905-673-X 4-14 MC96 Pi...Standard counterweight (three parts) 2 x 12.5 t + 5.0 t Add-on...

MC

Lin

eMC 96

Duty-cycle crane

2

39805310

1000 410

2040

60402990

7280

4700

R 4700

1020

8300

30501150

1450

© BAUER Maschinen GmbH, 4/2014MC 96 – Duty-cycle crane

Dimensions basic machine

with HD undercarriage, 1,000-mm triple-grousertrack shoes, uppercarriage with 2 winches andwire ropes, 30 t basic counterweight

18.4 m basic boom including A-frame, boomhoist, roller block, hoist rope, boom foot, boomsection 6 m, boom head, pendants and rollerhead, 130 t hook block

Total weight approx. 120 t

Operating weight

3

© BAUER Maschinen GmbH, 4/2014 MC 96 – Duty-cycle crane

Technical specifications

CAT diesel engine C 18Output 570 kWEngine RPM 1,800 rpmDiesel tank volume 1,250 lExhaust Emission Standard EPA/CARB Tier 2

Option:CAT diesel engine C 18Output 563 kWEngine RPM 1,800 rpmDiesel tank volume 1,250 lExhaust Emission Standard EPA/CARB Tier 4 final

Engine

Modern, high-performance hydraulic system with energy-savingflow control on demand in multiple-circuit technology

Flow rates

Main pump 3 x 430 l/min

Auxiliary pump 1 x 328 l/min

Swing pump (closed circuit) 1 x 204 l/min

Hydraulic working pressure 320 bar

Hydraulic tank capacity 1,000 liter

• 3-hydraulic circuit system for foundation works

• Open hydraulic circuits for the winches

• Additional open hydraulic circuits for additional consumption

• Closed circuit for swing gear

• Additional gear pumps for cooler and controlling systems

• Electro-hydraulic load sensing control

• Hydraulic oil cleaning by pressure and return pipe filter, leak oilfilter, and press filter in pre control system

• Cooling system with high power reserve for working underpermanent load even in difficult climate conditions

Hydraulic system

Slew ring driven by axial piston motor and planetary gear

• Slewing and dynamic braking in closed circuit for a sensitivecontrol

• Rotation speed is pre-adjustable in steps up to 3 rpm

• Hydraulically activated multiple disk hold brake

• Super size life ring slew ring, teethed outside

• Low-maintenance slew gear

Swing gear

Hoisting winches, powered by controlled hydraulic adjustablemotors via integrated planetary gears

Main winch 1 250 / 250 kN 350 / 350 kN

Rope capacity1st layer 50 m 39.3 m1st + 2nd layer 112 m 99 m

Rope diameter 32 mm 36 mm

Winch drum diameter 800 mm 836 mm

Line speed 80 m/min 65 m/min

• Depth control via incremental indicator/absolute sensor

• Load measurement and slack-rope protection

• Hoist limit switch

Load hoist assemblies

Adjustments via boom hoist winch

Line pull of boom hoist winch approx. 160 kN

Rope diameter 22 mm

Boom hoist assembly

Modular, torsion-proof, processed precision welding construction,dimensioned for high permanent load, pre-equipped for additional applications

• Variable counterweight conception, easy mounting system forfacile transportation

• Spot lights (4 no.) on superstructure

• Walkways in front and on side of the cab

• Excellent access for service works to all main components

Standard counterweight (three parts) 2 x 12.5 t + 5.0 t

Add-on counterweight 2 x 2.5 t

Counterweight extendable max. 45 t

Uppercarriage

Rigid fully hydraulic crawler undercarriage with adjustable tracks

Type UW 195 AC

Travel speed approx. 1.5 km/h

Crawler type B 9 S

Track shoe width 1,000 mm

Track width (retracted/extended) 2,980 / 4,310 mm

Crawler width (retracted/extended) 3,980 / 5,310 mm

Crawler length 7,280 mm

• Access ladder at the crawler (4 pcs.)

