Analytical investigations on stiffened steel and carbon fibre reinforced polymer cylindrical...

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International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print), ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 22-31 © IAEME 22 ANALYTICAL INVESTIGATIONS ON STIFFENED STEEL AND CARBON FIBRE REINFORCED POLYMER CYLINDRICAL SUBMARINE PRESSURE HULL Chinku Alphons Tom, Dr. Alice Mathai 1, 2 (Department of Civil Engineering, Mar Athanasius College of Engineering, Kothamangalam, Kochi, India) ABSTRACT A submarine is submersible which operates in deep water for a long period of time and is subjected to a hydrostatic pressure at a specified design depth. Military submarines are exposed to very severe loading conditions due to firing of torpedoes, explosion of mines, etc. The conventional submarines made of high strength steel may adversely affects its performance due to very large dead weight preventing the immediate resurfacing of the submersible under emergency conditions. Carbon Fibre Reinforced Polymer (CFRP) is a very strong light weight material which can be used for constructing submarine pressure hull. In the present work a comparative study of steel and CFRP submarine pressure hull is conducted using Finite Element Analysis. The linear static analysis and buckling analysis is done to study the behaviour of steel and CFRP pressure hull. Keywords: Stiffened Cylindrical Shell, CFRP, Linear Static Analysis, Buckling Analysis. 1. INTRODUCTION Submarines are built as an assemblage of several parts namely the hull, ballast tanks, sail, propeller and periscope which are constructed from various combinations of cylinders, cones and domes. The pressure hull is the most important submarine structural component consisting of watertight envelope and it must resist the external water pressure which the submarine is subjected during its operation [1]. The pressure hull is mainly a cylindrical pressure vessel stiffened by inside/outside frames. If thin cylindrical shell is not stiffened, its buckling resistance is very poor and they fail by bifurcation buckling. One method of improving the buckling resistance of such long thin cylindrical shell is to stiffen them using ring stiffeners or stringers. The design of hull structure is complex as the whole submarine has to reach neutral buoyancy. Increase of structural weight is not INTERNATIONAL JOURNAL OF CIVIL ENGINEERING AND TECHNOLOGY (IJCIET) ISSN 0976 – 6308 (Print) ISSN 0976 – 6316(Online) Volume 5, Issue 10, October (2014), pp. 22-31 © IAEME: www.iaeme.com/Ijciet.asp Journal Impact Factor (2014): 7.9290 (Calculated by GISI) www.jifactor.com IJCIET ©IAEME

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Analytical investigations on stiffened steel and carbon fibre reinforced polymer cylindrical submarine pressure hull

Transcript of Analytical investigations on stiffened steel and carbon fibre reinforced polymer cylindrical...

Page 1: Analytical investigations on stiffened steel and carbon fibre reinforced polymer cylindrical submarine pressure hull

International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print),

ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 22-31 © IAEME

22

ANALYTICAL INVESTIGATIONS ON STIFFENED STEEL

AND CARBON FIBRE REINFORCED POLYMER

CYLINDRICAL SUBMARINE PRESSURE HULL

Chinku Alphons Tom, Dr. Alice Mathai

1, 2(Department of Civil Engineering, Mar Athanasius College of Engineering, Kothamangalam,

Kochi, India)

ABSTRACT

A submarine is submersible which operates in deep water for a long period of time and is

subjected to a hydrostatic pressure at a specified design depth. Military submarines are exposed to

very severe loading conditions due to firing of torpedoes, explosion of mines, etc. The conventional

submarines made of high strength steel may adversely affects its performance due to very large dead

weight preventing the immediate resurfacing of the submersible under emergency conditions.

Carbon Fibre Reinforced Polymer (CFRP) is a very strong light weight material which can be used

for constructing submarine pressure hull. In the present work a comparative study of steel and CFRP

submarine pressure hull is conducted using Finite Element Analysis. The linear static analysis and

buckling analysis is done to study the behaviour of steel and CFRP pressure hull.

Keywords: Stiffened Cylindrical Shell, CFRP, Linear Static Analysis, Buckling Analysis.

