Auger / Bucket Elevator / Air Wash System · For the bucket elevator install, stand the elevator up...

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Auger / Bucket Elevator / Air Wash System

Transcript of Auger / Bucket Elevator / Air Wash System · For the bucket elevator install, stand the elevator up...

Page 1: Auger / Bucket Elevator / Air Wash System · For the bucket elevator install, stand the elevator up and slide it towards the auger and bolt the them together. Once they are joined

Auger / Bucket Elevator / Air Wash System

Page 2: Auger / Bucket Elevator / Air Wash System · For the bucket elevator install, stand the elevator up and slide it towards the auger and bolt the them together. Once they are joined

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TABLE OF CONTENTS

SYSTEM COMPONENTS……………………………………………Page 3

BLASTCAN POSTIONING………………………………………….Page 4

AUGER………………………………………………………………………Page 5

BUCKET ELEVATOR………………………………………………….Page 6

AIR WASH…………………………………………………………………Page 7

DUST COLLECTOR……………………………………………………Page 8

CONTROL PANEL……………………………………………………..Page 9

120 VOLT / 12 VOLT WIRING & BREATHING AIR….Page 10

BLAST POT……………………………………………………………….Page 11

BLASTCAN INTERNAL………………………………………………Page 12

COMPRESSED AIR REQUIREMENTS………………………..Page 13

20 Foot Blastcan Positioning & Installation

Guide

Page 3: Auger / Bucket Elevator / Air Wash System · For the bucket elevator install, stand the elevator up and slide it towards the auger and bolt the them together. Once they are joined

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One 10 or 20 foot Blastcan

One 174 inch bucket elevator w/ motor

One 9 foot auger w/ motor

One media hopper

4 legs for the hopper

One air wash w/ motor

One junks funnel for air wash w/ 4 inch hose and flapper

end

One 6.5 cu.ft. blast pot

One 3000 C.F.M. Dust collector

One electrical control panel

Accessory package (s)

Assorted bags of nuts and bolts (tagged for each specific

piece of equipment)

Page 4: Auger / Bucket Elevator / Air Wash System · For the bucket elevator install, stand the elevator up and slide it towards the auger and bolt the them together. Once they are joined

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The Blastcan must be level for all

the recovery equipment to line up properly.

Should the Blastcan need to be

shimmed for level then the auger may need the same amount of

shims.

There needs to be enough room around the back of the Blastcan

to fit the dust collector and the ducting.

Page 5: Auger / Bucket Elevator / Air Wash System · For the bucket elevator install, stand the elevator up and slide it towards the auger and bolt the them together. Once they are joined

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When sliding the Auger into place you need to insert it into the notches on

each side of the auger housing. You will need to have an individual inside the Blastcan to guide the auger underneath the sweep in at the same

time. Once you have the holes lined up bolt the 2 pieces together and place silicon in the notches to seal. Then install the screen on the auger in

the Blastcan. Your Auger is now ready to receive the bucket elevator.

Notch for edge of auger. Silicon both sides after it is bolted together

Bolt the flange and auger housing together

Note: Shaft rotation must run counter clockwise

Page 6: Auger / Bucket Elevator / Air Wash System · For the bucket elevator install, stand the elevator up and slide it towards the auger and bolt the them together. Once they are joined

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For the bucket elevator install, stand the elevator up and slide it towards

the auger and bolt the them together. Once they are joined then you need to run in anchor bolts to secure the bucket elevator to the cement or pave-

ment.

Auger to elevator

bolt holes - 2 or 3 each side

Anchor holes

Note: Shaft rotation must run counter clockwise

Page 7: Auger / Bucket Elevator / Air Wash System · For the bucket elevator install, stand the elevator up and slide it towards the auger and bolt the them together. Once they are joined

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The Airwash assembly come in 4 sections. The classifier, hopper, junks

funnel and 4 legs. First attach the classifier to the hopper (use silicon between them). Second attach the junks funnel to the classifier (use silicon

between them) Third lift up the unit and attach the 4 legs. The airwash assembly is now ready to slide into place. The bucket elevator has a

welded “L” shaped bracket with 2 holes in it that line up with 2 holes on the airwash frame. This will insure that there is proper alignment for the bucket

elevator to airwash transition hose. There is a 4” O.D. hose for the junks funnel and a flapper valve for the end of that hose and should be cut long

enough to lower into a pail. Once in position anchor airwash to the concrete.

Classifier

Airwash

Junks Funnel Media

Hopper

Bucket elevator &

airwash brace

Air duct must be

plumbed into the duct work for the

dust collector (sheet metal

ducting)

4” transition hose

w/clamps already cut to length

Note: Shaft rotation must run counter clockwise

Page 8: Auger / Bucket Elevator / Air Wash System · For the bucket elevator install, stand the elevator up and slide it towards the auger and bolt the them together. Once they are joined

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The dust collector must be placed directly in line with the exhaust plenum.

Sheet metal ducting is to be used to insure no restrictions on exhaust air from Blastcan. Also the 6” air outlet from the airwash is to be tapped into

this ducting.

The inlet to the dust collector exhaust plenum from the Blastcan .

Note: Motor rotation must be clockwise when looking down from

the top

Page 9: Auger / Bucket Elevator / Air Wash System · For the bucket elevator install, stand the elevator up and slide it towards the auger and bolt the them together. Once they are joined

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There is brackets and bolts supplied to fasten the control panel to the outer

wall of the Blastcan. Make sure it is good and secure.

Breathing air

Mounting brackets

Page 10: Auger / Bucket Elevator / Air Wash System · For the bucket elevator install, stand the elevator up and slide it towards the auger and bolt the them together. Once they are joined

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There are wiring terminations on top of the Blastcan that

are marked 120 volt for the internal lights and 12 volt for the safety switches on the door. The 12 volt needs to at-

tach to the designation within the control panel & the 120 volt needs an external supply.

The Radex air purifier needs the green base attached to the

wall and then the canister twists and locks into place. Once the breathing air hose is attached run it through the hose flange

into the room.

Breathing

air purifier

Hose

flange

Page 11: Auger / Bucket Elevator / Air Wash System · For the bucket elevator install, stand the elevator up and slide it towards the auger and bolt the them together. Once they are joined

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The blast pot needs to be positioned directly under the hopper so that the

flex hose can attached between the two. The 12 volt electric input wire will have to be connected to the 12 volt side in the control panel.

4” Flex hose from hopper

to the pot

Air Inlet

Exhaust hose runs into the

Blastcan flange top port

Blast hose

Deadman Wire

Page 12: Auger / Bucket Elevator / Air Wash System · For the bucket elevator install, stand the elevator up and slide it towards the auger and bolt the them together. Once they are joined

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The hose racks will need to be installed as well as the exhaust tee and

silencer. For the auger screen the handle will have to be on the right so that the bolt holes will line up.

Hose rack brackets

Exhaust Tee and

silencer

Auger screen - Install

with handle on this side

Page 13: Auger / Bucket Elevator / Air Wash System · For the bucket elevator install, stand the elevator up and slide it towards the auger and bolt the them together. Once they are joined

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Compressed air requirements for the Blastcan are as follows:

1. 1 1/4” air required for the blast pot

2. 1/2” air required for the dust collector

3. 1” air required for the air purifier w/regulator (60-80 psi)