A MIDDLEBY COMPANY Parts Manual · 2019-07-09 · 9 parts for oven panels, window (earlier...
Transcript of A MIDDLEBY COMPANY Parts Manual · 2019-07-09 · 9 parts for oven panels, window (earlier...
PS540G SERIES GAS FIRED:SPL100505-PF-BD
October 5, 2005
Table of Contents: Page 2
www.middleby.comemail: [email protected]
1-847-741-3300 fax 1-847-741-4406 (Parts Department)
Serial # CodeFirst 4 digits - order of productionFifth digit - model specificSixth and Seventh digit - month of productionEighth and Ninth digit - year of production
Parts Manualfor domestic and standard export ovens
A MIDDLEBY COMPANY
Starting Serial # 000160104 & after
©2005 Middleby Marshall Inc.
PS540G-Double-Shown with “NewStyle” Front WindowAssembly.
Serial Tag Location
with Wiring Diagrams
2
Table of ContentsSpec Sheet .............................................................................................................................................. 3
Oven and Electrical Specifications .......................................................................................................... 6
Key Parts ................................................................................................................................................. 7
View of Oven Panels, Window and Legs (Earlier Production) ................................................................. 8
Parts for Oven Panels, Window and Legs (Earlier Production ................................................................ 9
View of Oven Panels, Window and Legs (Later Production) ................................................................. 10
Parts for Oven Panels, Window and Legs (Later Production ................................................................ 11
View of Right-hand Control Compartment .............................................................................................. 12
Parts for Right-hand Control Compartment ............................................................................................ 13
View of Blower Area ............................................................................................................................... 14
Parts for Blower Area ............................................................................................................................. 15
View of Blower/Motor Compartment ....................................................................................................... 16
Parts for Blower/Motor Compartment ..................................................................................................... 17
View of Gas Burner & Piping ................................................................................................................. 18
Parts for Gas Burner & Piping ............................................................................................................... 19
View of “Single” Belt Conveyor .............................................................................................................. 20
Parts for “Single” Belt Conveyor ............................................................................................................ 21
View of “Split” Belt Conveyor ................................................................................................................. 22
Parts for “Split” Belt Conveyor ............................................................................................................... 23
PS540G OVEN INSTALLATION KIT .................................................................................................... 24
PS540G Single Oven Option Base Kit ................................................................................................... 25
PS540G Double Oven Option Base Kit ................................................................................................. 26
PS540G Triple Oven Option Base Kit (Outriggers) ............................................................................... 27
Standard Finger Configuration ............................................................................................................... 28
Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 50141 Rev. F2 US/UK/CANADA ...................... 29
Ladder Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 50141 Rev. F1 US/UK/CANADA .......... 30
Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 52059 Rev. D DN .............................................. 31
Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 52065 Rev. D DUT ............................................ 32
Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 52053 Rev. D FR ............................................... 33
Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 52055 Rev. D GM .............................................. 34
Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 52067 Rev. D GK .............................................. 35
Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 52061 Rev. D IT................................................. 36
Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 52057 Rev. D SP ............................................... 37
Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 52063 Rev. D SW .............................................. 38
3
4
GAS INLET
ELECTRICAL JUNCTION BOX
RECOMMENDED MINIMUM CLEARANCES:Rear of Oven to Wall - 6″ (150mm)Non-control End of Oven to Wall - 0″Control End of Oven to Wall - 0″
1
2
3
2
3
3
3
1
MODEL PS540 SINGLE OVEN DIMENSIONS
MODEL PS540 DOUBLE OVEN DIMENSIONS
1
2
3
2
3
3
3
1
GAS INLET
ELECTRICAL JUNCTION BOX
RECOMMENDED MINIMUM CLEARANCES:Rear of Oven to Wall - 6″ (150mm)Non-control End of Oven to Wall - 0″Control End of Oven to Wall - 0″
5
MODEL PS540 TRIPLE OVEN DIMENSIONS
GAS INLET
ELECTRICAL JUNCTION BOX
RECOMMENDED MINIMUM CLEARANCES:Rear of Oven to Wall - 6″ (150mm)Non-control End of Oven to Wall - 0″Control End of Oven to Wall - 0″
1
2
3
2
3
3
3
1
6
PS540 SERIES OVEN SPECIFICATIONSConveyor Belt Width 32″ (813mm)
Heating Zone Length 40-1/2″ (1028mm)
Baking Area Square Feet 9 sq. ft. (0.84 sq. m.)
Overall Dimension Standard Single Oven w/Legs 80″ (2032mm) L ×
61-5/16″ (1557mm) W ×47-5/16″ (1202mm) H ×
Overall Dimension Double Oven 80″ (2032mm) L ×
61-5/16″ (1557mm) W ×60-15/16″ (1548mm) H x
Overall Dimension Triple Oven 80″ (2032mm) L x
61-5/16″ (1557mm) W ×77-1/2″ (1969mm) H ×
Weight of Single Oven 925 lb (419kg)
Shipping Weight 1,100 lb (498.3kg)
Shipping Cube Approx. 132 ft3 (3.74 m3)
Operating Range 110,000 BTU/hr(116.0 mJ/h)(27,720 kcal)(32.2 kW/hr)
Maximum Operating Temperature 550°F (287°C)
Warm-up Time 10 min.
