Aai Capabilities
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Atlantic Aero Capabilities
Maintenance, Avionics, InteriorsManufacturing & Engineering
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Company History
1971 - Company was formed by a local investment group.1977 - First company in the region to offer corporate jet charter and management with the Learjet.1984 Management participated in the formation of Questair, Inc.1987 - Established a small package freight company (Mid-Atlantic Freight, Inc.).
1997 - Received DAS (Designated Alteration Station) certification. This authorization allows us tomake major modifications to aircraft with little direct involvement from the FAA during the process. Weare the seventh DAS to be awarded in the history of the FAA Southern Region.2000 - Began design and development support for VLJ aircraft project.2003 Opened 14,000 S.F. dedicated manufacturing facility for STC and PMA parts.2003 Opened aircraft seat and upholstery facility.2003 Opened aircraft cabinet, seat and upholstery facility.
2005 Became major outsource maintenance facility for FlexJet on Challenger 300, Challenger604,Learjet 60, Learjet 45 and Learjet 40. Includes cabinet and upholstery refinishing.2008 The Kernersville Manufacture Facility is awarded ISO9001:2000 + AS9100B
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Maintenance * Avionics * Interiors
Exceptional Employees+
Quality Work =Loyal Customers
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Maintenance Shop Capabilities
56 technicians providing 24 hour coverage.Specialize in Challenger, Falcon, Learjet, Hawker & CitationSpecialize in King Air and Caravan turboprops.Regional Service Center for P&W PT6 and JT-15 engines.Line Service Center for Honeywell TFE731 engines.Independent Level 3 NDI facility (approved by Cessna)Williams FJ44 engine Line MaintenanceClass I/Class III Certified Repair Station
Exceptional Employees + Quality Work = Loyal Customers
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Avionics Capabilities
We engineer, Install and support the latest safety, communication and entertainment systemsIn house state of the art avionics bench test facility.Authorized dealer for AirCell, Alliant, Allied Signal, Avidyne, Bendix/King/Honeywell, CenturyFlight Systems, Flight Displays, Rockwell Collins, BF Goodrich, Garmin, L3 Communications,Magnastar, Mid-Continent, NAT, Paperless Cockpit, Ryan, Shadin, Sandel, S-Tec/Meggitt,Technisonics, Universal Avionics, WSI.
Exceptional Employees + Quality Work = Loyal Customers
IS&S Install on
Pilatus PC-12
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Interior Cabinetry and Upholstery
Full CNC manufacturing for precisionUnique 6 coat finishing processVigorous inspection that includes steaming of the leather,perfection of seam stitching and a complete functional check
Exceptional Employees + Quality Work = Loyal Customers
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Fractional Jet Maintenance Program
Primary Fractional Jet Service Provider for all models with emphasis on widebody aircraft(Challenger 604, Challenger 300).18 dedicated technicians providing around the clock support.
Average 3000 manhours per monthComplete Interior refurbishment with 24 interior personnel.
Exceptional Employees + Quality Work = Loyal Customers
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Engineering
Design FabricationTest Capabilities
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Atlantic Aero Engineering
and Production Capabilities
Aircraft structural and systems design, analysis, fabrication, and testing.Structural Finite Element Analysis (FEA).
CAD/CAM capability, solid modeling and rendering (Auto Cad, Solidworks, CATIA V5).Structural load testing.Flight test and analysis - computer data acquisition and analysis.Design, analysis and production of certificated composite parts.FAA approved Parts Manufacturing Authority (PMA).FAA Approved quality control system ( DAS and PAH Holder).Engineering personnel for on-site data approval ( DERs and DARs).Non Destructive Testing (NDT) equipment and expertise.Reverse Engineering and Measurement using FARO Platinum arm with laser scanning head.
