Airframe Fuel

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    TurblneEngine uels

    '

    The

    aircra. f t

    gas

    turb ine

    is

    desgi 'net l

    t r

    opera-ue

    or ,

    a

    dist i 'L la te

    fuel ' ' '

    commo:r ly

    ca l l .e i

    je t .

    f r ' re l

    J t : t

    fue ls

    are

    .otg,o=.d

    of

    hyo:ocarbcns

    with

    a

    l- i tL le

    more,

    cerbon

    ; tnd

    usrra l lY

    a

    br igher

    sull>hur

    cc)nt(:n-s'

    thian

    gasolj-ne

    '

    Inhioi*

    aot i ,

    ney

    be

    trdd '=d

    Lo

    reducer

    corros icn

    and

    oxjdal : io l l

    .

    .Ant i - ic ing

    eidd:Lt i ' res

    are

    a l s ;o

    be ing

    o lended

    to

    pre ' renL

    fue ]

    i a i n a

    Two

    t)Pes

    of

    je:

    fuel

    in

    common

    llse

    tod;ry

    are:

    o

    Kelrosener

    g::adr:

    trrrbine

    fr-re1,'

    nw

    nermei

    Je:t

    i\;

    an d

    "

    A

    blend

    of

    gasol ine

    and

    l :eroselre

    i r : ac t . i c ; t s ,

    des igna ted

    . j e t

    B

    The: :e

    i .s

    a

    t t r i rJ

    type,

    ca lJ-ed

    Je--

    A-1,

    which

    j.s

    r:adt:

    fcr

    cPerat.ion

    a:

    ext::eme:I1z

    lore

    temPeratures..

    There :-s \ /er '1 I i t t le ph1's ica l d i f ference

    betweerr

    Jet

    ,\

    fuel

    and

    comlaer':ia'I

    keroser te.

    Jet

    A

    was deve: Ioped

    as

    a

    hea.ry

    l:erosehe

    having

    a higher

    flasb

    point ;rnd lourer

    freezing

    poinE

    t'han

    mos' t

    k€)ro j ien,3s.

    I t

    ha.s

    ;L

    very

    1ow

    'en.r r r r rp , rq l r e .

    so

    th.ere:

    i r ;

    I i t t le

    loss

    of

    :Eue-. ::om

    evaporat'iort

    o::

    bciloff

    at :

    h igher

    a l ' t . i tudes.

    It

    conta 'Lns

    more

    heat

    ene:rgy

    per gallon

    thein

    doe:s

    Jet

    B

    ( J P - 4 ) .

    Jet

    B

    :Ls s imi laa

    1e i ie t

    A.

    l t

    is

    a

    blend

    of

    Easoli:ne

    anc. keros;ene: f:ractions ' Most

    courmerr:ial turtrine

    engrines

    will

    ope:ral:e

    on

    eiUrer Jet

    A

    or

    Jet

    I l

    fue l '

    How€rvel : ,

    the

    qi : i ference

    in

    the speci f ic

    gravi - t1 ' r

    of

    the fuels

    may

    re:plosive

    rarrge

    '

    Jet

    A

    fue: ,has

    such

    eL 1w

    olat i l i ty

    that

    at

    nortlal

    temp€)ra-:ures

    it

    girres

    of f

    \/ery

    litt le

    vapor

    and

    coes;

    not

    form

    :llaromacle

    or

    explrrsive

    fuel

    ai r

    luix--ures.

    Ident

    f

    cat

    'cn

    :3ec,ause

    jet

    fuels

    are

    no'u dye

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    WF

    Nepal

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    pnee:

    o2

    AIRFRAME

    UEL

    FuelSystem ontamlnatlon

    There

    are

    several

    fonas

    of

    contaminat-

    ion

    in

    aviation

    fuel'

    The

    higher

    th e

    vj-scor ; i ty

    of

    the

    fuel ,

    the

    greater

    is

    its

    abitity

    to

    hold

    contaminants

    in

    suspension-

    For

    th is

    reascbn'

    ie t

    fue ls

    havlng

    a

    high

    viscositY

    are

    more

    -

    susceptible

    to

    conU'mination

    than

    - . ' i : t - i nn craqol

    ne.

    The

    pr inc ipa l

    d

    v I a

    u l v r r

    contaminants

    tl 'at

    reduce

    the

    guality

    oi

    both

    gasoline

    and

    turbine

    fuels

    are other

    petro leum

    products '

    water '

    r us t

    o r

    sca le ,

    and

    d i r t '

    hiater

    Water

    can

    be

    present

    in

    the

    fuel

    in

    tw o

    F n m q .

    o

    Dissolved

    in

    the

    fuel

    or

    o

    entrained

    or

    suspended

    in

    the

    fuel'

    Entrained

    water

    can

    be

    detected

    with

    the

    naked

    eye.

