At Your Service - Elomatic · 2020. 9. 22. · • Scope: EPCM services from 2007–2008 • 530 m2...
Transcript of At Your Service - Elomatic · 2020. 9. 22. · • Scope: EPCM services from 2007–2008 • 530 m2...
Elomatic EPCMimplementation of industrial investment projects
2–3 Elomatic Services
What is EPCM?
EPCM is a project implementation model where a single service provider (EPCM con-sultant) provides a customer typically with project management services for design, pro-curement and construction supervision. EPCM stands for “Engineering”, “Procurement” and “Construction Management”.
An EPCM delivery consists of several deliver- ies for which the customer contracts directly with suppliers. An EPCM consultant is respon- sible for ensuring the compatibility of differ- ent services, contracts and deliveries and for managing the complete project on the cus-tomer’s behalf.
Project implementation
Project implementation method indicates how the project is structured, organized, man-aged and executed. EPCM is one way of im-plementing a project. Other typical options could be EPC or distributed project imple-mentation.
In an EPC implementation method the cus-tomer entrusts one supplier with the entire project implementation. The EPC supplier procures the necessary services, contracts, materials and equipment itself in order to sup-ply a complete package.
Distributed project implementation means that the customer himself takes care of ensur-ing the compatibility of different components of the project.
EPCM
Comparison of different project implementation methods
EPCM service provider– represents the customer– total project management
Procurement management
Procure-ment
Design management
Design
Construction supervision
Implementa-tion
Customer– hires the EPCM service provider– makes the contracts with all
suppliers and contractors
EPCM delivery’s single interface
Elomatic EPCM Services
Use of EPCM
The EPCM delivery method has developed into a project implementation method typi-cally on larger projects which include deman-ding process technology with special require-ments and substantial amount of civil and/or building construction. In these types of pro-jects the customer usually directly wants to enter into several agreements with individual and highly specialized technology suppliers for one part and then implement the building and the site construction as a separate part of the project. Coordination of the process te-chnology part and the construction part then becomes vital,
The project delivery model becomes an EPCM delivery method when the EPCM consultant takes responsibility for managing the entire project, including both the process techno-logy part and the building/site construction part on the customer’s behalf.
Single interface
In an EPCM project the customer only has one interface with the project implementa-tion party. The EPCM consultant acts as the customer’s representative and takes care of the entire project management, coordination and implementation in accordance with the customer’s goals and agreed practices and policies. All suppliers and contractors have a direct contractual relationship with the cus-tomer and the customer always have final saying which suppliers or contractors are sele-cted and which will be the contractual terms with them.
Comparison of different project implementation methods
EPC
EPC supplier – delivers the entire
project
Design, procurement construction,
commissioning
Customer’s responsibility
Consultant’s responsibility
The consultant
selects suppliers in cooperation with customer and con-cludes contracting. The customer con-cludes contracting. Implementation is consultant’s
responsibility.
Customer– places order
Distributed implementation
Customer – manages the project himself
Procurement management
Procurement
Design
management
Design
Construction supervision
Implemen-tation
4–5 Elomatic Services
Why EPCM?
EPCM concept benefits and suitability for dif-ferent kinds of projects:• the customer can participate in the imple-
mentation throughout the project• tight schedule• it is possible to overlap project phases• the customer wants to reserve the right to
change designs• costs are not finalized but are in the
hands of experts • the customer has the possibility benefit
from cheap supplies• has the most neutral relationship to mar-
ket conditions of all implementation methods
Who is EPCM for?
EPCM project targets vary between projects. In question could be a newbuilding or a plant replacement or revamp project. In addition to the target and content, the EPCM supplier’s role also differs from one project to the next. The task could entail the entire project man-agement or the implementation of a limited set of agreed tasks.
Project areas and their related tasks are tai-lored to form a suitable package for the customer in each project. The extent of the delivery is influenced significantly by the cus-tomer’s own organization and know-how re-garding the project areas.
Concept design Basic design Detailed design Start-up
Preliminary study
Early design
Basic design
Detailed design
Procurement
Construction / installations
Supervision (construction and equipment)
Start-up
In cooperation with the customer
Elomatic EPCM Services
Elomatic’s EPCM concept
Elomatic’s EPCM service includes fully comp-rehensive design, procurement and construc-tion management. Elomatic also provides ex-tensive services for quality assurance, safety and regulatory affairs to ensure the success of the project. These services combined with project management services are carried out throughout the entire project life cycle.
