnesses shall be placed on a non-conductive, low relative
permittivity material (εr ≤ 1,4), at 50 mm (±5 mm) above the ground plane.
4.1.2.1.4 Shielded supply lines for HV+ and HV- line and three phase lines may be
coaxial cables or in a common shield depending on the used plug system.
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The original HV-harness from the vehicle may be used optionally.
4.1.2.1.5 Unless otherwise specified, the ESA case shall be connected to the ground
plane either directly or via defined impedance.
4.1.2.1.6 For onboard chargers, the AC/DC power lines shall be placed the furthest
from the antenna (behind LV and HV harness). The distance between the
AC/DC power lines and the closest harness (LV or HV) shall be
100 mm (+100/-0 mm).
4.1.2.1.7 Unless otherwise specified, the configuration with the LV harness closer to
the antenna shall be tested.
4.2 TEM cell testing (see Appendix 2 to this annex)
4.2.1 Test method
The TEM (transverse electromagnetic mode) cell generates homogeneous
fields between the internal conductor (septum) and housing (ground plane).
4.2.2 Test methodology
The test shall be performed according to ISO 11452-3, third edition 2001.
Depending on the ESA to be tested the Test Agency shall choose the method
of maximum field coupling to the ESA or to the wiring harness inside the
TEM-cell.
4.3 Bulk current injection testing
4.3.1 Test method
This is a method of carrying out immunity tests by inducing currents
directly into a wiring harness using a current injection probe.
4.3.2 Test methodology
The test shall be performed according to ISO 11452-4, third edition 2005 on
a test bench. As an alternative the ESA may be tested while installed in the
vehicle according to ISO 11451-4 (first edition 1995) with the following
characteristics:
(a) The injection probe shall be positioned in 150 mm distance to the
ESA to be tested;
(b) The reference method shall be used to calculate injected currents from
forward power;
(c) The frequency range of the method is limited by the injection probe
specification.
4.3.2.1. For ESAs in configuration "REESS charging mode coupled to the power
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grid", the test arrangement shall be according to Appendix 4 to this annex.
4.3.2.1.1 The shielding configuration shall be according to the vehicle series
configuration. Generally, all shielded HV parts shall be properly connected
with low impedance to ground (e. g. AN, cables, connectors, etc.). ESAs and
loads shall be connected to ground. The external HV power supply shall be
connected via feed-through-filtering.
4.3.2.1.2. Unless otherwise specified the length of the LV harness and the HV harness
shall be 1,700 mm (+300/-0 mm). The distance between the LV harness and
the HV harness shall be 100 mm (+100/-0 mm).
4.3.2.1.3. All of the harnesses shall be placed on a non-conductive, low relative
permittivity material (εr≤1.4), at (50 ± 5) mm above the ground plane.
4.3.2.1.4. Shielded supply lines for HV+ and HV- line and three phase lines may be
coaxial cables or in a common shield depending on the used plug system.
The original HV-harness from the vehicle may be used optionally.
4.3.2.1.5. Unless otherwise specified, the ESA case shall be connected to the ground
plane either directly or via defined impedance.
4.3.2.1.6. Unless otherwise specified the test shall be performed with the injection
probe placed around each of the following harnesses:
(a) Low voltage harness;
(b) High voltage harness;
(c) AC power lines if applicable;
(d) DC power lines if applicable
4.4 Stripline testing
4.4.1 Test method
This test method consists of subjecting the wiring harness connecting the
components in an ESA to specified field strengths.
4.4.2 Test methodology
The test shall be performed according to ISO 11452-5, second
edition 2002.
4.5 800 mm Stripline testing
4.5.1 Test method
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The Stripline consists of two parallel metallic plates separated by 800 mm.
Equipment under test is positioned centrally between the plates and subjected
to an electromagnetic field (see Appendix 1 to this annex).
This method can test complete electronic systems including sensors and
actuators as well as the controller and wiring loom. It is suitable for apparatus
whose largest dimension is less than one third of the plate separation.
4.5.2 Test methodology
4.5.2.1. Positioning of Stripline
The stripline shall be housed in a screened room (to prevent external emissions)
and positioned 2 m away from walls and any metallic enclosure to prevent
electromagnetic reflections. RF absorber material may be used to damp these
reflections. The stripline shall be placed on non-conducting supports at
least 0.4 m above the floor.
4.5.2.2. Calibration of the Stripline
A field-measuring probe shall be positioned within the central one-third of the
longitudinal, vertical and transverse dimensions of the space between the
parallel plates with the system under test absent.
The associated measuring equipment shall be sited outside the screen room. At
each desired test frequency, a level of power shall be fed into the stripline to
produce the required field strength at the antenna. This level of forward power,
or another parameter directly related to the forward power required to define
the field, shall be used for type approval tests unless changes occur in the
facilities or equipment, which necessitate this procedure being repeated.
4.5.2.3. Installation of the ESA under test
The main control unit shall be positioned within the central one third of the
longitudinal, vertical and transverse dimensions of the space between the
parallel plates. It shall be supported on a stand made from non-conducting
material.
4.5.2.4. Main wiring loom and sensor/actuator cables
The main wiring loom and any sensor/actuator cables shall rise vertically from
the control unit to the top ground plate (this helps to maximize coupling with
the electromagnetic field). Then they shall follow the underside of the plate to
one of its free edges where they shall loop over and follow the top of the ground
plate as far as the connections to the stripline feed. The cables shall then be
routed to the associated equipment, which shall be sited in an area outside the
influence of the electromagnetic field, e.g.: on the floor of the screened
room 1 m longitudinally away from the stripline.
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ANNEX 7 - APPENDIX 1
Figure 1
800 mm Stripline Testing
N Type
connector monitor
Details of stripline feed
Brass bracket
Brass bracket
Brass bracket
Brass bracket
N Type
connector
feed
1 = Ground plate
2 = Main loom and sensor/actuator cables
3 = Wooden frame
4 = Driven plate
5 = Insulator
6 = Test object
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Figure 2
800 mm Stripline Dimensions
Earth
Allowed working region
Side view
Allowed working region
Plan view
All Dimensions in mm
Insulating support
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ANNEX 7 - APPENDIX 2
TYPICAL TEM CELL DIMENSIONS
The following table shows the dimensions for constructing a cell with specified upper
frequency limits:
Upper
frequency
(MHz)
Cell form
factor
W : b
Cell form
factor
L/W
Plate
separation
b (cm)
Septum
S (cm)
200 1.69
0.66
56
70
200 1.00 1 60
50
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ANNEX 7 - APPENDIX 3
ABSORBER CHAMBER TEST
Test configuration for ESA's involved in "REESS charging mode coupled to the power
grid". The test shall be performed according to ISO 11452-2.
Legend:
1 ESA (grounded locally if required in test plan) 14 Stimulation and monitoring system
2 LV Test harness 15 HV harness
3 LV Load simulator (placement and ground
connection according to CISPR 25 paragraph
6.4.2.5)
16 HV load simulator
4 Power supply (location optional) 17 HV AN
5 LV Artificial network (AN) 18 HV power supply
6 Ground plane (bonded to shielded enclosure) 19 HV feed-through
7 Low relative permittivity support (εr ≤ 1.4) 25 AC/DC charger harness
8 Biconical antenna 26 AC/DC load simulator (e.g. Programmable Logic
Controller (PLC))
10 High-quality coaxial cable e.g. double-shielded
(50 Ω)
27 50μH Line Impedance Stabilization Network
(LISN) (AC) or HVAN (DC)
11 Bulkhead connector 28 AC/DC power supply
12 Measuring instrument 29 AC/DC feed-through
13 RF absorber material
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ANNEX 7 - APPENDIX 4
BCI TEST
Test configuration for ESAs involved in "REESS charging mode coupled to the power
grid". The test shall be performed according to ISO 11452-4.
