Dual Shafted Grinder• Proven Muffin Monster grinding technology• Shreds long, stringy material to prevent wrapping• Breaks-up clumps for more efficient washing

Spiral Lifting Screw• Solids are removed while soft organics are washed back

into the channel through a perforated screen• Various screen sizes: 2, 3 or 6mm perforations

Cleaner Screenings Discharge• Integrated spray wash launders screenings and removes

fecal material for cleaner discharge and reduced odors

Modular Headworks System• Integrates high-flow grinding, screening, washing and

dewatering technology• Placement in existing channel with little or no civil work• Easy installation in outdoor locations

Easy Access, Pivoted Auger• The auger is mounted to a fixed pivot point for easy

servicing or removal• Operators can easily bring the screening trough, auger brush

and auger conveyor to deck level for inspection

Automated PLC Monitoring and Controls• Auto load sensing and reversing protects the system• Adjustable, differential auger run times for optimal

solids removal and operating life• Auger “fail-safe” mode ensures system continues running

even if electronics are disabled

The Auger Monster is a robust and affordable wastewater screen which combines three of JWC’s finest technologies – a grinder, a fine screen and a compactor. It removes trash and unwanted sol-ids, so the treatment plant runs more efficiently and life is easier for operators and managers.

Auger Monster combines five systems into one compact foot-print. First, a powerful Muffin Monster® or Channel Monster® grinder shreds clumps of rags and long stringy material. Next, solids are captured by a perforated plate screen and removed by a rotating auger. As solids are removed, dual wash water zones clean-off fecal material. The rotating auger then conveys solids to the discharge point where the integrated compactor

(optional) squeezes out water before depositing the cleaned and dried material into a dumpster.

The cleaner, more com-pact discharge keeps odors to a minimum and lowers disposal costs, as less water and fecal material are sent to the landfill.

With the Auger Monster, wastewater screening couldn’t get any easier—it’s the only one that’s all-in-one!

Auger pivots and swivels out of the channel—a JWC Exclusive!

Auger Monster®

www.jwce.com

Modular Headworks System

AM-07

Features & BenefitsOverview

The Only One That’s All-in-One

Auger MonsterModel ALE • Auger - No Grinder

2 HP (1.5 kW) TEFC auger motor. Immersible and other electric type motors are optional. Minimum channel depth from 26” (660mm) and up - based on frame height. Shown with optional Screenings Washer Monster®.

ModelA

inches (mm)W - Min. Channel

Width - inches (mm)Flow Capacity

MGD (m3/h)

ALE1800-480 67-9/16 (1716) 24 (610) 3.4 (542)

ALE2400-480 82-1/8 (2086) 24 (610) 4.4 (694)

ALE3200-480 96-11/16 (2456) 24 (610) 5.7 (902)

ALE4000-480 111-3/16 (2825) 24 (610) 7.0 (1107)

ALE5000-480 125-11/16 (3192) 24 (610) 8.7 (1370)

ALE6000-480 140 (3556) 24 (610) 10.4 (1646)

Measurements based on 480mm unit. 170mm and 285mm options also available

FAvailable Transport

Lengths

78-3/4 (2000)

88-1/2 (2250)

98-7/16 (2500)

108-1/4 (2750)

118-1/8 (3000)

127-15/16 (3250)

137-13/16 (3500)

147-5/8 (3750)

157-1/2 (4000)

GAvailable Pivot

Locations

78-3/4 (2000)

88-1/2 (2250)

98-7/16 (2500)

108-1/4 (2750)

118-1/8 (3000)

Measurements apply to ALE, ACE and AGE models.

Model ALE

The System That’s MBR Friendly

Variable Height

62 7/8(1596)

F

G

W

Ultrasonic Level Detector

Discharge

Pivot Support

Pivot Lift Point

Spray Wash System Inlet

1” NPT (25mm)

A

Ultrasonic Level Detector

Influent

35º

Auger MonsterModel ACE • Single Drum

Model

A inches (mm)

B inches (mm)

C inches (mm)

D inches (mm)

E inches (mm)

W - Min. Channel Width inches (mm)

Flow Capacity MGD (m3/h)

ACE1810-480 88-3/4 (2254) 30-3/4 (781) 23-5/16 (592) 115-9/16 (2935) 67-9/16 (1716) 30 (762) 2.2 (342)