Elomatic’s EPCM services are suitable for im-plementation in a wide range of industries:• chemical industry• food industry• biotechnology industry• pharmaceutical industry• pulp and paper industry• starch industry• energy industry (generation,
efficiency, heat distribution)• biomass processing
Project management services
Quality assurance
Safety and regulatory
Design services Procurement services Construction supervision services
Project managementProject management• management of entire project• management of full scope• schedule monitoring and
management• cost control and management• quality control• resource management• data transfer, reporting and
communications management• risk assessment• procurement management
DesignDesign• plant, process, building, structure,
steel structure, automation, electri-cal, instrumentation, IT and HVAC design
• quality management, design, assurance and control
Regulatory mattersRegulatory matters• environmental permits• EIA procedures• permission for construction
in water• construction permit, activity permit• flight obstacle permit• emissions permits and allowances
• permit for wastewater discharges• sewage system• permit from environmental
authority for use protected of species’ areas
• chemical permit, chemical notifica-tion, liquefied gas notification
AuditsAudits• qualification plan preparation,
execution and reporting• installation supervision• start-up (performance testing)
ProcurementProcurement• project procurement plan
preparation• drawing up calls for offers• selection of potential suppliers• drawing up offer inquiries • offer comparisons • procurement and contract
negotiations• supplier selection• participation in contracting
/ordering• delivery supervision• reception, installation
and start-up inspections• guarantor’s actions
Safety and regulatory Safety and regulatory mattersmatters
• rescue plan• specification conformity• explosion protection documents
(Atex)• risk assessments (environmental and
occupational safety)• hazardous substances• EHS issues, liaising with
stakeholders, negotiations with authorities, reporting
• chemical safety• waste management plan• security (work safety in design, con-
struction site safety, notifications)
• occupational health and safety
Construction supervisionConstruction supervision• construction site supervision• construction supervision• installation supervision• start-up supervision
Q-Med
Cytomed
6–7 Elomatic Services
Q-Med, Sweden
Project description:• new production facility for the manufac-
ture of aesthetical injections• scope: EPCM service• facility has 624 m2 of clean room space
Elomatic’s responsibilities:• project management• design• procurement• installation supervision• start-up• qualification services
Cytomed, Finland
Project description:• pharmaceutical plant built at old indus-
trial site • extension currently being done • scope: EPCM service• previously built 1406 m2
• new extension 2032 m2
• factory has a total floor space of 3438 m2
Elomatic’s responsibilities:• project management• acting as customer representative• permit acquisition• design• procurement• site management• installation supervision• start-up• qualification services
EPCM references
Raisio
Kiilto
Elomatic EPCM Services
Raisio Group / Benecol
Project description:• new production facility for production of
cholesterol-lowering food ingredients• production process based on Raisio’s pat-
ented technology• scope: EPCM services in four phases from
1996–2006• the factory has 3160 m2 of ATEX-classified
production spacesElomatic’s responsibilities:• project coordination• concept, basic and detailed design speci-
fications• construction supervision• start-up and automation system deliver-
ies
Kiilto Ltd
Project description:• production facility for polymerized adhe-
sive products • Scope: EPCM services from 2007–2008• 530 m2 production spaceElomatic’s responsibilities:• project coordination• laser scanning of existing processes and
facilities • basic and detailed design• process, plant, piping, electrical, instru-
mentation and automation design• application programming• construction site services including super-
vision, commissioning and start-up
Elomatic has been ISO 9001 certified since 1991
Contact Information
Veli-Matti NiemiCertified Senior Project ManagerIPMA Level BTel. +358 2 412 4386Mobile +358 40 869 [email protected]
Jarno LehtinenSales & Project ManagerTel. +358 14 446 7292Mobile +358 40 776 [email protected]
ATYRAU BUDAPEST DUBAI GDAŃSK GOA GRONINGEN HELSINKI JYVÄSKYLÄ KINGSCLIFF ŁÓDŹ MADRID MUMBAI OULU PORI ROME SHANGHAI SINGAPORE ST. PETERSBURG TAMPERE TURKU
www.elomatic.com
Elomatic is a leading European consulting and engineering company. Our 1100 professionals work in machinery and equipment manu-facturing, pharmaceutical, process, energy, offshore and marine industry projects.
We offer consulting, engineering, product de-velopment and project management services as well as products and turnkey solutions to industrial and public sector customers.
The cornerstones of our success are customers that are leaders in their respective fields and professional, customer-oriented and moti-vated personnel.
■■ Technical Consulting■■ Engineering■■ Project Management■■ Product and Service Development■■ Products & Turnkey Solutions■■ Software Development■■ Design Software Solutions
Key customer segments
■■ Marine & Offshore■■ Oil & Gas■■ Pharmaceuticals■■ Process Industries ■■ Energy■■ Foodstuffs industry■■ Starch and Potato Processing■■ Machinery and Equipment Manufacturing
Contact information
We operate globally and have clients in over 80 countries. Our offices are located in Fin-land, Australia, China, Hungary, India, Italy, Kazakhstan, the Netherlands, Poland, Russia, Singapore, Spain and the UAE.
Elomatic – HeadquartersItäinen Rantakatu 72, 20810 Turku, FinlandTel. +358 (0)2 412 411, [email protected]