Legend:
1 ESA (grounded locally if required in
test plan)
11 HV DC harness
2 LV Test harness 12 HV AN
3 LV supply 13 HV DC load
4 LV LISN 14 HV DC feed-through
5 LV load simulator 15 HV DC load simulator
6 Stimulation and monitoring system 16 HV AC/DC charger harness
7 Low relative permittivity support 17 50 μH LISN (AC) or HV AN (DC)
8 Ground plane 18 HV AC/DC power supply
9 Injection probe 19 HV AC/DC feed-through
10 10 RF signal amplifier and generator 20 2HV AC/DC load simulator (e.g. PLC)
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ANNEX 8
METHOD(S) OF TESTING FOR IMMUNITY TO AND EMISSION OF
TRANSIENTS OF ELECTRICAL/ELECTRONIC SUB-ASSEMBLIES
(See 5.8.1 and 6.19)
1.0 GENERAL
This test method shall ensure the immunity of ESAs to conducted transients
on the vehicle power supply and limit conducted transients from ESAs to the
vehicle power supply.
2.0 IMMUNITY AGAINST DISTURBANCES CONDUCTED ALONG
SUPPLY LINES
Apply the test pulses 1, 2a, 2b, 3a 3b and 4 according to the International
Standard ISO 7637-2: 2004 to the supply lines as well as to other connections
of ESAs which may be operationally connected to supply lines.
3.0 EMISSION OF CONDUCTED DISTURBANCES ALONG SUPPLY
LINES
Measurement according to the International Standard ISO 7637-2: 2004 on
supply lines as well as to other connections of ESAs which may be
operationally connected to supply lines.
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ANNEX 9
METHOD(S) OF TESTING FOR EMISSION OF HARMONICS GENERATED
ON AC POWER LINES FROM VEHICLE
(See 6.3)
1.0 GENERAL
1.1 The test method described in this annex shall be applied to vehicles in
configuration "REESS charging mode coupled to the power grid"
1.2 Test method
This test is intended to measure the level of harmonics generated by vehicle in
configuration "REESS charging mode coupled to the power grid" through its
AC power lines in order to ensure it is compatible with residential, commercial
and light industrial environments.
If not otherwise stated in this annex the test shall be performed according to:
(a) IEC 61000-3-2 for input current in charging mode ≤ 16 A per phase for
class A equipment;
(b) IEC 61000-3-12 for input current in charging mode > 16 A and ≤ 75 A per
phase.
2.0 VEHICLE STATE DURING TESTS
2.1 The vehicle shall be in configuration "REESS charging mode coupled to the
power grid".
The state of charge (SOC) of the traction battery shall be kept between
20 per cent and 80 per cent of the maximum SOC during the whole time
duration of the measurement (this may lead to the measurement being split into
different time slots with the need to discharge the vehicle’s traction battery
before starting the next time slot). If the current consumption can be adjusted,
then the current shall be set to at least 80 per cent of its nominal value.
The vehicle shall be immobilized, engine OFF.
And all other equipment which can be switched on permanently by the driver
or passenger should be OFF.
3.0 TEST ARRANGEMENTS
3.1 The observation time to be used for the measurements shall be as for
quasi-stationary equipment as defined in IEC 61000-3-2, Table 4.
3.2 The test set-up for single phase vehicle in configuration "REESS charging
mode coupled to the power grid" is shown in Figure 1 of Appendix 1 to this
annex.
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3.3 The test set-up for three-phase vehicle in configuration "REESS charging mode
coupled to the power grid" is shown in Figure 2 of Appendix 1 to this annex.
4.0 TEST REQUIREMENTS
4.1 The measurements of even and odd current harmonics shall be performed up to
the 40th harmonic.
4.2 The limits for single phase or three-phase "REESS charging mode coupled to
the power grid" with input current ≤ 16 A per phase are given in Table 3 of
paragraph 6.3.2.1. of this Standard.
4.3 The limits for single phase "REESS charging mode coupled to the power grid"
with input current > 16 A and ≤ 75 A per phase are given in Table 4 of
paragraph 6.3.2.2. of this Standard.
4.4 The limits for three-phase "REESS charging mode coupled to the power grid"
with input current > 16 A and ≤ 75 A per phase are given in Table 5 of
paragraph 6.3.2.2. of this Standard.
4.5 For three-phase "REESS charging mode coupled to the power grid" with input
current > 16 A and ≤ 75 A per phase, when at least one of the three conditions
a), b) or c) described in paragraph 5.2. of IEC 61000-3-12 is fulfilled, then the
limits given in Table 6 of paragraph 6.3.2.2. of this Standard can be applied.
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Annex 9 – Appendix 1
Figure 1
Vehicle in configuration "REESS charging mode coupled to the power
grid" – Single phase charger test set-up
Figure 2
Vehicle in configuration "REESS charging mode coupled to the power
grid" – Three-phase charger test set-up
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ANNEX 10
METHOD(S) OF TESTING FOR EMISSION OF VOLTAGE CHANGES,
VOLTAGE FLUCTUATIONS AND FLICKER ON AC POWER LINES FROM
VEHICLE
(See 6.4)
1.0 GENERAL
1.1 The test method described in this annex shall be applied to vehicles in
configuration "REESS charging mode coupled to the power grid"
1.2 Test method
This test is intended to measure the level of voltage changes, voltage
fluctuations and flicker generated by vehicle in configuration "REESS charging
mode coupled to the power grid" through its AC power lines in order to ensure it
is compatible with residential, commercial and light industrial environments.
If not otherwise stated in this annex the test shall be performed according to:
(a) IEC 61000-3-3 for rated current in "REESS charging mode" ≤ 16 A per
phase and not subjected to conditional connection;
(b) IEC 61000-3-11 for rated current in "REESS charging mode" > 16 A and
≤ 75 A per phase and subjected to conditional connection.
2.0 VEHICLE STATE DURING TESTS
2.1 The vehicle shall be in configuration "REESS charging mode coupled to the
power grid".
The state of charge (SOC) of the traction battery shall be kept between
20 per cent and 80 per cent of the maximum SOC during the whole time
duration of the measurement (this may lead to the measurement being split into
different time slots with the need to discharge the vehicle’s traction battery
before starting the next time slot). If the current consumption can be adjusted,
then the current shall be set to at least 80 per cent of its nominal value.
The vehicle shall be immobilized, engine OFF.
And all other equipment which can be switched on permanently by the driver or
passenger should be OFF.
3.0 TEST ARRANGEMENTS
3.1 The tests for vehicle in configuration "REESS charging mode coupled to the
power grid" with rated current ≤ 16 A per phase and not subjected to conditional
connection shall be performed according to paragraph 4. of IEC 61000-3-3.
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3.2 The tests for vehicle in configuration "REESS charging mode coupled to the
power grid" with rated current > 16 A and ≤ 75 A per phase and subjected to
conditional connection shall be performed according to paragraph 6. of
IEC 61000-3-11.
3.3 The test set-up for vehicle in configuration "REESS charging mode coupled to
the power grid" is shown in Figures 1a and 1b of Appendix 1 to this annex.
4.0 TEST REQUIREMENTS
4.1 The parameters to be determined in the time-domain are "short duration flicker
value", "long duration flicker value" and "voltage relative variation".
4.2 The limits for vehicle in configuration "REESS charging mode coupled to the
power grid" with input current ≤ 16 A per phase and not subjected to conditional
connection are given in paragraph 6.4.2.1. of this Standard.
4.3 The limits for vehicle in configuration "REESS charging mode coupled to the
power grid" with input current > 16 A and ≤ 75 A per phase and subjected to
conditional connection are given in paragraph 6.4.2.2. of this Standard.
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ANNEX 10 - APPENDIX 1
Figure 1a
Vehicle in configuration "REESS charging mode coupled to the power
grid" – Single phase test set-up
Figure 1b
Vehicle in configuration "REESS charging mode coupled to the power
grid" – Three phase test set-up
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ANNEX 11
METHOD(S) OF TESTING FOR EMISSION OF RADIO FREQUENCY
CONDUCTED DISTURBANCES ON AC OR DC POWER LINES FROM
VEHICLES
(See 6.5)
1.0 GENERAL
1.1 The test method described in this annex shall be applied to vehicles in
configuration "REESS charging mode coupled to the power grid".
1.2 Test method
This test is intended to measure the level of radio frequency conducted
disturbances generated by vehicle in configuration "REESS charging mode
coupled to the power grid" through its AC or DC power lines in order to ensure
it is compatible with residential, commercial and light industrial environments.
If not otherwise stated in this annex the test shall be performed according to
CISPR 16-2-1.
2.0 VEHICLE STATE DURING TESTS
2.1 The vehicle shall be in configuration "REESS charging mode coupled to the
power grid".
