Apple Service Manual - iMac 15-Inch

106
© 2001 Apple Computer, Inc. All rights reserved. Service Source Flat Panel iMac DRAFT- Final version of this manual will be posted at first customer ship

Transcript of Apple Service Manual - iMac 15-Inch

Page 1: Apple Service Manual - iMac 15-Inch

© 2001 Apple Computer, Inc. All rights reserved.

Service Source

Flat Panel iMac

DRAFT- Final version of thismanual will be posted at first

customer ship

Page 2: Apple Service Manual - iMac 15-Inch

© 2001 Apple Computer, Inc. All rights reserved.

Service Source

Take Apart

Flat Panel iMac

DRAFT

IMPORTANT: This take-apart file isDRAFT ONLY.The final version of theFlat Panel iMac take-apart file will be

posted when the new iMacs beginshipping.

DRAFT

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DRAFT- Flat Panel iMac Take Apart -

1

Service Stand

Service Stand

Tools

No tools are required for the service stand.

Part Location

Position the iMac in the service stand to take-apart and troubleshoot the computer. Rotate the base clockwise or to whatever position best suits your repair needs.

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DRAFT- Flat Panel iMac Take Apart User Access Plate

User Access Plate

Tools

This procedure requires the following tools:• Phillips #0 screwdriver

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.

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User Access Plate

Procedure

1. Loosen the four captive screws on the access panel.

2. Remove the panel by grabbing onto two captive screws and lift the panel off the base.

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DRAFT- Flat Panel iMac Take Apart AirPort Card

AirPort Card

Tools

This procedure requires the following tools:• Phillips #2 screwdriver

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the user access plate.

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AirPort Card

Procedure

1. Touch a metal surface inside the computer to ground yourself.

2. Disconnect the AirPort antenna and pull the plastic tab to remove the card from the slot.

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DRAFT- Flat Panel iMac Take Apart Memory, SO-DIMM

Memory, SO-DIMM

Tools

This procedure requires the following tools:• Phillips #2 screwdriver

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the user access plate.

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Memory, SO-DIMM

Procedure

1. Touch a metal surface inside the computer to ground yourself.

2. Push the tabs outward to release the memory.

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3. Remove the memory from the slot.

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Bottom Housing

Bottom Housing

Tools

This procedure requires the following tools:• Torx-15 screwdriver

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the user access plate.

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Procedure

1. Remove the four torx screws.

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2. Carefully open the bottom housing in the direction of the arrow.

Note:

Cables are still attached to the logic board. Gently open the bottom housing to access the cables.

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3. Disconnect the following:

A

-Video cable

B -AC line filter connector

C

-AirPort antenna

D

-Hard drive/optical drive data cable

E

-Power supply connector

F

- Ground screw

4. Set the bottom housing aside.

Replacement Note:

Whenever the bottom housing is opened for service, you must

clean and reapply thermal paste to the surfaces joining the thermal interface layer. Failure to reapply this paste could cause the computer to overheat and possibly damage the internal components. Refer to the next topic, “Thermal Paste Application” for detailed information.

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Thermal Paste Application

Thermal Paste Application

Tools

This procedure requires the following tools:• Flat-blade screwdriver or other tool to scrape off thermal paste• Plastic spatula or other object to spread the thermal paste• Thermal paste (922-4757)

Part Location

Important:

Whenever the bottom housing is opened, you must clean and reapply thermal paste to both surfaces (shown above) joining the thermal interface layer. Failure to apply

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DRAFT- Flat Panel iMac Take Apart

this paste could cause the computer to overheat and possibly damage the internal components. Continue with the procedure below.

Procedure

1. Thoroughly clean the original thermal film from the mating surfaces (circled below) of the bottom housing and thermal pipe. Use a flat-blade screwdriver, your finger nail, or other tool to scrape the surfaces clean.

Note:

Do not use an abrasive material or liquid cleaner.

2. Squeeze a thin film of thermal paste onto each mating surface. Spread the paste evenly on each surface.

3. Replace the bottom housing. Securely fasten the four mounting torx screws very firmly (at least 17 in/lbs. is necessary).

Note:

A torx 17”/lb. screwdriver is available from Apple service for this purpose (076-0899).

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Thermal Pad Installation

Thermal Pad Installation

Tools

Thermal pad kit (922-xxx)

Part Location

Important:

Whenever the logic board is removed, you must install new thermal pads to three surfaces (as shown above). Failure to apply these pads could cause the computer to overheat and possibly damage the internal components. Continue with the procedure below.

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Procedure

1. Remove the old thermal pads (circled) from the bottom housing.

Note:

If you don’t see all three thermal pads on the bottom housing, check the bottom side of the logic board. The thermal pads may stick to the logic board. Either way, remove the old thermal pads.