Gas Oven Inlet Line Size 3/4″ (19mm) ID for each oven
Minimum Gas Meter Rating 450 cu.ft./hr. (12.74m3h) for 1 to 2 ovensAdd 180 cu.ft./hr (5.1m3h) for each additional oven
Minimum Gas Pipe Size Natural (must be dedicated line) 2″ (51mm) ID for 1, 2, or 3 ovens Propane (must be dedicated line) 2″ (51mm) ID for 1, 2, or 3 ovens
Gas Pressure Natural 6″ to 12″ Water Column (13.8 to 29.9 mbar) Propane 11.5″ to 12″ Water Column (28.7 to 29.9 mbar)
Gas Valve 0.75″ (19mm) ID full-flow, gas, shutoff valve installed in oven inlet gas line.A separate connection and valve must be provided for each oven.
Recirculating Air Fan One fan at 2300 RPM
Air Velocity 3000 fpm (1524 cm/sec) (Average)
Bake Time 3 min. 0 sec. Bake Time minimum30 min. 0 sec. Bake Time maximum
SERIES PS540 ELECTRICAL SPECIFICATIONSMain Blower & Control Circuit Phase Frequency Amperage Poles Wires
Elements Voltage Voltage Draw
208-240V 208-240V 1 Ph 50/60 Hz 4.1 Amp 3 Pole 3 Wire(2 hot, 1 grd)
7
KEY PARTSPS540-SERIES GAS OVEN KEY PARTS
ITEM PART NO. ENGLISH DESCRIPTION QUANTITY
1 58504 Temperature Controller 1
2 44687 Blower/Fan Motor 1
3 47797 Conveyor Drive Motor, Standard Speed 1 or 2
3A 47799 Conveyor Drive Motor, High Speed 1 or 2
3B 45017 Kit, Brushes, Springs & Caps 1
3C 50265 Pickup, Sensor 1
4 58323 Conveyor Speed Control 1
5 33812-3 Thermocouple 3
6 41647 Modulating Gas Valve 1
7 50275 Burner & Motor Assembly 1
8 50239 Ignition Control Module (kit) 1
9 See RPM Kit Blower Belt, page 17 1
10 33983 High Limit Control Module 1
11 36451 Cooling Fan 2
12 50610 Air Switch 2
13 50274 Control Valve, Gas, 1/2" 1
14 31651 Signal Amplifier 1
1
23
4
5
6
78
9
10 11 1213
14
8
Vie
w o
f O
VE
N P
AN
EL
S, W
IND
OW
(E
AR
LIE
R P
RO
DU
CT
ION
) A
ND
LE
GS
9
Par
ts f
or
OV
EN
PA
NE
LS
, WIN
DO
W (
EA
RL
IER
PR
OD
UC
TIO
N)
AN
D L
EG
S
ITE
MQ
TY.
P/N
DE
SC
RIP
TIO
N
12
4994
7U
PP
ER
EN
D P
LUG
AS
SE
MB
LY, I
NC
LUD
ES
ITE
M 7
22
4994
6LO
WE
R E
ND
PLU
G A
SS
EM
BLY
38
3645
2W
ING
NU
T, P
LAS
TIC
1/4
-20
48
4544
9E
ND
PLU
G M
OU
NT
ING
PLA
TE
AS
SE
MB
LY
516
2129
6-00
05S
CR
EW
, HE
X W
SH
HD
12-1
4 ×
3/4″
, SS
BS
D
61
5109
4C
ON
VE
YO
R C
HA
IN C
OV
ER
72
5063
7E
YE
BR
OW
, AD
JUS
TA
BLE
81
3590
0-00
11C
OV
ER
, TO
P
94
2125
6-00
08S
CR
EW
, 10-
32 ×
3/8
″ 18
-8 S
L T
RU
S S
101
3790
0-01
03W
IND
OW
MO
UN
TIN
G F
RA
ME
WE
LDM
EN
T (E
AR
LIE
R M
OD
ELS
)
111
3028
5G
LAS
S D
OO
R A
SS
EM
BLY
(E
AR
LIE
R M
OD
ELS
)
11A
122
140-
0017
GLA
SS
, 23
-1/8
″ ×
4-1/
4″
1
1B1
1713
0-00
06S
EA
LAN
T
1
1C1
3028
6TO
P F
RA
ME
1
1D1
3028
7F
RA
ME
WIT
H H
AN
DLE
1
1E1
3330
0-02
73TU
BE
, HIN
GE
121
4240
0-00
87W
IND
OW
LA
TC
H A
SS
EM
BLY
(EA
RLI
ER
MO
DE
LS)
131
5460
6C
OM
PLE
TE B
AS
E W
ELD
ME
NT
144
3790
0-00
24LE
G/T
OP
PLA
TE
WE
LDM
EN
T, 1
5″ T
ALL
154
3790
0-01
02LE
G 6
″ H/T
OP
PLA
TE
WE
LDM
EN
T, 6
″ TA
LL
162
2229
0-00
09C
AS
TE
R, S
WV
L W
/BR
AK
E F
LAT
PLA
TE
172
2229
0-00
10C
AS
TE
R S
WV
L F
LAT
PLA
TE
18A
/R22
0373
SC
RE
W, H
EX
HE
AD
, 3/8
″ - 1
6 ×
1″ S
ST
19A
/R21
422-
0001
WA
SH
ER
, LO
CK
SP
LIT
3/8
″
20A
/R21
416-
0001
FLA
T W
AS
HE
R, 3
/8″ Z
P
211
4573
9N
AM
E P
LAT
E, M
IDD
LEB
Y
284
4520
5Q
UA
D C
AS
TE
R S
PA
CE
R
294
4520
9Q
UA
D O
UTR
IGG
ER
WE
LDM
EN
T
304
4520
6Q
UA
D A
DJU
ST
ME
NT
FO
OT
INS
ER
T
31
A1
4997
5C
OR
D &
PLU
G, 6
-20P
, 6' L
ON
G, U
.S.