The state of charge (SOC) of the traction battery shall be kept between
20 per cent and 80 per cent of the maximum SOC during the whole frequency
range measurement (this may lead to split the measurement in different
sub-bands with the need to discharge the vehicle's traction battery before
starting the next sub-bands). If the current consumption can be adjusted, then
the current shall be set to at least 80 per cent of its nominal value.
The vehicle shall be immobilized, engine OFF.
And all other equipment which can be switched on permanently by the driver
or passenger should be OFF.
3.0 Test arrangements
3.1 The test shall be performed according to paragraph 6.4.1. of CISPR 16-2-1 as
floor-standing equipment.
3.2 The artificial mains network to be used for the measurement on vehicle is
defined in paragraph 4.3. of CISPR 16-1-2.
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Artificial networks
AIS
-004 (P
art 3
) (Rev
.1)
The AN(s) shall be mounted directly on the ground plane. The cases of the AN(s) shall be bonded to the ground plane.
The measuring port of each AN shall be terminated with a 50ohm load.
The AN shall be placed as defined in Figures 1a to 1d. of Appendix 1 to this annex.
3.3 The test set-up for the connection of the vehicle in configuration "REESS charging mode coupled to the power grid" is shown in
Figure 1a to 1d of Appendix 1 to this annex.
3.4 The measurements shall be performed with a spectrum analyser or a scanning receiver. The parameters to be used are defined in
Table 1 and 2.
Table 1
Spectrum analyzer parameters
Frequency
Range, MHz
Peak Detector Quasi-peak detector Average Detector
RBW at -3dB Scan Time RBW at -6dB Scan Time RBW at -3dB Scan Time
0.15 to 30 9/10 kHz 10 s/MHz 9 kHz 200 s/MHz 9/10 kHz 10 s/MHz
Note: If a spectrum analyzer is used for peak measurements, the video bandwidth shall be at least three times the resolution bandwidth
(RBW)
Table 2
Scanning receiver parameters
Frequency
range,
MHz
Peak Detector Quasi-peak detector Average Detector
BW at -6 dB Step size (a) Dwell
time
BW at -6 dB Step
size(a)
Dwell
time
BW at -6 dB Step size (a) Dwell
time
0.15 to 30 9 kHz 5 kHz 50 ms 9 kHz 5 kHz 1 s 9 kHz 5 kHz 50 ms
(a) For purely broadband disturbances, the maximum frequency step size may be increased up to a value not greater than the bandwidth
value.
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4.0 TEST REQUIREMENTS
4.1 The limits apply throughout the frequency range 0.15 to 30 MHz for
measurements performed in a semi anechoic chamber or an outdoor test site.
4.2 Measurements shall be performed with average and either quasi-peak or peak
detectors. The limits are given in paragraph 6.5. of this Standard.
Table 7 for AC lines and Table 8 for DC lines. If peak detectors are used a
correction factor of 20 dB as defined in CISPR 12 shall be applied.
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ANNEX 11 - APPENDIX 1
Figure 1 Vehicle in configuration "REESS charging mode coupled to the
power grid"
Example of test setup for vehicle with plug located on vehicle side (AC
powered without communication)
Figure 1a - Front View
Figure1b – Top View
Legend:
1 Vehicle under test 4 Artificial network(s) grounded (for AC or
DC power lines)
2 Insulating support 5 Power mains socket
3 Charging cable 6 Measuring receiver
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Vehicle in configuration "REESS charging mode coupled to the power grid"
Example of test setup for vehicle with plug located front / rear of vehicle (AC
powered without communication)
Figure 1c – Front View
Figure 1d – Top View
Legend:
1 Vehicle under test 4 Artificial network(s) grounded (for AC
or DC power lines)
2 Insulating support 5 Power mains socket
3 Charging cable 6 Measuring receiver
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ANNEX 12
METHOD(S) OF TESTING FOR EMISSION OF RADIO FREQUENCY
CONDUCTED DISTURBANCES ON NETWORK AND
TELECOMMUNICATION ACCESS FROM VEHICLES
(See 6.6)
1.0 GENERAL
1.1 The Test method described in this annex shall be applied to vehicles in
configuration "REESS charging mode coupled to the power
1.2 Test method
This test is intended to measure the level of radio frequency conducted
disturbances generated by vehicle in configuration "REESS charging mode
coupled to the power grid" through its network and telecommunication access
in order to ensure it is compatible with residential, commercial and light
industrial environments.
If not otherwise stated in this annex the test shall be performed according to
CISPR 32.
2.0 VEHICLE/ STATE DURING TESTS
2.1 The vehicle shall be in configuration "REESS charging mode coupled to the
power grid". The state of charge (SOC) of the traction battery shall be kept
between 20 per cent and 80 per cent of the maximum SOC during the whole
frequency range measurement (this may lead to split the measurement in
different sub-bands with the need to discharge the vehicle's traction battery
before starting the next sub-bands). If the current consumption can be adjusted,
then the current shall be set to at least 80 per cent of its nominal value.
The vehicle shall be immobilized, engine OFF.
And all other equipment which can be switched on permanently by the driver
or passenger should be OFF.
3.0 TEST ARRANGEMENTS
3.1 The test set-up shall be performed according to paragraph 5. of CISPR 32 for
conducted emissions.
3.2 The impedance stabilization to be used for the measurement on vehicle is
defined in paragraph C.4.1.2 of CISPR 32.
Impedance Stabilization
Communication lines shall be applied to the vehicle through IS(s).
The IS(s) shall be mounted directly on the ground plane. The case of the IS(s)
shall be bonded to the ground plane.
The measuring port of each IS shall be terminated with a 50 Ω load. The
IS shall be placed as defined in Figures 1a to 1d of Appendix 1 to this annex.
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3.3 The test set-up for the connection of the vehicle in configuration "REESS charging mode coupled to the power grid" is shown in
Figures 1a to 1d of Appendix 1 to this annex.
AIS
-004 (P
art 3
) (Rev
.1)
If it is impossible to guarantee the functionality of vehicle, due to introduction of IS, an alternate method described in CISPR 32
(according to Figures 2a to 2d of Appendix 1 to this annex) shall be applied.
3.4 The measurements shall be performed with a spectrum analyser or a scanning receiver. The parameters to be used are defined in
Table 1 and Table 2.
Table 1
Spectrum analyser parameters
Frequency
range MHz
Peak detector Quasi-peak detector Average detector
RBW at -3 dB Scan time RBW at -6 dB Scan time RBW at -3 dB Scan time
0.15 to 30 9/10 kHz 10 s/MHz 9 kHz 200 s/MHz 9/10 kHz 10 s/MHz
Note: If a spectrum analyser is used for peak measurements, the video bandwidth shall be at least three times the resolution bandwidth
(RBW).
Table 2
Scanning receiver parameters
Frequency
range, MHz
Peak detector Quasi-peak detector Average detector
BW at -6 dB Step Size (a) Dwell
Time
BW at -6 dB Step Size (a) Dwell
Time
BW at -6 dB Step Size (a) Dwell Time
0.15 to 30 9 kHz 5 kHz 50 ms 9 kHz 5 kHz 1 s 9 kHz 5 kHz 50 ms
(a) For purely broadband disturbances, the maximum frequency step size may be increased up to a value not greater than the bandwidth
value.
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4.0 TEST REQUIREMENTS
4.1 The limits apply throughout the frequency range 0.15 to 30 MHz for
measurements performed in a semi anechoic chamber or an outdoor test site.
4.2 Measurements shall be performed with average and either quasi-peak or peak
detectors. The limits are given in Table 9 of paragraph 7.6. If peak detectors are
used a correction factor of 20 dB as defined in CISPR 12 shall be applied.