2. Using the thermal pad kit (part number 922-xxxx), remove the clear protective backing from the new thermal pads.

3. Place the new thermal pads on the bottom housing. Press down on the blue protective backing to make sure the thermal pad has even contact with the bottom housing. There should be no air pockets.

4. Remove the blue protective backing from the new thermal pad.

Note:

Avoid unnecessary contact with either side of the thermal pad as dirt and body oils reduce the thermal pad's conductivity.

5. Holding the logic board by the battery retainer and the internal drive cable connector, slide the logic board back into the bottom housing. Do not push on the heatsink for leverage, as you could knock it off the chip.

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Logic Board

Tools

This procedure requires the following tools:• Phillips #2 screwdriver• Torx-15 screwdriver

Part Location

Note:

The memory, battery, RJ-11 board, and modem are not part of the logic board service part. Remove these service parts before returning a logic board to Apple.

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the user access plate.• Remove the bottom housing.

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DRAFT- Flat Panel iMac Take Apart Logic Board

Procedure

1. Remove three metal torx screws and one plastic screw.

2. Grab the logic board by the edge or hold the logic board by the battery retainer and the internal drive cable connector.

3. Gently remove the logic board out of the bottom housing.

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DRAFT- Flat Panel iMac Take Apart - 19 Logic Board

Thermal Paste Application

Whenever the bottom housing is opened, you must clean and reapply thermal paste to the surfaces joining the thermal interface layer (see below). Failure to apply this paste could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Paste Application” in this chapter for detailed information.

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Thermal Pad Replacement

1. Remove the old thermal pads (circled) from the bottom housing. Note: If you don’t see all three thermal pads on the bottom housing, check the bottom side of the logic board. The thermal pads may stick to the logic board. Either way, remove the old thermal pads.

2. Using the thermal pad kit (part number 922-xxxx), remove the clear protective backing from the new thermal pads.

3. Place the new thermal pads on the bottom housing. Press down on the blue protective backing to make sure the thermal pad has even contact with the bottom housing. There should be no air pockets.

4. Remove the blue protective backing from the new thermal pad. Note: Avoid unnecessary contact with either side of the thermal pad as dirt and body oils reduce the thermal pad's conductivity.

5. Holding the logic board by the battery retainer and the internal drive cable connector, slide the logic board back into the bottom housing. Do not push on the heatsink for leverage, as you could knock it off the chip.

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DRAFT- Flat Panel iMac Take Apart - 21 Logic Board

Modem

Tools

This procedure requires the following tools:• Torx-8 screwdriver

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the user access plate.• Remove the bottom housing.

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Procedure1. Remove two screws and disconnect the cable.

2. Lift the modem from the connector on the logic board.

Replacement Note: Whenever the bottom housing is opened, you must clean and reapply thermal paste to two surfaces joining the thermal interface layer. Failure to apply this paste could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Paste Application” in this chapter for detailed information.

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DRAFT- Flat Panel iMac Take Apart - 23 RJ-11 Modem Filter Board

RJ-11 Modem Filter Board

Tools

This procedure requires the following tools:• Torx-6 screwdriver

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the user access plate.• Remove the bottom housing.

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Procedure1. Remove two screws on the RJ-11 board.

2. Disconnect the RJ-11 cable from the modem if you haven’t done so already.

3. Remove the RJ-11 board from the I/O port.

Replacement Note: Whenever the bottom housing is opened, you must clean and reapply thermal paste to two surfaces joining the thermal interface layer. Failure to apply this paste could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Paste Application” in this chapter for detailed information.

Important: Whenever the logic board is removed, you must install new thermal pads to three surfaces on the bottom housing. Failure to apply these pads could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Pad Installation” in this chapter for detailed information.

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DRAFT- Flat Panel iMac Take Apart - 25 AC Line Filter

AC Line Filter

Tools

This procedure requires the following tools:• Torx-8 screwdriver

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the user access plate.• Remove the bottom housing.• Remove the logic board.

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Procedure1. Peel back the black insulator on the bottom housing to access the AC line filter

screws.

2. Remove two screws and lift the AC line filter from the bottom housing.

3. Lift the AC line filter out of the bottom housing. (See Replacement Notes on the next page)

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DRAFT- Flat Panel iMac Take Apart - 27 AC Line Filter

Replacement Notes:

Thermal Paste: Whenever the bottom housing is opened, you must clean and reapply thermal paste to two surfaces joining the thermal interface layer. Failure to apply this paste could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Paste Application” in this chapter for detailed information.

Thermal Pad Installation: Whenever the logic board is removed, you must install new thermal pads to three surfaces on the bottom housing. Failure to apply these pads could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Pad Installation” in this chapter for detailed information.

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28 -DRAFT- Flat Panel iMac Take Apart Memory (on logic board)

Memory (on logic board)

Tools

This procedure requires the following tools:• No tools are required

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the user access plate.• Remove the bottom housing.

