Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank...
Transcript of Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank...
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OLI 35th Anniversary User ConferenceOctober 5-6, 2005
It’s Not Magic…Just Great Technology
Advances in Technology:Properties of Mixed-Solvent
Electrolyte Systems
Peiming Wang, Robert Young, Ronald Springer, Margaret Lencka, Jerzy
Kosinski and Andre Anderko
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A Comprehensive Model for Aqueous A Comprehensive Model for Aqueous and Mixedand Mixed--Solvent Electrolyte SystemsSolvent Electrolyte Systems
• Objectives:• Reproduce speciation and chemical equilibria as well as
phase equilibria• Accurately reproduce
• Aqueous electrolytes ranging from dilute solutions to fused salts or pure solutes
• Electrolytes in organic solvents• Water-organic-salt systems in the full range of
concentrations• Cover temperatures up to 0.9 Tc of the mixture
• Consistently treat phase and chemical equilibria, enthalpy, heat capacity and density
• Predict transport properties using associated models that cover the same range of applicability as the thermodynamic model
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Outline of the Thermodynamic Model
RTG
RTG
RTG
RTG ex
IIexLC
exLR
ex++=
LR Debye-Hückel theoryLC Local composition model (UNIQUAC) for neutral
molecule interactionsII Ionic interaction term for ion-ion and ion-molecule
interactions
Excess Gibbs energy:
( )∑∑∑ ⎟⎟⎠
⎞⎜⎜⎝
⎛−=
i jxijji
ii
exII IBxxn
RTG
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Combining the GCombining the GEE Model with Chemical Model with Chemical EquilibriaEquilibria
• Standard-state properties • Thermochemical databases for aqueous systems• Helgeson-Kirkham-Flowers-Tanger model for T and P dependence• Gibbs energy of transfer between water and nonaqueous solvents
• Activity coefficients• Defined using symmetrical normalization• Converted to unsymmetrical normalization to work with standard-
state properties in aqueous systems
Details are available in: P. Wang, A.Anderko and R.D. Young, “A Speciation-Based Model for Mixed-Solvent Electrolyte Systems”, Fluid Phase Equilibria, 203 (2002) 141and later papers
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Predictions over wide concentration and temperature ranges:VLE for H2SO4 + SO3 + H2O:
1.0E-08
1.0E-07
1.0E-06
1.0E-05
1.0E-04
1.0E-03
1.0E-02
1.0E-01
1.0E+00
1.0E+01
1.0E+02
1.0E+03
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
x SO3
P, a
tm
0ºC
200ºC
100ºC
50ºC
25ºC
500ºC 400ºC 300ºC
Pure H2SO4 (xSO3 = 0.5)
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Prediction of speciation for H2SO4 + SO3 + H2O
0
10
20
30
40
50
60
70
80
90
100
0.0 0.2 0.4 0.6 0.8 1.0
(x SO3)1/2
mol
e pe
rcen
t
1957HR
1959YMS
1994CRP&1995CB
2000WYCHSO4-2
H2SO40
SO30
x (SO3)=0.5
HSO4-
• Phase equilibria and speciation can be reproduced simultaneously if protons are treated as solvated entities, i.e., as H3O+
ions
Pure H2SO4 (xSO3 = 0.5)
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Nitric acid: Vapor-liquid equilibria
0.001
0.01
0.1
1
10
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
HNO3, mole fraction
Pres
sure
, atm
25C 35C 50C 60C 75C 90C 100C 110C 120C
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Mixed acids: H2SO4 + HNO3
• Parity plot to verify the representation of partial and total pressures
0.00001
0.0001
0.001
0.01
0.1
1
10
0.0001 0.001 0.01 0.1 1
Experimental Pressure, atm
Pred
icte
d Pr
essu
re, a
tm
PPH2OPHNO3PSO3
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Solubility of solids:Aluminum solubility in alkaline solutions (Bayer process)
05
1015202530354045
0 10 20 30 40 50 60 70
Na2O wt%
Al2
O3
wt%
200 C
110C95C
50C30C25C
Na
2 O.A
l2 O3 .2.5H
2 O
Al(OH)3(s)
or AlOOH(s) Al(OH)3 +NaOH + H2O
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• Simultaneous representation of LLE, SLE and VLE including ionization effects, if applicable
-10
0
10
20
30
40
50
60
70
80
0.0001 0.001 0.01 0.1 1
X-PHENOL
T/C
Ice
LLE
C6H5OH(s)
0
20
40
60