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ANNEX 12 – APPENDIX 1
Figure 1
Vehicle in configuration "REESS charging mode coupled to the power
grid"
Example of test setup for vehicle with plug located on vehicle side
(AC or DC powered with communication)
Figure 1a – Front View
Figure 1b – Top View
Legend:
1 Vehicle under test 5 Power mains socket
2 Insulating support 6 Impedance stabilization(s) grounded (for
communication lines)
3 Charging / communication
cable
7 Charging station
4 AC or DC artificial
network(s) grounded (for AC
or DC power lines)
8 Measuring receiver
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Vehicle in configuration "REESS charging mode coupled to the power
grid"
Example of test set-up for vehicle with plug located front/rear of vehicle
(AC or DC powered with communication)
Figure 1c – Front View
Figure 1d – Top View
Legend:
1 Vehicle under test 5 Power mains socket
2 Insulating support 6 Impedance stabilization(s) grounded (for
communication lines)
3 Charging / communication
cable
7 Charging station
4 AC or DC artificial
network(s) grounded (for AC
or DC power lines)
8 Measuring receiver
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Alternative measurement for vehicle in configuration "REESS charging
mode coupled in the power grid"
Example of test setup for vehicle with plug located front / rear of vehicle
(AC or DC powered with communication)
Figure 2c – Front View
Figure 2d – Top View
Legend:
1 Vehicle under test 7 Charging station
2 Insulating support 8 Current probe (or capacitive voltage
probe)
3 Charging / communication cable 9 Communication lines
4 AC or DC artificial network(s)
grounded (for AC or DC power
lines)
10 Measuring receiver
5 Power mains socket 11 Capacitive voltage probe
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ANNEX 13
METHOD OF TESTING FOR IMMUNITY OF VEHICLES TO ELECTRICAL
FAST TRANSIENT/BURST DISTURBANCES CONDUCTED ALONG AC AND
DC POWER LINES
(See 6.8)
1.0 GENERAL
1.1 The test method described in this annex shall only be applied to vehicles. This
method concerns only the configuration of the vehicle with "REESS charging mode
coupled to the power grid".
1.2 Test method
This test is intended to demonstrate the immunity of the vehicle electronic systems.
The vehicle shall be subject to electrical fast transient / burst disturbances conducted
along AC and DC power lines of the vehicle as described in this annex. The vehicle
shall be monitored during the tests.
If not otherwise stated in this annex the test shall be performed according to
IEC 61000-4-4.
2.0 VEHICLE STATE DURING TESTS IN CONFIGURATION "REESS IN
CHARGING MODE COUPLED TO THE POWER GRID"
2.1 The vehicle shall be in an unladen condition except for necessary test equipment.
2.1.1 The vehicle shall be immobilized, engine OFF and in charging mode.
2.1.2 Basic vehicle conditions
The paragraph defines minimum test conditions (as far as applicable) and failures
criteria for vehicle immunity tests. Other vehicle systems, which can affect
immunity related functions, shall be tested in a way to be agreed between
manufacturer and Test Agency.
"REESS charging mode" vehicle test
conditions
Failure criteria
The REESS shall be in charging mode.
The state of charge (SOC) of the
traction battery shall be kept between
20 per cent and 80 per cent of the
maximum SOC during the whole time
duration of the measurement (this may
lead to the measurement being split into
different time slots with the need to
discharge the vehicle’s traction battery
before starting the next time slot).
If the current consumption can be
adjusted, then the current shall be set to
at least 20 per cent of its nominal value.
Vehicle sets in motion
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2.1.3 All other equipment which can be switched on permanently by the driver or
passenger should be OFF.
2.2 Only non-perturbing equipment shall be used while monitoring the vehicle.
The vehicle exterior and the passenger compartment shall be monitored to
determine whether the requirements of this annex are met (e.g. by using (a) video
camera(s), a microphone, etc.).
3.0 TEST EQUIPMENT
3.1 The test equipment is composed of a reference ground plane (a shielded room is not
required), a transient/burst generator, Coupling/Decoupling Network (CDN) and
capacitive coupling clamp
3.2 The transient/burst generator shall meet the condition defined in paragraph 6.1. of
IEC 61000-4-4.
3.3 The Coupling/Decoupling Network shall meet the condition defined in paragraph
6.2. of IEC 61000-4-4. When the Coupling/Decoupling Network cannot be used on
AC or DC power lines, the capacitive coupling clamp defined in paragraph 6.3. of
IEC 61000-4-4 can be used.
4.0 TEST SETUP
4.1 The vehicle test setup is based on the laboratory type setup as described in
paragraph 7.2. of IEC 61000-4-4.
4.2 The vehicle shall be placed directly on the ground plane.
4.3 The Test Agency shall perform the test as specified in paragraph 6.8.2.1. of this
Standard.
Alternatively, if the manufacturer provides measurement from a test laboratory
accredited to the applicable parts of ISO 17025 and recognized by the Type
Approval Authority, the Test Agency may choose not to perform the test to confirm
that the vehicle meets the requirements of this annex.
5.0 GENERATION OF REQUIRED TEST LEVEL
5.1 Test methodology
5.1.1 The test method according to IEC 61000-4-4 shall be used to establish the test level
requirements.
5.1.2 Test phase
The vehicle shall be positioned on the ground plane. The electrical fast
transient/burst (EFT/B) shall be applied on the vehicle on the AC/DC power lines in
common modes by using CDN as described in Figure 1 of Appendix 1 to this annex.
The test set-up shall be noted in the test report.
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ANNEX 13 - APPENDIX 1
Figure 1
Vehicle in configuration "REESS charging mode" coupled to the power
grid coupling
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ANNEX 14
METHOD OF TESTING FOR IMMUNITY OF VEHICLES TO SURGES
CONDUCTED ALONG AC AND DC POWER LINES
(See 6.9)
1.0 GENERAL
1.1 The test method described in this annex shall only be applied to vehicles. This
method concerns only the configuration of the vehicle with "REESS charging mode
coupled to the power grid".
1.2 Test method
This test is intended to demonstrate the immunity of the vehicle electronic systems.
The vehicle shall be subject to surges conducted along AC and DC power lines of
the vehicle as described in this annex. The vehicle shall be monitored during the
tests.
If not otherwise stated in this annex the test shall be performed according to I EC
61000-4-5.
2.0 VEHICLE STATE DURING TESTS IN CONFIGURATION "REESS IN
CHARGING MODE COUPLED TO THE POWER GRID"
2.1 The vehicle shall be in an unladen condition except for necessary test equipment.
2.1.1 The vehicle shall be immobilized, engine OFF and in charging mode.
2.1.2 Basic vehicle conditions
The paragraph defines minimum test conditions (as far as applicable) and failures
criteria for vehicle immunity tests. Other vehicle systems, which can affect
immunity related functions, shall be tested in a way to be agreed between
manufacturer and Test Agency.
"REESS charging mode" vehicle test
conditions
Failure criteria
The REESS shall be in charging mode.
The state of charge (SOC)
of the traction battery shall be kept
between 20 per cent and 80 per cent of
the maximum SOC during the whole
time duration of the measurement (this
may lead to the measurement being split
into different time slots with the need to
discharge the vehicle’s traction battery
before starting the next time slot).
If the current consumption can be
adjusted, then the current shall be set to
at least 20 per cent of its nominal value.
Vehicle sets in motion
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2.1.3 All other equipment which can be switched on permanently by the driver or
passenger should be OFF.
2.2 Only non-perturbing equipment shall be used while monitoring the vehicle. The
vehicle exterior and the passenger compartment shall be monitored to determine
whether the requirements of this annex are met (e.g. by using (a) video
camera(s), a microphone, etc.).
3.0 TEST EQUIPMENT
3.1 The test equipment is composed of a reference ground plane (a shielded room is
not required), a surge generator and a Coupling/Decoupling Network (CDN).
3.2 The surge generator shall meet the condition defined in paragraph 6.1.
of IEC 61000-4-5.
3.3 The Coupling/Decoupling Network shall meet the condition defined in
paragraph 6.3. of IEC 61000-4-5.
4.0 TEST SETUP
4.1 The vehicle test setup is based on the setup described in paragraph 7.2. of IEC
61000-4-5.
4.2 The vehicle shall be placed directly on the ground plane.
4.3 The Test Agency shall perform the test as specified in paragraph 6.9.2.1. of this
Standard.
Alternatively, if the manufacturer provides measurement from a test laboratory
accredited to the applicable parts of ISO 17025 and recognized by the Type
Approval Authority, the Test Agency may choose not to perform the test to
confirm that the vehicle meets the requirements of this annex.
5.0 GENERATION OF REQUIRED TEST LEVEL
5.1 Test methodology
5.1.1 The test method according to IEC 61000-4-5 shall be used to establish the test
level requirements.
5.1.2 Test phase
The vehicle shall be positioned on the ground plane. The electrical surge shall
be applied on the vehicle on the AC/DC power lines between each line and earth
and between lines by using CDN as described in Figures 1 to 4 of Appendix 1 to
this annex.