1. INTRODUCTION

Submarines are built as an assemblage of several parts namely the hull, ballast tanks, sail,

propeller and periscope which are constructed from various combinations of cylinders, cones and

domes. The pressure hull is the most important submarine structural component consisting of

watertight envelope and it must resist the external water pressure which the submarine is subjected

during its operation [1]. The pressure hull is mainly a cylindrical pressure vessel stiffened by

inside/outside frames. If thin cylindrical shell is not stiffened, its buckling resistance is very poor and

they fail by bifurcation buckling. One method of improving the buckling resistance of such long thin

cylindrical shell is to stiffen them using ring stiffeners or stringers. The design of hull structure is

complex as the whole submarine has to reach neutral buoyancy. Increase of structural weight is not

INTERNATIONAL JOURNAL OF CIVIL ENGINEERING AND

TECHNOLOGY (IJCIET)

ISSN 0976 – 6308 (Print)

ISSN 0976 – 6316(Online)

Volume 5, Issue 10, October (2014), pp. 22-31

© IAEME: www.iaeme.com/Ijciet.asp

Journal Impact Factor (2014): 7.9290 (Calculated by GISI)

www.jifactor.com

IJCIET

©IAEME

Page 2: Analytical investigations on stiffened steel and carbon fibre reinforced polymer cylindrical submarine pressure hull

International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print),

ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 22-31 © IAEME

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an option as it decreases the weight budget of the payload, engine and other performance related

features. The use of a lightweight pressure hull opens the door to increased performance. In the

search of a lightweight pressure hull, it is found that use of composite materials can be a solution.

However, a composite pressure hull design encapsulates the design of the composite itself. For this

reason, pressure hull finite element models are created that include the composite related material

mechanics [2].

2. GEOMETRIC DESCRIPTION OF MODEL

The structure is modelled in Finite element software ANSYS 14.5. The schematic

representation of the model is shown in Fig. 1.The dimensions of the model are given in the

TABLE 1.

Figure 1: Schematic representation of the model

Table 1: Dimensions of the Model

Total length of the model 34400 mm

Diameter 12000 mm

Spacing of the stiffener 1080 mm

Thickness of the cylinder 30 mm

Depth of the stiffener 400 mm

2.1 Material Properties

Steel was conventionally used for all structural components in submarine constructions. The

use of composite materials in naval constructions has increased significantly in the last decades due

to the low weight and high stiffness of such materials. The properties of steel and CFRP is shown in

TABLE 2.

Table 2: Material properties of steel and CFRP

Material property Steel CFRP

Young’s modulus 210 GPa 270GPA

Mass Density 7500kg/m3 1760kg/m

3

Poisson’s Ratio 0.3 0.365

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2.2 Modeling

The elements used for modeling are, SHELL181 for shell between stiffeners and BEAM 189

for the stiffeners. Fixed boundary condition is applied on either end of the cylinder [3]. The model

along with the boundary conditions is shown in Fig. 2.

Figure 2: Model of the cylidrical shell with boundary conditions

3. LINEAR STATIC ANALYSIS

Linear static analysis determines the displacements stresses, stains and reaction forces under

the effect of applied loads. When the loads are applied to a body, it deforms and the effects of loads

are transmitted throughout the body. The hydrostatic pressure acting on the submarine for a design

depth of 350m is 3.5 N/mm2.

3.2 Stress Distribution in Steel and CFRP Pressure Hull

The principle stresses and von Mises stresses are obtained for steel and CFRP pressure hulls

by conducting static analysis. The von Mises stress induced in steel and CFRP is shown in Fig. 3 and

Fig. 4 respectively. The stress is maximum at the stiffeners and minimum in the shell for steel. But in

case of CFRP maximum is induced in shell compared to stiffener. The maximum principle stress

obtained for pressure hull made of steel is 312 N/mm2and CFRP is 299N/mm

2 and is shown in Fig.5.

