Agastya Aero Works Pvt Ltd - Aarvy Hospitalaarvyhospital.com/Downloads/Oxygen_Plant.pdfOxygen...

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Approved Medical Oxygen Generator for Patient Breathing Proprietary PSA Technology Economical for Small Hospitals Investment Cost in PSA Generator Comparatively Lower Than Half of That of an Equivalent Cryogenic Plant For Hospitals For Defence Application Point of Use Application Trailer Mounted Rugged And Shock / Vibration Tested 99.5% Purity Oxygen For Pilot Breathing & Aircraft Engine Re-Lighting & Other Applications Critical Aid For High Altitude Operations and Combat Readiness/Disaster Management 08322555326 www.agastyaeroworks.com A v i a e t c i o n n e f a e n D d n M a i a d r i n n I e e S h t e c g t n o i r v s r e S Agastya Aero Works Pvt Ltd Agastya Aero Works Pvt Ltd Agastya Aero Works Pvt Ltd www.oxair.com.au Technical Collaboration with On-site Oxygen Production Systems

Transcript of Agastya Aero Works Pvt Ltd - Aarvy Hospitalaarvyhospital.com/Downloads/Oxygen_Plant.pdfOxygen...

Page 1: Agastya Aero Works Pvt Ltd - Aarvy Hospitalaarvyhospital.com/Downloads/Oxygen_Plant.pdfOxygen Generation Plant AGASTYA AEROWORKS PVT LTD function, enabling the generator to start and

Approved Medical Oxygen Generator

for Patient Breathing

Proprietary PSA Technology

Economical for Small Hospitals

Investment Cost in PSA Generator

Comparatively Lower Than Half of That

of an Equivalent Cryogenic Plant

For Hospitals For Defence ApplicationPoint of Use Application

Trailer Mounted Rugged And

Shock / Vibration Tested

99.5% Purity Oxygen For Pilot

Breathing & Aircraft Engine Re-Lighting

& Other Applications

Critical Aid For High Altitude Operations and

Combat Readiness/Disaster Management

08322555326 www.agastyaeroworks.com

Avi ae tc ion nef ae nD d n Mai ad rin nI ee Sht e cg tn oi rv sr …eS

Agastya Aero Works Pvt LtdAgastya Aero Works Pvt LtdAgastya Aero Works Pvt Ltd

www.oxair.com.au

Technical Collaboration with

On-site Oxygen Production Systems

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PSA OXYGEN GENERATION

SYSTEM FOR PATIENT

16-17

BREATHING 93-95%

AGASTYA AEROWORKS PVT. LTD. 203 Mehta House Vasco-da-Gama

GOA 403802

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Oxygen Generation Plant AGASTYA AEROWORKS PVT LTD

BRIEF WRITE UP EQUIPMENT

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Oxygen Generation Plant AGASTYA AEROWORKS PVT LTD

1. INTRODUCTION

This document describes the major components of the PSA Oxygen

Generation System and its associated components. The design,

materials and workmanship incorporated in the construction of Oxygen

Generators make them capable of giving long, trouble-free service.

PSA Oxygen generators produce gaseous oxygen from compressing

atmospheric air on site and offer a cost-effective, reliable and safe

alternative to traditional oxygen gas supplies such as cylinders or

cryogenic liquid. The design is made for round the clock 24/7

operation. Each generator is equipped with automatic start & stop

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Oxygen Generation Plant AGASTYA AEROWORKS PVT LTD

function, enabling the generator to start and stop automatically

according to the consumption.

ADVANTAGES: No Raw Material: There is no Raw Material required to

produce high purity grade Oxygen, as plant uses air from atmosphere

to separate oxygen from processed air.

Quality & Durability: Each Generator is Analyzed & Tested over Latest

CFD Software for dynamic loading in order to ensure Quality product

with SMART Productivity of Oxygen Gas.

Oxygen on demand: Production of oxygen at the specified flow and

purity for a short time of demand by simple push button.

Energy efficiency: The PSA process is characterized by low specific

energy consumption. Easy partial load operation PSA Generators are

fully automatically adjusted to the actual product flow requirements

and operate in an energy-saving partial load mode.