    The

    finely

    divided

    droplets

    reflect Iight and in high concentrations

    give

    the

    fuel

    a

    duII,

    lnazyt

    or

    clouoY

    .pp.-t.rr.e.

    Particles

    of

    entrained

    t.l"t

    may

    unite

    to

    form

    droplets

    of

    free

    water .

    F\.re']

    can

    be

    cloudY

    for

    a

    number

    of

    reasons.

    If

    the

    fuel

    is

    cloudy

    and the

    cloud

    disappears

    at

    the

    bottom'

    air

    is

    Present .

    I f

    the

    cloud

    disappears 'a t

    the

    lop,

    water

    is

    present ' -

    A

    cloud

    usuai ' ly

    ind icates

    a

    water- in- fueI

    suspension '

    Free

    water

    can

    cause

    icing

    of

    the

    air-

    craft fuel sYstem, usuaIIY in the

    aircraft

    boost-pump

    screens

    and

    low-

    pressure

    f i l ters-

    FueI

    gage

    readings

    may

    become

    erratic

    because

    the

    water

    short-circuits

    the

    aircrafts

    electrical

    fuel

    ceII

    guantity

    probe'

    Large

    emounts

    of

    water

    can

    cause

    engine

    stopPage'

    I f

    ihe

    free

    water

    J-s

    sal ine

    '

    i t

    can

    cause

    corrosion

    of

    the

    fuel

    sYstem

    comPonenES.

    Fnrp lnn Par t iC leS

    - V r : r r l I u r L i \

    l4ost foreign

    partic.les

    are

    found

    as

    sediment

    in

    the

    fuel.

    TheY

    ar e

    composed

    of

    almost

    any

    material

    with

    which

    the

    fuel

    comes

    into

    contact.

    Th e

    most

    common

    t)?es

    ard

    rust ,

    sand,

    aluminum

    and

    nagnesium

    compounds,

    brass

    shavings,

    and

    rubber .

    Contamination

    lth

    0ther

    TYPes

    r

    Grades

    f

    FueI

    The

    uni tent ional

    mix ing

    of

    petro leum

    products

    can

    resul t

    in

    fue ls

    thaL

    give

    unacceptable

    p.erformance

    in

    the

    air-

    craf t .

    An

    aircraf t

    engine

    is

    designed

    to

    oPerate

    most

    ef f ic ient ly

    on

    fuel

    of

    def in i te

    speci f icat ions '

    The

    use

    of

    fue ls

    t l :a t

    d i f fer

    f rom

    these

    speci-

    f icat ions

    reduces

    operat ing

    ef f ic iency

    and

    can

    lead

    to

    comPlete

    engine

    failure''

    l ' l icrobiaiGrowth

    Microbial

    growtb

    is

    Produced

    bY

    var ious

    forms

    of

    micro-organisms

    that live

    and

    rnultipty

    in

    the

    water

    i n te r f aces

    o f ' j e t

    f ue l s -

    These

    organisms

    maY

    form

    a slime

    simular

    in appearance

    to

    the 'deposi ts

    found

    in

    stagnent

    water .

    The

    color

    of

    th is

    slime

    grow*-h

    nay

    be

    red,

    brown,

    $Yd

    r

    or

    b lack.

    I f

    not

    proper ly

    contro l led

    by

    frequent

    removal

    of f ree

    water ,

    the

    ^ - a , , + L r n E i l . r o c o - r - A n i

    q m s

    c a n b p a r ) m c

    L l I { J W L l l

    U

    L t r s D c

    u l

    9 q r r r r r u J

    lx tensive. The organisms feed on the

    hydrocarbons

    tha-u

    are

    found

    in

    fuels,

    i-rrri- thew need

    free

    watgr

    in

    order

    to

    s s u

    s r . s f

    - r r 1 + i n l r r

    *l.tolotnanisms

    have

    a tendency

    to mat,

    genera l ly appear ing

    as

    a

    brown

    blanket

    which acts 'as

    a

    blot ter

    to

    dbsorb

    more

    .

    mcisture.

    This

    mi-xture

    or

    mat

    accele-

    ra tes . the

    g r ow th

    o f

    m ic r o - o r gan i sms '

    The

    buj-Idup

    of

    micro-organisms

    not

    only

    can in ter fere

    wi th

    fuel

    f low

    and

    guant i ty ind icat ion,

    bui ,

    more

    impor tdnt

    i t can star t e lect ro lyL ic corros ive

    ac t i on .

