AkzoNobel TAS2009Issue1 Tcm52-30799

8/10/2019 AkzoNobel TAS2009Issue1 Tcm52-30799

1/16

Volume 56, NO. 1, 2009

Casco Adhesives

MM Sstmhoz

Swdwood

Haus-Konzt


2/16

The A dhes i v e S pec i a l i s t 2 0 0 9 / 1 2

In m rious ditoria in mid-2008 I hos to

tak about using th stratg ou ha and fous-

ing on th targts rathr than th toos.

I bi this is sti aid but I mad a big mistak.

I said it ookd ik th robms in th Amrian

onom woud ha ss of an infun on thrst of th word than xtd. That was wrong.

Toda w know what an normous infun on

th word onom th robms in th US

ratd. Th worst thing is that w do not know

how or whn th wi nd.

At th nd of 2008 w ft ford, for th first

tim in our 80-ar histor as a oman, to mak

substantia rdutions, -10%, in th workfor.

This mans that w wi b 100 rsons fwr

than a ar ago. Howr, w do not want to gi

ou ss sri or fwr nw adhsis sstms.

W wi ahi this b rorganizing and thrb

bttr utiis th rsours w ha.

How an w rdu our osts substantia

and k u th good sri that ou, our us-

tomrs, xt from us? It was rtain a major

hang rduing osts whi nsuring that

w wi not disaoint ou.

On sim masur w oud tak, that

woud not ha an immdiat ngati fft on

our oman, woud b to rdu ong-trm

R&D. Howr, w ar in a situation whr thr

is a dmand for ow missions from formad-

hd-basd roduts. This mans that w, in

som ass, ar ford to ra od rodutswith nw formadhd-fr ons. Nw roduts

shoud rfrab b basd on rnwab raw

matrias and th osts shoud not b highr than

toda. This is a hang and our rait. Thr-

for w didd that w oud not sto a our

intrsting R&D rogramms. I was r asd

at our ast R&D mting to s that man nw

sstms, whih ou ha bn asking for, ar

now on thir wa onto th markt. I gnuin

ho that ou soon wi bnfit from thm.

Th abo was a about us. How about ou

I imagin that tims ar tough for ou as w?

Unfortunat, as soon as thr is a whiff of

downturn or rssion, most omanis rush to

ut initiatis on th markt sid. W a know that

wood onstrution in omarison to othr mat-

rias has a big otntia to grow. Toda this is our

oortunit.

But growth wi not om b itsf w nd

Corporate identity 3

MM Systemholz 4

Swede in Bejing 6

Reach 7

Advertisments 8

New Systems 9

Swedwood, Resko 10

Vxj Universi ty 12

New symbols 13

Haus-Konzept Sodruzhestvo 14

THe ADHeSIve SpecIAlIST IS pUBlISHeD By:

caso Adhsis AB, Goba Suort

p.O Box 11538, S-100 61 Stokhom, Swdn.

T.: +46 8 743 40 00, Fax: +46 (0) 643 16 07

pUBlISHeR:

Sussi Wttrin

SUB-eDITOR:

yonn Bru

WRITe TO THe ADHeSIve SpecIAlIST:

[email protected]

If ou ha an iws on th ontnts or

suggstions for artis and ror ts,

as writ to Th Adhsi Siaist.

THe ADHeSIve SpecIAlIST IS pRODUceD By:

Trosa Trkri AB, with quait arditation

to ISO 9001 and nironmnta arditation

to ISO 14001. Th Adhsi Siaist bars

th Swan mark.

FRONT pAGe:

Th hair Twist, of Anna on Shwn, std

as th furnitur of th ar 2009, b th magazin

Skna Hm.

photo: Kristian poh.

to mak sas-fforts. Sas fforts tak tim

bfor th gi rsuts; It is ron, b man

rsarh instituts, that inrasd sas ffor ts in

hard tims gi amuch higher degreeof outom

whn tims ntua hang.

I am sur that ou, togthr with our sas-for, ooks into aras whr wood an b th

atrnati to othr matrias. If ou nd assist-

an, w an gi ou ots of argumnts wh

wood is th atrnati.

Happy reading

lnnart Osson

SBU Dirtor, Industria Finishs Adhsis


3/16


AkzoNobel has launchedits new corporate brand.Symbolising the companys

fundamental transformationand determination tolead change, it embodies

AkzoNobels clearambitions for the futureand a passionatecommitment to deliver

Tomorrows AnswersToday.

As w as a subt nam hang and a ritaisd,

owrfu ogo, a nw brand arhittur has aso

bn introdud, aong with udatd oman

aus and a nw brand hiosoh. Togthr it a

rats on, distinti goba brand and suorts

AkzoNobs high fousd stratgi ision.

This is th nw AkzoNob. W ar on

oman, with a owrfu nw goba brand

whih wi ro us into a nw ra of omtiti-

nss and oortunit, sas ceO Hans Wijrs.

Our nw brand ont tifis our dsir torat nw idas. To sta on st ahad and

ontinua sk out nw and bttr answrs for

our ustomrs. It mans w think about th

futur, but w at in th rsnt.

Wijrs adds that th introdution of

Tomorrows Answrs Toda is ntra to th nw

brand. It is th hartbat of th transformd

AkzoNob. It dr is our ratiit, our rodut

domnt and is at th or of a our atii-

tis. It wi fous our fforts on fur thr strngthn-

ing our osition as bing th words argst

aints and oatings rodur and on of th

ading goba suirs of siat hmias.

What dos that ont man xat?

It mans w bi that what is good for our us-tomrs toda is not nssari good nough for

thm tomorrow. So that onstant sarh for

answrs is what dris us. It fouss th who

oman and insirs us to ahi grat things

for a our stakhodrs, and for ourss.