Undercarriage

4

© BAUER Maschinen GmbH, 4/2014

Technical specifications

• Comfort operator cab, FOPS certified

• Resiliently mounted, with exceptional sound suppression

• Excellent all-round visibility

• All weather design with safety glass

• Front windshield made of laminated safety glass

• Tinted glass except front glass

• Sliding door with sliding window

• Large-size skylight window

• Wiper/washer system for front windscreen and skylight.

• Sun-blind

• Ergonomically designed comfortable seat

– Weight and height adjustable

– Inclination adjustable

– Horizontal slidable

– Headrest and adjustable armrests

• Infinitely variable cab heating system

• Air conditioning system

• First aid kit at operator’s seat

• Radio with CD-player in operator’s cabin

Operator’s cab• PLC control with electric – proportional pre-control for high

adaptable operation

• Clearly arranged control board for operation functions at the righthand side

• B-TRONIC electronic monitoring-, control- and visualizationsystem

– Big sized, highly luminous and non-glare LCD color displayscreen

– Clearly arranged screen display of the relavant machine andapplications‘ parameters

– Optimal positioning of the screen by individual adjustmentsystem

• 2 joysticks at the operator seat for all functions or double-T stickfor rope grab operation

• Two foot pedals for control of undercarriage

Control

Optional equipment

• Free fall winches with oil cooled multi disc brake and clutch

• Foot pedals for control of freefall brake, pre-selectable securedor unsecured mode

• Rope pressure rollers for main winches (only with 25 t winches)

• Winch synchronization for main winches

• Electronic load moment limiter for liftcrane operation, userinterface (integrated in B-Tronic)

• Different catheads for various applications

• Front windscreen with ventilation position stows under the roof

• Set of ropes for different applications

• Hydraulic and electronic equipment kits for various applicationssuch as cutter system, two rope grabs, hanging leaders, deepvibrators and rotary heads.

• Quick connection system for the crawlers with hydraulic quickcouplings, assembling tool and lifting gear

• Winch drum Nr 3, as auxiliary winch

• Fully hydraulic cylinders for self-lowering and mountingcounterweight, individually controllable

• Automatic climate control

• Cab heater with timer

• Electric fuel pump for diesel tank

• Helicopter warning light

• Bauer GCS (universal measurements with data recording forgrabs)

• Central lubrication system

• Additional counterweight for various types of applications (2 x5.0 t or 3 x 5.0 t)

• Adapter on undercarriage for Bauer casing oscillator

• Rear-view camera or winch control camera

• Walkways at both sides of uppercarriage

• Access ladder to superstructure

• Stone guard cabin protection

• Special color on customer request

• Jack-up system for dismantling the crawlers

• Undercarriage UW 195 BC for casing oscillator with big boreholediameters more than Ø 2500 mm

• Sunroof system for various types of applications

• Working at height system for boom walkway (patent pending)

• Hydraulic counterweight-safety device

• On top safety rails – uppercarriage

• Working at height package with rails

• Swing angle indicator

• Rope-fix point with overload protection

MC 96 – Duty-cycle crane

High quality lattice boom made of thick walled boom tubes,designed for long-term dynamic loading in special foundation

• Basic boom is consisting of A-frame, hoist winches, hoist rope,boom foot

• Boom is designed for Bauer hose drum system

• Boom extension and boom head

Lattice boom

5


Various multi-purpose applications

Duty-cycle modefor 2-rope grab operation with mechanical grabs

with pounders for dynamic compaction in automatic mode (BDC)

Lifting mode

Base carrier for hydraulic diaphragm wall grab, together with hydraulic hosehandling system and grab turning device

for cased bored piles in combination with a grab and a casing oscillator

for Bauer deep vibrators TR 75 which are hydraulically supplied by the power station of the crane

for various alternatives of vibratory pile drivers with additionalpower pack mounted at rear (power pack optional)

for Bauer cutters with different types of hose handling systems

for Bauer Flydrill with hydraulic (on) board supply

Base machine for hanging leader BL 35 applications for mounting Hydraulic hammers

Diesel hammers

Rotary drives of various types

Stone column vibrators

The above processes may require partial retrofit kits as well as additional optional equipment

Vibratory pile drivers with power pack

Flydrill


Bauer Dynamic Compaction (BDC)

6


Duty-cycle operation

Load chart Boom length of 18.4 up to 36.4 m, 250 kN / 350 kN winches, loads in metric tons

Diaphragm wall grab 2-rope grab Grab and casing oscillator

Notes:1. The rated loads are valid for planar, firm working platform.