Skid Mounted: Generator is supplied Pre-piped over a platform in

order to cuts down installation time, plant is supplied in ready to use

and plug and play condition.

High availability: PSA Generator provide supreme availability by using

reliable components such as Screw Compressors proprietary switching

valves.

Fully automatic operation: The PLC based control system with its

sophisticated software controls purity and flow by adjusting the cycle

time automatically.

Oxygen generator being supplied is based on a patented

implementation of the PSA (Pressure Swinging Adsorption) technology,

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Oxygen Generation Plant AGASTYA AEROWORKS PVT LTD

a static separation of air gases thanks to a specific molecular sieve

that adsorbs Nitrogen under pressure.

The Oxygen generator is mainly composed of 2 separation vessels

filled with molecular sieve (zeolites) absorbers. As compressed air

pressurizes one vessel, the Nitrogen is progressively retained by

the molecular sieve and the Oxygen goes straight to the outlet

of the generator. When the vessel is approaching Nitrogen

saturation, the process switches to the second vessel and the

adsorbed Nitrogen in the first vessel is released into the atmosphere.

The cycle is then repeated under computerized control in order to

produce high purity Oxygen continuously.

2. SYSTEM DESCRIPTION

Air contains 21% Oxygen, 78% Nitrogen, 0.9% Argon and 0.1% other

trace gases. Oxygen generation systems separate this oxygen from

Compressed Air through a unique process called Pressure Swing

Adsorption. (PSA).

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Oxygen Generation Plant AGASTYA AEROWORKS PVT LTD

The Pressure Swing Adsorption process for the generation of

enriched oxygen gas from ambient air utilises the ability of a synthetic

Zeolite Molecular Sieve to absorb mainly nitrogen.

While nitrogen concentrates in the pore system of the Zeolite, Oxygen

Gas is allowed to pass through as a product.

Oxygen generation plants use two Pressure Vessels filled with Zeolite

Molecular sieve as adsorbers.

As Compressed Air passes up through one of the Adsorbers, the

molecular sieve selectively adsorbs the Nitrogen. This then allows the

remaining Oxygen to pass on up through the adsorber and exit as a

product gas.

When the adsorber becomes saturated with Nitrogen the inlet airflow

is switched to the second off line adsorber. The first adsorber is

regenerated by desorbing nitrogen through De-Pressurisation and

purging it with some of the product oxygen. The cycle is then repeated

and the pressure is continually swinging between a higher level at

adsorption (Production), and a lower level at desorption

(Regeneration).

In Pressure Swing Absorbtion technology Our engineers have

dedicated special attention to the adsorber vessel design in order to

avoid fluidization of the psa molecular sieve bed during the entire

adsorption and desorption process and under any possible working

condition of the PSA Generators.

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Oxygen Generation Plant AGASTYA AEROWORKS PVT LTD

PSA Generators are designed for Dynamic Load as PSA generators

operate in cycles and each vessel pressure and depressurize in less than

3 minutes. This Pressure fluctuation creates tension that must be

considered during Designing of Pressure Vessels, Our pressure vessels

are designed for dynamic pressure loading and are designed to last

minimum 2 million pressure cycles

Extensive CFD simulations and running tests have been performed in

order to remain distant from the physical fluidization limit for each

adsorber vessel size and under all process circumstances.

This break-through made it finally possible to develop a compact,

highly efficient and truly flexible PSA generator which can produce 90%

± 2% Oxygen Generator.

Advantages of PSA Generator over Cryogenic Oxygen Generator

PSA Oxygen Generator Cryogenic Oxygen Generator

Investment cost in PSA Generator

is comparatively lower. Cost of a

PSA plant is typically less than half

of that of an equivalent cryogenic

plant

Investment cost of Cryogenic

Oxygen Generator is very high.

Typically, it is more than double

that of an equivalent PSA plant.

PSA Oxygen generator’s start-up

time is only 5-minutes. Therefore,

depending on Oxygen demand,

Generator can be switched ON &

switched OFF very conveniently.