31B
149
976
CO
RD
& P
LUG
, OV
ER
SE
AS
, CE
321
5870
5U
ND
ER
SH
ELF
(OP
TIO
NA
L)
332
3412
1-00
03S
CR
EW
, TH
UM
B P
IVO
T
10
Vie
w o
f WIN
DO
W–L
ater
Pro
du
ctio
n (F
ron
t Win
do
w C
han
ge
Use
d A
fter
Mar
ch, 2
004)
11
Par
ts fo
r W
IND
OW
–Lat
er P
rod
uct
ion
(Fro
nt W
ind
ow
Ch
ang
e U
sed
Aft
er M
arch
, 200
4)
ITE
MQ
TY.
P/N
DE
SC
RIP
TIO
N
11
51
05
4A
SS
EM
BLY
,WIN
DO
W, w
/HA
ND
LE, I
TE
MS
1-1
0
21
510
81A
SS
EM
BLY
, HA
ND
LE, I
TE
MS
3-6
31
M
1009
2H
AN
DLE
, OU
TE
R
41
M
1012
7H
AN
DLE
, IN
NE
R T
HR
EA
DE
D
51
M11
15H
AN
DLE
, BR
AC
KE
T (L
EF
T)
61
M11
16H
AN
DLE
, BR
AC
KE
T (R
IGH
T)
71
510
87F
RA
ME
AN
D W
IND
OW
, IT
EM
S 8
-9
81
M
1019
8G
LAS
S, 4
.1″
X 1
5.15
0″
91
M19
65A
DH
ES
IVE
(NO
T S
HO
WN
)
10
2
M
1118
SC
RE
W–A
TT
AC
HE
S H
AN
DLE
11
23
09
27
BU
MP
ER
12
15
12
10
BR
AC
KE
T, W
IND
OW
HIN
GE
(LE
FT
)
13
15
12
11
BR
AC
KE
T, W
IND
OW
HIN
GE
(RIG
HT
)
12
Vie
w o
f R
IGH
T-H
AN
D C
ON
TR
OL
CO
MP
AR
TM
EN
T
13
Par
ts f
or
RIG
HT
-HA
ND
CO
NT
RO
L C
OM
PA
RT
ME
NT
ITE
MQ
TY.
P/N
DE
SC
RIP
TIO
N
11
58
50
4T
EM
PE
RA
TU
RE
CO
NT
RO
L
22
3381
2-3
TH
ER
MO
CO
UP
LE, T
YP
E J
SH
IELD
ED
9.5
0 ×
60″
31
2804
1-00
11C
ON
TA
CT
OR
, 208
/240
V
43
46
52
1K
IT, B
LOW
ER
SW
ITC
H C
ON
TA
INS
((1
) 44
697,
(1)
446
96)
53
44
69
7C
ON
TA
CT
BLO
CK
63
44
69
6S
ELE
CT
OR
SW
ITC
H
81
31
50
4T
RA
NS
FO
RM
ER
, 23
0V (P
)/12
0V (S
) 200
VA
92
45
03
6C
IRC
UIT
BR
EA
KE
R, 2
40V
3A
10
14
56
44
CIR
CU
IT B
RE
AK
ER
, 240
V 1
A
11
24
68
31
CIR
CU
IT B
RE
AK
ER
, 240
V 8
A
12
25
06
10
AIR
SW
ITC
H, 0
.16″
WC
13
128
021-
0047
INT
ER
LOC
K S
WIT
CH
, 10A
NO
2P
14
A/R
47
79
7M
OT
OR
, GE
AR
1/5
0HP
135
0:1,
ST
AN
DA
RD
14A
A/R
47
79
9M
OT
OR
, HIG
H S
PE
ED
OP
TIO
N 3
11:1
14B
A/R
50
26
5S
EN
SO
R, P
ICK
UP
14
CA
/R4
50
17
KIT
, BR
US
HE
S, S
PR
ING
S A
ND
CA
PS
15
13
51
45
SW
ITC
H, P
B M
OLV
EN
O 2
50V
, RE
SE
T, 1
/30
HP
, 311
:1
16
13
39
83
ELE
CT
RIC
HI-
LIM
IT C
ON
TR
OL,
240
V
17
13
64
51
CO
OLI
NG
FA
N, 2
30V
AC
18
14
18
72
TR
AN
SF
OR
ME
R, 2
40V
(P)/
24V
(S) 2
5VA
19
13
16
51
SIG
NA
L A
MP
LIF
IER
, 4-2
0VD
C
20
13
38
13
RF
I FIL
TE
R, T
YP
E F
1780
DD
20
21
13
21
08
TR
AN
SF
OR
ME
R, 2
40V
(P)/
24V
(S) 6
5VA
22
15
02
39
SP
AR
K IG
NIT
ION
MO
DU
LE, 2
4VA
C 5
0/60
Hz
23
1(2)
58
32
3C
ON
VE
YO
R S
PE
ED
CO
NT
RO
L W
/DIG
ITA
L S
PE
ED
DIS
PLA
Y
23A
1(2)
37
50
3D
IGIT
AL
SP
EE
D C
ON
TR
OL
(DIS
PLA
Y O
NLY
)
24
14
43
90
TE
RM
INA
L B
LOC
K, M
AIN
PO
WE
R, 3
-PO
LE, 5
0A, 6
00V
25
13
92
58
TE
RM
INA
L B
LOC
K, M
AIN
PO
WE
R, 5
-PO
LE, 5
0A, 6
00V
26
15
07
94
RE
LAY
, 24V
, GA
S T
RA
IN
27
13
14
97
FIN
GE
R G
UA
RD
14
Vie
w o
f B
LO
WE
R A
RE
A
3A (
NO
T S
HO
WN
)N
EV
ER
SE
IZE
LU
BR
ICA
NT
15
Par
ts f
or
BL
OW
ER
AR
EA
ITE
MQ
TY.