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DRAFT- Flat Panel iMac Take Apart - 29 Memory (on logic board)

Procedure1. Push down on the ejector tabs to release the memory module.

2. Pull the memory up and out of the slot.

Replacement Note: Whenever the bottom housing is opened, you must clean and reapply thermal paste to two surfaces joining the thermal interface layer. Failure to apply this paste could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Paste Application” in this chapter for detailed information.

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Battery

Tools

This procedure requires the following tools:• No tools are required

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the user access plate.• Remove the bottom housing.

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DRAFT- Flat Panel iMac Take Apart - 31 Battery

Procedure1. Using a flatblade screwdriver, gently pry the battery from the battery holder.

Replacement Note: Whenever the bottom housing is opened, you must clean and reapply thermal paste to two surfaces joining the thermal interface layer. Failure to apply this paste could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Paste Application” in this chapter for detailed information.

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I/O Ports

Tools

This procedure requires the following tools:• No tools are required

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the user access plate.• Remove the bottom housing.• Remove the logic board.

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DRAFT- Flat Panel iMac Take Apart - 33 I/O Ports

Procedure1. Using your fingers, push the I/O ports inward to release the ports from the bottom

housing.

Replacement Notes:

Thermal Paste: Whenever the bottom housing is opened, you must clean and reapply thermal paste to two surfaces joining the thermal interface layer. Failure to apply this paste could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Paste Application” in this chapter for detailed information.

Thermal Pad Installation: Whenever the logic board is removed, you must install new thermal pads to three surfaces on the bottom housing. Failure to apply these pads could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Pad Installation” in this chapter for detailed information.

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Drive Carrier Assembly

Tools

This procedure requires the following tools:• Torx-10 screwdriver

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the user access plate.• Remove the bottom housing.

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DRAFT- Flat Panel iMac Take Apart - 35 Drive Carrier Assembly

Procedure1. Remove two screws on the EMI shield. Remove the shield.

2. Remove four screws attaching the carrier assembly to the metal chassis (also known as the Faraday cage).

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3. Grasp the carrier on both sides; lift and pull the carrier in the direction of the arrow. Once the carrier is out, flip the carrier to the right to disconnect the power cables. Note: The carrier can be tricky to remove because the rubber coating on the hard drive makes a snug fit into the metal chassis (also known as the Faraday cage).

4. Remove the power cables, data cables, and the four counter-sunk screws connecting the hard drive to the carrier. Remove the hard drive from the carrier assembly.

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DRAFT- Flat Panel iMac Take Apart - 37 Drive Carrier Assembly

5. Remove four short-headed screws (shown by the lines) connecting the optical drive to the carrier.

6. Slide the optical drive out of the carrier. Note: The silver insulator under the optical drive is part of the carrier assembly. The mass storage data cable is a separate service part.

Replacement Notes:

Thermal Paste: Whenever the bottom housing is opened, you must clean and reapply thermal paste to two surfaces joining the thermal interface layer. Failure to apply this paste

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could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Paste Application” in this chapter for detailed information.

Thermal Pad Installation: Whenever the logic board is removed, you must install new thermal pads to three surfaces on the bottom housing. Failure to apply these pads could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Pad Installation” in this chapter for detailed information.

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DRAFT- Flat Panel iMac Take Apart - 39 Optical Drive

Optical Drive

Tools

This procedure requires the following tools:• Torx-10 screwdriver

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the user access plate.• Remove the bottom housing.• Remove the drive carrier assembly.

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40 -DRAFT- Flat Panel iMac Take Apart Optical Drive

Procedure1. Remove four screws connecting the optical drive to the carrier assembly.

2. Disconnect the data cables.

3. Slide the optical drive out of the carrier. Note: The silver insulator under the optical drive is part of the carrier assembly.

Replacement Notes:

Thermal Paste: Whenever the bottom housing is opened, you must clean and reapply thermal paste to two surfaces joining the thermal interface layer. Failure to apply this paste could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Paste Application” in this chapter for detailed information.

Thermal Pad Installation: Whenever the logic board is removed, you must install new thermal pads to three surfaces on the bottom housing. Failure to apply these pads could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Pad Installation” in this chapter for detailed information.

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DRAFT- Flat Panel iMac Take Apart - 41 Hard Drive

Hard Drive

Tools

This procedure requires the following tools:• Torx-10 screwdriver

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the user access plate.• Remove the bottom housing.• Remove the drive carrier assembly.

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Procedure1. Remove the power cables, data cables, and the four counter-sunk screws connecting

the hard drive to the carrier. Lift the hard drive from the carrier assembly.

Replacement Notes:

Thermal Paste: Whenever the bottom housing is opened, you must clean and reapply thermal paste to two surfaces joining the thermal interface layer. Failure to apply this paste could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Paste Application” in this chapter for detailed information.