2. The rated loads are valid for 360°.

3. The rated loads are valid for maximum crawler width.

4. Values don´t exceed 60% of tilting load.

5. Self-weight of lifting accessories, ropes, additionalattachments at the boom etc. are part of the allowable totalload.

6. It has to be ensured, that no single winch is overloaded,when the allowable line pull of one winch is exceeded duringlifting operation.

7. During operation with a mechanical 2-rope grab themaximum line pull of a single winch – considering the ropelayer – must not be exceeded.

8. All values are for information only. For effective values pleaserefer to the Instruction manual.

with 30 t Counterweight with 40 t Counterweight with 45 t Counterweight

18.4 21.4 24.4 27.4 30.4 33.4 36.4

Boom length (m)

6.0

7.0

8.0

9.0

10.0

11.0

12.0

13.0

14.0

15.0

16.0

17.0

18.0

19.0

20.0

21.0

22.0

23.0

40.7

39.8

37.5

31.4

26.8

23.3

20.5

18.2

16.3

14.7

13.3

40.7

41.2

40.0

36.2

31.6

27.7

24.4

21.8

19.6

17.7

16.1

40.8

39.5

37.2

31.3

26.7

23.2

20.4

18.1

16.2

14.6

13.2

12.0

10.9

10.0

40.8

40.9

39.5

35.7

31.2

27.6

24.3

21.7

19.4

17.6

16.0

14.6

13.4

12.3

11.3

40.7

39.2

36.8

31.2

26.6

23.1

20.2

17.9

16.0

14.4

13.0

11.8

10.8

9.9

40.0

39.9

38.4

34.7

30.4

27.2

24.0

21.3

19.1

17.2

15.6

14.2

13.0

11.9

11.0

10.1

9.3

40.7

41.3

40.2

36.4

31.8

28.5

26.1

23.3

20.9

18.9

17.2

15.7

14.4

13.3

12.3

11.4

10.5

9.8

40.0

38.5

36.2

31.1

26.4

22.9

20.0

17.7

15.8

14.2

12.8

11.6

10.6

9.6

40.0

39.9

38.4

34.7

30.4

27.2

24.0

21.3

19.1

17.2

15.6

14.2

13.0

11.9

11.0

10.1

9.3

40.0

40.5

39.4

35.7

31.3

28.0

25.6

23.1

20.7

18.7

17.0

15.5

14.2

13.1

12.0

11.1

10.3

9.6

40.0

38.3

35.8

30.9

26.3

22.7

19.9

17.5

15.6

14.0

12.6

11.4

10.3

9.4

40.0

38.8

36.8

33.6

30.0

27.0

23.8

21.1

18.9

17.0

15.4

14.0

12.8

11.7

10.8

9.9

9.1

40.0

38.7

36.9

34.1

30.9

27.9

25.2

22.9

20.5

18.5

16.8

15.3

14.0

12.9

11.8

10.9

10.1

9.4

39.8

35.9

32.3

29.0

26.0

22.5

19.6

17.3

15.3

13.7

12.3

11.1

10.1

9.1

39.8

35.9

32.3

29.0

26.1

23.5

21.2

19.2

17.5

16.0

14.7

13.5

12.5

11.4

10.5

9.6

8.9

39.8

35.9

32.3

29.0

26.1

23.5

21.2

19.2

17.5

16.0

14.7

13.5

12.5

11.5

10.6

9.7

8.9

8.2

30.3

26.3

23.1

20.6

18.4

16.5

14.8

13.4

12.1

10.9

9.8

8.9

8.0

30.3

26.3

23.1

20.6

18.4

16.5

14.8

13.4

12.1

10.9

9.8

8.9

8.0

7.2

6.5

5.9

30.3

26.3

23.1

20.6

18.4

16.5

14.8

13.4

12.1

10.9

9.8

8.9

8.0

7.2

6.5

5.9

5.3

Radius (m)

7


Notes:1. The rated loads are valid for a planar, firm plane.