P/N
DE
SC
RIP
TIO
N
11
51
15
7P
ULL
EY
, 1G
RV
3.0
PD
AK
32H
, 3.2
5″ D
IA.
21
48
85
5W
ELD
ME
NT
, BR
G B
RA
CK
ET
PS
540G
32
22
20
37
3S
CR
EW
, HH
3/8
″ -
16 ×
1″
SS
T
3AA
/R17
110-
0017
NE
VE
R S
EIZ
E L
UB
RIC
AN
T -
US
ED
ON
ITE
MS
3 &
7A
PP
LIE
D T
O T
HR
EA
DS
BE
FO
RE
RE
INS
TA
LLIN
G
4A
/RA
1103
9S
PLI
T L
OC
K W
AS
HE
R 3
/8″ Z
P
5A
/R21
416-
0001
FLA
T W
AS
HE
R 3
/8″ S
S
62
2207
2-00
25B
EA
RIN
G, P
ILLO
W B
LOC
K 5
/8″
78
2132
6-00
02S
CR
EW
, HX
HD
GR
S 3
/8″
- 16
× 5
-1/2
″
86
20
00
20
3S
CR
EW
,HX
W/H
D 1
0 -
32 ×
3/8
″ ZC
91
48
87
2B
AC
K W
ALL
SH
RO
UD
10
14
88
03
AIR
INLE
T R
ING
11
835
900-
0108
FA
N O
RIF
ICE
ST
AN
D O
FF
TU
BE
12
15
06
43
FA
N D
RIV
E S
HA
FT
13
121
651-
0010
KE
Y, S
Q 3
/16″
× 3
/16″
× 1
.00″
ST
L
14
14
88
62
AX
IAL
FA
N, 1
4″ D
IAM
ET
ER
15
15
11
10
INR
/OT
R B
AC
K W
ELD
ME
NT
16
15
02
22
SP
EC
IAL
BU
SH
ING
, 5/8
″ ID
- 3
/16″
× 3
/32″
KE
Y
17
23
53
23
CO
UP
LIN
G, C
OLL
AR
SP
LIT
5/8
″ DIA
ME
TE
R
18
45
02
71
RO
LL P
IN, P
LN 5
/32″
× 7
/16″
16
Vie
w o
f BLO
WE
R/M
OTO
R C
OM
PA
RTM
EN
T
17
Par
ts fo
r B
LOW
ER
/MO
TOR
CO
MP
AR
TME
NT
ITE
MQ
TY.
P/N
DE
SC
RIP
TIO
N
11
2802
1-00
47IN
TER
LOC
K S
WIT
CH
10A
NO
2P
21
2802
1-00
61M
OM
EN
TAR
Y S
WIT
CH
- 10A
NO
2 P
OLE
31
4468
7M
OTO
R 1
/2 H
P
41
4995
3M
OTO
R M
OU
NTI
NG
BR
AC
KE
T W
ELD
ME
NT
51
5044
9M
OTO
R S
UP
PO
RT
BR
AC
KE
T
68
1513
D88
05S
CR
EW
, HE
X H
D 3
/8″-
16 ×
3/4
″ - N
P
78
2142
2-00
01LO
CK
WA
SH
ER
, SP
LIT
3/8″
ZP
88
2141
6-00
01F
LAT
WA
SH
ER
SS
3/8
″
94
A38
96M
AC
HIN
E S
CR
EW
, H
EX
HD
5/1
6″-1
8 ×
1″ 1
8-8
104
3023
A88
07F
LAT
WA
SH
ER
5/1
6″ S
AE
NP
114
2112
6-00
04H
EX
NU
T S
S 5
/16-
18
124
2142
1-00
04LO
CK
WA
SH
ER
5/1
6″
131
3645
1C
OO
LIN
G F
AN
230
V A
C
141
3149
7FI
NG
ER
CO
OLI
NG
FA
N G
UA
RD
151
3381
2-3
THE
RM
OC
OU
PLE
, TY
PE
“J” S
HIE
LDE
D 9
.50
× 60
″ (TE
MP
CO
NTR
OL)
161
2165
1-00
10K
EY
- M
OT
OR
, 3/1
6″ X
3/1
6″ X
1″
171
SE
E C
HA
RT
MO
TOR
, PU
LLE
Y
181
SE
E C
HA
RT
BU
SH
ING
, SP
LIT
191
SE
E C
HA
RT
BE
LT, G
RIP
NO
TCH
RP
M K
ITH
ER
TZ
MO
TO
R P
ULL
EY
MT
R P
ULL
EY
P/N
BE
LT S
IZE
BE
LTR
PM
OF
P/N
W/S
PLI
T B
US
HIN
GS
PLI
T B
US
H P
/ND
ES
CR
IPT
ION
P/N
FA
N
5054
550
AK
51H
PU
LLE
Y,
4.95
″51
161
AX
6334
259
2300
H 5
/8 S
PLI
T B
US
HIN
G50
222
5107
950
AK
46H
PU
LLE
Y,
4.45
″51
160
AX
6250
584
2040
H 5
/8 S
PLI
T B
US
HIN
G50
222
5054
460
AK
44H
PU
LLE
Y,
4.25
″51
159
AX
6150
450
2300
ST
AN
DA
RD
H 5
/8 S
PLI
T B
US
HIN
G50
222
5107
760
AK
39H
PU
LLE
Y,
3.75
″51
158
AX
6150
450
2050
OP
TIO
NA
LH
5/8
SP
LIT
BU
SH
ING
5022
2
SLO
W B
RA
KE
5140
350
AK
56H
PU
LLE
Y,
5.45
″51
404
AX
6250
584
2485
H 5
/8 S
PLI
T B
US
HIN
G50
222
18
Vie
w o
f G
AS
BU
RN
ER
AN
D P
IPIN
G A
SS
EM
BL
Y
5 K
IT, N
AT
UR
AL
TO
LP
- N
OT
SH
OW
N
23 IG
NIT
OR
SE
NS
OR
-N
OT
SH
OW
N
19
Par
ts f
or
GA
S B
UR
NE
R A
ND
PIP
ING
AS
SE
MB
LY
ITE
MQ
TY.