Thermal Pad Installation: Whenever the logic board is removed, you must install new thermal pads to three surfaces on the bottom housing. Failure to apply these pads could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Pad Installation” in this chapter for detailed information.

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DRAFT- Flat Panel iMac Take Apart - 43 Power Supply

Power Supply

Tools

This procedure requires the following tools:• Torx-10 screwdriver

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the user access plate.• Remove the bottom housing.• Remove the drive carrier assembly.

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Procedure1. Remove two screws attaching the bottom half of the power supply to the Faraday

cage.

2. Remove the two screws towards the top of the metal shield first. Note: You may want to open the optical door to access these screws. Then remove the two remaining screws on the metal shield.

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DRAFT- Flat Panel iMac Take Apart - 45 Power Supply

3. Lift the power supply from the chassis (Faraday cage).

Replacement Notes:

Thermal Paste: Whenever the bottom housing is opened, you must clean and reapply thermal paste to two surfaces joining the thermal interface layer. Failure to apply this paste could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Paste Application” in this chapter for detailed information.

Thermal Pad Installation: Whenever the logic board is removed, you must install new thermal pads to three surfaces on the bottom housing. Failure to apply these pads could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Pad Installation” in this chapter for detailed information.

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Optical Drive Door Assembly

Tools

This procedure requires the following tools:• Torx-10 screwdriver

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the user access plate.• Remove the bottom housing.• Remove the drive carrier assembly.

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DRAFT- Flat Panel iMac Take Apart - 47 Optical Drive Door Assembly

Procedure

1. Remove the four screws on the power supply metal shield. Remove the shield.

2. Remove the plastic door frame.

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3. Carefully remove the two door springs.

4. Remove the door hinge screws.

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5. Push the door open.

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6. Slide the door hinge off the frame. Remove the door from the computer.

Replacement Notes:

Thermal Paste: Whenever the bottom housing is opened, you must clean and reapply thermal paste to two surfaces joining the thermal interface layer. Failure to apply this paste could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Paste Application” in this chapter for detailed information.

Thermal Pad Installation: Whenever the logic board is removed, you must install new thermal pads to three surfaces on the bottom housing. Failure to apply these pads could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Pad Installation” in this chapter for detailed information.

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DRAFT- Flat Panel iMac Take Apart - 51 Speaker, Internal

Speaker, Internal

Tools

This procedure requires the following tools:• Torx-10 screwdriver

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the user access plate.• Remove the bottom housing.• Remove the drive carrier assembly.

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DRAFT- Flat Panel iMac Take Apart Speaker, Internal

Procedure

1. Remove the two screws and disconnect the speaker cable. Lift the speaker from the chassis (Faraday cage).

Replacement Notes:

Thermal Paste:

Whenever the bottom housing is opened, you must clean and reapply thermal paste to two surfaces joining the thermal interface layer. Failure to apply this paste could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Paste Application” in this chapter for detailed information.

Thermal Pad Installation:

Whenever the logic board is removed, you must install new

thermal pads to three surfaces on the bottom housing. Failure to apply these pads could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Pad Installation” in this chapter for detailed information.

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DRAFT- Flat Panel iMac Take Apart -

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Fan

Fan

Tools

This procedure requires the following tools:• Torx-10 screwdriver

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the user access plate.• Remove the bottom housing.• Remove the drive carrier assembly.

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DRAFT- Flat Panel iMac Take Apart Fan

Procedure

1. Remove the two fan screws and disconnect the fan connector.

2. Lift the fan up and out of the chassis (Faraday cage).

Replacement Notes:

Thermal Paste:

Whenever the bottom housing is opened, you must clean and reapply thermal paste to two surfaces joining the thermal interface layer. Failure to apply this paste could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Paste Application” in this chapter for detailed information.

Thermal Pad Installation:

Whenever the logic board is removed, you must install new

thermal pads to three surfaces on the bottom housing. Failure to apply these pads could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Pad Installation” in this chapter for detailed information.

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Power Supply Insulators

Power Supply Insulators

Tools

No tools are required for this procedure.

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the user access plate.• Remove the bottom housing.• Remove the drive carrier assembly.• Remove the power supply.

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DRAFT- Flat Panel iMac Take Apart Power Supply Insulators

Procedure

1. Carefully pull the insulators from the chassis (Faraday cage). These are attached to the chassis with tape.

Replacement Notes:

Thermal Paste:

Whenever the bottom housing is opened, you must clean and reapply thermal paste to two surfaces joining the thermal interface layer. Failure to apply this paste could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Paste Application” in this chapter for detailed information.

Thermal Pad Installation:

Whenever the logic board is removed, you must install new

thermal pads to three surfaces on the bottom housing. Failure to apply these pads could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Pad Installation” in this chapter for detailed information.

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DRAFT- Flat Panel iMac Take Apart - 57 Fan Gasket

Fan Gasket

Tools

No tools are required for this procedure.