Th dision to rtain AkzoNob as th om-

an nam was a stratgi on basd on xtn-

si rsarh whih indiatd that th nam

ommandd too muh au, hritag and rst

for it to b disardd. Thrfor, IcI wi b dison-

tinud as a ororat nam.

Th nw brand is about rating brand qui-

t, not dstroing it, xains Wijrs. Our stud-

is onfirmd that thr is onsidrab au in

th nam of AkzoNob. It is w rstd

throughout our industris and is snonmous

with trust and quait, so thr was no rason tohang it. Our stratg now is to ombin th

strong AkzoNob businss-to-businss ruta-

tion with th formr IcIs xnt onsumr

brands rutation. This wi rat a owrfu

brand with signifiant goba rah and inrdib

otntia for growth.

Th ogo, howr, has hangd. It was

arad a r strong and distinti asst, but it

has bn mad mor rant for th 21st ntur

and now has a gratr sns of owr and nr-

g. It is an mbodimnt of our Tomorrows

Answrs Toda ositioning. Th ceO adds that

th ogo wi now b usd to ndors a th

omans brands. Th IcI ogo, manwhi, wi

ontinu to aar on rant roduts duringth forthoming migration riod.

Aso ntra to th who ositioning of th

nw AkzoNob ar its fi nw oman aus,

whih roid th bdrok on whih th nw

brand is buit. Th ar as foows: fousing on our

ustomrs futur first; mbraing ntrrnur-K R I S T Y N G O D L E W

ia thinking; doing th tants of our o;

th ourag and uriosit to qustion, and intg-

rit and rsonsibiit in our ations.

Ths oman aus dtrmin how

w orat and bha as indiiduas and as a

businss, sas Wijrs. Th wi b intgratd

into a asts of our orations to nsur that

w ontinu to x and dir outstanding

sri and au to a our stakhodrs. Th

wi nsur that w rmain a omtiti and

xiting oman ommittd to diringTomorrows Answrs Toda.

launhd at a sia nt hd in Amstr-

dam, th Nthrands, th nw AkzoNob brand

wi b rod out goba. A wordwid ororat

adrtising amaign has aso startd.


4/16


Special cutting for further processingAnon arad rating 150,000 m3/ar lami-

natd bam knows how to hand raw matrias

and th ownr uts th attr in aordan with

his uros. Thr is a ntra rsorting works

that fds th thr laminatd bam ins andnow th clT (cross laminatd Timbr) in with

raw matrias.

Th mhanisation of Tc Mashinnbau has

brought about handing of omt transorta-

tion in rodution. This ontribution to th x20

miion instmnt rrsnts th biggst sing

ordr in th 15-ar histor of this St vit om-

an.

Further multisensor checkFor ah Kamar iftr, rodution su fd of

sawn timbr uss two sarat ombinab

mhanisation rosss. This rsortd raw

matria is again xamind b a Godn-e. Th

Mirot mutisnsor sannr dirs informa-tion on th urrnt utting dision, us informa-

tion on additiona quait haratristis. On

ona dformation notifiation from ATB-

Bank is insrtd in ah instan. It rogniss

th ank osition at u to 240 m/min transrs

throughut and if nssar initiats a Turn

ommand.

Th subsqunt iruar ross-ut saw now

uts awa unwantd wood markings, and an

aso turn a ongitudina osition into a transrs

osition, i.. short-ut wood an b mad from

ong-ut wood.

High-performance finger-jointing

endss fingr-jointing is rformd b a unitfrom SMB, vhringn/De. With its 15 is/

min it is th most owrfu on r buit,

xains Hans lib, SMB Mashinnbau,

vhringn/De. SMB and Tc Mashinn ha for

ars bn inkd b o-oration rgarding

onstrution of owrfu aminatd timbr ants

in cntra euro. Shuh suis a th stat-

of-th-art sution, dust-rmoa and numati

matrias-handing thnoog.

In th rodution fow thr foows a gnr-

ous mutiar warhous into whih ongitudina

and transrs ars ar buffrd th to ams

ar stord hr for asrtainmnt of isua

quait. This ntra warhous in mid-rodu-

tion brings MM Sstmhoz orat iona saft, as

diffrnt rious and subsqunt rodutionsds ar omnsatd for.

Flexible processTh mhasis on making transrs ars out of

origina ongitudina ons shoud guarant

that ah am wi find its thnia and oti-

a aroriat a in th cross aminatd

timbr mnt. yid otimisation for MM

Sstmhoz is aso imortant.

Exact lams essentialFor MM Sstmhoz cross aminatd timbr th

joints ar not gud. This maks four-sidd an-

ing n mor imortant a ross rformd

on two Rotos ams anrs from ldink,

Maribor/SI. Th nsur ration of th usua

w-guab surfas, and simutanous ai-

brat th ams to xat dimnsions and angs

four-sidd u to 200 m/min.

Th or of th ant is its ris staking

of th rss ak from ongitudina and trans-

rs ars and th xtnsi guing and subs-

qunt rssing of th attr. To tak th short and

ong-ut wood from th two fdrs to th r-

aring tab, Tc Mashinnbau uss sia

Shmaz auum iftrs.

Internally developed gluingAt th raring tab aiation is thn r-

formd in two hass using th intrna d-

od gu aiator from caso Adhsis.

Th quimnt was buit b caso Adhsis

togthr with Wofgang Gonz, who hods om-

mria owr of attorn and who, foowing th

dartur of Managing Dirtor Hinz Dominii

has born so rsonsibiit for rodution

sin 1 Ju. Th ont and ontro ar thus

ntir attributab to MM Sstmhoz. What

has rsutd is uniqu, ris gu aiation

for aring widths (max. 3 m). caso Adhsis

mhasiss that th mamin sstm is hara-trisd b short rssing tims and ow forma-

dhd aus, and that th formadhd

aus in th nd rodut ar not highr than with

pUR-gud mnts.