P/N
DE
SC
RIP
TIO
N
11
50
27
41/
2″ G
AS
CO
NT
RO
L V
ALV
E (
Con
vers
ion
Req
uire
d fo
r P
ropa
ne)
1A1
2809
2-00
18V
ALV
E K
IT C
ON
VE
RT
FR
OM
NA
TU
RA
L G
AS
TO
PR
OP
AN
E
1B1
2809
2-00
19V
ALV
E K
IT C
ON
VE
RT
FR
OM
PR
OP
AN
E T
O N
AT
UR
AL
GA
S
25
2315
3-00
041/
2″ C
LOS
E N
IPP
LE -
BLK
31
2315
1-00
321/
2″ ×
3″
NIP
PLE
- B
LK
41
2305
1-00
031/
2″ P
IPE
UN
ION
51
50
54
3N
AT
UR
AL
TO
PR
OP
AN
E C
ON
VE
RIO
N K
IT, P
S54
0 (N
OT
SH
OW
N)
(IN
CLU
DE
S IT
EM
S 1
A, 6
AN
D 9
)
61
2217
4-00
06O
RIF
ICE
#53
DR
ILL
BY
-PA
SS
- P
RO
PA
NE
(.05
9)
71
50
27
3O
RIF
ICE
#40
DR
ILL
BY
-PA
SS
- N
AT
UR
AL
(.09
8)
81
50
64
0O
RIF
ICE
#43
DR
ILL,
MA
IN B
UR
NE
R -
NA
TU
RA
L (.
1935
″) P
S54
0
91
50
64
1O
RIF
ICE
#30
DR
ILL,
MA
IN B
UR
NE
R -
PR
OP
AN
E (
.120
″) P
S54
0
10
123
015-
0004
1/2″
CO
UP
LIN
G N
PT
11
15
02
68
1/4″
TU
BE
, BY
-PA
SS
12
15
02
75
GA
S B
UR
NE
R A
SS
EM
BLY
13
14
16
47
VA
LVE
, MO
DU
LAT
ING
, 1/2
″
14
122
550-
0006
FLA
NG
E, B
UR
NE
R
15
123
115-
0009
VA
LVE
, GA
S S
HU
TO
FF
1/2
″ × 1
/2″
16
13
00
02
PLU
G, 1
/8 N
PT
17
13
69
37
GA
SK
ET
18
137
000-
0781
AS
SY
, PIP
E C
LAM
P
19
24
48
88
FIT
TIN
G, C
OM
PR
ES
SIO
N
20
14
56
67
TE
E, P
IPE
1/2
″ ×
1/2″
× 1
/2″
21
34
87
42
BU
SH
ING
, R
ED
UC
ER
22
15
02
66
CR
OS
S, P
IPE
1/2
″ ×
1/2″
23
15
50
91
IGN
ITO
R (S
EN
SO
R)
24
15
88
27
IGN
ITIO
N C
AB
LE
25
15
88
28
TA
RG
ET
AN
D V
EN
TU
RE
26
2C
onta
ct F
acto
ryP
RE
SS
UR
E T
AP
27
13
88
11
BU
RN
ER
/BLO
WE
R M
OT
OR
20
Vie
w o
f “S
ing
le”
Bel
t Co
nve
yor
39 (
NO
T S
HO
WN
)H
EY
CO
PLI
ER
S
21
Par
ts fo
r “S
ing
le”
Bel
t Co
nve
yor
ITE
MQ
TY.
P/N
DE
SC
RIP
TIO
N
21
2245
0-02
25C
ON
VE
YO
R B
ELT
,1/
2P 3
2″ ×
204
″ 2.