CNC MachiningComposite parts manufacturing
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Electrical Systems
Design, Fabrication and Test Capabilities
Design of primary electrical distribution systemDelivery and installation on aircraft
Upgrade and ongoing support during 3 year flight test programDesigned, fabricated and installed all major wiring harnesses
From Proof of Concept to Production
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Avionics System DesignDesign, Fabrication and Test Capabilities
Upgrade and ongoing support during 3 year flight test programFirst installation of 3 tube Garmin G1000 system
Installation design and test support for GFC AFCSDelivery and installation on aircraft
POC Cockpit
Mockup of
Production Cockpit
From Proof of Concept to Production
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Empennage StructureDesign, Fabrication and Test Capabilities
Design of primary and secondary structure using CATIAFinite Element Analysis of structureManufacture of metal and composite structureStatic testing of completed assemblyDelivery and installation on aircraft
Empennage In Flight
Empennage Structure Detail
From Proof of Concept to Production
Static Test Fixture
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Winglet
Design, Fabrication and Test Capabilities
Manufacture of carbon composite/metal hybrid structureDesign of primary and secondary structure
Static testing of completed assembly
Part Assembly
Static Testing
Installation
3-D Assembly and Solidworks Mold Design
Winglet in Flight
Winglet in Mold
From Proof of Concept to Production
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Engine Nacelle & InletDesign, Fabrication and Test Capabilities
Design inlet and nacelle for turbofan engine using SolidworksFabrication of inlet and nacelle from carbon composite
Modification of aircraft to install test instrumentation
Inlet Mold
Nacelle Loft
Inlet
Nacelle Mold
Finished Nacelle
Installed Inlet
From Proof of Concept to Production
Inlet
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FARO Engineering CapabilitiesFARO platinum arm with laser scanning headReverse engineering using laser scanner to generate point cloud
Generation of 3-D model using SolidworksInspection capability using scanned comparison standard
3-D AssemblyDesign
Scanning Using FARO Arm
Measurement Process
Finished Product
From Proof of Concept to Production
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Manufacturing
Composites
5 - AXIS CNCCabinetry P roduction
Sheet Metal Fabrication
ISO9001:2000 + AS9100B
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Manufacturing CNC Machinery30,000 square feet of manufacturing spaceManufacture of 100s of OEM, PMA & STC partsCNC manufacturing process from CATIA V5
5 Axis CNC Machining Center CNC Knee Mill
CNC Lathe CNC Power Shear CNC Gantry Router
CNC Press Brake
ISO9001:2000 + AS9100B
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Composite Fabrication CapabilitiesCarbon, Prepreg carbon and fiberglass capabilities
Vacuum bagging and oven curedMold making capability
Learjet Horse Collar
Cessna 210 Air Induction
VLJ Winglet
Learjet Stang Fairing
Test Inlet
Flying Test Bed Nacelle
ISO9001:2000 + AS9100B
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Beechcraft BonanzaAerodynamically Optimized Carbon Fiber 2-Piece Nose Bowl Kit
Carbon fiber cowling doors designed manufactured and certifiedReplaces aluminum cowling reducing weight and maintenance costFAA / PMA Approved under STC SA10145SC
Bonanza with STC Kit
Nose Bowl Kit Installation
Manufactured
Nose Bowl Kit
ISO9001:2000 + AS9100B
Sheet Metal Fabrication
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Sheet Metal FabricationCNC Press Brake, CNC Power Sheer and CNC Gantry RouterComplex Flat Pattern Bending, Turret Punching, Rolling & Plate CuttingPrecision Parts with repeatable strict tolerancesHigh quality finish and form
Computer
Controlled
CMM
Mounting Brackets Dual Engine Mount Assy.
ISO9001:2000 + AS9100B
Engine Baffle Assy.
Switch Brackett
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Specialty Equipment
State of the art paint and finishing facilityLear 31 Dorsal Fin Assembly FixtureFreezers and ovens for composite lay outState of the art paint and finishing facilityDual Paint booths
Paint & Finishing Facility
Downdraft Sanding Table
Third Paint Booth
Dorsal Fixture and Fin
Freezer & Oven
ISO9001:2000 + AS9100B
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CertificationDesignated Alteration Station
PMA AuthorizationISO 9001:2000 + AS9100B
Military Critical Technical Data AgreementApproved SupplierGulfstream
BombardierPilatus
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Designated Alteration Station
DAS511128CE
DAS for 12 years, awarded 1997
Allows AAI to develop and issue Supplemental TypeCertificates in conjunction with the AAI repair station
January 2007 FAA Audit with no findings
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PMA Authorization
PQ1413CE-D
Authorized to PMA over 2000 parts
Actively involved in hundreds ofsuccessful PMA approvals
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Atlantic Aero Certificate of Registration
ISO 9001:2000 + AS9100B
Awarded IOS9001:2000 in January 15 th, 2008
Certificate # CERT-0026411
This Certificate of Registration applies to:
ISO9001:2000 + AS9100B
Manufacture, resell and distribution of metal and composite parts for aerospace applications
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Atlantic Aero FAA Air Agency CertificateEWGR752D
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Certificate of Approval
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Contact Us
Jim Spinder [email protected]
President (336) 235-6033
Chuck Goodard [email protected]
DAS Administrator (336) 235-6195
Linda [email protected]
Sales Coordinator (336) 235-6057FAX (336) 235-3305
Ship to:6423 Bryan Blvd.
Greensboro, NC 27409Mail to:
Post Office Box 35408Greensboro, NC 27425-5408