Spreader

The starting point forconsidering manufactureof extensive solid-wood

elements in Gaishorn,Austria, in addition to a150,000 m3/year Lamina-ted beam structure, wasthe fact that woodconstruction can only gainsubstantial market sharesby using a genuine solidconstruction element. An

element with mass, withthe advantages of wood lasting, moisture-regulating,CO2-neutral that issimultaneously industriallymanufactured and thuspermits economicconstruction, emphasises

Adi Aigner, who was

Managing Director untilthe end of June and whofounded Systemholz17 years ago with HeinzDominici.


5/16

HF pressing using 885 tThr to sn ars of u to 40 mm ams ro-

du mnts u to 278 mm thik, whih ar

rssd in th subsqunt Hfr-Duo rss

using high frqun. Th horizonta rssing

for of u to 20 ton is aso imortant in this on-

txt, nsuring saing of th joints btwn th

ams n without guing. Th rtia rssing

for is 885 ton. For this uros Hfr suid

two rsss wighing a tota of 190 ton.

Th HF gnrators wr instad b

th Swiss siaist oman pusthrm of

Wttingn. Using ths gnrators, hating

shoud b suffiint n with th maximum -

mnt thiknss of 278 mm. Th u to 16.5 m ong

mnt as th rss aftr thr rssings.

3 m wide spiral planerFoowing onan b a arg transrs on-

or th mnts ar thn rossd in a

ldink anr. A sia sira shaft is inoro-

ratd that rosss th mnts u to a width

of 3 m. Thus th xat nd dimnsion is ahid,

as w as a gnuin finish.

er mnt is and, but th ustomr

dids whthr thr is aso to b bonding on

th Maka orta bridg, xains Brnd Tro-

mann, who hods ommria owr of attorn.

Th xrin aftr fi months is that nar a

ordrs aso rquir furthr rossing. Windows

and doors an b moudd using cNc ontro.

Thr is aso th ossibiit of an numbr of

moudings. Tongu & groo moudings ar a

ossib, aording to Tromann. But w

dont want to mak rthing. Th fina dtaid

work, .g. roision of sokts, is to b arrid

out b arntrs using hand toos.

Further possibilitiesIn aordan with markt domnt, at th

nd of rodution thr is aso th ossibiit of

inororat ing furthr rossing ntrs. Makas

big bonding station an arad b obiatd for a

sing mouding. Th mnts ar maniuatd

G E R D E B N E R

Spreader Glue tankOperating box / Display

and stakd for orr transortation using voith

indoor rans. Radio ontro an b usd to

stak thm otima for fright and in a mannr

suitab for th rojt.

Few staff necessaryTh xtnsi automation of th ant and th

dirt inkag to work raration using fi

thniians rdu orating and ontro

masurs to a minimum. No mor than six staff

r shift ar nssar. Tc Mashinnbau and

Ostr Mashinn ar roud not on of bing

ab to mt a Gonzs and Dominiis rquir-

mnts but aso and sia of th sd

ahid.

Th ordr was ad in Januar 2007,

dir ommnd in Ju, and tria oration

took a in Januar 2008. Th hangor to

two-shift oration took a as ar as in

Jun 2008.


6/16


cel is short for caso eauation laborator.

Th nam gis a hint of th origina uros of

th ab, whn it first ond its doors around four

ars ago. caso Adhsis businss in china

was growing, and with that th dmand for a

omtnt ab in th rgion that was os to th

ustomr and oud roid rossing of ab

tsts. Not on ar th rsuts of th ab tsts

dird onsidrab fastr whn th ab is in

th sam ountr, it is aso a grat adantag to

b ab to auat adhsis aimd for th

chins markt in oa onditions and on oa

wood sis. A third bnfit with haing a ab

os to th markt is that imortant information

about our ustomrs rodution aramtrs is

asi assib for ab thniians, a ondition

for making aurat ab auations.

In th bginning, sams am in to cel

main for routin tsts of bonding rortis for

ustomrs, as a rsut of trias or for tsting aftr

abnorma situations had ourrd in fator.

Gu-us wr rformd to tst whthr a gu

was suitab for a sifi ustomr or not, or toadjust th sstm to ustomr nds, rhas

rior to a fator tria. Thr was aso som

dmand for quait ontro of roduts dird

to caso Bijings warhous, as w as f rom th

sma sa rodution w had at that tim. Thr

mos oud hand th tasks w.S A R A F L D T

But that was four ars ago! cel Bijing is

now a fu grown aborator with ight fu tim

mos and aabiit to hand a arit of

tasks. Not on dos th origina objti to ban auation ab os to th ustomrs rmain,

but thr has aso bn a numbr of nw itms

addd to th ist as cel Bijing has

ontinud to grow and do. On r om-

mon task is to auat nw dod gu

sstms that arri to cel Bijing from our R&D

units. A roduts ar dod as rsut of a

nd on th markt, xisting or xtd, so

thr ar a stion of ustomrs whos ro-

dution aramtrs, roduts rforman, t

an b imrod. Th cel thniians funtion

as a ink btwn R&D and th fid; thir job is

to tak in information from th markt and find

out whih ustomr is most suitab for tsting

th nw rodut. Aftr that th ab auation

bgins, in whih th fator onditions ar o-

id as muh as ossib. Man rounds of tria ar

norma rquird bfor th aramtrs ar fin-

tund to rftion, and th sstm an b tstd

at a ustomr.