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    t

    o

    PAGE:

    A3

    AIRFRAME

    UEL

    W

    Nepat

    t

    Airl ine9

    Seci lment

    Se,CSep-*

    app€aFs-as

    du:it'

    powder'

    ftbrorts

    a ic==:-a- ,

    gra ins,

    f l -akes,

    or

    st 'a i r i

    '

    Specis

    o:

    grar:ules

    of

    sed'iment

    inilicate

    par::cles

    in

    t.he

    vis;ijc'Le

    size

    ranqle

    '

    : - .a- ,

    -ap:rox i l ta te ly

    40

    microns

    or

    la :ger

    1n

    qi.ze.

    The

    :)rer;en(:e

    of

    any

    appreciable

    nur=rr

    c:- suc;r

    p;rrt:Lcl':s

    indj-certe:;

    either

    a.

    ma]func'-ion

    of

    ' 'he

    f

    if

    te5/separ;rto:rs

    or

    a sou:ce

    oi:

    contaminatiorr

    downstream

    cf -:ie j-lt.erz'sel?ari1tor, or el:;e an

    'np=:>pe:iy

    cleanr:d

    rsa-Bple-

    cont;riner'

    fve::

    r*it:

    the

    most

    ,=fficient:

    f-tLter/

    se.pa::atc):s

    an

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    \-eA

    Nepat

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    cxap:

    2E

    Conamlnat ion

    Detect

    on

    t '

    Coarse

    contaminat ion

    can

    be

    Cetecied

    vj-su; iJ- Iy .

    The

    major

    cr i ter ion

    for

    coritaminaLion detection

    is that

    th e

    fuel

    be c lean, br i .ght ,

    and conta in

    no

    pe:cept ib l .e

    f ree

    water .

    Clean rDeans

    in"

    u.Lr.nce of any readily visible

    sediment or

    entra ined water .

    Br ight

    refers to the sniny appearance of

    r - laan_ d rw f r re l s .

    F r ee wa te r i s i n c l i -

     

    u - J

    cated by a c. Ioud. i raze, or a water

    s lug.

    A

    cloud

    may or may not be

    presenL when

    the fue l is

    satu:ated

    with

    The

    aircraf t fue l

    system can

    be con-

    AIRFRAME

    UEL

    pace:

    04

    waier .

    Per fect ly

    "c lear

    fue l can

    conta in

    as much as

    three times the volume

    of

    wa-Ler

    tonsidered to to lerable.

    SeveraL f ie ld

    methods

    for checking

    warer content have

    been d.evised.

    One

    is

    the adding

    of

    a food

    color that . is

    so luble

    in water ,

    but not in fue l .

    Colcr1ess

    fuel

    samples

    acquire

    a

    def in i te

    t in t

    i f

    water

    is

    present .

    Another method uses a gray chernical

    powoer

    ,that

    changes

    color

    to

    pink

    through

    purp le,

    i f

    30

    or

    more

    p.p.no.

    (par ts

    per

    mi l l ion) o f

    water

    are

    n r e s e n t i n a f u e '

    - - - - 1 ^ ? - - - . h i r d

    - . - i l -

    Sd lu u rE .

    r l l

    q

    L

    method

    a hypodermic needle

    is used

    to

    dravr

    a fueL

    sample

    through a

    chemical lv

    t reated

    f i l ter .

    I i the

    s:-cle ch-anges the color of :ne

    f i l ter f ron

    yel low

    to b lue,

    che fue l

    con ta ins a t

    l eas t

    30

    p .p - m.

    o f

    $/a-eef

    .

    Since fuel drained fr6ru tank sumps

    may have been cold-soaked,

    it

    shoul-d

    be

    realized that

    no method of

    water

    detect ion can be

    accurate

    wh1le the

    fuel entra ined

    water is f rozen

    into

    i ce c r ys ta l s .

    There

    is

    a

    good

    chance

    that

    uater

    wi l l

    not be

    drained

    or

    detecied if the sumps

    are

    dra ined

    whi le the fue l

    is be low

    OoC

    after be ing cooled in

    f l ighc. The

    reason

    for this i-s tnit the

    sump

    drains

    ma y

    not be

    at the lowest

    point

    j-n

    the

    fuel

    tank while the airplane is in a flight

    attitude, and water

    may

    accuEulate

    and

    freeze

    on other

    areas

    of the tank where

    i t wi l l

    remain undetected

    unt i l i t

    thaws.