ACE2410-480 94-3/8 (2397) 36-3/8 (924) 29-1/16 (738) 131-1/2 (3340) 82-1/8 (2086) 30 (762) 2.9 (465)

ACE3210-480 102-1/4 (2597) 44-1/4 (1124) 36-15/16 (938) 144-5/16 (3666) 96-11/16 (2456) 30 (762) 4.0 (636)

ACE4010-480 110 (2794) 52 (1321) 44-11/16 (1135) 159-1/8 (4042) 111-3/16 (2825) 30 (762) 5.1 (807)

ACE5010-480 120-1/16 (3050) 62-1/16 (1576) 54-11/16 (1389) 173-9/16 (4408) 125-11/16 (3192) 30 (762) 6.5 (1029)

ACE6010-480 130-7/16 (3313) 72-7/16 (1840) 65-1/16 (1653) 187-9/16 (4763) 140 (3556) 30 (762) 8.0 (1261)With frame as shown. 24” (610) min. channel width available using grinder-only frame.

Model ACE

Auger discharge Two auger conveyors converge Auger Monsters and cross conveyor

2 HP (1.5 kW) TEFC auger motor. Immersible and other electric type motors are optional. 5 HP (3.7 kW) grinder motor. 1 HP (.75 kW) drum motor. Minimum channel depth from 26” (660mm) and up - based on frame height. 480mm unit shown. 170mm and 285mm options also available. Flow based on optimum channel conditions. Please consult factory for final analysis of application and flow rate.

Variable Height

62 7/8(1596)

F

G

W

Ultrasonic Level Detector

Discharge

Pivot Support

Pivot Lift Point

Spray Wash System Inlet

1” NPT (25mm)

E

Ultrasonic Level Detector

Influent

35º

CB

A

5 1/8(130)

Variable LengthD

Auger MonsterModel AGE • Grinder and Screen

Discharge into bag

Model AGE

Flow from grinder to augerAuger Monsters discharging into a horizontal conveyor

ModelA

inches (mm)B

inches (mm)C

inches (mm)D

inches (mm)E

inches (mm)W - Min.

Channel Width* inches (mm)

Max Flow

MGD (m3/h)

AGE1800-285 59-1/8 (1502) 30-3/4 (781) 22-1/8 (562) 95-5/16 (2421) 58-15/16 (1497) 22 (558) 1.1 (168)

AGE2400-285 64-7/8 (1648) 36-3/8 (924) 28-1/8 (714) 109-1/8 (2772) 73-1/2 (1867) 22 (558) 1.4 (223)

AGE3200-285 72-5/8 (1845) 44-1/4 (1124) 36-1/8 (918) 124-3/4 (3169) 88-1/4 (2242) 22 (558) 1.9 (298)

AGE4000-285 80-5/8 (2048) 52 (1321) 44-1/8 (1121) 139-5/8 (3546) 102-13/16 (2611) 22 (558) 2.4 (382)

AGE5000-285 90-5/8 (2302) 62-1/16 (1576) 54-1/8 (1375) 153-15/16 (3910) 117-3/8 (2981) 22 (558) 3.2 (505)

AGE6000-285 101 (2565) 72-7/16 (1840) 64-1/8 (1629) 168 (4267) 131-3/4 (3346) 22 (558) 4.1 (642)*With frame as shown. 16” (406) min. channel width available using grinder-only frame and 285mm auger. 12” (305) min. channel width available using grinder-only frame and 170mm auger.

2 HP (1.5 kW) TEFC auger motor. Immersible and other electric type motors are optional. 5 HP (3.7 kW) grinder motor. Minimum channel depth from 26” (660mm) and up - based on frame height. 285mm unit shown. 170mm and 480mm options also available. Flow based on optimum channel conditions. Please consult factory for final analysis of application and flow rate.

Variable Height

62 7/8(1596)

F

G

W

Ultrasonic Level Detector

Discharge

Pivot Support

Pivot Lift Point

Spray Wash System Inlet

1” NPT (25mm)

E

Ultrasonic Level Detector

Influent

35º

CB

A

4 1/8(105)

Variable Length

D

1) Solids and trash suspended and conveyed in the flow enter the Channel Monster section.