(a) Between stiffeners (b) Between bulkhead

Figure 3: von Mises stress distribution in steel

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International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print),

ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 22-31 © IAEME

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(a) Between stiffeners (b) Between bulkhead

Figure 4: von Mises stress distribution in CFRP

(a) Steel (b) CFRP

Figure 5: Maximum principle stress before buckling

3.3 Deformations in Steel and CFRP pressure hull

The maximum deformation and deformed shaped acquired by the steel and CFRP pressure

hull for static analysis is shown in Fig. 6 and Fig. 7 respectively. The deformation in shell is greater

than that of stiffener for steel and CFRP and is lower for the latter.

(a) Between stiffeners (b) Between bulkhead

Figure 6: Deformation in steel

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(a) Between stiffeners (b) Between bulkhead

Figure 7: Deformation in CFRP

3.4 Comparison of results

The results obtained for stresses and deformation by executing linear static analysis for steel

and CFRP is tabulated in TABLE 3and TABLE 4 respectively.

Table 3: Deflection and stresses of steel and CFRP pressure hulls

Material

Principal

stress

(N/mm2)

Von Mises stress (N/mm2)

Von Mises

stress (N/mm2)

Yield

strength

(N/mm2)

Stiffener Shell Supports In bulkhead

Steel 312 327 320 113 403 690

CFRP 299 296 354 164 371 1800

Table 4: Deflection and stresses of steel and CFRP pressure hulls

Material Deflection (mm)

Max. deflection

(mm)

Stiffener Shell Supports In bulkhead

Steel 8.15 8.25 0.15x10-3

10.07

CFRP 5.48 7.42 0 7.54

4. LINEAR BUCKLING ANALYSIS

Linear buckling analysis is used to compare the behavior of steel and CFRP submarine at the

given design depth of 350m. The model is built is ANSYS and the boundary condition adopted is

fixed-fixed. Prestress effect is activated since the Eigen value buckling requires stress stiffness

matrices and the extraction method and number of Eigen values to be extracted is specified. The

Eigen value calculated from buckling analysis represents load factors and if unit load is specified the

load factor will represent the buckling load.

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4.2 Analysis of steel pressure hull

The mode shapes for three various modes extracted is shown in Fig. 8 and the critical

buckling pressure obtained for n=2 is 13.84 N/mm2.

(a) Mode shape and deflection profile for 1

st mode of buckling (n=2)

(b) Mode shape and deflection profile for 3

rd mode of buckling (n=3)

(c) Mode shape and deflection profile for 5

th mode of buckling (n=6)

Figure 8: Mode shapes for three modes extracted

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4.3 Analysis of CFRP pressure hull

The mode shapes for three modes extracted for CFRP is shown in Fig. 9 and the critical

buckling pressure obtained for n=3 is 7.10 N/mm2.

(a) Mode shape and deflection profile for 1

st mode of buckling (n=65)

(b) Mode shape and deflection profile for 3

rd mode of buckling (n=3)

(c) Mode shape and deflection profile for 5

th mode of buckling (n=2)

Figure 9: Mode shapes for three modes extracted.

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6.4 Comparison of results

The minimum and critical buckling pressure for various modes of buckling for steel and

CFRP is charted in TABLE 5.

Table 5: Comparison of linear buckling load

Material Buckling

mode

No of

lobes (n)

Buckling

pressure (N/mm2)

Critical buckling

pressure (N/mm2)

Steel

1 2 13.84

13.84 3 3 14.23

5 6 17.60

CFRP

1 65 5.18

7.10 3 3 7.10

5 2 7.50

5. NONLINEAR BUCKLING ANALYSIS

Nonlinear buckling analysis is more accurate than eigenvalue analysis because it employs

nonlinear, large deflection, static analysis to predict buckling loads. Its mode of operation is very

simple: it gradually increases the applied load until a load level is found whereby the structure

becomes unstable i.e. a very small increase in the load will cause very large deflections [4]. In this

problem the loads are subdivided into a series of load increments. The load increments are applied

over several load steps. The iterative procedure continues until the problem converges. The analysis

is performed for steel and CFRP submarine pressure hull.