To b ab to rform ab trias with aram-

trs that rsmb fator onditions is a k

fator for sussfu fator trias. Fortunat,

cel is on r w-quid aborator. Among

th inntoris ou an find diffrnt rsss, hot

and od and th wood storag with two sa-

rat rooms for two diffrnt moistur ontnts in

th wood. In addition ou had a saw and a annr

of high standard. Th ab is aso quid with

sra tsting rooms and is aab of doing th

majorit of rant tsts on gud woodsams that ar rquird b our ustomrs,

inuding formadhd mission tsts. W ar of

ours aso rquird to tst th quait of th

diffrnt gus that ar suid within china, as

w as a roduts rodud in our rodution

ant. Th most auab rsours in th ab is of

I have just returned back toSweden after a year plus inCasco Adhesives Beijingoffice. Here is an introduc-tion to my Chinese workplace.

ours th staff with thir nr nding uriosit

and ambitious attitud to arn mor and

onstant do and do a good job. cel

Bijing wi ontinu to grow with th organizationand do as a rsons to th growing markt

nds thanks to thm!

Now I am bak in Swdn and m ordinar

job as an RnD nginr in Naka. I an ook bak

on a ha ar in china that wi awas sta in

m mmor!


7/16


Casco Adhesives and REACHcaso Adhsis is main a downstram usr

of hmia substans and rarations (in a

fw ass aso a manufaturr or imortr), that

manufaturs adhsi sstms. Ths roduts

ar dfind as prarations and as suh thar xmtd from rgistration undr ReAcH.

ReAcH ais on to th substans that ar

usd for th manufatur of th rarations.

Th r-rgistration riod ndd on

1 Dmbr 2008 and caso Adhsis has

mad sur that a substans subjt to ReAcH

in our roduts ha bn r-rgistrd, ithr

b us or b our suirs. Th rgistration of

substans has to b omtd b 1 Dmbr

2010 for high oum (>1000 t/a) and high on-

rn roduts, 1 Jun 2013 for mdium oum

(100-1000 t/a) roduts and 1 Jun 2018 for ow

oum (1-100 t/a) roduts.

Th ross of gathring and foowing u on

dtaid ReAcH omian information from

our suirs has bn ongoing sin 2007 and

wi ontinu throughout th rgistration riod.

W ar ommittd to fufiing a of our obiga-

tions in ordr to suort th roduts w su

to our ustomrs. As a oman, our fforts ar

in agrmnt with th euroan Adhsis and

Saants Manufaturing Assoiation (FeIcA) and

th euroan chmia Industr couni

(ceFIc).

Information in the supply chaincommuniation aong th su hain is k to

ffiint immntation. Th aiation and

us of ah substan ha to b idntifid from

th raw matria suir down to th nd usr

(industria and rofssiona us), in ordr to a-uat th risk to humans and th nironmnt.

Manufaturrs and imortrs must roid

thir downstram usrs with th risk information

th nd to us th substan saf. Th down-

stram usr on th othr hand must roid th

suirs with information rgarding intndd

aiation and us.

Substances of Very High Concern

(SVHC)ReAcH forss an authorisation sstm aiming

to nsur that substans of r high onrn

ar adquat ontrod, and rogrssi

substitutd b safr substans or thnoogis,

or on usd whr thr is an ora bnfit

to soit in using th substan. Ths sub-

stans wi b rioritisd and or tim inudd

in Annx XIv of th gisation. On th ar

inudd, industr wi ha to submit aia-

tions to th Agn for authorisation to

ontinu using ths substans.

Non of th substans in th raw matrias

that caso Adhsis us in euro ar inudd

in th first candidat list of SvHc for inusion in

Annx XIv, and thus non ar urrnt subjt to

ossib

Authorisation and/or Rstrition of Us.

Articles glued with bonding systems

supplied by Casco AdhesivesA gud Arti wi on b subjt to rgistration

obigations undr ReAcH if:

Th substans ontaind ar intndd to b

rasd from th rodud or imortd

arti(s) during norma and rasonab for-

sab onditions of us

OR

Aftr 1 Jun 2011, gud Artis rodud in

or imortd into th eU ontain an substan

idntifid in Annx XIv (substans subjt to

Authorisation) or th substan is inudd in

th candidat list for Authorisation (Arti59(1)) and if th foowing ar both tru:

Th substan is rsnt in thos Artis

abo a onntration of 0.1% wight b

wight,

Th substan is rsnt in thos Artis in

tota (annua) quantitis xding 1 tonn r

ar.

Non of th euroan roduts suid b

caso Adhsis ontain an substans that

ar intndd to b rasd.

Non of th euroan roduts suid b

caso Adhsis ontain an of th substans

in th first candidat list for inusion in Annx

XIv, and thrfor non wi ha an imiations

for ReAcH rgistration of Artis.

For caso Adhsis roduts outsid ofth euroan Union, as ontat our oa

caso Adhsis rrsntati for furthr infor-

mation.

caso Adhsis iws ReAcH not as a

thrat but as a businss oortunit. W ar

ommittd to nsuring that caso Adhsis

immnts ReAcH in th most sussfu man-

nr ossib, to th ong-trm bnfit of our om-

an, our ustomrs and our suirs.

For mor information and guidan isit th

euroan chmias Agn; www.ha.u.

On 1 June 2007, the Reachregulation 1907/2006(Registration, Evaluation,

Authorisation and Restric-tion of Chemicals) cameinto effect. Reach requiresevery marketable substan-ce to be registered with thenew European Chemicals

Agency (ECHA). The imple-mentation of Reach willhave significant impacts on

all players involved in thesupply and use chain forchemical products in theEuropean Union.