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the user access plate.• Remove the bottom housing.• Remove the drive carrier assembly.• Remove the power supply.• Remove the fan.

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58 -DRAFT- Flat Panel iMac Take Apart Fan Gasket

Procedure1. Carefully peel the sticky fan gasket off the (Faraday cage).

Note: View the document at a larger size to enlarge this graphic.

Replacement Notes:

Thermal Paste: Whenever the bottom housing is opened, you must clean and reapply thermal paste to two surfaces joining the thermal interface layer. Failure to apply this paste could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Paste Application” in this chapter for detailed information.

Thermal Pad Installation: Whenever the logic board is removed, you must install new thermal pads to three surfaces on the bottom housing. Failure to apply these pads could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Pad Installation” in this chapter for detailed information.

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DRAFT- Flat Panel iMac Take Apart - 59 Neck Cable Retainer (under fan)

Neck Cable Retainer (under fan)

Tools

This procedure requires the following tools:• Torx-10 screwdriver

Part Location

Note: View the document at a larger size to enlarge this graphic.

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the user access plate.• Remove the bottom housing.• Remove the drive carrier assembly.• Remove the power supply.• Remove the fan.• Remove the fan gasket.

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60 -DRAFT- Flat Panel iMac Take Apart Neck Cable Retainer (under fan)

Procedure1. Remove the four screws connecting the plastic cable retainer to the chassis (Faraday

cage).

2. Remove the fan gasket if you haven’t done so already.

Note: View the document at a larger size to enlarge this graphic.

3. Lift the plastic gasket from the chassis to expose the cables below. Note: Take note of the cable routing through the cap spokes before removing any cables.

Thermal Paste: Whenever the bottom housing is opened, you must clean and reapply thermal paste to two surfaces joining the thermal interface layer. Failure to apply this paste could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Paste Application” in this chapter for detailed information.

Thermal Pad Installation: Whenever the logic board is removed, you must install new thermal pads to three surfaces on the bottom housing. Failure to apply these pads could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Pad Installation” in this chapter for detailed information.

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DRAFT- Flat Panel iMac Take Apart - 61 Cap Neck Spoke Retainer

Cap Neck Spoke Retainer

Tools

This procedure requires the following tools:• Torx-10 screwdriver

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the user access plate.• Remove the bottom housing.• Remove the drive carrier assembly.• Remove the power supply.• Remove the fan.• Remove the plastic gasket under the fan.• Remove the fan gasket.

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Procedure1. The neck cables are shown below. Important: Note the cable routing, including the

blind mate connector orientation before removing the cap screws and plastic cover.

Note: View the document at a larger size to enlarge these two graphics.

2. Remove the five screws.

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DRAFT- Flat Panel iMac Take Apart - 63 Cap Neck Spoke Retainer

3. Lift the plastic white cap off to expose the cables.

Replacement Notes:

Thermal Paste: Whenever the bottom housing is opened, you must clean and reapply thermal paste to two surfaces joining the thermal interface layer. Failure to apply this paste could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Paste Application” in this chapter for detailed information.

Thermal Pad Installation: Whenever the logic board is removed, you must install new thermal pads to three surfaces on the bottom housing. Failure to apply these pads could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Pad Installation” in this chapter for detailed information.

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64 -DRAFT- Flat Panel iMac Take Apart Blind Mate Connector

Blind Mate Connector

Tools

This procedure requires the following tools:• Torx-10 screwdriver

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the user access plate.• Remove the bottom housing.• Remove the drive carrier assembly.• Remove the power supply.• Remove the fan.• Remove the plastic gasket under the fan.• Remove the fan gasket.• Remove the cap neck spoke retainer.

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DRAFT- Flat Panel iMac Take Apart - 65 Blind Mate Connector

Procedure1. Remove the two screws; lift the blind mate connector off the chassis (Faraday cage).

Replacement Notes:

Blind Mate Connector: Make sure to replace the connector into the chassis just as shown above. And, when tightening the screws, the blind mate connector should have some play; do not tighten down so it doesn’t move at all.

Thermal Paste: Whenever the bottom housing is opened, you must clean and reapply thermal paste to two surfaces joining the thermal interface layer. Failure to apply this paste could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Paste Application” in this chapter for detailed information.

Thermal Pad Installation: Whenever the logic board is removed, you must install new thermal pads to three surfaces on the bottom housing. Failure to apply these pads could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Pad Installation” in this chapter for detailed information.

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66 -DRAFT- Flat Panel iMac Take Apart Chassis (Faraday Cage)

Chassis (Faraday Cage)

Tools

This procedure requires the following tools:• Torx-10 screwdriver

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the user access plate.• Remove the bottom housing.• Remove the drive carrier assembly.• Remove the power supply.• Remove the power supply insulators.• Remove the fan.