2. The rated loads are valid for 360°.


4. A maximum wind speed of 20 m/s is considered.

5. A rotation momentum for a rotation speed of 1 rpm of the upper carriage is considered.

6. When the machine is not in use it must stand on planar, firmground and the cutter has to be seated on the ground.

75 % tilting load

Hose tensioning system HTS, turnable Hose drum system HDS

Equipment with Trench cutter BC

HTS 46/36Cutting depth, max. non rotated 46 m

rotated 36 mCutter weight, max. 45 t





7. Total cutter weight includes weight of cutter, guide frame andhook block.

8. For calculating the stability angle the center of gravity for thecutter is assumed at a max. height of 4.5 m.

9. The values are for information only. For effective valuesplease refer to the instruction manual.

HDS 100Cutting depth, max. 100 mCutter weight, max. 54 t

Hose tensioning system HTS

HTS 60Cutting depth, max. 60 mCutter weight, max. 38 t

8


Lifting operation

Length Boom total length (m)(m) 12.4 15.4 18.4 21.4 24.4 27.4 30.4 33.4 36.4 39.4 42.4 45.4

Boom foot 5.6 1 1 1 1 1 1 1 1 1 1 1 1Boom section 3.0 1 1 1 1 1 1Boom section 6.0 1 1 2 2 3 3 4 4 5 5Upper boom section 6.8 1 1 1 1 1 1 1 1 1 1 1 1


Boom configurations

0 ft20406080100120140160

0

20

40

60

80

100

120

140

160

180

200ft

0 m48121620242832364044480

4

8

12

16

20

24

28

32

36

40

44

48

52

56

60

m

84°84°

70°70°

60°60°

50°50°

40°

40°

30°

30°

20°

20°

15°

15°

84°84°

70°

60°

50°

40°

30°

20°

15°

45.4m

42.4m

39.4m

36.4m

33.4m

30.4m

27.4m

24.4m

21.4m

18.4m

9



2. The rated loads are determined acc. to EN 13000.

3. Weight of lifting accessories (rope, shackles etc.) has to bededucted from the rated load.

4. Radius is stated from centre of swing gear.

5. Values are valid for 360°.

6. Steel structures are designed acc. to EN 13000.

Radius (m) Boom length (m)


8. When travelling with load on uneven, soft or inclined ground,the rated load has to be reduced.


Lifting operation – Load chart

30 t counterweight, boom length of 18.4 up to 39.4 m, 250 kN / 350 kN winches, loads in metric tons