80
100
120
0.0 0.2 0.4 0.6 0.8 1.0x or y (MIBK)
t/C
LLE
VLELLVE
0
20
40
60
80
100
120
0.000 0.005 0.010 0.015 0.020
x, y (MIBK)
t/C
Phenol –water
Methyl isobutyl ketone - water
Liquid-liquid equilibrium systems
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LLE results – salt effect
0.00000
0.00005
0.00010
0.00015
0.00020
0.00025
0.00030
0.00035
0.00040
0.00045
0 100 200 300 400
g salt/kg H2O
Solu
bilit
y of
ben
zene
(x)
in a
queo
us s
alt s
olut
ions
NaCl
25 C
(NH4)2SO4
Solubility of benzene in aqueous (NH4)2SO4 and NaCl solutions at 25ºC
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Solid-liquid equilibria in the ethylene glycol – NaHCO3 – H2O system
• Complex solubility behavior with different solid phases precipitating depending on the glycol content and temperature
0
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08
0.09
0 20 40 60 80 100 120
T/C
X -
NaH
CO
3
EG wt%=50EG wt%=60EG wt%=90EG wt%=100
Na2CO3Na3H(CO3)2
NaHCO3 Na5H3(CO3)4
Na3H(CO3)2
NaHCO3
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Acid-base equilibria in mixed solvents:pH in H2O2 – H2O systems
-2
-1
0
1
2
3
4
5
6
7
0 10 20 30 40 50 60 70 80 90 100%w H2O2
pH a
ppar
ent
Kolczynski 1957
Mitchell 1956 titration
Mitchell 1956 buffers
prediction
prediction saturated with CO2
• Self-dissociation of H2O2 is analogous to that of water:• 2H2O2 = H3O+ +
HO2-
• Apparent pH can be obtained using a glass electrode and calculated from the MSE model
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Transport properties in the OLI software
• Available transport properties:• Diffusivity• Viscosity• Electrical conductivity
• OLI was the first to develop transport property models for concentrated, multicomponent aqueous solutions
• Recently, the models have been extended to mixed-solvent systems
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Transport properties:Electrical conductivity of H2O – H2SO4 – SO3
0.0001
0.001
0.01
0.1
1
10
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
x-SO3
spec
ific
cond
uctiv
ity (S
.cm
-1)
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Transport properties:Viscosity of H2O – H2SO4 – SO3
0.1
1
10
100
1000
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0x-SO3
η, c
P
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Conversion of MSE databank to Conversion of MSE databank to solvated proton basissolvated proton basis
• At this moment, two databanks are available• MIXSOL: H+ - based
To be eliminated as soon as transport property parameters are adjusted in MSEPUB
• MSEPUB: H3O+ - based (protons are assumed to be solvated in aqueous and nonaqueous environments)
Recommended for all calculations that do not require transport properties
Already covers a substantially wider spectrum of chemistry than MIXSOL
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Current Content of the MSE Databank (1)
• Binary and principal ternary systems composed of the following primary ions and their hydrolyzed forms• Cations: Na+, K+, Mg2+, Ca2+, Al3+, NH4
+
• Anions: Cl-, F-, NO3-, CO3
2-, SO42-, PO4
3-, OH-
• Aqueous acids, associated acid oxides and acid-dominated mixtures• H2SO4 – SO3
• HNO3 – N2O5
• H3PO4 – H4P2O7 – H5P3O10 – P2O5
• H3PO2
• H3PO3
• HF• HCl• HBr
•HI•CH3SO3H•NH2SO3H•HFSO3 – HF – H2SO4
•HI – I2 – H2SO4
•HNO3 – H2SO4 – SO3
•H3PO4 with various calcium phosphates
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Current Content of the MSE Databank (2)
• Inorganic gases in aqueous systems• NH3
• CO2
• H2S• SO2 + H2SO4
• N2
• O2
• H2
• Transition metal aqueous systems• Fe(II) and Fe(III) oxides, hydroxides, and bromides• FeSO4- H2SO4
• Sn(II) and Sn(IV) oxides and hydroxides• Sn(II) methanesulfonate – methanesulfonic acid• ZnCl2 - LiCl
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Current Content of the MSE Databank (3)
• Transition metal aqueous systems - continued• CuSO4 – H2SO4
• Cu(NO3)2 – HNO3
• Fe2(SO4)3 – H2SO4
• Fe(NO3)3 – HNO3
• ZnSO4 – H2SO4
• Zn(NO3)2 – HNO3
• Most elements from the periodic table in their elemental form • Base ions and hydrolyzed forms for the majority of elements from