    Dra in i r ig

    wi l l be more

    ef fect ive

    i f i t

    is

    done

    af ter the

    fuel

    has been.un-

    oisturbed

    for a

    period

    of

    time durJ-ng

    which

    the

    free

    water

    can

    precipitate

    and. settle

    to

    the

    drain

    point.

    Th e

    benef i ts

    of

    a

    set t l ing per iod

    wi l l

    be

    lost ,

    however , un less)

    the

    accumulated

    water

    s

    removed

    from the

    drains

    before

    the

    fuel- is disturbed

    by internal

    v q l l u 5 .

    Contamlnationontrol

    sidered

    as

    beins

    div ided in to

    three

    par ts

    when d isc iss ing c lean

    fuel .

    The

    m a n r r f : n r . r v a ? h r ^ d g C e S

    C l e a n

    f U e I _

    Contamination

    can occur

    at any tlme

    af ter the

    fuel

    is

    produced.

    The f i is t

    n e r t n f i h e f r r e ' l

    q \ 7 c i c m

    i c t - h c A a l

    ' i

    r r a r r r

    9 9 ; r Y

    g 4

    f

    and

    storage system between the

    refinery

    a n r i i h o a i r n n r i - f r r o l c o r r z i n o l - r r r n l e

    Although th is system is not

    physica l ly

    a

    par t

    of the

    aircraf t ,

    i t is o f equal

    importance in.

    controlling

    contamination.

    Anytine

    fuel

    is transferred it is

    suscept ib le to contaminat ion. Therefore,

    a l l

    av ia t ion

    maintenance

    personnel

    shott]d be

    :familiar

    with contamination

    control

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    P R E S S U R E

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    aTRFRAME

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    fiAirlines

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    Fue

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    ra.4.wh.qn. . i .1s.* f rg t ) ;

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    measured

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    instead

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    oepends

    on

    the

    the

    meas3rement

    wi l l

    be.more accurate.

    s ize

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    fue l

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    e lec t r i ca l

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    i nd i ca t i ng f sys tem,

    a i r c r a f t

    a re

    el_ectronic

    fuel

    quant i ty

    gages- On

    some

    provided

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    determine

    the

    ; i - ^ r a f t one f ue l

    ga9e , ca l ]ed

    a

    fue l

    guan t i t y

    i n each

    tank

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    ind icates

    the

    tota l

    amount

    craf t

    is on

    the ground. This

    is

    accom-

    of

    f t ie l

    rer ra in ing

    in

    al l

    the fue l

    tanks.

    p l ished

    in

    di f ferent

    ways.

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    ,SgglltJ. y:-

    gg-g_9

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    guantity

    gages

    also

    are

    located

    at

    consisLs

    of

    .an^

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    the fueiing statj-ons.

    These

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    alq"-+*"i."+.o,3.k9P9:*"t"e--q*.- .f.gli,.Tllt"-t

    parallel

    to those in

    the

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    the fuel

    they are using the

    same

    tank

    units

    an d

    1evel

    changes,

    the

    iransni t ter

    sends

    indicat ion system. Their

    funct ion

    can

    an

    eleccr ic

    s ignal

    to

    the

    incr icator , be checked

    at

    the fue l ing

    stat ion

    by

    which shows

    the

    changing

    fuel

    level-

    me1ns

    of a test

    swj- tch.

    The-electr9t]}9: yp.3*., .g-e.P,.-?g**-t"?nce).*f

    uel

    ouant i tv qaqe di f fers ' f rom the. o ther

    -,,rbe

    ii 't- 't irat

    it

    has

    no

    movable

    devices

    in- t i re

    fuel

    tank.

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    of f loats

    and

    Lheir

    at tendant

    mecLranica l

    uni ts

    I

    -.he

    d.ielectll:c

    qualit ies

    of

    fuel-

    an d

    air

    furnish

    a

    measure.qenl

    of f-uel

    quant i ty .

    Essent ia l ly ,

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    tank

    trans-

    mi i . i a - i s a s ' imo le

    e lec t r i c

    condenser -

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    probes

    have

    a

    comPensator

    for

    fuel

    densi ty

    var ia t ions,

    thus

    assur ing

    an

    accu r a te

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    under

    a l l

    cond i -

    - - ions

    of

    oensi tY.

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    ma te r -

    i a l ) o f

    the

    condenser

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    i s

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    rn a

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    un-

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    signal

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    power stage.

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    to one

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    CHAP:

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    AIRFRAME

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