The test setup shall be noted in the test report.
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ANNEX 14 - APPENDIX 1
Vehicle in configuration "REESS charging mode coupled to the power
grid"
Figure 1
Vehicle in configuration "REESS charging mode coupled to the power
grid" – Coupling between lines for DC or AC (single phase) power lines
Figure 2
Vehicle in configuration "REESS charging mode coupled to the power
grid" – Coupling between each line and earth for DC or AC (single phase)
power lines
Figure 3
Vehicle in configuration "REESS charging mode coupled to the power
grid" –Coupling between lines for AC (Three Phase) power lines.
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Figure 4
Vehicle in configuration "REESS charging mode coupled to the power
grid" – Coupling between each line and earth for AC (three phases) power
lines
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ANNEX 15
METHOD(S) OF TESTING FOR EMISSION OF HARMONICS GENERATED
ON AC POWER LINES FROM AN ESA
(See 6.11)
1.0 GENERAL
1.1 The test method described in this annex shall be applied to ESAs in configuration
"REESS charging mode coupled to the power grid"
1.2 Test method
This test is intended to measure the level of harmonics generated by an ESA in
configuration "REESS charging mode coupled to the power grid" through its
AC power lines in order to ensure it is compatible with residential, commercial
and light industrial environments.
If not otherwise stated in this annex the test shall be performed according to:
(a) IEC 61000-3-2 for input current in charging mode ≤ 16 A per phase for class
A equipment;
(b) IEC 61000-3-12 for input current in charging mode > 16 A and ≤ 75 A
per phase.
2.0 ESA STATE DURING TESTS
2.1 The ESA shall be in configuration "REESS charging mode coupled to the power
grid".
The state of charge (SOC) of the traction battery shall be kept between 20 per
cent and 80 per cent of the maximum SOC during the whole time duration of the
measurement (this may lead to the measurement being split into different time
slots with the need to discharge the vehicle’s traction battery before starting the
next time slot).
If the current consumption can be adjusted, then the current shall be set to at least
80 per cent of its nominal value.
3.0 TEST ARRANGEMENTS
3.1 The observation time to be used for the measurements shall be as for
quasi-stationary equipment as defined in Table 4 of IEC 61000-3-2.
3.2 The test set-up for single phase ESA in configuration "REESS charging mode
coupled to the power grid" is shown in Figure 1 of Appendix 1 to this annex.
3.3 The test set-up for three-phase ESA in configuration "REESS charging mode
coupled to the power grid" is shown in Figure 2 of Appendix 1 to this annex.
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4.0 TEST REQUIREMENTS
4.1 The measurements of even and odd current harmonics shall be performed up to
the 40th harmonic.
4.2 The limits for single phase or three-phase ESAs in configuration
"REESS charging mode coupled to the power grid" with input current ≤ 16 A
per phase are given in Table 10 of paragraph 6.11.2.1. of this Standard.
4.3 The limits for single phase ESAs in configuration "REESS charging mode
coupled to the power grid" with input current > 16 A and ≤ 75 A per phase are
given in Table 11 of paragraph 6.11.2.2. of this Standard.
4.4 The limits for three-phase ESAs in configuration "REESS charging mode
coupled to the power grid" with input current > 16 A and ≤ 75 A per phase are
given in paragraph Table 12 of 6.11.2.2. of this Standard.
4.5 For three-phase ESAs in configuration "REESS charging mode coupled to the
power grid" with input current > 16 A and ≤ 75 A per phase, when at least one of
the three conditions a), b) or c) described in paragraph 5.2. of IEC 61000-3-12 is
fulfilled, then the limits given in Table 13 of paragraph 6.11.2.2. of this Standard
can be applied.
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ANNEX 15 – APPENDIX 1
Figure 1
ESA in configuration "REESS charging mode coupled to the power grid" –
Single phase test set-up
Figure 2
ESA in configuration "REESS charging mode coupled to the power grid"
–Three-phase test set-up
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ANNEX 16
(See 6.12)
METHOD(S) OF TESTING FOR EMISSION OF VOLTAGE CHANGES,
VOLTAGE FLUCTUATIONS AND FLICKER ON AC POWER LINES FROM
AN ESA
1.0 GENERAL
1.1 The test method described in this annex shall be applied to ESAs in configuration
"REESS charging mode coupled to the power grid"
1.2 Test method
This test is intended to measure the level of voltage changes, voltage fluctuations
and flicker generated by ESA in configuration "REESS charging mode coupled
to the power grid" through its AC power lines in order to ensure it is compatible
with residential, commercial and light industrial environments.
If not otherwise stated in this annex the test shall be performed according to:
(a) IEC 61000-3-3 for rated current in "REESS charging mode" ≤ 16 A per phase
and not subjected to conditional connection;
(b) IEC 61000-3-11 for rated current in "REESS charging mode" > 16 A and ≤ 75 A
per phase and subjected to conditional connection
2.0 ESA STATE DURING TESTS
2.1 The ESA shall be in configuration "REESS charging mode coupled to the power
grid"
The state of charge (SOC) of the traction battery shall be kept between
20 per cent and 80 per cent of the maximum SOC during the whole time duration
of the measurement (this may lead to the measurement being split into different
time slots with the need to discharge the vehicle’s traction battery before starting
the next time slot).
If the current consumption can be adjusted, then the current shall be set to at least
80 per cent of its nominal value.
3.0 TEST ARRANGEMENTS
3.1 The tests for ESA in configuration "REESS charging mode coupled to the power
grid" with rated current ≤ 16 A per phase and not subjected to conditional
connection shall be performed according to paragraph 4. of IEC 61000-3-3.
3.2 The tests for ESA in configuration "REESS charging mode coupled to the power
grid" with rated current > 16 A and ≤ 75 A per phase and subjected to conditional
connection shall be performed according to paragraph 6. of IEC 61000-3-11.
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3.3 The test set-up for ESA in configuration "REESS charging mode coupled to the
power grid" is shown in Figures 1a and 1b of Appendix 1 to this annex.
4.0 Test requirements
4.1 The parameters to be determined in the time-domain are "short duration flicker
value", "long duration flicker value" and "voltage relative variation".
4.2 The limits for ESA in configuration "REESS charging mode coupled to the
power grid" with input current ≤ 16 A per phase and not subjected to conditional
connection are given in paragraph 6.12.2.1. of this Standard.
4.3 The limits for ESA in configuration "REESS charging mode coupled to the
power grid" with input current > 16 A and ≤ 75 A per phase and subjected to
conditional connection are given in paragraph 6.12.2.2. of this Standard.
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ANNEX 16 – APPENDIX 1
Figure 1a
ESA in configuration "REESS charging mode coupled to the power grid"-
Single phase test set-up
Figure 1b
ESA in configuration "REESS charging mode coupled to the power grid" -
Three-phase test set-up
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ANNEX 17
METHOD(S) OF TESTING FOR EMISSION OF RADIOFREQUENCY
CONDUCTED DISTURBANCES ON AC OR DC POWER LINES FROM AN ESA
(See 6.13)
1.0 GENERAL
The test method described in this annex shall be applied to ESAs in
configuration "REESS charging mode coupled to the power grid".
1.1 The test method described in this annex shall be applied to ESAs in
configuration "REESS charging mode coupled to the power grid".
1.2 Test method
This test is intended to measure the level of radio frequency conducted
disturbances generated by ESA in configuration "REESS charging mode
coupled to the power grid" through its AC or DC power lines in order to ensure
it is compatible with residential, commercial and light industrial environments.
If not otherwise stated in this annex the test shall be performed according to
CISPR 16-2-1.
2.0 ESA STATE DURING TESTS
2.1 The ESA shall be in configuration "REESS charging mode coupled to the
power grid".
The state of charge (SOC) of the traction battery shall be kept between
20 per cent and 80 per cent of the maximum SOC during the whole frequency
range measurement (this may lead to split the measurement in different
sub-bands with the need to discharge the vehicle's traction battery before
starting the next sub-bands).
If the test is not performed with a REESS the ESA should be tested at rated
current. If the current consumption can be adjusted, then the current shall be set
to at least 80 per cent of its nominal value.
3.0 TEST ARRANGEMENTS
3.1 The test shall be performed according to paragraph 7.4.1. of CISPR 16-2-1 as
table-standing equipment.