84/1
1 S
3A
/R33
900-
0032
CO
NV
EY
OR
CH
AIN
, SS
WIR
E1
FT
41
51
38
0K
IT, M
AS
TE
R L
INK
,C
ON
TA
INS
((1
) 33
900-
0016
,(4
) 33
900-
0017
, (1
) 33
900-
0018
)
84
20
01
37
1N
UT
, KE
PS
10-
32, Z
P
91
50
26
5C
ON
VE
YO
R C
ON
TR
OL
PIC
KU
PK
IT(N
OT
SH
OW
N)
10
149
400-
0050
RO
LLE
R C
HA
IN A
SS
EM
BLY
, W/M
AS
TE
RLI
NK
1
0A1
2227
3-00
02
MA
ST
ER
LIN
K
11
122
151-
0002
SP
RO
CK
ET
, #35
-10T
-5/8
″−S
HA
FT
12
122
151-
0003
SP
RO
CK
ET
, #35
-15T
-1/2
″−M
OT
OR
14
235
900-
0398
PIV
OT
PLA
TE
- C
ON
VE
YO
R F
RA
ME
15
421
176-
0002
LOC
KN
UT
, HE
X S
S 3
/8″-
16
16
15
49
75
CO
NV
EY
OR
FR
AM
E A
SS
EM
BLY
- ID
LER
INC
LUD
ES
ITE
MS
17
& 1
8
17
15
49
74
CO
MP
LET
E C
ON
VE
YO
R F
RA
ME
WE
LDM
EN
T -
IDLE
R
18
15
49
70
IDLE
R S
IDE
AS
SE
MB
LY -
CO
NV
EY
OR
INC
LUD
ES
ITE
MS
19,
20,
21,
22
& 2
3
19
422
034-
0003
BU
SH
ING
, FLA
NG
E 3
/4″ O
D, ×
5/8
″ ID
N/D
20
235
000-
1008
SC
RE
W, A
DJ
- CO
NV
EY
OR
IDLE
R
21
45
49
47
CO
NV
EY
OR
SH
AF
T S
UP
PO
RT
BR
AC
KE
T
22
237
000-
0413
IDLE
R S
HA
FT
SU
PP
OR
T B
RA
CK
ET
23
149
400-
0014
IDLE
R S
HA
FT
AS
SE
MB
LYIN
CLU
DE
S IT
EM
S 2
4 &
25
24
12
2222
9-00
03C
ON
VE
YO
R D
RIV
E S
PR
OC
KE
T 2
.0″
OD
W/S
CR
EW
25
135
000-
1011
IDLE
R S
HA
FT
- C
ON
VE
YO
R
26
15
49
61
CO
NV
EY
OR
FR
AM
E A
SS
EM
BLY
- D
RIV
EIN
CLU
DE
S IT
EM
S 2
7 &
28
27
15
49
60
CO
MP
LET
E C
ON
VE
YO
R F
RA
ME
WE
LDM
EN
T -
DR
IVE
28
15
49
48
DR
IVE
SID
E A
SS
EM
BLY
- C
ON
VE
YO
RIN
CLU
DE
S IT
EM
S 1
9, 2
1, 2
9, 3
0, 3
1 &
32
29
122
011-
0013
SH
AF
T C
OLL
AR
W/S
CR
EW
30
135
000-
1013
DR
IVE
SH
AF
T A
DA
PT
ER
31
235
000-
1080
NY
LON
SP
AC
ER
3/4
″ ID
1-1
/4″
OD
32
149
400-
0012
DR
IVE
SH
AF
T A
SS
EM
BLY
INC
LUD
ES
ITE
MS
24
& 3
3
33
135
000-
1012
DR
IVE
SH
AF
T -
CO
NV
EY
OR
34
15
50
27
ST
OP
, SID
E E
ND
CO
NV
EY
OR
EX
T
35
15
50
28
ST
OP
, BA
CK
SID
E C
ON
VE
YO
R E
XT
36
235
900-
0255
CR
UM
B P
AN
W/S
LOT
S -
CO
NV
EY
OR
-S
TA
ND
AR
D
37
235
900-
0305
CR
UM
B P
AN
- C
ON
VE
YO
R -
SO
LID
38
1 O
R 2
47
79
7M
OT
OR
, GE
AR
1/5
0HP
135
0:1,
ST
AN
DA
RD
MO
TO
R
3
8A1
OR
24
77
99
M
OT
OR
, GE
AR
1/3
0HP
311
:1,
H
IGH
SP
EE
D
3
8B1
OR
24
50
17
K
IT, B
RU
SH
ES
, SP
RIN
GS
, AN
D C
AP
S
39
15
07
95
HE
YC
O P
LIE
RS
, RE
MO
VE
S S
TR
AIN
RE
LIE
F O
N P
ICK
-UP
, GE
AR
MO
TO
R
ITE
MQ
TY.
P/N
DE
SC
RIP
TIO
N
22
Vie
w o
f “S
plit
” B
elt C
on
veyo
r
42 (
NO
T S
HO
WN
)H
EY
CO
PLI
ER
S
23
Par
ts fo
r “S
plit
” B
elt C
on
veyo
r
ITE
MQ
TY.
P/N
DE
SC
RIP
TIO
NIT
EM
QTY
.P
/ND
ES
CR
IPTI
ON
22
2245
0-02
26C
ON
VE
YO
R B
ELT
, 1/2
P15
″ ×
146″
2.8
6/5
SP
3A
/R33
900-
0037
CO
NV
EY
OR
CH
AIN
, SS
WIR
E1
FT
42
51
38
2K
IT, M
AS
TE
R L
INK
,C
ON
TA
INS
((1
) 33
900-
0016
,(1
) 33
900-
0017
, (1
) 33
900-
0018
)
88
20
01
37
1N
UT
, KE
PS
10-
32, Z
P
92
50
26
5C
ON
VE
YO
R C
ON
TR
OL
PIC
KU
PK
IT(N
OT
SH
OW
N)
10
149
400-
0070
RO
LLE
R C
HA
IN A
SS
EM
BLY
, SP
B 1
5″
1
0A1
2227
3-00
03
MA
ST
ER
LIN
K
11
149
400-
0051
RO
LLE
R C
HA
IN A
SS
EM
BLY
, SP
B 2
6-1/
2″
1
1A1
2227
3-00
03
MA
ST
ER
LIN
K
12
222
159-
0003
SP
RO
CK
ET
, #25
-20T
-5/8
″ −
SH
AF
T
13
222
159-
0004
SP
RO
CK
ET
, #25
-30T
-1/2
″ −
MO
TO
R
15
235
900-
0398
PIV
OT
PLA
TE
- C
ON
VE
YO
R F
RA
ME
16
421
176-
0002
LOC
KN
UT
, HE
X S
S 3
/8″-
16
17
16
2222
9-00
03C
ON
VE
YO
R D
RIV
E S
PR
OC
KE
T2.