Cryogenic plant startup time is

around 12 to 16 hours for start-

up. Therefore, Cryogenic Oxygen

plant cannot be switched ON &

switched OFF very frequently.

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Oxygen Generation Plant AGASTYA AEROWORKS PVT LTD

PSA Oxygen generator is very

simple & does not need even

dedicated manpower. It keeps

working round the clock without

any supervision.

Cryogenic Oxygen Plant is very

large equipment requiring lot of

sophisticated controls and

maintenance cost is high. Also

dedicated man-power is needed

to monitor and operation of

Cryogenic Oxygen plant.

PSA generator is very compact

size unit

Cryogenic plant requires a very

large size building & bigger

footprint size.

PSA Oxygen gas can be stored in

a standard Economical tank.

Cryogenic Oxygen is to be stored

in a vacuum insulated double

walled Tank. Cost of this Storage

tank is on higher side.

3. WIRING

All wiring will conform to Australia Standards wiring rules.

All wiring (excluding instrument pairs) will be minimum .75mm2

All wiring on the package will be LSOH.

All Panel Control 24 Voltage wiring will be 0.75mm2 single core

flex

All wiring external to the panel will be 1.5mm2 stranded copper

No more than two wires per terminal

All cables between Junction boxes will have cable numbers both

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Oxygen Generation Plant AGASTYA AEROWORKS PVT LTD

ends

4. RELIABILITY

PSA oxygen generation systems are extremely reliable. Systems are

designed to run 24 hours days 365 days a year with very little operator

Intervention. They are lightweight compared to other technology, are

very rugged and durable.

5. ADVANTAGES OF DESIGN

PLC Control of all process valves and alarm functions

All Electrically sensitive equipment is individually fuse protected

Superior Internal Screen design allows for less stress on

Molecular sieve

Superior Air Filtration Package.

Air Treatment Package mounted on a common skid for ease of

installation. All Filters have D/P Gauges

PSA Skid makes for smaller footprint and easier installation Easy

access to components for easier Maintenance.

Integrated Oxygen Analyser. (With Shutdown or Venting alarm)

Integrated Dew Point Analyser (With Shutdown alarm) {Optional}

Electronic Liquid Moisture Alarm fitted to PSA (Shutdown alarm)

Power Surge Protection to PLC and other instrument

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Oxygen Generation Plant AGASTYA AEROWORKS PVT LTD

Installation Specifications

Area Specifications:

Location : India

Ambient temperature : +45°C (max)

Relative humidity : 50% (max) at +45°C

Area classification : Non-hazardous area

Electrical power supply : 230V / 50Hz / 1P

Installation dimension : Dedicated technical room 4M x 4M

x 2.5M is recommended

Medical Oxygen Generation Plant

Compressed Air Station

Modular rotary screw/reciprocating oil free compressor with

refrigeration/desiccant dryer & air receiver, equipped with Air

Compressor After cooler, Air filtration system:

1

st Filter 2

nd Filter 3

rd Filter 4

th Filter

Component Grade X5 Grade X1 Grade XA Grade XA Element Designation Oil Coalescing Oil Coalescing Oil Coalescing Oil Coalescing Maximum Solid Particulates

5 micron 1.0 micron 0.01 micron 0.01 micron

Remaining Oil Content (by weight)

4.1 ppm 0.08 ppm 0.01 ppm 0.01 ppm

Pressure Drop 0.6 psi Dry ; 1.1 psi Wet

1.1 psi Dry ; 2.2 psi Wet

1.5 psi Dry ; 4.4 psi Wet

1.5 psi Dry ; 4.4 psi Wet

Maximum Operating Temperature

120oC 120oC 120oC 120oC

Air quality condition : Class 1.4.1

Removal of particles : Class 1 (ISO 8573-1)

Moisture content : Class 4 (ISO 8573-1)

Residual oil content : Class 1 (ISO 8573-1)

Brief Technical Specifications PSA 93% + 3% Medical Oxygen

Generator 4.5 M3/Hr @ 4.5 to 6 bar-g- Model OA-160

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Oxygen Generation Plant AGASTYA AEROWORKS PVT LTD

Connected Load : 15 kw

Power Supply : 415 + 5% / 50Hz / 3P

Medical Sterile Filters: On the outlet of the Oxygen Generator we have

two filters. This guarantees that the oxygen is

Clean

Particle Free

Bacterial Free

Particle filter 1 Micron

Bacterial Filter 0.01 Micron which can be regenerated in an

autoclave up to 120º C

Advantages of our design is the type of Valves we use in our systems.