3.2 The artificial mains network to be used for the measurement on vehicle
components is defined in paragraph 4.3. of CISPR 16-1-2.
Artificial networks
The AN(s) shall be mounted directly on the ground plane. The cases of the
AN(s) shall be bonded to the ground plane.
The conducted emissions on AC and DC power lines are measured
successively on each power line by connecting the measuring receiver on the
measuring port of the related AN, the measuring port of the AN inserted in the
other power lines being terminated with a 50 Ω load.
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The AN shall be placed in front, aligned and on the same side of the vehicle power charging plug.
AIS
-004 (P
art 3
) (Rev
.1)
3.3 The test set-up for the connection of the ESAs in configuration "REESS charging mode coupled to the power grid" is shown in
Figure 1 of Appendix 1 to this annex.
3.4 The measurements shall be performed with a spectrum analyser or a scanning receiver. The parameters to be used are defined in
Table 1 and Table 2.
Table 1
Spectrum analyser parameters
Frequency
range
MHz
Peak detector Quasi-peak detector Average detector
RBW at -3 dB Scan time RBW at -6 dB Scan time RBW at -3 dB Scan time
0.15 to 30 9/10 kHz 10 s/MHz 9 kHz 200 s/MHz 9/10 kHz 10 s/MHz
Note: If a spectrum analyser is used for peak measurements, the video bandwidth shall be at least three times the resolution bandwidth
(RBW).
Table 2
Scanning receiver parameters
Frequency
range
MHz
Peak detector Quasi-peak detector Average detector
BW at -6 dB Step size (a) Dwell
time
BW at -6 dB Step size (a) Dwell
time
BW at -6 dB Step size (a) Dwell
time
0.15 to 30 9 kHz 5 kHz 50 ms 9 kHz 5 kHz 1 s 9 kHz 5 kHz 50 ms
(a) For purely broadband disturbances, the maximum frequency step size may be increased up to a value not greater than the bandwidth
value.
Note: For emissions generated by brush commutator motors without an electronic control unit, the maximum step size may be increased
up to five times the bandwidth.
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4.0 Test Requirements
4.1 The limits apply throughout the frequency range 0.15 to 30 MHz for
measurements performed in a semi anechoic chamber or an outdoor test site.
4.2 Measurements shall be performed with average and either quasi-peak or peak
detectors. The limits are given in Table 14 of paragraph 6.13.2.1. of this
Standard for AC lines and in Table 15 of paragraph 6.13.2.2. of this Standard
for DC lines. If peak detectors are used a correction factor of 20 dB as defined
in CISPR 12 shall be applied
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ANNEX 17 – APPENDIX 1
Figure 1
ESA in configuration "REESS charging mode coupled to the power grid"
Legend:
1 ESA under test 4 AC or DC Artificial network(s) grounded
2 Insulating support 5 Power mains socket
3 Charging cable 6 Measuring receiver
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ANNEX 18
(See 6.14)
METHOD(S) OF TESTING FOR EMISSION OF RADIOFREQUENCY
CONDUCTED DISTURBANCES ON NETWORK AND
TELECOMMUNICATION ACCESS FROM AN ESA
1.0 GENERAL
1.1 The test method described in this annex shall be applied to ESAs in
configuration "REESS charging mode coupled to the power grid".
1.2 Test method
This test is intended to measure the level of radio frequency conducted
disturbances generated by ESA in configuration "REESS charging mode
coupled to the power grid" through its network and telecommunication access in
order to ensure it is compatible with residential, commercial and light industrial
environments.
If not otherwise stated in this annex the test shall be performed according to
CISPR 32.
2.0 ESA STATE DURING TESTS
2.1 The ESA shall be in configuration "REESS charging mode coupled to the power
grid".
The state of charge (SOC) of the traction battery shall be kept between
20 per cent and 80 per cent of the maximum SOC during the whole frequency
range measurement (this may lead to split the measurement in different
sub-bands with the need to discharge the vehicle's traction battery before
starting the next sub-bands).
If the test is not performed with a REESS the ESA should be tested at rated
current. If the current consumption can be adjusted, then the current shall be set
to at least 80 per cent of its nominal value.
3.0 TEST ARRANGEMENTS
3.1 The test set-up shall be performed according to paragraphs 8 and 9 of CISPR 32
for conducted emissions.
3.2 Impedance stabilization
Communication lines shall be applied to the ESA through the Impedance
Stabilization(s)s (IS)(s).
IS to be connected in the network and communication cables is defined in
paragraph C.4.1.2. of CISPR 32
The IS(s) shall be mounted directly on the ground plane. The case of the IS(s)
shall be bonded to the ground plane.
The conducted emissions on network and telecommunication lines are
measured successively on each line by connecting the measuring receiver on the
measuring port of the related IS, the measuring port of the IS inserted in the
other lines being terminated with a 50 Ω load.
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The IS shall be placed in front, aligned and on the same side of the vehicle power charging plug.
AIS
-004 (P
art 3
) (Rev
.1)
3.3 The test set-up for the connection of the ESA in configuration "REESS charging mode coupled to the power grid" is shown in Figure 1 of
Appendix 1 to this annex.
3.4 The measurements shall be performed with a spectrum analyser or a scanning receiver. The parameters to be used are defined in Table 1 and
Table 2.
Table 1
Spectrum analyser parameters
Frequency
range MHz
Peak detector Quasi-peak detector Average detector
RBW at -3 dB Scan time RBW at -6 dB Scan time RBW at -3 dB Scan time
0.15 to 30 9/10 kHz 10 s/MHz 9 kHz 200 s/MHz 9/10 kHz 10 s/MHz
Note: If a spectrum analyser is used for peak measurements, the video bandwidth shall be at least three times the resolution bandwidth (RBW).
Table 2
Scanning receiver parameters
Frequency
range MHz
Peak detector Quasi-peak detector Average detector
BW at -6 dB Step size (a) Dwell
time
BW at -6 dB Step size (a) Dwell
time
BW at -6 dB Step size (a) Dwell
time
0.15 to 30 9 kHz 5 kHz 50 ms 9 kHz 5 kHz 1 s 9 kHz 5 kHz 50 ms
(a) For purely broadband disturbances, the maximum frequency step size may be increased up to a value not greater than the bandwidth value.
4.0 TEST REQUIREMENTS
4.1 The limits apply throughout the frequency range 0.15 to 30 MHz for measurements performed in a semi anechoic chamber or an outdoor test
site.
4.2 Measurements shall be performed with average and either quasi-peak or peak detectors. The limits are given in Table 16 of paragraph
6.14.2.1. of this Standard. If peak detectors are used a correction factor of 20 dB as defined in CISPR 12 shall be applied.
AIS-004 (Part 3) (Rev.1)
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ANNEX 18 – APPENDIX 1
Figure 1
ESA in configuration "REESS charging mode coupled to the power grid"
Legend:
1 ESA under test 5 Power mains socket
2 Insulating support 6 Impedance stabilization(s) grounded
3 Charging /
communication cable
7 Charging station
4 AC or DC Artificial
network(s) grounded
8 Measuring receiver
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ANNEX 19
(SEE 6.15)
METHOD OF TESTING FOR IMMUNITY OF AN ESA TO ELECTRICAL
FAST TRANSIENT/BURST DISTURBANCES CONDUCTED ALONG AC
AND DC POWER LINES
1.0 GENERAL
1.1 The test method described in this annex shall only be applied to ESAs. This
method applies only to ESA in configuration "REESS charging mode coupled to
the power grid".
1.2 Test method
This test is intended to demonstrate the immunity of the ESA. The ESA shall be
subject to Electrical Fast Transient/Burst disturbances conducted along AC and
DC power lines of the ESA as described in this annex. The ESA shall be monitored
during the tests.
If not otherwise stated in this annex the test shall be performed according to IEC
61000-4-4.
2.0 ESA state during tests in configuration "REESS in charging mode coupled to
the power grid"
2.1 Basic ESA conditions
The paragraph defines minimum test conditions (as far as applicable) and failures
criteria for ESA immunity tests.
REESS charging mode" ESA test
conditions
Failure criteria
ESA shall be in configuration "REESS
charging mode coupled to the power
grid".
The state of charge (SOC) of the traction
battery shall be kept between 20 per cent
and 80 per cent of the maximum SOC
during the whole time duration of the
measurement (this may lead to the
measurement being split into different
time slots with the need to discharge the
vehicle’s traction battery before starting
the next time slot).
