Applied Endura Amber PVD Amber Launch_Level 0_062… · Applied Endura ® Amber™ PVD System ......

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External Use SILICON SYSTEMS GROUP Applied Endura ® Amber PVD Advancing a New Era in Copper Gap Fill for Nanoscale Interconnects Sundar Ramamurthy, Ph.D. Appointed Vice President General Manager, Metal Deposition Products Silicon Systems Group July 10, 2012

Transcript of Applied Endura Amber PVD Amber Launch_Level 0_062… · Applied Endura ® Amber™ PVD System ......

Page 1: Applied Endura Amber PVD Amber Launch_Level 0_062… · Applied Endura ® Amber™ PVD System ... The Magic of Amber Capillary Action Works Better on Smaller Features 9 Smaller size

External Use

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SILICON SYSTEMS GROUP

Applied Endura® Amber™ PVD Advancing a New Era in Copper Gap Fill for Nanoscale Interconnects

Sundar Ramamurthy, Ph.D.

Appointed Vice President

General Manager, Metal Deposition Products

Silicon Systems Group

July 10, 2012

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External Use

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SILICON SYSTEMS GROUP 2

ASIC Cross-Section

Via

Wire

Via

Wire

Flash Cross-Section

NAND Leads the Scaling, Logic Right Behind

Smallest gap to be filled today

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External Use

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SILICON SYSTEMS GROUP 3

Source : ITRS 2010 and 2011 roadmaps

Critica

l M

eta

l F

ea

ture

Siz

e (

nm

)

0

10

20

30

40

50

80

2006 2008 2010 2012 2014 2016

70

60

Logic / ASIC

NAND Flash

New Era of Nanoscale Interconnects

New fill solution required

Nanoscale

Interconnects

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External Use

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SILICON SYSTEMS GROUP

Interconnect Challenges Beyond 20nm

4

Conformal seed makes conventional plating challenging below 20nm

+ Conventional Plating =

>12 nm

4:1

<10 nm

>7:1 Voids

Complete

Fill

Above 20nm

+ Conventional Plating =

Below 20nm

Page 5: Applied Endura Amber PVD Amber Launch_Level 0_062… · Applied Endura ® Amber™ PVD System ... The Magic of Amber Capillary Action Works Better on Smaller Features 9 Smaller size

External Use

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SILICON SYSTEMS GROUP

Logic has Less Room for Error

5

Yie

ld L

oss

Fro

m S

ingle

Via

Fail

0%

5%

10%

15%

20%

30%

0 0.005 0.01

25%

40 nm

Via Defect Level (DPPM)

65 nm

90 nm

130 nm

1DPPB

28 nm 20 nm

Source: NVIDIA Corporation 2011

Zero Defect for Vias, Quality in Perfection

Tota

l Length

of

(1x p

itch)

Me

tal L

ine

s (

m)

0

200

400

600

800

1,000

1,600

130 nm 90 nm 65 nm 40 nm

1,400

1,200

Metal Length

Total Via #

Single Via #

Technology Nodes

0

200

400

600

800

1000

1600

1400

1200

1800

2000

Normalized to

1cm x 1cm area

Via

Count (m

illio

n)

Source: NVIDIA Corporation 2011

One void can have a major

impact on yield

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Introducing the Revolutionary

Applied Endura® Amber™ PVD System

6 6 SILICON SYSTEMS GROUP External Use

Innovation built on Endura

ionized PVD

Thermal reflow for bottom up

copper fill

Fundamentally robust

to address technology scaling

Revolutionary architecture

opens new era

Page 7: Applied Endura Amber PVD Amber Launch_Level 0_062… · Applied Endura ® Amber™ PVD System ... The Magic of Amber Capillary Action Works Better on Smaller Features 9 Smaller size

External Use

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B 255

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B 0

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SILICON SYSTEMS GROUP

Applied Endura Amber PVD Built on 20 Years of PVD Leadership

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Amber PVD provides the ideal deposition profile to promote reflow

Ionized

PVD Void

Thermal Reflow

Thermal Reflow

Selective

Deposition (Endura RFX Cu)

Amber PVD

x y

x << y Energy

Directionality

Cu+ Ionization

y

x x

y

y y

x x

Page 8: Applied Endura Amber PVD Amber Launch_Level 0_062… · Applied Endura ® Amber™ PVD System ... The Magic of Amber Capillary Action Works Better on Smaller Features 9 Smaller size

External Use

R 140

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G 220

B 220

R 69

G 153

B 195

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G 203

B 0

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G 121

B 1

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G 40

B 57

R 155

G 238

B 255

R 146

G 212

B 0

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SILICON SYSTEMS GROUP

How Does Reflow Work in Amber PVD?

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Thermal Energy Cold Deposition

Increased surface

mobility, grain

coalescence

Mass movement of surface copper by

enhanced diffusion, and capillary action

Copper reflow to enable bottom-up, defect free fill

Page 9: Applied Endura Amber PVD Amber Launch_Level 0_062… · Applied Endura ® Amber™ PVD System ... The Magic of Amber Capillary Action Works Better on Smaller Features 9 Smaller size

External Use

R 140

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B 140

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G 220

B 220

R 69

G 153

B 195

R 254

G 203

B 0

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G 121

B 1

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G 40

B 57

R 155

G 238

B 255

R 146

G 212

B 0

R 75

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R 6

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SILICON SYSTEMS GROUP

The Magic of Amber Capillary Action Works Better on Smaller Features

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Smaller size tube shows

stronger capillary effect

(interconnect via structure)

Fill gets better with scaling – Amber PVD is an

extendible solution for future nodes

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External Use

R 140

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G 220

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R 69

G 153

B 195

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G 203

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R 255

G 121

B 1

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G 40

B 57

R 155

G 238

B 255

R 146

G 212

B 0

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G 30

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SILICON SYSTEMS GROUP

20 Years of Endura PVD Innovation

≥ 0.75 0.35m 90 65nm 45 20nm < 20nm

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Amber PVD Ionized PVD Standard PVD

Endura continues to enable Cu interconnect

scaling through PVD innovations

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Applied Endura® Amber™ PVD System Advancing a New Era in Copper Gap Fill for Nanoscale Interconnects

Ionized PVD and thermal reflow to

enable void-free bottom up Cu fill

Extendible technology fills anything

Revolutionary architecture expands

application flexibility

Endura continues to enable copper

interconnect scaling

External Use 11 SILICON SYSTEMS GROUP External Use

Page 12: Applied Endura Amber PVD Amber Launch_Level 0_062… · Applied Endura ® Amber™ PVD System ... The Magic of Amber Capillary Action Works Better on Smaller Features 9 Smaller size

External Use

R 140

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G 220

B 220

R 69

G 153

B 195

R 254

G 203

B 0

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G 121

B 1

R 234

G 40

B 57

R 155

G 238

B 255

R 146

G 212

B 0

R 75

G 75

B 75

R 6

G 30

B 60