Solenoid Valves: We do not use standard Solenoid type valves which

have a short service life due to the high cycle nature of a PSA Solenoid

valves have a thin internal diaphragm which will eventually crack due

to the operation of the valve.

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Oxygen Generation Plant AGASTYA AEROWORKS PVT LTD

Oxair - use a true Air Pilot Operated Actuated Process Valve.

The Valve has a heavy plunger actuator inside the valve which will give

many, many years of trouble free operation. (See Below)

Small - Process Valves: We have systems that are well over 8 year’s old

still operating with the same valves.

Check Valves: Because of the type of valve we use on our systems it

has eliminated the need to use check valves on our systems. The valves

are 100% Bubble tight shut off in either direction. Check Valves do not

have a long service life and will eventually start to by-pass causing a

loss of purity.

PSA Piping System: Oxair does not use any flexible piping on our PSA

systems. Oxair PSA Piping systems are 100% leak free. All piping is

made from the unique Stainless Steel Press-fit design. Not only does it

not leak it is clean and looks good.

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REFERENCE LIST – Oxygen Generation Equipment

No. Client Location Application Year System Flow m3/hr

1 Leo’s Radiator Service ( O/Pk)

WA Brazing / Soldering 1986 1

2 Odin Radiator Service WA Brazing / Soldering 1988 1

3 Esperance Radiator Service WA Brazing / Soldering 1989 0.5

4 Leo’s Radiator Service WA Brazing / Soldering 1989 1

5 C.O.R Industrial WA Brazing / Soldering 1989 1

6 Bulchins Radiators Qld Brazing / Soldering 1991 1

7 Busselton Hospital WA Medical 1991 0.2

8 Mandurah Radiators WA Brazing / Soldering 1992 1

9 BHP Iron Ore WA Furnace Enrichment 1992 8

10 C S I R O Canberra Research 1992 1

11 Limestone Building Blocks WA Tungsten Tipping ( Brazing) 1993 1

12 Joondalup Radiators WA Brazing / Soldering 1994 1

13 Comalco Aluminium Qld Furnace Enrichment 1994 8

14 Aurora Gold Indonesia Gold Processing 1.25 TPD

Oxygen Tonnage Plant

1994 28

15 Thiess Engineering PNG Gold Processing 1995 10

16 Minproc Engineering Ghana Gold Processing 1995 20

17 Carrier Air Conditioning WA Brazing 1996 7

18 Jem Glass WA Glass Blowing 1996 0.3

19 Pharaoh Metals WA Gold Processing 1997 28

20 Aurora Gold Indonesia Gold Processing 2.5 TPD

Oxygen Tonnage Plant

1997 80

21 HRL WA Gold Processing 1997 12

22 Baia Mare (Lycopodium)

Romania Gold Processing 4.0 TPD

Oxygen Tonnage Plant

1997 104

23 RAWAS Gold Mine Indonesia Gold Processing 1.5 TPD

Oxygen Tonnage Plant

1998 50

24 Western Minerals tech. WA Gold Processing 1998 10

25 Union Reefs Gold Mine NT Gold Processing 2 x 1.5 TPD

Oxygen Tonnage Plants

1998 56.6 2 off

26 Geita Gold Mining Tanzania Gold Processing 7.5 TPD

Oxygen Tonnage Plant

1999 256

27 General Gold Operations NT Gold Processing 8.0 TPD

Oxygen Tonnage Plant

1999 283

28 Ionics Watertec Pty Ltd Qld Ozone Research 1999 1.7

29 Confidential Sth Africa Ozone 2000 3.4

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No. Client Location Application Year System Flow m3/hr