C H A R L O T T A P E R S S O N

K R I S T O F E R M O D I N


8/16

Kommprofi 1000

Type: KP 1000-18/418 = max. length of lamella 18,1m

4 = number of press chambers

Parameters

Length: 12m -24m

Depth of press chamber: 1050 mm

Height of press chamber: 310 mm

Raster of press cylinder: 500 mm

Raster of side pressure: 1000 mm

Max height of beams: 1000 mm

Min height of beams: 80 mm

Lift of press cylinder: 1000 mm

Max width of beams: 300 mm

Min width of beams: 80 mm

- Suitable for contract manufacturing

- Longitudinal grading of beams possible

- Designed for fully automatic handling

- Short assembly times

Hydraulic Press System for Glulam Production

Fr. Leie & Shne GmbH & Co. KGHochsauerlandstrae 59 | 59955 WinterbergPhone 02983 9701.0 | Fax 02983 9701.30

www.leisse.de

Machines for sawmill and glulam production Services Special machinery Electrical Engineering

Casco Adhesives AB

P.O. Box 115 38

SE-100 61 Stockholm

Sweden

Casco Wood Adhesives

We deliver wood adhesive and technicalsolution using highly efficient systems.

Low emission formaldehydesystem

Formaldehyde free system

System based on renewableresources

We are workingon tomorrowsanswers today


9/16


Adhesives 33423342 is a formadhd-fr pvA sstm to b

usd in rodution ins with radio frqun or

hot rss. Th rodut is rommndd for

nring, board on fram, foiating and dg-

gud ans.3342 wi roid a r hard gu joint with

ow od ring and a high dgr of hat

rsistan.

Th isosit of th rodut maks it suitab

for aiation with ror sradrs as w as

nozz aiators for soid wood.

Adhesives systems 1255/7555Again caso Adhsis is first to aunh th fast-

st MUF sstm aaiab on th markt for on-

struti wood amination, Mamin Sstm

1255/7555.

In 2005, caso Adhsis aunhd th r

sussfu sstm MUF 1247/2526 with just 65

minuts rssing tim at 20c. Now, in 2009,caso Adhsis is roud to aunh th nxt

utra-fast MUF sstm 1255/7555.

caso Adhsis has rid aroa

aording to eN 301/302 from MpA (Matria-

rfungsanstat), Grman for this nw sur-

fast Mamin sstm for onstruti wood

amination. Aiations inud aminatd

bams, duo and trio bams, soid wood amina-

tion, wa mnts and ross aminatd timbr.

Du to th wid rang of hardnr ratios in sa-

rat aiations, whih offrs a r fxib ss-

tm, this sstm gis a r fast st-u for oad

baring onstrution. For mixd-in aiation,

caso Adhsis wi go for 100/30 aroa.

Bsids th r fast rssing tim of about

haf an hour at ambint tmratur, it aso offrsa r short aftr-uring tim of 3 hours at 20c

and ow formadhd mission.

A tst at eo Institut shows r ow rsuts

A N D E R S E R I C S S O N

E V A N A B S E T H

for vOc (voati Organi comounds). Unfortu-

nat th wood itsf rodud a high au on

bi-i Trns, whih was th on om-

ound that faid th tst.

This sur-fast sstm wi work xnt

in rsss ik Sringr, Rotofx and Dimtrwhih ha high rodutiit du to short rss-

ing tims. looking ahad, for th nw liss and

HIT rss sstms, th sstm wi b th rft

math. It aso works w in RF rsss.

Mamin sstm 1255/7555 togthr with,

b caso Adhsis dod, mahin on-

t Forward Intgration offrs th ustomr

high ost-ffiint rodution. Th mahin

masurs th tmratur of th ama surfa

and th ambint, and thn auats th short-

st rssing tim and th owst gu amount

nssar for th aquird assmb tim.

This nsurs otimisd rodution for th

ustomr. It aso has grat otntia in saft

issus for rognising ow-tmratur amas.

Th fastr a sstm boms, th mor imor-

tant th basi wood tmratur is.

Th sur-fast rforman maks th

1255/7555 high omtiti to 1c pUR.

Mamin sstm 1255/7555 aso has a r

short rssing tim at r ow tmraturs in

most euroan ountris th minimum tmra-

tur for roduing onstruti wood omo-

nnts is 20c, athough som rodurs sti fa

ow tmraturs. Th rssing tim at 5c is as

short as 2 hours 15 minuts omard to on of

th biggst pUR gus whih is about 2 hours.

Rgarding diffrnt wood sis, caso

Adhsis MUF 1255/7555 has ron to work

r w aso on in, arh and oak as w as

bh.Formadhd mission of 1255/7555

100/200, ass FHHHHaording to JAS 235.

Casco Adhesives MUF system 1255/7555

Pressing time vs. Temperature

1255 / 7555 5 c 15 c 20 c 25 c 30 c 35 c

pT 100/200 2h 15 min 65 min 40 min 28 min 20 min 15 min

Aftr uring tim 100/200 4 h 3 h 2 h 1 h < 1 h

pT 100/100 80 min 45 min 33 min 28 min 23 min

pT 100/50 90 min 40 min 33 min 28 min

New System 1255


10/16


Du to r-inrasing dmands on IKeA rod-

uts, arising in art from th omans ntra-

tion into nw markts, th Swdwood Grous

rodurs ar obigd to iminat formadhd

missions from thir roduts. That is wh th

Rsko ant (Wst pomrania), a rodur of

ans for in furnitur, has bn inod inintroduing a nw thnoog in th ast fw

months. In o-oration with th adhsis man-

ufaturr caso Adhsis th bst ossib

formadhd-fr adhsi is bing sought, as

w as a mthod for its aiation and ondi-

tions in whih th guing ross taks a.

The panel processing plant uses the tradi-

tional urea-formaldehyde resin adhesive, says

Pawel Weimann, Casco Adhesives representative.

