Auger / Bucket Elevator / Air Wash System · For the bucket elevator install, stand the elevator up...
Transcript of Auger / Bucket Elevator / Air Wash System · For the bucket elevator install, stand the elevator up...
Auger / Bucket Elevator / Air Wash System
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TABLE OF CONTENTS
SYSTEM COMPONENTS……………………………………………Page 3
BLASTCAN POSTIONING………………………………………….Page 4
AUGER………………………………………………………………………Page 5
BUCKET ELEVATOR………………………………………………….Page 6
AIR WASH…………………………………………………………………Page 7
DUST COLLECTOR……………………………………………………Page 8
CONTROL PANEL……………………………………………………..Page 9
120 VOLT / 12 VOLT WIRING & BREATHING AIR….Page 10
BLAST POT……………………………………………………………….Page 11
BLASTCAN INTERNAL………………………………………………Page 12
COMPRESSED AIR REQUIREMENTS………………………..Page 13
20 Foot Blastcan Positioning & Installation
Guide
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One 10 or 20 foot Blastcan
One 174 inch bucket elevator w/ motor
One 9 foot auger w/ motor
One media hopper
4 legs for the hopper
One air wash w/ motor
One junks funnel for air wash w/ 4 inch hose and flapper
end
One 6.5 cu.ft. blast pot
One 3000 C.F.M. Dust collector
One electrical control panel
Accessory package (s)
Assorted bags of nuts and bolts (tagged for each specific
piece of equipment)
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The Blastcan must be level for all
the recovery equipment to line up properly.
Should the Blastcan need to be
shimmed for level then the auger may need the same amount of
shims.
There needs to be enough room around the back of the Blastcan
to fit the dust collector and the ducting.
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When sliding the Auger into place you need to insert it into the notches on
each side of the auger housing. You will need to have an individual inside the Blastcan to guide the auger underneath the sweep in at the same
time. Once you have the holes lined up bolt the 2 pieces together and place silicon in the notches to seal. Then install the screen on the auger in
the Blastcan. Your Auger is now ready to receive the bucket elevator.
Notch for edge of auger. Silicon both sides after it is bolted together
Bolt the flange and auger housing together
Note: Shaft rotation must run counter clockwise
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For the bucket elevator install, stand the elevator up and slide it towards
the auger and bolt the them together. Once they are joined then you need to run in anchor bolts to secure the bucket elevator to the cement or pave-
ment.
Auger to elevator
bolt holes - 2 or 3 each side
Anchor holes
Note: Shaft rotation must run counter clockwise
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The Airwash assembly come in 4 sections. The classifier, hopper, junks
funnel and 4 legs. First attach the classifier to the hopper (use silicon between them). Second attach the junks funnel to the classifier (use silicon
between them) Third lift up the unit and attach the 4 legs. The airwash assembly is now ready to slide into place. The bucket elevator has a
welded “L” shaped bracket with 2 holes in it that line up with 2 holes on the airwash frame. This will insure that there is proper alignment for the bucket
elevator to airwash transition hose. There is a 4” O.D. hose for the junks funnel and a flapper valve for the end of that hose and should be cut long
enough to lower into a pail. Once in position anchor airwash to the concrete.
Classifier
Airwash
Junks Funnel Media
Hopper
Bucket elevator &
airwash brace
Air duct must be
plumbed into the duct work for the
dust collector (sheet metal
ducting)
4” transition hose
w/clamps already cut to length
Note: Shaft rotation must run counter clockwise
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The dust collector must be placed directly in line with the exhaust plenum.
Sheet metal ducting is to be used to insure no restrictions on exhaust air from Blastcan. Also the 6” air outlet from the airwash is to be tapped into
this ducting.
The inlet to the dust collector exhaust plenum from the Blastcan .
Note: Motor rotation must be clockwise when looking down from
the top
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There is brackets and bolts supplied to fasten the control panel to the outer
wall of the Blastcan. Make sure it is good and secure.
Breathing air
Mounting brackets
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There are wiring terminations on top of the Blastcan that
are marked 120 volt for the internal lights and 12 volt for the safety switches on the door. The 12 volt needs to at-
tach to the designation within the control panel & the 120 volt needs an external supply.
The Radex air purifier needs the green base attached to the
wall and then the canister twists and locks into place. Once the breathing air hose is attached run it through the hose flange
into the room.
Breathing
air purifier
Hose
flange
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The blast pot needs to be positioned directly under the hopper so that the
flex hose can attached between the two. The 12 volt electric input wire will have to be connected to the 12 volt side in the control panel.
4” Flex hose from hopper
to the pot
Air Inlet
Exhaust hose runs into the
Blastcan flange top port
Blast hose
Deadman Wire
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The hose racks will need to be installed as well as the exhaust tee and
silencer. For the auger screen the handle will have to be on the right so that the bolt holes will line up.
Hose rack brackets
Exhaust Tee and
silencer
Auger screen - Install
with handle on this side
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Compressed air requirements for the Blastcan are as follows:
1. 1 1/4” air required for the blast pot
2. 1/2” air required for the dust collector
3. 1” air required for the air purifier w/regulator (60-80 psi)