30 Ionics Watertec Pty Ltd NSW Ozone–Waste Water Treatment 3 x 1.25 TPD

Oxygen Tonnage Plants

2000 42.5 each

31 Seafood ONLINE.com Qld Aquaculture 2000 12.8

32 Seafood ONLINE.com Qld Aquaculture 1.5 TPD

Oxygen Tonnage Plant

2000 56.6

33 Living Ocean International China Aquaculture 2000 7.1

34 Living Ocean International China Aquaculture 2000 0.6

35 Ionics Watertec Pty Ltd Hong Kong Ozone – Wave Cove 2000 7.9

36 Reef Fish Pty Ltd Qld Aquaculture 2000 2

37 Australian Cultured Eels Tanzania Aquaculture 1.0 TPD

Oxygen Tonnage Plant

2000 31.1

38 Australis Pearling Ltd Pearl Farming 2000 1.27

39 Resolute Limited - Obatan Ghana Gold Processing 1.0 TPD

Oxygen Tonnage Plant

2000 28.3

40 Dilger’s Fisheries Vic Aquaculture 2000 12.7

41 Living Ocean International Qld Aquaculture 2001 0.6

42 Ionics Watertec Pty Ltd Qld Ozone – Research 2001 0.6

43 Resolute Limited Tanzania Gold Processing 2.0 TPD

Oxygen Tonnage Plant

2001 71

44 Department of Natural Res. Aquaculture 2001 2.3

45 Kondobolin Vic Aquaculture 2001 2.3

46 East Coast Eels Vic Aquaculture 2001 3.4

47 Australian Aquaculture Vic Aquaculture 2001 4.5

48 POSAQUA Vic Aquaculture 2001 2.3

49 Nusa Halmahera Indonesia Gold Processing 1.5 TPD

Oxygen Tonnage Plant

2001 50

50 Gindalbie Gold N.L WA Gold Processing 1.25 TPD

Oxygen Tonnage Plant

2001 42

51 Yarra Valley Aquaculture Vic Aquaculture 2001 1

52 Australian Aquaculture Systems Vic Aquaculture 2002 1

53 Australian Aquaculture Systems Vic Aquaculture 2002 2.3

54 Ozone Manufacturing Vic Ozone 2002 .1

55 Ozone Manufacturing Sth Aust Ozone 2002 2.3

56 PT Kelian Mining Indonesia Gold Processing 1.5 TPD

Oxygen Tonnage Plant

2002 35

57 PT Kelian Mining Indonesia Gold Processing 3.0 TPD

Oxygen Tonnage Plant

2002 100

58 Australian Aquaculture Systems

Vic Aquaculture 2003 2.3 2 off

59 Australian Aquaculture Systems

Vic Aquaculture 2003 4.5 2 off

60 Geita Gold Mine Tanzania Gold Processing 7.5 TPD

Oxygen Tonnage Plant

2003 256

61 Methanex New Zealand Methanol Processing 15.0 TPD Oxygen Tonnage Plant

2003 512

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No. Client Location Application Year System Flow m3/hr