0″ O
D W
/SC
RE
W
18
15
49
87
CO
NV
EY
OR
FR
AM
E A
SS
EM
BLY
- ID
LER
INC
LUD
ES
ITE
MS
17,
19,
20,
21,
22,
23
& 2
4
19
15
49
74
CO
MP
LET
E C
ON
VE
YO
R F
RA
ME
WE
LDM
EN
T -
IDLE
R
20
422
034-
0003
BU
SH
ING
, FLA
NG
E 3
/4″ O
D, ×
5/8
″ ID
N/D
21
235
000-
1008
SC
RE
W, A
DJ
- CO
NV
EY
OR
IDLE
R
22
45
49
47
CO
NV
EY
OR
SH
AF
T S
UP
PO
RT
BR
AC
KE
T
23
237
000-
0413
IDLE
R W
ELD
ME
NT
24
13
55
25
IDLE
R S
HA
FT
AS
SE
MB
LY, S
PB
INC
LUD
ES
ITE
MS
25,
26
& 2
7
25
221
415-
0001
FLA
T W
AS
HE
R, B
RO
NZ
E
26
135
000-
1535
RE
AR
CO
NV
EY
OR
IDLE
R S
HA
FT
, 16-
3/8″
27
142
400-
0354
FR
ON
T C
ON
VE
YO
R ID
LER
SH
AF
TA
SS
EM
BLY
, 33″
28
15
49
86
CO
NV
EY
OR
FR
AM
E-D
RIV
E A
SS
Y, S
PB
INC
LUD
ES
ITE
MS
12,
17,
20,
22,
29,
30,
31, 3
2, 3
5 &
36
29
122
011-
0014
SP
LIT
-SH
AF
T C
OLL
AR
30
235
000-
1080
NY
LON
SP
AC
ER
3/4
″ ID
1-1
/4″
OD
31
135
000-
1531
NY
LON
SP
AC
ER
32
13
55
24
DR
IVE
SH
AF
T A
SS
EM
BLY
, SP
BIN
CLU
DE
S IT
EM
S 3
3 &
34
33
135
900-
0022
RE
AR
CO
NV
EY
OR
DR
IVE
SH
AF
T, 1
7.62
″
34
149
400-
0018
FRO
NT
CO
NV
EY
OR
DR
IVE
SH
AFT
, 35″
35
135
900-
0023
BU
SH
ING
, SP
RO
CK
ET
-FR
ON
T D
RIV
E
36
15
49
60
CO
MP
LET
E C
ON
VE
YO
R F
RA
ME
-D
RIV
E W
ELD
ME
NT
37
15
50
27
ST
OP
, SID
E E
ND
CO
NV
EY
OR
EX
T
38
15
50
28
ST
OP
, BA
CK
SID
E C
ON
VE
YO
R E
XT
39
235
900-
0255
CR
UM
B P
AN
W/S
LOT
S -
CO
NV
EY
OR
40
235
900-
0305
CR
UM
B P
AN
- C
ON
VE
YO
R
41
24
77
97
MO
TOR
, GE
AR
1/5
0HP
135
0:1
(STD
SP
EE
D41
A2
47
79
9M
OTO
R, G
EA
R 1
/30H
P 3
11:1
(HIG
H S
PE
ED
)41
B2
4501
7K
IT, B
RU
SH
ES
, SP
RIN
GS
, AN
D C
AP
S
42
150
795
HE
YC
O P
LIE
RS
, RE
MO
VE
S S
TR
AIN
RE
LIE
F O
N P
ICK
-UP
, GE
AR
MO
TO
R
24
PARTS LIST FOR SERIES PS540 GAS OVENINSTALLATION KIT
P/N 51100(Two required for double oven)(Three required for triple oven)
ITEMNO. QTY PART NO. DESCRIPTION
1 1 22361-0001 FLEXIBLE GAS HOSE, 3/4″ X 48″
2 1 55027 CONVEYOR END STOP
3 1 55028 CONVEYOR LEFT REAR STOP
4 1 50664 SERIES PS540 OWNER/OPERATOR MANUAL
2
3
5
6
1
4
PS540-Series Gas Oven Installation Parts
TYPE PS540 PS540 Single PS540 Double PS540 TripleOF Gas Oven Oven Option Oven Option Oven OptionINSTALLATION Installation Base w/15″ Legs, Base w/6″ Legs, Base w/Casters
Kit P/N Casters & Top Casters & Top & Top51100 Kit P/N Kit P/N Kit P/N
34832 34833 51139
PS540 Single Gas Oven 1 1
PS540 Double Gas Oven 2 1
PS540 Triple Gas Oven 3 1
PS540 OVEN INSTALLATIONREQUIRED KITS AND EQUIPMENT
25
PARTS LIST FOR PS540 SERIES SINGLE OVEN OPTION - BASE w/15″″″″″ LEGS & TOPP/N 34832
ITEMNO. QTY PART NO. DESCRIPTION
1 1 54606 COMPLETE BASE WELDMENT2 4 37900-0024 TOP PLATE, LEG WELDMENT, 15″ TALL3 2 22290-0009 SWIVEL CASTER W/BRAKE FLAT PLATE4 2 22290-0010 SWIVEL CASTER FLAT PLATE5 32 220373 3/8″-16 × 1″ HEX SCREW,SST6 32 21416-0001 3/8″ FLAT WASHER, SS7 32 21422-0001 3/8″ SPLIT LOCK WASHER, ZP8 4 21256-0008 SCREWS FOR TOP 10-32 × 3/8″ 18-8, SL TRUS S9 1 22450-0228 RESTRAINT CABLE ASSEMBLY
