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TABLE OF CONTENTS

Warning Tags Safety Guidelines Winch Operating Practices

1.0 General Information 1.1 User Responsibility and Safety Precaution 1.2 Introduction

1.2.1 Purpose 1.2.2 Model Number, Serial Number, and Options 1.2.3 Warranty 1.3 Equipment Description

1.3.1 Capabilities and Limitations 1.3.2 Specification and Descriptive Data 2.0 Functional Description 2.1 Major Assembles

2.1.1 Drive Assembles 3.0 Installation Instructions 3.1 Site Selection 3.2 Handling 3.3 Installation Procedures 3.3.1 Welding/Bolt Down

3.3.2 Requirements Prior to Start Up Page 1 of 2 3.4 Installation Checkout Page 1 of 2

3.4.1 Phase-1 Installation Inspection 3.4.2 Phase-2 Start Up and Preliminary Test 3.5 Cable Installation 3.5.1 Cable Termination on Drum 3.5.2 Spooling Cable onto Drum 4.0 Operating Instructions

4.1 Operator Start Up 4.2 Shutdown/Turn Off

5.0 Maintenance Procedure 5.1 Introduction 5.2 Maintenance Plan 5.2.1 Lubrication Schedule 5.2.2 Cleaning 5.2.3 Cable and Hoses

6.0 Component Removal/Replacement Appendices Winch Design & Performance Characteristics RAM Winch & Hoist Parts Information General Arrangement Installation Drawing General Assembly Illustration General Assembly Parts List K6U Air Motor Parts Illustration K6U Air Motor Parts List ᴓ33 ½” Auto-Brake Assembly Illustration & Parts List Air Schematic Illustration & Parts List Gearbox Assembly-Disassembly Manual

Page 2 of 2

APPENDICES

Winch Design & Performance Characteristics RAM Winch & Hoist Parts Information General Arrangement Installation Drawing General Assembly Illustration General Assembly Parts List K6U Air Motor Parts Illustration K6U Air Motor Parts List ᴓ33 ½” Auto-Brake Assembly Illustration & Parts List Air Schematic Illustration & Parts List Gearbox Assembly-Disassembly Manual

LayerPitch Diam.

(in.)

Storage Per Layer

(ft.)

Total Storage (ft.)

Flange Clearance

(in.)

Running Line Pull

(lbs.)

Line Speed (ft/min)

Stall Line Pull (lbs.)

1 21.00 63 63 6.3 28,427 25.0 40,8682 22.73 68 132 5.4 26,261 27.1 37,7543 24.46 74 205 4.6 24,402 29.1 35,0814 26.20 79 284 3.7 22,788 31.2 32,7615 27.93 84 368 2.8 21,375 33.2 30,7306 29.66 89 458 2.0 20,127 35.3 28,9357 31.39 95 552 1.1 19,016 37.4 27,3398 33.12 100 652 0.2 18,022 39.4 25,9099 34.86 105 757 -0.6 17,127 41.5 24,62210 36.59 110 867 -1.5 16,316 43.5 23,45611 38.32 115 982 -2.4 15,578 45.6 22,39612 40.05 121 1103 -3.2 14,905 47.7 21,42713 41.78 126 1229 -4.1 14,287 49.7 20,53914 43.52 131 1360 -5.0 13,718 51.8 19,72215 45.25 136 1496 -5.8 13,193 53.8 18,96716 46.98 141 1637 -6.7 12,707 55.9 18,26717 48.71 147 1784 -7.6 12,255 58.0 17,61818 50.44 152 1936 -8.4 11,834 60.0 17,01319 52.18 157 2093 -9.3 11,441 62.1 16,44820 53.91 162 2255 -10.2 11,074 64.2 15,920

Wire Rope (in.)

AW2.9BK6-12AX120

Performance Chart

1234.6

1

Winch Model:Drum Diam. (in.)

Drum Length (in.)Flange Diam. (in.)