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DRAFT- Flat Panel iMac Take Apart - 67 Chassis (Faraday Cage)

• Remove the plastic gasket under the fan.• Remove the fan gasket.• Remove the cap neck spoke retainer.• Remove the blind mate connector screws.• Pull the neck cables through the neck ring.

Procedure1. Remove the three screws in the base of the Faraday cage. The screw at the top of the

picture is the logo screw, located under the insulator (which may already be removed).

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68 -DRAFT- Flat Panel iMac Take Apart Chassis (Faraday Cage)

2. Separate and lift the faraday cage from the white plastic outer housing. Important: The Faraday cage is very heavy and has sharp edges; handle with care.

Replacement Notes:

Faraday cage: During the reassembly, attach the neck plate (the round, metal plate with holes) to the top of the Faraday cage, this is keyed. Next, install the Faraday cage into the top plastic housing, and replace the three Faraday screws. Lastly, thread the neck cables through the hole in the neck plate (the round, metal plate with holes), route the neck cables correctly and replace the cap neck spoke retainer and its five screws.

Thermal Paste: Whenever the bottom housing is opened, you must clean and reapply thermal paste to two surfaces joining the thermal interface layer. Failure to apply this paste could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Paste Application” in this chapter for detailed information.

Thermal Pad Installation: Whenever the logic board is removed, you must install new thermal pads to three surfaces on the bottom housing. Failure to apply these pads could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Pad Installation” in this chapter for detailed information.

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DRAFT- Flat Panel iMac Take Apart - 69 Housing, Outer Shell, Plastic

Housing, Outer Shell, Plastic

Tools

This procedure requires the following tools:• Torx-10 screwdriver

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the user access plate.• Remove the bottom housing.• Remove the drive carrier assembly.• Remove the power supply.• Remove the power supply insulators.• Remove the fan.• Remove the plastic neck cable retainer (under the fan).• Remove the fan gasket.• Remove the cap spoke holder.• Remove the blind mate connector screws.• Remove the Faraday cage.

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70 -DRAFT- Flat Panel iMac Take Apart Housing, Outer Shell, Plastic

Procedure1. Carefullu, pull the neck cables through the hole on the metal neck plate shown below.

Start with the blind mate connector and cables, then the long video cable, followed by the AirPort antenna. .

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DRAFT- Flat Panel iMac Take Apart - 71 Housing, Outer Shell, Plastic

2. Next, carefully pull the neck cables through the hole in the plastic housing.

3. After removing the plastic housing, you end up with the neck cables dangling from the base yet still connected to the flat panel display. Do NOT remove or adjust the neck screws (shown below). These screws affect the tension in the neck assembly.

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72 -DRAFT- Flat Panel iMac Take Apart Housing, Outer Shell, Plastic

Replacement Notes:

Thermal Paste: Whenever the bottom housing is opened, you must clean and reapply thermal paste to two surfaces joining the thermal interface layer. Failure to apply this paste could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Paste Application” in this chapter for detailed information.

Thermal Pad Installation: Whenever the logic board is removed, you must install new thermal pads to three surfaces on the bottom housing. Failure to apply these pads could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Pad Installation” in this chapter for detailed information.

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DRAFT- Flat Panel iMac Take Apart - 73 Neck Assembly

Neck Assembly

Tools

This procedure requires the following tools:• Torx-10 screwdriver

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the user access plate.• Remove the bottom housing.• Remove the drive carrier assembly.• Remove the power supply.• Remove the power supply insulators.• Remove the fan.

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74 -DRAFT- Flat Panel iMac Take Apart Neck Assembly

• Remove the plastic gasket under the fan.• Remove the fan gasket.• Remove the cap spoke holder.• Remove the blind mate connector screws.• Remove the Faraday cage.• Remove the outer plastic housing.• Remove the flat panel display.• Remove the panel assembly shield.• Remove the back cover ( flat panel display)

Procedure

Note: The neck assembly is attached to the computer base and to the flat panel.

To remove the neck cables from the computer base, follow the take apart procedures through the Faraday cage.

To remove the neck assembly from the flat panel, follow the procedures through the removal of the flat panel’s back cover.

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DRAFT- Flat Panel iMac Take Apart - 75 Display, Flat Panel

Display, Flat Panel

Tools

This procedure requires the following tools:• Torx-10 screwdriver

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.

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76 -DRAFT- Flat Panel iMac Take Apart Display, Flat Panel

Procedure1. Remove eight self-tapping screws connecting the back cover to the display.

2. It is not necessary to remove the two screws shown below; these attach to the wireless antenna. Note: The wireless antenna screws are not self-tapping.

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DRAFT- Flat Panel iMac Take Apart - 77 Display, Flat Panel

3. Raise the display bezel to access cables.

4. Disconnect the inverter cable shown below.

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78 -DRAFT- Flat Panel iMac Take Apart Display, Flat Panel

5. Raise the display even more to access the remaining cables and conectors. First, peel the copper tape (1) upward, then disconnect the video connector (2). Next, disconnect the circled items; the inverter cable, the microphone, and the power on LED.