This is a universal adhesive, tested and widely

used in the timber industry. We have also started

general tests on our formaldehyde-free products.

Two roduts ar bing tstd: on om-

onnt oin atat and an epI (emusion

pomr

Isoanat) adhsi. Th sond on rquirs

th us of an isoanid hardning agnt.

We are currently pilot testing a number of

selected adhesives in production, says Artur Rok-

ick i, Director of the Swedwood plant in Resko.

Over the next few months the site staff, together

with Casco Adhesives technicians, will try to select

adhesives with a suitable composit ion and find

optimum settings for the equipment which would

be best suited to our existing machinery.

Rokiki is satisfid wi th th tst rsuts so far.

H an imagin ura-basd adhsis bing

abandond. Th on task rmaining to b sod

is to adat formadhd-fr adhsis to th

urrnt thnia and thnoogia onditions in

th ant, and i rsa. A aramtrs inodnd to b otimisd; th adhsi, its aia-

tion to th matria and th atua ross of

guing th ans.

praration of raw matrias wi aso undr-

go tsting. pinwood ma otntia rquir

diffrnt aramtrs of adhsis thnoog

than thos urrnt in us. Moror, finishd

gud ans might b subjt to diffrnt mis-

anous fators. In th fina has, on st-

d adhsi wi b usd for sra das in -

rda rodution.

This is not th first tim th Rsko ant is

ating as a tsting ground for nw rodutionthnoog. Two ars ago th fator, orating

sin 1994, was roatd to a nw faiit as a

rsut of a rojt, initiatd b Swdwood, to int-

grat th ntir rodution in th smast

ossib ara. long thnoog ins in whih

sussi rodution hass tak a faii-

tat th orrt fow of matria.

Th urrnt thniqu of roduing gud

in ans was a word innoation. Instad of

traditiona hating b watr or oi, th rsss

utiis high-frqun was. Th gud wood is

hatd to th sifid tmratur and gud

joints ar fixd in a mirowa on. Suh rss-

Close co-operation between a producer of an adhesiveand equipment for its application and a manufacturer offurniture panels made from solid pine is bringing advan-

tages to both parties. Thanks to the experience of itspartner Casco Adhesives, the company is continuingto improve its products, and because it belongs to theSwedwood Groups plant in Resko it can systematicallymodernise its production technology.

W. Chlubek and P. Weimannpraise mutual co-operation.

s wr known in th ast but th rossd

wood in squn. Whi rsss basd on on-

tinuous guing wr not nw thnoog, th

matria was hatd in a traditiona wa or in th

od wa. It was th ombination of both ss-

tms that rod to b th rorbia bus .

Our plant is the first (and currently the only)one in Poland to use the continuous gluing technol-

ogy, comments A. Rokicki. When we started up

production in the new plant, all presses were

prototypes. The manu facturer was assembli ng

them to suit our technology.

Th nw fu automatd rsss wr manu-

faturd b Obp Automation, Dnmark. On

distinguishing fatur of th quimnt is th fat

that th matria, from ntr to xit, is a fu

formd rodut. Th rsss rodu finishd

ans of sifid dimnsions whih do not

ha to b trimmd, as is nssar in traditiona

rsss.


11/16


P I O T R A . P O R E B I A K

As in th urrnt as, raration and intro-

dution of th nw rodution woud not

ha bn ossib without os o-oration

with caso Adhsis. Thir sia ists wr th

ons who hd to find innoati soutions

whn Danish automati guing quimnt wasbing introdud.

In the presses we changed the way adhesives

are applie d to edges, explai ns P. Weimann.

Traditionally they are applied using a roller. Our

solu tion was to appl y adhesives using spec ial

spray nozzles. This method is not only more eco-

nomical but also faster. The transfer of the material

over a roller takes a certain amount of time,

whereas spraying is faster.

Baus of a diffrnt aiation mthod to

th dgs, stion of an adhsi with a suita-

b onsistn rod to b ruia. Whi th

adhsi shoud not b too isous, th rquird

quait of joints has to b guarantd.

prodution ins ommissiond in 2006 ar

fu automatd. Matria is fd into th mahinsb sia fdrs. Th atst gnration of

Wood e troni sannrs nsur otimisa-

tion and sorting of dgs.

The conventional technology meant a certain

loss of raw material, explains Wojciech Chlubek,

Director of the Swedwood Poland plant. First the

wood had to be trimmed to a specified length, then

sliced on a planing machine, and only then could

suitable pieces be selected for further processing.

Now the entire beam is cut at the beginning

and a scanner optimises the planks to the required

length and sorts them according to quality.

Sin th who rodution is ontinu-

ous, highr matria and tim rodutiit is

ahid. prodution automation has brought

onsidrab gains thanks to owr abour

rquirmnts. Instad of orating in four shifts,

th ant now works in thr. Th worka has

aso bom safr.Th managmnt of Swdwood dsribs

its Rsko ant as a ontuaisti fator

and not without rason. It was hr that th

onntiona rodution sstm was onrtd

to th atst thnoog for th first tim, im-

mntd in o-oration with caso Adhsis.

Managrs of othr ants in th Grou an gain

from th xrins of managmnt and staff in

Rsko. Th know-how is bing aid aso in th

onstrution and quimnt of th atst Grou

sit in Wibark, in th Warmia-Mazur rgion of

north-ast poand. Th Dirtor, Mr. Rokiki, is

asd to s his fator bing muatd.

Th nxt fator wi aar in Russia.

An automatic press

producing finished panels.

Panels with adhesiveapplied are

fed continuously into the press.

Swedwood plants are characterised

by long production lines.The human eye has beenreplaced by an automatic scanner.