62 RAD Aqua Vic Aquaculture 2003 1.1 (x2)

63 EHP - New Zealand NZ Sewerage Odour Control 2003 8.5

64 Golden Star (Wassa Gold Project)

Ghana Gold Processing 2.0 TPD

Oxygen Tonnage Plant

2003 72

65 Golden Star (Wassa Gold Project) 2nd Unit

Ghana Gold Processing 2.0 TPD

Oxygen Tonnage Plant

2004 72

66 Resolute (Carpentaria Gold)

Queensland Gold Processing 11.0 TPD

Oxygen Tonnage Plant

2004 377

67 Goldfields Contracting (St Ives Gold Mine)

Western Australia

Gold Processing 2 x 2.5 TPD

Oxygen Tonnage Plants

2004 85 2 off

68 Automated Fusion Technology Vic Mineral Processing 2005 2.8

69 Newcrest Mining (Telfer Gold Project)

Western Australia

Gold Processing 5.5 TPD

Oxygen Tonnage Plant

2005 188

70 Newmont- Nusa Halmahera

Indonesia Gold Processing 1.5 TPD

Oxygen Tonnage Plant

2005 50

71 Hydro Hitech Thailand Hospital Medical Oxygen

2005 15 Medical Oxygen

72 Automated Fusion Technology Vic Mineral Processing 2005 2.8

73 Automated Fusion Technology Vic Mineral Processing 2006 2.8

74 Automated Fusion Technology Vic Mineral Processing 2006 8.5

75 Placer Dome - Nth Mara (Now Barrick Gold)

Tanzania Gold Processing 5.5 TPD

Oxygen Tonnage Plant

2006 188

76 Marine Farms Western Australia

Aquaculture 2006 7

77 Booro Gold Mongolia Gold Processing 2.5 TPD

Oxygen Tonnage Plant

2006 85

78 Planet Gold SA -Mexico (Palmare Gold Project)

Mexico Gold Processing 2.5 TPD

Oxygen Tonnage Plant

2007 85

79 Hydro Hitech Thailand Hospital Medical Oxygen

2007 4 Medical Oxygen

80 Ozone Manufacturing Sth Aust Ozone 2007 4

81 Harmony Gold / Newcrest Mining Hidden Valley Gold Project

Papua New Guinea

Gold Processing 7.5 TPD

Oxygen Tonnage Plant

2007 256

82 Quantum Minerals (MCM Mauritania)

Mauritania Gold Processing 2.0 TPD

Oxygen Tonnage Plant

2008 71

83 Newcrest Mining (Bonikro Gold Project)

Ivory Coast Gold Processing 1.5 TPD

Oxygen Tonnage Plant

2008 50

84 Barrick Gold (Morobe Gold project)

Papua New Guinea

Gold Processing 5.5 TPD

Oxygen Tonnage Plant

2009 188

85 (Norton Goldfields) Paddington Gold Mine

Western Australia

Gold Processing 3.0 TPD

Oxygen Tonnage Plant

2009 100

86 Glencoe Fisheries NSW Aquaculture 2009 1

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No. Client Location Application Year System Flow m3/hr