6. Lift the flat panel off the back cover. You are left with the service part shown below.

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DRAFT- Flat Panel iMac Take Apart - 79 Inverter

Inverter

Tools

This procedure requires the following tools:• Torx-10 screwdriver

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the flat panel display.

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80 -DRAFT- Flat Panel iMac Take Apart Inverter

Procedure1. Disconnect the two inverter cables shown below..

2. Remove the three screws and then slide the inverter in the direction of the arrow.

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DRAFT- Flat Panel iMac Take Apart - 81 Inverter

3. Turn the inverter over and disconnect the inverter neck cable.

4. Remove the inverter from the display support shield.

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82 -DRAFT- Flat Panel iMac Take Apart Antenna, Wireless

Antenna, Wireless

Tools

This procedure requires the following tools:• Torx-10 screwdriver

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the flat panel display.

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DRAFT- Flat Panel iMac Take Apart - 83 Antenna, Wireless

Procedure1. In additon to removing the eight flat panel bezel screws, remove the two screws

connecting to the wireless antenna.

2. Lift or remove the display to access the antenna.

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84 -DRAFT- Flat Panel iMac Take Apart Antenna, Wireless

3. Remove two more antenna screws on each side of the panel shield.

4. Remove the two nuts connecting the wirless antenna to the panel shield.

Note: View this page at a larger size to enlarge the graphic.

5. Remove the antenna from the metal clips holding the antenna in place. Lift the antenna from the panel shield.

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DRAFT- Flat Panel iMac Take Apart - 85 Panel Shield

Panel Shield

Tools

This procedure requires the following tools:• Torx-10 screwdriver

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the flat panel display.

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Procedure1. Remove the three screws on the metal cable retainer. Lift the cable retainer off the

panel shield.

2. Remove the four screws near the hole in the panel shield. Next, release the cables from the metal clips on the panel shield. Note: View this page at a larger size to enlarge this graphic..

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DRAFT- Flat Panel iMac Take Apart - 87 Panel Shield

3. Gently pull the cables through the hole in the panel shield.

4. Line up the notches on the panel shield hole with the video cable. Gently pull the video cable through the panel shield (See next graphic for a close up of the cable going through the hole). Lift the shield off the back cover.

Note: View this page at a larger size to enlarge the graphic.

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88 -DRAFT- Flat Panel iMac Take Apart Panel Shield

5. This is a close up of the video cable going through the hole in the panel shield. Note: View this page at a larger size to enlarge the graphic. .

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DRAFT- Flat Panel iMac Take Apart - 89 Back Cover, Display

Back Cover, Display

Tools

No tools are required.

Part Location

Preliminary Steps

Before you begin, do the following:• Position the computer in the service stand.• Remove the flat panel display.• Remove the panel shield.

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90 -DRAFT- Flat Panel iMac Take Apart Back Cover, Display

Procedure1. Lift the back display cover off the neck assembly.

Page 93: Apple Service Manual - iMac 15-Inch

© 2001 Apple Computer, Inc. All rights reserved.

Service Source

DRAFT

Upgrades

Flat Panel iMac

IMPORTANT: This upgrades file isDRAFT ONLY.The final version of the

Flat Panel iMac upgrades file will beposted when the new iMacs begin

shipping.

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DRAFT Flat Panel iMac Upgrades -

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Memory, SO-DIMM

Memory, SO-DIMM

Tools

• Phillips #0 screwdriver.

Part Location

Note:

There are two RAM expansion slots. This describes installing a memory module in the user-accessible slot requiring PC100 144-pin SO-DIMMs (Small-Outline Dual Inline Memory Module) up to 256 MB in capacity.

The inner slot (located on the reverse side of the main logic board) uses PC133 168-pin DIMMs up to 512 MB in capacity, requires removal of the main logic board and can only be installed or replaced by an Apple Authorized Service Provider.

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Procedure

Opening the Computer

Warning: Always shut down your computer before opening it to avoid damaging its internal components or causing injury. After you shut down the computer, the internal components can be hot. Let the computer cool down before continuing.

1. Shut down the computer and wait five minutes before continuing.

2. Unplug all cables from the computer except the power cord.

3. On a soft cloth, lay the computer down with the door facing up.

4. Loosen the four captive screws at the base of the computer and gently remove the access panel.

(Figure 1)

Figure 1

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Memory, SO-DIMM

5. Touch a metal surface inside the computer.

(Figure 2)

Figure 2

6. Unplug the power cord.

Important:

To avoid electrostatic discharge, always ground yourself by touching metal before you touch any parts or install any components inside the computer. To avoid static electricity building back up in your body, do not walk around the room until you have completed the installation and closed the computer.