12/16


In rnt ars Swdish urd wood rodu-

rs ha sn major hangs on th markt, and

arg rodution sris ar a mr mmor.prodution now tnds to fous on sma sris of

100-1,000 dtais, and th roduts ar bom-

ing inrasing omx in trms of sha and

strutur. At th sam tim thr ar inrasing

dmands for short dir tims, mor

rodut rsions and a fous on ri and

quait. As a rsut of this, dmand for high outut

of th right rodut in rodution has om into

fous.

D I C K S A N D B E R G

Th rojt has idntifid sra fators that

ontribut to a ak of sha stabiit in urd

wood roduts, ross grain and moisturdiations bing th most imortant auss.

Inorrt aring of th nr, whih rsuts

in diffrnt moistur ratios in a nr bath,

rod to aus man of th random ourring

rjts in sat shs. vnrs with diffrnt

moistur ratios ar gud into a strutur, and

whn th moistur ns out, tnsions aris

whih ad to dformation. This is artiuar

idnt whn th nr has ross grain.

Crack formation and warped products are the scourgeof curved plywood producers. The problems often goundetected until the product has reached the customer,

by which time considerable claim costs are involved.To counteract this problem Casco Adhesives, along witha number of Swedish companies in curved plywood, hasparticipated in a research project spanning several yearsat the Department of Forest and Wood Technology,

Vxj University.

cross grain, i.. whn th wood fibrs do not a

in th sam dirtion as th ngthwis dirtion

of th nr, auss inrasd shrinkag andswing in th finishd rodut, in dirtions

whr this is not wantd. Th dgr of ross

grain aris within th sam t of wood,

athough som woods ha mor tndnis to

ross grain than othrs. Th inorrt aring of

nr in a strutur an aso aus th sam

ngati fft as ross grain. Th aarnt

inras in sha stabiit robms sms to b

du to th inrasing us of r ow quait

nr in gud struturs. Ths nrs oftn

ha a hahazard fibr strutur.

cross grain main ads to waring of th

rodut, but in som ass it an aso aus u-

ing. In som irumstans th dformation is

so sr that th fina rodut is not fit for us.

Diffrnt gu sstms ha aso bntstd, and th rnnia qustion of whthr it is

bttr to us a owdr or a iquid hardnr to

ahi sha stabiit in th rodut has now

bn answrd (s figurs). Th ratia diffr-

n btwn th hardning sstms is margina

and th foowing onusions oud b mad

from th tsts:

Inrasd moistur ontnt in th gu

dos not nssari ntai inrasd waring in

th roduts.

Th hoi btwn owdr or iquid

hardnr is not ruia to sha stabiit.

Th oaboration btwn caso Adhsis

and vxj Unirsit is ontinuing, n though

th rojt finand b th omanis and th

Knowdg Foundation has om to an nd. For

furthr information, ontat Nias Brg or Mia

Manford at caso.


13/16

0,0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

1 2 3 4 5

Important measurement :

Here, Lars Blomqvist of

Vxj University measures

deformations in a seat shell

using a specially made mea-

suring rig.

The various urea-formaldehyde resin adhesives (Casco adhesives) used in the tests

Pressing

43 days

51 days

58 days

Glue systems no.

Warpedness(mm/235mm)

Warpedness in seat shells subjected to moisture cycling.

See table for a description of the glue system.

Pressing: measurement at the factory directly after seat shell pressing.

43 days: measurement after the seat shells had been conditioned to 4.9% moisture ratio.

51 days: measurement after conditioning to 16% moisture ratio.

58 days: measurement after conditioning to 6% moisture ratio.

W ar in th ross of hanging a our abs.

Rason numbr on for doing this is that w ha to

ha our nw ogo on a abs b No. 1 2009. Th

othr rason is that w nd to ha mor sa on our

muti ingua abs, th on with 18 anguags, in ordr

to mak th txt biggr and mor radab. This hang

wi tak a during Q2 2009.

PINGU:

This symbol replaces the text

Keep from freezing.

It is an international known

and accepted symbol.

THERMO:

This symbol replaces the text

Have to be stored between xC

and yC or has to be

stored above xC.H A N S B R U C E

Glue system no. Adhesive Hardener Ratio Comment

1 1274 2581 100:20 liquid hardener used

in standard roduction

2 1274 2580 100:20 liquid hardener with

ower viscosity, higher

H and onger storagetime

3 1274 2746 100:25 powder hardener

4 1274 2747 + water 100:25:10 powder hardener with

extra water added

5 1274 2580 + fier 2720 100:20:15 Fier to reduce

adhesive enetration

and increase the

adhesives fiing

caabiity

The A dhes i v e Spec i a l i s t 2 0 0 9 / 1 13


14/16


Th Sodruzhsto Grou of comanis is a

muti-industr onstrution hoding omrising

12 ntrriss, thr of whih ar ngagd in

high- timbr rossing:

Nogorod Timbr coman Sodruzhsto

rodution of bot timbr aording to euro-

an standards.

ZSSK Sodruzhsto joinr struturs

fator: doors, stairwas and windows.

HAUS-KONZepT Sodruzhsto industria

rodution of r-fabriatd ottag, houss

from guam and ong-san gud timbr stru-

turs.

Th ntrriss ar fittd out with modrn high-

thnoog quimnt from th Grman Homag

and Winig grous, whih roids for th maxi-

mum automation of a manufaturing rosss.

constant imromnt of thnoogia

rosss for rodution and quait ontro,

aong with organisd trainings abroad, ar th

fators that sur th onsistnt high quait

of th manufaturd roduts and th

onsumrs ositi attitud.

HAUS-KONZepT Sodruzhsto urrnt ro-

dus:

r-fabriatd baring-wa fram houss:

100,000 m2r ar

guam houss: 25,000 m2r ar

ong-san gu-aminatd baring bams:

40,000 m3r ar.