10 1 35900-0011 TOP COVER
Model PS540 Single OvenOption Base with Legs and Top
26
PARTS LIST FOR PS540 SERIES DOUBLE OVEN OPTION - BASE w/6″″″″″ LEGS, CASTERS & TOPP/N 34833
ITEMNO. QTY PART NO. DESCRIPTION
1 1 54606 COMPLETE BASE WELDMENT2 4 37900-0102 TOP PLATE, LEG WELDMENT, 6″ TALL3 2 22290-0009 SWIVEL CASTER W/BRAKE FLAT PLATE4 2 22290-0010 SWIVEL CASTER FLAT PLATE5 32 220373 3/8″-16 × 1″ HEX SCREW,SST6 32 21416-0001 3/8″ FLAT WASHER, SS7 32 A11039 3/8″ SPLIT LOCK WASHER, ZP8 4 21256-0008 SCREWS FOR TOP 10-32 × 3/8″ 18-8, SL TRUS S9 1 22450-0228 RESTRAINT CABLE ASSEMBLY
10 1 35900-0011 TOP COVER
Model PS540 Double OvenOption Base with Legs and Top
27
PARTS LIST FOR PS540 SERIES TRIPLE OVEN OPTION - BASE w/CASTERS & TOPP/N 51139
ITEMNO. QTY PART NO. DESCRIPTION
1 1 54606 COMPLETE BASE WELDMENT2 4 45209 QUAD OUTRIGGER WELDMENT3 2 22290-0009 SWIVEL CASTER, W/BRAKE FLAT PLATE4 2 22290-0010 SWIVEL CASTER, FLAT PLATE5 4 45206 INSERT,QUAD ADJUSTMENT FOOT6 4 45205 SPACER,QUAD CASTER
14 4 21256-0008 SCREWS FOR TOP 10-32 × 3/8″ 18-8, SL TRUS S15 1 22450-0228 RESTRAINT CABLE ASSEMBLY16 1 35900-0011 TOP COVER
Model PS540 Triple OvenOption Base with Outriggers and Top
28
50593 Rev. B
A = 51020 PLATE, OUTER L67
50550 PLATE, INR/COL L6 ALUZ
42410-0199 ASSY, MANIFOLD W/PERF BAFFEL AL
B = 51021 PLATE, OUTER L65
50550 PLATE, INR/COL L6 ALUZ
42410-0199 ASSY, MANIFOLD W/PERF BAFFEL AL
C = 50551 PLATE, OUTER L6 GN
50553 PLATE, INR/COL L6 GN ALUZ
50227 ASSY, MANIFOLD L6GN PERF BAFFEL
D = 35210-0536 PLATE, BLANK FULL ALUZ
STANDARD FINGER CONFIGURATION
RT TO LT IS MIRROR IMAGE OF ABOVE FINGER CONFIGURATION
CONTROL T/C AVERAGING FROM ENTRANCE & EXIT SIDES
HERTZ 60 50
FAN RPM 2050 2040
KIT RPM P/N 51077 P/N 51079
29
Wiring Diagrams (electrical schematics)
Mid
dle
by
PS
540G
Wir
ing
Dia
gra
m, 2
08-2
40 v
olt
50/
60 H
z, 1
Ph
ase
3W U
S/U
K/C
AN
AD
A50
141F
2
30
Mid
dle
by
PS
540G
Lad
der
Wir
ing
Dia
gra
m, 2
08-2
40 v
olt
50/
60 H
z, 1
Ph
ase
3W U
S/U
K/C
AN
AD
A50
141F
1
31
Mid
dle
by
PS
540G
Wir
ing
Dia
gra
m, 2
08-2
40 v
olt
50/
60 H
z, 1
Ph
ase
3W D
N52
059D
32
Mid
dle
by
PS
540G
Wir
ing
Dia
gra
m, 2
08-2
40 v
olt
50/
60 H
z, 1
Ph
ase
3W D
UT
5206
5D
33
Mid
dle
by
PS
540G
Wir
ing
Dia
gra
m, 2
08-2
40 v
olt
50/
60 H
z, 1
Ph
ase
3W F
R52
053D
34
Mid
dle
by
PS
540G
Wir
ing
Dia
gra
m, 2
08-2
40 v
olt
50/
60 H
z, 1
Ph
ase
3W G
M52
055D
35
Mid
dle
by
PS
540G
Wir
ing
Dia
gra
m, 2
08-2
40 v
olt
50/
60 H
z, 1
Ph
ase
3W G
K52
067D
36
Mid
dle
by
PS
540G
Wir
ing
Dia
gra
m, 2
08-2
40 v
olt
50/
60 H
z, 1
Ph
ase
3W IT
5206
1D
37
Mid
dle
by
PS
540G
Wir
ing
Dia
gra
m, 2
08-2
40 v
olt
50/
60 H
z, 1
Ph
ase
3W S
P52
057D
38
Mid
dle
by
PS
540G
Wir
ing
Dia
gra
m, 2
08-2
40 v
olt
50/
60 H
z, 1
Ph
ase
3W S
W52
063D
39
NOTES
40