87 BMC Medical Philippines Hospital Medical Oxygen

2010 3.6 Medical Oxygen

88 BMC Medical Philippines Hospital Medical Oxygen

2010 3.6 Medical Oxygen

89 Catalpa Resources (Edna May Gold Project)

Western Australia

Gold Processing 3.0 TPD

Oxygen Tonnage Plant

2010 100

90 Regis Resources (Duketon Gold Project)

Western Australia

Gold Processing 1.5 TPD

Oxygen Tonnage Plant

2010 50

91 Newcrest Mining (Cracow Gold Project

QLD Gold Processing 1.2 TPD

Oxygen Tonnage Plant

2011 42

92 BMC Medical

Philippines Hospital Medical Oxygen

2011 6.8 Medical Oxygen

93 BMC Medical

Philippines Hospital Medical Oxygen

2011 3.6 Medical Oxygen

94 University of Tasmania Tasmania Aquaculture 2011 12.7

95 University Tasmania Tasmania Aquaculture 2011 12.7

96 Gympie Veterinary Clinic

Queensland Medical Oxygen 2011 1 Medical Oxygen

97 Gekkos Engineering ( Alamos Gold’s Mulatos )

Mexico Gold Processing 0.5 TPD

2011 21

98 Barrick Gold (North Mara Gold project)

Tanzania Gold Processing 10.0 TPD

Oxygen Tonnage Plant

2011 350

99 Integra Mining (Randalls Gold Project )

Western Australia

Gold Processing 3.3 TPD

Oxygen Tonnage Plant

2012 113

100 Anglo Gold (Tropicana Gold Project)

Western Australia

Gold Processing 2 off x 5.0 TPD

Oxygen Tonnage Plants

2012 2 off 171

101 BMC Medical Philippines Hospital Medical Oxygen

2012 14.1 Medical Oxygen

102 BMC Medical Philippines Hospital Medical Oxygen

2012 4.0 Medical Oxygen

103 Harmony Gold / Newcrest Mining Hidden Valley Gold Project

Papua New Guinea

Gold Processing 1 off x 15.0 TPD

Oxygen Tonnage Plant

We supplied a 7.5 tpd To Harmony PNG in 2007

2012 -2013 512

104 Endeavour Resources Ltd ( Abgaou Gold Project)

Ivory Coast Gold Processing 2 off x 5.0 TPD

Oxygen Tonnage Plants

2012 -2013 2 off 171

109 BMC Medical Philippines Hospital Medical Oxygen

2013 8.5 Medical Oxygen

110 BMC Medical Philippines Hospital Medical Oxygen

2013 14.1 Medical Oxygen

105 Resolute Mining Ltd (Syama Gold Project)

Mali Gold Processing 1 off x 5.0 TPD

Oxygen Tonnage Plant

2013 171

106 Sumatra Copper and Gold (Rawas Gold Project)

Indonesia Gold Processing 1 off x 2.9 TPD

Oxygen Tonnage Plant

2014 100

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No. Client Location Application Year System Flow m3/hr

107 Minjar Gold Project

Western Australia

Gold Processing 1 off x 3.3 TPD

Oxygen Tonnage Plant

2013 113

108 Australian Dept Defence

Western Australia

Australian Navy Cylinder Filling

2014 8.5 Medical Oxygen

109 BMC Medical

Philippines Hospital Medical Oxygen

2014 14.1 Medical Oxygen

110 Australian Dept Defence

Western Australia

Australian Navy Cylinder Filling

2014 8.5 Medical Oxygen

111 BMC Medical

Philippines Hospital Medical Oxygen

2014 8.5 Medical Oxygen

112 Golden Star (Wassa Gold Project)

Ghana 3rd System

Gold Processing 2.0 TPD

Oxygen Tonnage Plant

2015 72

113 BMC Medical

Philippines Hospital Medical Oxygen 2015 4.5 Medical Oxygen

114 BMC Medical Philippines Hospital Medical Oxygen 2015 8.5 Medical Oxygen

115 BMC Medical

Philippines Hospital Medical Oxygen 2015 14.1 Medical Oxygen

116 BMC Medical

Philippines Hospital Medical Oxygen 2015 17.0 Medical Oxygen

117 PT Cahaya Mas Indonesia Hospital Medical Oxygen Cylinder Filling

2015 9.1 Medical Oxygen

118 BMC Medical

Philippines Hospital Medical Oxygen 2015 14.1 Medical Oxygen

119 Kingdom of Tonga

Tonga Hospital Medical Oxygen 2015 4.5 Medical Oxygen

120 Kingdom of Tonga

Tonga Hospital Medical Oxygen Cylinder Filling

2015 1.0 Medical Oxygen

121 BMC Medical Under contract

Philippines Hospital Medical Oxygen 2015 8.5 Medical Oxygen

122 BMC Medical Under contract

Philippines Hospital Medical Oxygen 2015 14.1 Medical Oxygen

123 BMC Medical Under contract

Philippines Hospital Medical Oxygen 2015 14.1 Medical Oxygen

124 BMC Medical Under contract

Philippines Hospital Medical Oxygen 2015 28.0 Medical Oxygen

125 BMC Medical Under contract

Philippines Hospital Medical Oxygen 2015 8.5 Medical Oxygen

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Advantages of Oxair Design

Oxair Ticks all the boxes

Oxair Others

Is the system guaranteed to supply oxygen at 94-95% Purity Oxair PSA is 94% to 95%

or Just a range 93% + /- 3 % which means any Oxygen PSA can be delivering just 90%

√ ?

Oxair Is certified to ISO 13485 medical Device Registration No 198020-2016-AQ-AUS-NA √ ?

Will the Oxygen Purity fluctuate or will it deliver constant stable Purity √ ?

Lower Power Design Can the system match Oxair Lower Power design √ - 5 kW ?

Does the system have a very large Air Dryer Re-Sized to suit the ambient conditions to Guarantee Dry Air to the PSA Oxygen Generator to protect the Zeolite; √ ?