Installing the Memory Module

Note:

If you are replacing a defective memory module, rather than adding a module, remove the defective module before proceeding.

1. Insert the memory module into the memory slot.

(Figure 3)

Figure 3t

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2. Press down gently on the module until you hear it click into place under the wo locking tabs on the sides of the slot.

(Figure 4)

Figure 4

Closing the Computer

1. Replace the access panel and the four screws.

(Figure 5)

Figure 5

2. Reconnect all cables and restart the computer.

Warning: Never turn on the computer unless all of its internal and external parts are in place and it is closed. Operating the computer when it is open or missing parts can damage your computer or cause injury.

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Memory (on the logic board)

Memory (on the logic board)

Tools

• Phillips #0 screwdriver.• Torx-15 screwdriver

Part Location

Note:

There are two RAM expansion slots. This describes installing a memory module in the internal memory slot located on the main logic board. It uses PC133 168-pin DIMMs up to 512 MB in capacity, requires removal of the main logic board and can only be installed or replaced by an Apple Authorized Service Provider.

The user-accessible slot requiring PC100 144-pin SO-DIMMs (Small-Outline Dual Inline Memory Module) can be upgraded up to 256 MB in capacity.

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Opening the Computer

Warning: Always shut down your computer before opening it to avoid damaging its internal components or causing injury. After you shut down the computer, the internal components can be hot. Let the computer cool down before continuing.

1. Shut down the computer and wait five minutes before continuing.

2. Unplug all cables from the computer except the power cord.

3. On a soft cloth, lay the computer down with the door facing up.

4. Loosen the four captive screws at the base of the computer and gently remove the access panel.

(Figure 1)

Figure 1

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Memory (on the logic board)

5. Remove the bottom housing. Disconnect any cable to access the memory slot.

6.

Warning:

To avoid electrostatic discharge, always ground yourself by touching metal before you touch any parts or install any components inside the computer. To avoid static electricity building back up in your body, do not walk around the room until you have completed the installation and closed the computer.

7. Remove the existing memory by pushing the tabs down. The memory will pop up and out of the slot.

8. Install the larger capacity memory module into the slot.

9. Apply the thermal paste, see replacement note and instructions below.

Replacement Note:

Whenever the bottom housing is opened, you must clean and reapply thermal paste to two surfaces joining the thermal interface layer. Failure to apply this paste could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Paste Application” in this section for detailed information.

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DRAFT Flat Panel iMac Upgrades Memory (on the logic board)

Thermal Paste Application

Whenever the bottom housing is opened, you must clean and reapply thermal paste to the surfaces joining the thermal interface layer (see below). Failure to apply this paste could cause the computer to overheat and possibly damage the internal components. Refer to “Thermal Paste Application” in this chapter for detailed information.

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Memory (on the logic board)

Closing the Computer

1. Close the bottom housing.

2. Replace the access panel and the four screws.

(Figure 5)

3. Reconnect all cables and restart the computer.

Warning: Never turn on the computer unless all of its internal and external parts are in place and it is closed. Operating the computer when it is open or missing parts can damage your computer or cause injury.

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AirPort Card

Tools

• Phillips #0 screwdriver to remove the user access panel.

Part Location

Note:

Written and video instructions covering customer-insatiable parts are available at http://www.info.apple.com/installparts/.

Warning: During this procedure, keep small parts away from children.

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AirPort Card

Opening the Computer

Warning: Always shut down your computer before opening it to avoid damaging its internal components or causing injury. After you shut down the computer, the internal components can be hot. Let the computer cool down before continuing.

1. Shut down the computer and wait five minutes before continuing.

2. Unplug all cables from the computer except the power cord.

3. On a soft cloth, lay the computer down with the door facing up.

4. Loosen the four captive screws at the base of the computer and gently remove the access panel.

(Figure 1)

Figure 1

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DRAFT Flat Panel iMac Upgrades AirPort Card

5. Touch a metal surface inside the computer.

(Figure 2)

Figure 2

6. Unplug the power cord.

Important:

To avoid electrostatic discharge, always ground yourself by touching metal before you touch any parts or install any components inside the computer. To avoid static electricity building back up in your body, do not walk around the room until you have completed the installation and closed the computer.

Installing the AirPort Card

Note:

If you are replacing a defective AirPort Card, rather than adding a card, remove the defective card before proceeding.

1. Connect the AirPort antenna firmly to the AirPort Card.

(Figure 3)

Figure 3

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AirPort Card

2. Insert the card into the AirPort Card slot.

(Figure 4

Figure 4

Closing the Computer

1. Replace the access panel and the four screws.

(Figure 5)

Figure 5

2. Reconnect all cables and restart the computer.

Warning: Never turn on the computer unless all of its internal and external parts are in place and it is closed. Operating the computer when it is open or missing parts can damage your computer or cause injury.