5.1 Nonlinear buckling analysis of steel pressure hull

The load deflection response obtained for steel for the fixed boundary condition is shown in

Fig. 10. From the graph the nonlinear buckling pressure obtained for steel is 4.25 N/mm2 beyond

which the deflection increases tremendously for small increase in load. The value obtained is much

less compared to Eigen buckling results.

Figure 10: Graph showing nonlinear buckling pressure for steel

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International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print),

ISSN 0976 – 6316(Online), Volume 5, Issue 10, October (2014), pp. 22-31 © IAEME

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5.2 Nonlinear buckling analysis of CFRP pressure hull

The buckling pressure obtained for CFRP pressure after conducting nonlinear buckling

analysis is 3.6 N/mm2. The load deflection response for CFRP is shown in Fig. 11.

Fig. 7.2: Graph showing nonlinear buckling pressure for steel

5.3 Comparison of results

The results obtained for nonlinear bifurcation buckling analysis is shown in TABLE 6. The

nonlinear buckling pressures are lower than that obtained for Eigen buckling analysis for both steel

and CFRP pressure hull.

Table 3: Comparison of results for nonlinear analysis

Material Nonlinear buckling

pressure (N/mm2)

Steel 4.25

CFRP 3.6

CONCLUSIONS

The stiffened cylindrical submarine pressure hull made of steel and CFRP is modeled and

finite element analysis was done using ANSYS 14.5. The main conclusions were:

� The principle stress and von Mises stress obtained for steel and CFRP pressure hull while

performing linear static analysis is very much less compared to their respective yield strength

of the material which makes the structure safe within the limits and prevents material failure.

� In case of steel, the maximum stress is induced in the stiffener compared to shell whereas in

CFRP the maximum stress occurs within the stiffener and this stress induced in stiffener is

lesser compared to steel which permits the reduction in area for stiffener leading to overall

reduction of dead weight. Hence the payload can be increased for composite submarine.

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International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 – 6308 (Print),

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� The buckling pressure obtained for Eigen buckling analysis in steel pressure hull is 48.7%

higher than that of CFRP but there is a considerable reduction in buckling pressure for steel

in nonlinear buckling analysis which is about 69.3% compared to 49.3% for CFRP.

� Nonlinear buckling analysis is more accurate than eigenvalue analysis because it employs

nonlinear, large deflection, static analysis to predict buckling loads. The buckling pressure of

steel and CFRP pressure hull is 4.25 N/mm2 and 3.6 N/mm

2 respectively for nonlinear

buckling analysis which is within safe limits for design depth adopted.

REFERENCES

[1] Andrew P .F, Little, Ross C T F, Daniel, Graham, Inelastic buckling of geometrically imperfect

tubes under external hydrostatic pressure, 2008.

[2] Stanley I. Wong, On Lightweight Design of Submarine Pressure Hulls, 2012.

[3] Paleti Srinivas, Krishnachaithanya Sambana, Rajeshkumar, Finite element analysis using

ANSYS.11.0, 2010.

[4] Rajagopalan K, Finite Element Buckling Analysis of Stiffened Cylindrical Shells, 1993.

[5] Javaid Ahmad and Dr. Javed Ahmad Bhat, “Flexural Strengthening of Timber Beams using

Carbon Fiber Reinforced Polymer Plates”, International Journal of Civil Engineering &

Technology (IJCIET), Volume 4, Issue 5, 2013, pp. 61 - 77, ISSN Print: 0976 – 6308,

ISSN Online: 0976 – 6316.

[6] H.Taibi Zinai, A. Plumier, D. Kerdal, “Computation of Buckling Strength of Reinforced

Concrete Columns by the Transfer-Matrix Method”, International Journal of Civil Engineering

& Technology (IJCIET), Volume 3, Issue 1, 2012, pp. 111 - 127, ISSN Print: 0976 – 6308,

ISSN Online: 0976 – 6316.

[7] Dr. Salim T. Yousif, “New Model of CFRP-Confined Circular Concrete Columns: ANN

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