the periodic table • Hydrogen peroxide chemistry
• H2O2 – H2O including acid-base properties• H2O2 – NaOH• H2O2 – H2SO4
• H2O2 - NaNO3
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Current Content of the MSE Databank (4)
• Miscellaneous inorganic systems in water • NH2OH• NH4HS + H2S + NH3• LiCl – KCl• LiCl – CaCl2• Na2S2O3
• Organic solvents and their mixtures with water • Alcohols: Methanol, ethanol, 1-propanol, 2-propanol, cyclohexanol• Glycols: Monoethylene and propylene glycols, polyethylene glycols• Phenols: Phenol, catechol• Ketones: Acetone, methylisobutyl ketone• Aldehydes: Butylaldehyde• Carbonates: Diethylcarbonate, propylene carbonate• Hydrocarbons: Benzene, toluene, cyclohexane• Amines: tri-N-octylamine• Nitriles: Acetonitrile• Amides: Dimethylacetamide
• Halogen derivatives: Chloroform
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Current Content of the MSE Databank (5)
• Organic acids in water, methanol and ethanol and their Na salts• Formic • Acetic (also K salt)• Citric • Adipic• Nicotinic • Terephthalic• Isophthalic
• Trimellitic
• Mixed-solvent organic systems• Acetic acid – tri-N-octylamine – toluene – water• Acetic acid – tri-N-octylamine – methylisobutylketone– water • Acetic acid – ethanol – methanol – water
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Current Content of the MSE Databank (6)
• Mixed-solvent inorganic/organic system • Phenol - H2O - acetone - SO2 - formic acid - HCl• Benzene - H2O – NaCl and (NH4)2SO4
• Cyclohexane - H2O - NaCl• n-Butylaldehyde – NaCl - H2O • LiPF6 – diethylcarbonate – propylene carbonate • Ethanol – LiCl - H2O• Monoethylene glycol – H2O + Na2CO3/NaHCO3, CO2, NaCl, HCl• Methanol - H2O + NaCl, HCl
• Polyelectrolytes• Polyacrylic acid – acid-base properties
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Typical applications that require the mixed-solvent electrolyte model
• Processes involving concentrated acids (H2SO4, HNO3, HF, etc.)• Concentrated nitrate systems (fertilizer industry, nuclear waste
storage and processing)• Salt effects on distillation (salting-in, salting-out)• Crystallization from organic and mixed solvents• Hydrometallurgical processes, e.g., high-pressure leaching• Alkanolamine and amine processes• Phase equilibria in refinery column overheads (precipitation and
dissolution of NH4Cl, NH4HS, amine chlorides)• Systems with concentrated brines as working fluids (completion
fluids, refrigeration cycles, etc.)• Urea plants• Battery electrolytes• Systems involving glycols and alcohols with natural brines in oil and
gas production and transmission environments
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Summary Summary –– Physical PropertiesPhysical Properties
• A comprehensive speciation-based thermodynamic model has been developed
• The model reproduces multiple properties (VLE, SLE, LLE, SGE, caloric properties, densities) in multicomponent systems
• The model has been validated for various classes of mixtures• Aqueous electrolytes ranging from dilute solutions to
molten salts or pure solutes• Salt–water–organic systems in full concentration ranges
• Associated models for diffusivity, viscosity and electrical conductivity have been developed
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Aqueous or Mixed-Solvent Electrolyte Model?
• Aqueous model• Advantages:
Larger existing databankThe only model available for rates of corrosion
• Disadvantages:Limitations with respect to composition (30 m with respect to electrolytes, x=0.3 with respect to nonelectrolytesLLE predictions exclude critical solution points (limited to strongly dissimilar phases)
• MSE model• Model advantages:
No limitations with respect to compositionReliable predictions for multicomponent concentrated solutionsFull range of LLE calculations including electrolytes in both phases
• Methodological advantagesMultiproperty regressionsConsistent use of thermochemicalproperties (no shortcuts like Kfits)Rigorous quality assurance
• Disadvantages:Much smaller existing databank but it is continuously extended