We have always wished to build houses usingtechnologies of the 21st century. For Russia, a countrywith a third of all timber reserves on the planet, imple-

menting leading-edge technologies is not only a stepforward but also a solution of a politically significant taskcomprising the export not of raw materials but of ready-made product. Vladimir Ivanov, General Director of theSodruzhestvo Group of Companies.

Fig.2.

Timber structures, meridional

ribs with chord 60 m for the

water park dome

section (dome diameter

90 m) in St. Petersburgs

300-Year Anniversary Park.


15/16


Th HAUS-KONZepT Sodruzhsto fator

with a foor sa of or 20,000 m2is situatd in

Koino, a suburb of St. ptrsburg. Th manu-

faturing rosss ha an nironmnta fous

and ar onsidrd to b oogia an and

fu non-wast. Th ntrris ontinus ursu-ing th oi of immnting u-to-dat ow-

imat manufaturing thnoogis, aowing

adand rossing of timbr for hom

markt onsumtion and for th xort of fin-

ishd roduts. This is in in with th gnra

ours of th Gornmnt of th Russian Fdra-

tion, dirtd at attaining th maximum ossib

of timbr rossing on Russian trritor.

In Marh 2007 HAUS-KONZepT

SODRUZHeSTvO startd u th argst rodu-

tion of ong-san aminatd bams (lB) in

Russia. Th fators quimnt aows th

manufatur of ong-san aminatd bams of

irtua an siz and sha arh girdrs, bams

and framworks an sing rodut bing u to

30 mtrs and with th maximum ross-stion

of 250 x 2000 mm (Fig. 1) an b rodud. In

aordan with th rojt, ong-san gud

timbr struturs with th san of u to 150

mtrs ar assmbd immdiat on th

onstrution sit.

long-san aminatd bams (lB) ossss

nhand baring aait with ow unit wight,

as w as high durabiit, hmia and fir

nduran and unriad asthti and oogi-

a haratristis. Riabiit, high asthti

V L A D I M I R I V A N O V

S E R G E Y G L E B O V

Fig.1Manufacturing of archedlong-span

laminated beams.

Fig. 3Roof framing for atrium fromlam beams

for a trade and exhibition centre in Lahta, span

up to 24 m.

Fig.4Rowing base on Kestovski Isle,span 20 m, area 600 m2.

ooks and ost fftinss of onstrution ar

additiona bnfits using modrn onstrution

thnoog from Sodruzhsto. Immnting

adhsis from caso Adhsis arod for

th rodution of oad-baring struturs b th

ading euroan instituts Otto-Graf-Institut(MpA) in Grman, NTI in Norwa, SKH/KOMO in

th Nthrands and rtifid in Russia in th

GOST R rtifiation sstm surs th

quait of gu joints and struturs on thir

basis rodud b th HAUS-KONZepT

SODRUZHeSTvO fator.

cos o-oration btwn siaists at

th omanis caso Adhsis and Sod-

ruzhsto nsurd th raid domnt and

immntation of th adand thnoogis of

rodution for ong-san struturs. Th atst

gnration of adhsis sstms and gu ai-

ation quimnt ar usd. This has bom on

of th fators in th hoi of ntrris for th

rodution of ong-san timbr struturs for th

dom stion of th watr ark buiding in

St. ptrsburgs 300 yar Annirsar park with

th diamtr of 90 mtrs, mridiona ribs with

hord 60 mtrs (Fig. 2).

Th quait ontro sstm is an intgra art

of th thnoogia ross at th HAUS-

KONZepT SODRUZHeSTvO fator. Th abo-

rator is quid with modrn tsting qui-

mnt whih nabs rguar ontro of fators as

gud joints strngth, matria humidit t.

Th HAUS-KONZepT SODRUZHeSTvO

Fig. 5Sports complex 36x72 m,span 36 m,

St. Petersburg.

fator was th first in th rgion to start indus-

tria rodution of r-fabriatd baring-wa

fram houss, in 2004. Ths ar nironmn-

ta frind, warm and ost-ffiint ottags

for rmannt rsidn whih ar ssntia

nw for Russian euroan-quait housing.A rad-mad hous-st is dird to th

onstrution sit making it ossib to assmb

th hous on a r-rard foundation within

on da. Intrior finishing works an b startd

right awa. Th oman roids a fu on-

strution : dsigning, manufaturing,

assmbing and finishing, affording th ustomr

a hous rad for moing in. Th omans

arhitts burau has dod or 50 stand-

ard hous dsigns whi onstant inrasing

th mod in and at th sam tim bing ab to

fufi an indiidua ordr.

Th fators roduts an b ffiint

usd for th immntation of nationa Russian

rojts suh as Domnt of Agro Indus-

tria comx, Affordab and comfortab

Housing for Russian citizns, and Zdoro

(Hath). Among th rojts of th HAUS-

KONZepT SODRUZHeSTvO fator ar th

foowing own rojts: ottag housing d-

omnts Zoni Khom (Grn His) and

Srbani Bor (Sir pin Wood). Th fator

aso fufis Gornmnt ordrs (boarding shoo

in Rino, antns for nursr shoos) and

buids indiidua houss.

Figurs 3-5 show som of th HAUS-

KONZepT SODRUZHeSTvO rojts, whr

ou an s ong-san gud timbr struturs.

In th nar futur th fator is anning to

artiiat in th onstrution of arg rojts

suh as an indoor tnnis omx in Ozrki (san43 mtrs, ara 2,000 m2) and a swimming oo

(san 24 mtrs, ara 820 m2). On shoud

sia not th artiiation in rojts

ratd to th Gazrom For chidrn

rogramm, raizing th onstrution of a

numbr of sorts omxs in th north-wst

rgion of Russia.


16/16

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