Is the Operation of the Air Dryer linked into the PSA Oxygen Generator control system to protect the Zeolite; √ ?

Will the Oxygen PSA Medical system recover Oxygen Purity quickly after a power outage The Oxair System will. √ ?

Does the system have 4 Stage Inlet Filtration To protect the Zeolite √ ?

Is the system PLC Controlled (Oxair Use Reliable Allen Bradley PLC) Oxair Can supply remote alarms √ ?

Does the system have a long life Oxygen Cell 3-4 years √ ?

Does the system have Rubber hoses or flexible connecting hoses The Oxair System uses 316 SS Process piping √ ?

Does the other system use Check Valves that will fail. Oxair - NO ?

Does the system use Standard type solenoid Valves that have a short service life Oxair - NO ?

Does the System use Direct Acting piston type Air Actuated True process valves √ ?

Will the Valves last 5 years before maintenance is required - The Oxair System will √ ?

All of the feed Air Piping and Oxygen Piping on the PSA Skid is S/Steel No Flexible piping is used to any of the valves or Absorbers √ ?

The Oxair System Is Designed to AS 3000 and International wiring rules. √ ?

Does the System meet Noise Requirements, Does the system have a very large Muffler making it very quiet? √ ?

Is all the control Voltage a Safe 24VDC or ( 110V – 230V control Voltage) √ ?

Does the Oxygen PSA Medical System Include Bacterial and Particle Filtration prior to filling cylinders or before it goes to the Hospital; Pipeline. √ ?

Is all Electrically sensitive equipment such as the oxygen analyser, PLC etc individually fuse protected, √ ?

Page 20: Agastya Aero Works Pvt Ltd - Aarvy Hospitalaarvyhospital.com/Downloads/Oxygen_Plant.pdfOxygen Generation Plant AGASTYA AEROWORKS PVT LTD function, enabling the generator to start and

Specifications Oxygen PSA Generator and Scope of supply The following outlines the commercial schedule for the oxygen PSA and Compressed air package.

Oxygen PSA - Turn Key system As detailed in Sections 1.0 to 5.0 inclusive of 4 stage Filtration,

Feed Air Compressor, Refrigerated Air Dryer, piping valves controls etc

PSA O2 Model Model OA–100-M

Type of Gas: Oxygen

Purity of Produced Gas: 94% - 95% Volume.

Oxygen PSA Plant Capacity: 2.8 Sm3.hr-1

Oxygen PSA

Complete with

➢ Oxygen Analyser,

➢ HMI 7” Colour Touch Screen,

➢ Control System

➢ Communications

➢ Interconnecting Piping

➢ Alarms

Included

Oxygen Pressure: 400 kPag

Design location: Non-Hazardous, Indoor or Outdoor Covered

Area. 4 Feed Air Inlet Stage Filtration

As described in Section 1.3 Automatic drains

Included

Bacterial Filtration

This is fitted After the Oxygen Receiver Prior to the Hospital Pipeline.

Included

System Automatic Restart after Power Failure Included

Air Consumption of PSA: 0.47 m3/min (16.6 scfm)

Feed Air Compressor/s: Model

Flow Rate of compressor

Oxair Refrigerated Air Dryer

Dryer Flow Rate

Model RFD 96

1.6 m3/min (56.5 scfm)

Vertical Air Receiver: (Dry)

Complete with

Oxygen Surge vessel:

Complete with

➢ Pressure gauge,

➢ Pressure Relief Valve,

500 Litres

This is a much larger vessel than normally

required to allow for peak periods

Carbon Adsorption Tower Carbon Adsorption Tower - To Produce Oil Free Air. For Oil and Oil Vapour Removal from compressed Air (Oil Free Air) Flow Rate Carbon and will last Approx; 3 years

Model CT 40 Included

1.1 m3/min (40 scfm)

Has 16 KG of Carbon

Pressure Vessel Certification: AS 1210 -2010

Interconnecting Piping SS Included SS

Performance testing Oxair’s W/shop. Buyer is welcome to witness

testing prior to dispatch

Included

250 Litres Included

Minimum 0.67 m3/min included