If the current consumption can be
adjusted, then the current shall be set to
at least 20 per cent of its nominal value.
Incorrect charging condition (e.g.
over-current, overvoltage)
AIS-004 (Part 3) (Rev.1)
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2.2 Only non-perturbing equipment shall be used while monitoring the ESA. The
ESA shall be monitored to determine whether the requirements of this annex
are met (e.g. by using (a) video camera(s), a microphone, etc.).
3.0 TEST EQUIPMENT
3.1 The test equipment is composed of a reference ground plane (a shielded room is
not required), a transient / burst generator, Coupling Decoupling Network
(CDN) and capacitive coupling clamp.
3.2 The transient/burst generator shall meet the condition defined in paragraph 6.1.
of IEC 61000-4-4.
3.3 The Coupling/Decoupling Network shall meet the condition defined in
paragraph 6.2. of IEC 61000-4-4. When the Coupling/Decoupling Network
cannot be used on AC or DC power lines, the capacitive coupling clamp
defined in paragraph 6.3. of IEC 61000-4-4 can be used.
4.0 TEST SET-UP
4.1 The ESA test setup is based on the laboratory type set-up as described in
paragraph 7.2. of IEC 61000-4-4.
4.2 The ESA shall be placed directly on the ground plane.
4.3 The Test Agency shall perform the test as specified in paragraph 6.15.2.1. of
this Standard.
Alternatively, if the manufacturer provides measurement from a test laboratory
accredited to the applicable parts of ISO 17025 and recognized by the Type
Approval Authority, the Test Agency may choose not to perform the test to
confirm that the ESA meets the requirements of this annex.
5.0 GENERATION OF REQUIRED TEST LEVEL
5.1 Test methodology
5.1.1 The test method according to IEC 61000-4-4 shall be used to establish the test level
requirements.
5.1.2 Test phase
The ESA shall be positioned on the ground plane. The Electrical Fast Transient/Burst
(EFT/B) shall be applied on the ESA on the AC/DC power lines in common modes by
using CDN as described in Figure 1 of Appendix 1 to this annex.
The test setup shall be noted in the test report.
AIS-004 (Part 3) (Rev.1)
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ANNEX 19 – APPENDIX 1
Figure 1
ESA in configuration "REESS charging mode coupled to the power grid"
AIS-004 (Part 3) (Rev.1)
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ANNEX 20
METHOD OF TESTING FOR IMMUNITY OF ESAs TO SURGES
CONDUCTED ALONG AC AND DC POWER LINES
(See 6.16)
1.0 GENERAL
1.1 The test method described in this annex shall only be applied to ESAs. This
method applies only to ESAs in configuration "REESS charging mode coupled
to the power grid".
1.2 Test method
This test is intended to demonstrate the immunity of the ESA. The ESA shall be
subject to surges conducted along AC and DC power lines of the ESA as
described in this annex. The ESA shall be monitored during the tests.
If not otherwise stated in this annex the test shall be performed according to
IEC 61000-4-5.
2.0 ESA state during tests in configuration "REESS in charging mode
coupled to the power grid"
2.1 The ESA shall be in charging mode
2.1.2 Basic ESA conditions
The paragraph defines minimum test conditions (as far as applicable) and
failures criteria for ESA immunity tests.
REESS charging mode" ESA test
conditions
Failure
criteria
ESA shall be in configuration
"REESS charging mode coupled to
the Power grid". The state of charge
(SOC) of the traction battery shall be
kept between 20 per cent and 80 per
cent of the maximum SOC during
the whole time duration of the
measurement (this may lead to the
measurement being split into
different sub-bands with the need to
discharge the vehicle’s traction
battery before starting the next
sub-bands). If the current
consumption can be adjusted, then
the current shall be set to at least 20
per cent of its nominal value.
Incorrect charging condition (e.g. over-
current, overvoltage)
AIS-004 (Part 3) (Rev.1)
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2.2 Only non-perturbing equipment shall be used while monitoring the ESA. The
ESA shall be monitored to determine whether the requirements of this annex are
met (e.g. by using (a) video camera(s), a microphone, etc.).
3.0 TEST EQUIPMENT
3.1 The test equipment is composed of a reference ground plane (a shielded room is
not required), a surge generator and a Coupling/Decoupling Network (CDN).
3.2 The surge generator shall meet the condition defined in paragraph 6.1. of
IEC 61000-4-5.
3.3 The Coupling/Decoupling Network shall meet the condition defined in
paragraph 6.3. of IEC 61000-4-5.
4.0 TEST SET-UP
4.1 The ESA test set-up is based on the set-up described in paragraph 7.2. of
IEC 61000-4-5.
4.2 The ESA shall be placed directly on the ground plane.
4.3 The Test Agency shall perform the test as specified in paragraph 6.16.2.1. of this
Standard.
Alternatively, if the manufacturer provides measurement from a test laboratory
accredited to the applicable parts of ISO 17025 and recognized by the Type
Approval Authority, the Test Agency may choose not to perform the test to
confirm that the ESA meets the requirements of this annex.
5.0 GENERATION OF REQUIRED TEST LEVEL
5.1 Test methodology
5.1.1 The test method according to IEC 61000-4-5 shall be used to establish the test
level requirements.
5.1.2 Test phase
The ESA shall be positioned on the ground plane. The electrical surge shall be
applied on the ESA on the AC/DC power lines between each line and earth and
between lines by using CDN as described in Figures 1 to 4 of Appendix 1 to this
annex.
The test set-up shall be noted in the test report
AIS-004 (Part 3) (Rev.1)
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ANNEX 20 – APPENDIX 1
ESA in configuration "REESS charging mode coupled to the power grid"
Figure 1
ESA in configuration "REESS charging mode coupled to the power grid" -
Coupling between lines for DC or AC (single phase) power lines
Figure 2
ESA in configuration "REESS charging mode coupled to the power grid"
– Coupling between each line and earth for DC or AC (single phase) power
lines
Figure 3
ESA in configuration "REESS charging mode coupled to the power
grid" - Coupling between lines for AC (three phases) power lines
AIS-004 (Part 3) (Rev.1)
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Figure 4
ESA in configuration "REESS charging mode coupled to the power grid" -
Coupling between each line and earth for AC (three phases) power lines
AIS-004 (Part 3) (Rev.1)
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ANNEX 21A
GUIDELINES FOR DECIDING APPLICABILITY,
WORST CASE CRITERIA (WCC) AND CRITERIA FOR
EXTENSION OF APPROVAL (CEA) FOR RADIATED IMMUNITY TEST
(See 8.2)
Applicability:
1. Vehicle fitted with any of the Electronic Sub-Assembly (ESA) as per list given
below shall be subjected to immunity test:
Sr. No.
ESA
1. Electronic Engine Control Unit (ECU) for
• Fuel injection
• Ignition timing control
• Combined fuel injection and ignition timing control
• Engine valve control
• EGR
• Idle speed control
• Exhaust emission / after-treatment control
• Air-fuel ratio control
• Electronic carburetor
2. Drive by Wire System (Electronic Accelerator Pedal and/or Electronic
Brake)
3. Cruise Control System
4. Anti-skid Braking System (ABS)
5. Electronic 4-wheel Drive
6. Electronic Gear Shift Control System (Automatic Transmission or CVT)
7. Electronic Steering Control (Electronic Power Steering)
8. Motor Control Unit in case of BOVs
9. Electronic Speed Limiter
10. Air Bag and Safety Restraint System
11. Electronic Seat Adjustment Control System
AIS-004 (Part 3) (Rev.1)
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12. Electronic Rear View, Side View Mirror Adjustment Control System
13. Electronic Lamp Control Device
14. Electronic Headlamp Leveling / Adjustment System
15. Gas-discharge Headlamp with Electronic Ballast
16. Electronic Rotating Identification Lamp and/or Siren Combination
17. Stop Lamp, Rear Position Lamp, End Outline Marker Lamp using
Electronic Components such as LED etc.