2) Solids are captured on the rotating drums (if included) and moved into the central cut-ter stack for size reduction. Even small solids, such as paper and cotton products, are cap-tured and macerated.

3) Ground solids enter the perforated screen-ing zone and are lifted out by the inclined auger. High-pressure wash water cleans the solids and removes the soft organics, flushing them back into the flow.

4) Washed screenings are conveyed to deck level, then compacted (optional), dewatered and deposited into a dumpster or a bagging system (optional).

12

3

4

Materials of ConstructionChannel Frame: Standard 304 stainless steel

Cutters and Spacers: 4130 heat treated alloy steel, surface ground for uniformity and through-hardened to a minimum 45-50 Rockwell “C”

Shafts: 4140 heat treated hexagonal steel

End Housings and Covers: Cast from ASTM A536-77 Ductile Iron

Seal Faces: Tungsten Carbide / Tungsten Carbide

Elastomers: Buna-N®

Auger System: 304 Stainless steel casings with alloy steel screw

Operation

Replaceable auger brush keeps perforated screen clean and

helps transport solids.

Cleaner, More Compact Discharge

Auger Monster discharge is cleaner, drier and more compact. The Auger Monster has become a favorite among wastewater operators and managers since it makes the headworks area cleaner, less time consuming and less expensive to operate.

Headquarters290 Paularino Ave.Costa Mesa, CA 92626 USAToll Free: (800) 331-2277Phone: (949) 833-3888Fax: (949) 833-8858jwce@jwce.com

Western Product Support2600 S. Garnsey St.Santa Ana, CA 92707, USAToll Free: (800) 331-2277Phone: (949) 833-3888Fax: (714) 751-1913jwce@jwce.com

Eastern Product Support4485 Commerce Dr, Ste 109Buford, GA 30518, USAToll Free: (800) 331-8783Phone: (770) 271-2106Fax: (770) 925-9406jwce@jwce.com

AM-07

www.jwce.com

© JWC Environmental. JWC’s Santa Ana Facility is registered by UL to ISO 9001:2000 File #A16182. United States patents may apply: 4,919,346; 5,060,872; 5,320,286; 5,333,801; 5,354,004; 5,478,020; 5,505,388; 5,593,100; 6,176,443; 6,332,984; 7,073,433; 7,080,650; 7,081,171; 7,086,405; RE37,349; RE37,550E; RE39,948. Additional and foreign patents are pending. (AM-07-EN)

Auger Monster OptionsScreen Sizes

• 2, 3 or 6 mm perforated screens• Fits channels 12” (305mm) and up with 170mm screw

Conveyor Options• Convey discharged solids vertically, horizontally or at an angle.• Sluice conveyor

Compaction zone• Compactor at the end of the auger compresses material to save

on transport and disposal fees

Dual Shafted Grinder• Various cutter stack heights to fit your channel and flow

requirements• Multiple cutter options• High-flow side rails• Channel Monster® with high-flow screening drum

Motors• Single or Multi-drive• Electric motor: 5, 10 HP (3.7, 7.5 kW)• Explosion proof electric motor: 5, 10 HP (3.7,

7.5 kW)• Exclusive Immersible Motor: 5, 10 HP (2.2,

3.7, 7.5 kW)• Hydraulic Power Pack: 15 HP (11 kW)

Extended Motor Shaft• Drive shaft extension puts motor above

the highest overflow level. Available in 6” (152mm) increments.

Overflow Bar Screens• Stainless steel bars attached to frame prevent

solids from passing during an overflow event.

High-tech Controllers• Enclosure options: NEMA-4x 304 stainless

steel; NEMA-4x 316 stainless; NEMA-7 explosion proof

• Dual motor option allows independent operation of the cutter stack and drum

Discharge Bagger• Screenings can be collected inside a

plastic bag affixed to the end of the discharge chute

• Operator simply pulls the trash bag from the ring and ties it off

Cold Weather System• Heat tracing and insulation blanket prevent

freezing• High performance is assured in colder

climates• Operates outdoors, no need for a building

or covering

Electric motor2mm 3mm 6mm

Conveyor Compaction zone

JWC exclusive: high-efficiency

immersible motor

Hydraulic motor

Extended shaft

Bagger

Blanket

30000 Grinder Option

40000 Grinder Option

Channel Monster Option