20 53.91 162 2255 -10.2 11,074 64.2 15,92021 55.64 168 2423 -11.0 10,729 66.2 15,42422 57.37 173 2596 -11.9 10,405 68.3 14,95923 59.11 178 2773 -12.8 10,100 70.3 14,52024 60.84 183 2957 -13.6 9,813 72.4 14,10725 62.57 188 3145 -14.5 9,541 74.5 13,71626 64.30 194 3339 -15.4 9,284 76.5 13,34727 66.03 199 3537 -16.2 9,040 78.6 12,99728 67.77 204 3741 -17.1 8,809 80.6 12,66529 69.50 209 3951 -17.9 8,590 82.7 12,34930 71.23 214 4165 -18.8 8,381 84.8 12,04931 72.96 220 4385 -19.7 8,182 86.8 11,76332 74.69 225 4610 -20.5 7,992 88.9 11,49033 76.43 230 4840 -21.4 7,811 90.9 11,22934 78.16 235 5075 -22.3 7,638 93.0 10,98135 79.89 241 5316 -23.1 7,472 95.1 10,743

Notes:1. The rope storage capacity meets ANSI B30.7 and ABS requirements of 1/2in. of drum flange clearance. The unshaded areas also meet DNV and European standards requiring 2.5 rope diameters of flange clearance.2. Performance is based on 90 psi of air pressure at the motor inlet

RAM AIR WINCH PARTS

When ordering parts, please have the model number and serial number for your unit. If possible, please supply us with the original purchase order number.

See the following pages for part ordering information.

Please call (281) 999-8665 or fax an order to (281) 999-8666.

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RAM P/N LB80045R LUBRICATOR

Specifications

Proof Pressure psig (Mpa) 220 (1.5)

Max. Operating Pressure psig (Mpa) 145 (1)

Operating Temperature Range 40 ~ 140° (5 ~ 60 C)

Recommended Lubricant Turbine Oil #1 (ISO VG32)

Pipe Size 1 ½” NPT

Oil Capacity (cm3) 500

Flow Rate /n/min 12500

RAM P/N LB80040R

FILTER

Specifications

Pipe Size 1 1/4

Net Bowl Capacity oz. (cm3) 6.1 (180)

Weight lbs. (kgf) 6.94 (3.15)

Proof Pressure psig (Mpa) 220 (1.5)

Max. Operating Pressure psig (Mpa) 150 (1.0)

Operating Temperature Range 23 ~ 140 F (-5 ~ 60 C)

Filtration 40 m

Flow Characteristics

1 1/2(NPT)

®

ACCESSORIES

4

Functional DescriptionShuttle Valves have a free moving shuttle that blocks one of twoinlet ports while the other inlet port is connected to the (com-mon) outlet port. When a pressure signal enters the portblocked by the shuttle, it will cause the shuttle to shift over toclose the opposite inlet port. The shuttle will stay there while theline or chamber connected to the outlet port is charged and/ordischarged and will only shift when pressure is applied to theinlet port it is blocking at that time.In logic terms a shuttle valve is an 'OR' - function.

PressuresPressure range– Pneumatic: 5 to 200 psi (0.35 to 14 bar)

Hydraulic: 5 to 500 psi (0.35 to 35 bar)

Symbol

MountingPreferably with the centerline of the two inlet ports horizontal.As shown in the drawing above.

Sizes/Connections/Types/Dimensions/Weights*Porting Product Number Dimensions in inch (mm) Flow Cv (Kv) Weights in lbs (kg)

'P' brass st. steel 'A' 'B' 'C' brass st. steel brass st. steel1/8 NPT SV-2 2.0 (51) 1.5 (38) 1.0 (25) 0.8 (12) 0.57 (0.26)1/4 NPT SV-3 SV-3-316 2.0 (51) 1.5 (38) 1.0 (25) 0.8 (12) 0.5 (7) 0.57 (0.26) 0.33 (0.15)3/8 NPT SV-4 2.5 (64) 1.9 (48) 1.3 (32) 1.6 (23) 1.10 (0.50)1/2 NPT SV-5 2.5 (64) 1.9 (48) 1.3 (32) 2.1 (30) 1.10 (0.50)3/4 NPT SV-6 3.5 (89) 2.8 (70) 1.5 (38) 6.5 (84) 2.16 (0.98)

* For Subplate Mounting Shuttle Valves Consult Factory†conforms to NACE standard MR-01-75

SHUTTLE VALVESa range of Shuttle Valves in different sizes, made from Brass or 316 Stainless Steel

General DescriptionVERSA Shuttle Valves are constructed of solid Brass or 316Stainless Steel, with resilient seals providing tight shut off.Shuttle valves are 3/2 valves, primarily used to charge and dis-charge a pressure line or chamber from two - or more -sources. A typical schematic is shown below:

MaterialsType: Brass Stainless Steel

Body: Brass 316 Stainless Steel†

Shuttle: Nylon(Zytel) 316 Stainless Steel†

Seals: NBR (Nitrile) FKM (Fluorocarbon) Screws: Plated Steel 316 Stainless Steel†

®

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