18. Electronic Flasher with Direction Indicators
19. Electronic Horn
20. Electronic Anti-Theft Device for Unauthorized Use including RF
Immobiliser and Vehicle Alarm System
21. Automatic Door Lock System including Infrared Door Lock System
22. Electronic Suspension Control
23. Electronic Instrument Cluster including on-board indicators related to
functions as specified in Cl. 2.12
24. Navigation System
25. Wiper Control System
26. Tire Pressure Monitoring System
27. Digital Tachograph
28. Telematic System
The above list is not exhaustive and it is for guidance only. Due to continuous
technological advancements, it is not practicable to list all the ESAs that will require
immunity test. In such case, guidelines for immunity related vehicle functions as per Cl.
2.12 shall be considered.
2. Any change in parameters mentioned below will require separate immunity
test as per below table:
Sr. No. Parameter Immunity Test
Needed
Remarks
1. Change in engine
location
Yes Change in position and general
mounting arrangement of
engine consequent to
situations like front engine to
rear engine etc.
2. Change in body
style and or material
affecting overall
shielding of vehicle
electronics
Yes e.g. roof top body, drive away
chassis, passenger vehicle to
goods vehicle, metallic body to
non-metallic body and vice
versa etc.
AIS-004 (Part 3) (Rev.1)
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3. Change in make,
identification
mark/part number
of ESA as a result
of change in design
of hardware or
vendor of ESA or
addition of new
ESA altogether.
Yes These changes affect
immunity performance of
ESA and hence that of the
vehicle.
Changes other than those listed above are considered to be having no adverse effect on
Immunity requirements of vehicle.
Worst Case Criteria (WCC):
Normally base vehicle model shall be subjected to immunity test. Where vehicle model
is with one or more variants then the variant with fully loaded version (variant
fitted with maximum electronic systems including optional ones) and one with fully
open body (e.g. drive away chassis as the case may be) shall be subjected to the
immunity test. Bi-fuel vehicle model (e.g. petrol/CNG, petrol/LPG) with petrol mode as
limp-home mode shall be tested only in gaseous mode for immunity if it involves ESAs
as above. Bi-fuel vehicle model with no limp-home mode shall be tested separately in
each fuel mode for immunity if it involves ESAs as above. However, if petrol mode of
such vehicle model is tested and type approved for immunity requirements as per this
standard earlier, then it shall not be retested in petrol mode again.
Criteria for Extension of Approval (CEA):
In the whole vehicle testing, ESAs that are fitted to the vehicle gain approval as a
separate technical unit specific to that vehicle type. For any change in ESA or addition
of new ESA in the vehicle, immunity test can be performed either on ESA as a
component or as fitted to the vehicle. ESAs can be tested and approved for immunity
requirements as a component and extension of type approval can be granted to vehicle
based on component approval when such ESAs are incorporated in the vehicle. ESAs
approved as component can be fitted in any vehicle type.
AIS-004 (Part 3) (Rev.1)
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ANNEX 21B
GUIDELINES FOR DECIDING APPLICABILITY, WORST CASE CRITERIA
(WCC) AND CRITERIA FOR EXTENSION OF APPROVAL (CEA) FOR
RADIATED EMISSION TEST.
(See 8.2)
1.0 This annex gives factors to be considered for the extension of type approval
certificate of one model to changes in technical specifications or its variant (s).
2.0 In general, when changes in technical specifications of vehicle do not affect the
performance adversely, and is still within the stipulated limits, the type approval
certificates can be extended. The changes in parameters that affect the
performance are listed in the table below as a guideline.
3.0 In the case of following changes, with respect to the vehicle tested, in the details
submitted as per Annex 1A, tests are necessary for establishing compliance as
follows: -
Sr. No. Parameter To be Tested / Not Tested
1 Change in Engine Power No test, required, if change in
power is within 10 %
consequent to changes in the
design of engine
2 Compression ratio (SI engines) No test required, if change in
compression ratio is within 10
%.
3 Changes in body and cowling For changes in overall external
body shape like closed body to
open body (e.g. drive away
chassis as the case may be) test
needed
4 Changes in size and shape of engine
compartment.
Test needed.
5 Location of HT Coil and consequent
change in location of HT cable & high
tension harness.
Test needed.
6 Change in body material such as metal
to non - metal & vice - versa.
Test needed.
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7 Change in the position and general
mounting arrangement of engine
consequent to situations like front
engine to rear engine vice - versa etc.
Test needed.
8 Change in radio interference control
equipment such as resistive spark
plug, resistive suppressor cap,
resistive HT cable and
shielded cap as declared in sr. no. 56
of Annex 1A and/or their makes
Test needed.
9 Addition of any electronic control unit
as defined in Cl. 3.1.3
Test needed.
10 Changes in electronic oscillator
frequency of electronic control unit(s)
as defined in 5.10.1
Test needed.
11 Addition of AC (air conditioning)
variant
Test needed.
12 Significant difference in the clear
opening to engine compartment
Test needed.
- Around wheel or
- Due to metal radiator construction
change.
13 Changes in body material affecting
RF shielding
Test needed
14 Bi-fuel vehicle model (e.g.
petrol/CNG, petrol/LPG) with /
without petrol mode as limp-home
mode
Test needed in gaseous mode
only
4. Above changes are listed for guidance only. It is not practicable to list all the
changes those affect EMI.
AIS-004 (Part 3) (Rev.1)
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ANNEX 22
(See Introduction)
COMPOSITION OF AISC PANEL ON
AUTOMOTIVE VEHICLES –REQUIREMENTS FOR
ELECTROMAGNETIC COMPATIBILITY
Convener Organization
Shri A. D. Deshpande Automotive Research Association of India (ARAI)
Members Representing
Shri Abhijit Mulay Automotive Research Association of India (ARAI)
Shri Manoj Desai Automotive Research Association of India (ARAI)
Shri Kamalesh Patil Automotive Research Association of India (ARAI)
Shri Nilesh Tagad Central Institute of Road Transport (CIRT)
Shri S. Ravishankar Ashok Leyland (SIAM)
Shri Adish Agarwal Bajaj Auto (SIAM)
Shri Feroz Ali Khan Hero Motocorp (SIAM)
Shri Vipin Sharma Honda Motorcycles and Scooters (SIAM)
Shri Gururaj Ravi Maruti Suzuki (SIAM)
Shri S. J. Dhinagar Maruti Suzuki (SIAM)
Shri K Kiran Kumar Mahindra Electric (SIAM)
Shri Nikhil Desai Mercedes Benz (SIAM)
Shri Rajendra Khile Renault Nissan (SIAM)
Shri Vijay Dinakaran Renault Nissan (SIAM)
Shri P S Gowrishankar TATA Motors Limited (SIAM)
Shri Raju M Toyota Kirloskar Motors Limited(SIAM)
Shri Venusuresh Yamaha Motors (SIAM)
Shri Sivakumar
Balakripshnan
Ather energy Pvt. Ltd.
Shri Uday Harite Automotive Component Manufacturing Association
(ACMA)
* At the time of approval of this Automotive Industry Standard
AIS-004 (Part 3) (Rev.1)
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ANNEX 23
(See Introduction)
COMMITTEE COMPOSITION*
Automotive Industry Standards Committee
Chairperson
Shri Neelkanth V.
Marathe
Officiating Director
The Automotive Research Association of India, Pune
Members Representing
Representative from Ministry of Road Transport and Highways
(Dept. of Road Transport and Highways), New Delhi
Representative from Ministry of Heavy Industries and Public Enterprises
(Department of Heavy Industry), New Delhi
Shri S. M. Ahuja Office of the Development Commissioner, MSME,
Ministry of Micro, Small and Medium Enterprises, New
Delhi
Shri Shrikant R. Marathe Former Chairman, AISC
Shri R.R. Singh Bureau of Indian Standards, New Delhi
Director Central Institute of Road Transport, Pune
Director Global Automotive Research Centre
Director International Centre for Automotive Technology, Manesar
Director Indian Institute of Petroleum, Dehra Dun
Director Vehicles Research and Development Establishment,
Ahmednagar
Director Indian Rubber Manufacturers Research Association
Representatives from Society of Indian Automobile Manufacturers
Shri R. P. Vasudevan Tractor Manufacturers Association, New Delhi
Shri Uday Harite Automotive Components Manufacturers Association of
India, New Delhi
Shri K. V. Krishnamurthy Indian Construction Equipment Manufacturers Association
Member Secretary
Shri Vikram Tandon
Dy. General Manager
The Automotive Research Association of India, Pune
* At the time of approval of this Automotive Industry Standard (AIS)