18.4 21.4 24.4 27.4 30.4 33.4 36.4 39.4

4.0

4.3

4.6

4.8

5.0

5.1

5.4

5.7

6.0

7.0

8.0

9.0

10.0

11.0

12.0

13.0

14.0

15.0

16.0

17.0

18.0

19.0

20.0

21.0

22.0

23.0

24.0

25.0

26.0

27.0

28.0

29.0

30.0

31.0

32.0

33.0

34.0

35.0

104.2

85.0

67.5

55.7

47.2

39.8

33.9

28.8

25.7

22.8

20.3

18.3

16.5

14.9

13.5

12.2

95.3

80.6

64.5

53.4

45.4

39.2

33.7

29.2

25.6

22.6

20.1

18.0

16.3

14.7

13.3

12.1

11.1

10.1

9.0

85.1

76.3

61.5

51.2

43.6

37.7

33.1

28.9

25.3

22.3

19.9

17.8

16.0

14.5

13.1

11.9

10.8

9.9

9.0

8.2

7.5

6.8

75.0

72.5

58.8

49.1

41.8

36.3

31.8

28.2

25.0

22.0

19.5

17.5

15.7

14.1

12.8

11.6

10.5

9.5

8.7

7.9

7.2

6.5

5.9

5.3

66.9

56.1

47.0

40.2

34.8

30.6

27.1

24.2

21.7

19.2

17.1

15.4

13.8

12.4

11.2

10.2

9.2

8.4

7.6

6.9

6.2

5.6

5.1

4.6

4.1

3.6

59.9

53.5

44.9

38.5

33.4

29.3

25.9

23.1

20.7

18.6

16.7

14.9

13.4

12.0

10.8

9.8

8.8

8.0

7.2

6.5

5.8

5.2

4.7

4.2

3.7

3.2

2.8

2.4

2.0

54.1

51.3

43.2

37.0

32.1

28.2

24.9

22.2

19.9

17.9

16.1

14.6

13.1

11.7

10.5

9.4

8.5

7.6

6.9

6.1

5.5

4.9

4.3

3.8

3.4

2.9

2.5

2.1

1.8

1.4

1.1

49.0

41.4

35.5

30.8

27.0

23.9

21.2

19.0

17.0

15.3

13.8

12.5

11.3

10.1

9.0

8.1

7.2

6.4

5.7

5.1

4.5

3.9

3.4

3.0

2.5

2.1

1.7

1.4

1.0

10














18.4 21.4 24.4 27.4 30.4 33.4 36.4 39.4 42.4

4.0

4.3

4.6

4.8

5.0

5.1

5.4

5.7

6.0

6.3

7.0

8.0

9.0

10.0

11.0

12.0

13.0

14.0

15.0

16.0

17.0

18.0

19.0

20.0

21.0

22.0

23.0

24.0

25.0

26.0

27.0

28.0

29.0

30.0

31.0

32.0

33.0

34.0

35.0

36.0

37.0

38.0

39.0

130.0

92.1

77.6

65.6

55.7

47.2

40.4

35.1

30.9

27.4

24.5

22.2

20.1

18.3

16.7

15.3

101.6

89.6

75.2

63.0

53.7

46.5

40.3

35.0

30.4

27.1

24.4

22.0

19.9

18.1

16.6

15.2

13.9

12.8

11.6

93.0

86.8

72.4

60.4

51.6

44.8

39.5

34.7

30.5

27.0

24.2

21.8

19.7

17.9

16.3

14.9

13.7

12.6

11.6

10.6

9.8

9.0

85.0

83.1

69.2

58.0

49.7

43.2

38.1

33.9

30.2

26.7

23.8

21.4

19.3

17.5

16.0

14.6

13.3

12.2

11.2

10.3

9.5

8.7

8.0

7.4

76.8

66.2

55.7

47.8

41.6

36.7

32.6

29.3

26.4

23.5

21.1

19.0

17.2

15.7

14.3

13.0

11.9

10.9

10.0

9.2

8.4

7.8

7.1

6.5

6.0

5.4

69.9

63.3

53.4

45.9

40.0

35.3

31.4

28.1

25.3

23.0

20.7

18.6

16.8

15.2

13.8

12.6

11.5

10.5

9.6

8.8

8.0

7.4

6.7

6.1

5.6

5.1

4.6

4.1

3.7

63.8

60.7

51.4

44.2

38.6

34.0

30.3

27.1

24.4

22.1

20.1

18.3

16.5

14.9

13.5

12.3

11.2

10.2

9.3

8.5

7.7

7.0

6.4

5.8

5.3

4.7

4.3

3.8

3.4

3.0

2.6

2.2

57.6

49.3

42.5

37.1

32.8

29.1

26.1

23.5

21.2

19.2

17.5

15.9

14.5

13.1

11.9

10.8

9.8

8.9

8.1

7.3

6.6

6.0

5.4

4.8

4.3

3.9

3.4

3.0

2.6

2.2

1.9

1.5

1.2

0.9

52.8

47.4

40.9

35.7

31.5

28.0

25.0

22.5

20.3

18.4

16.7

15.2

13.8

12.6

11.5

10.4

9.4

8.5

7.7

6.9

6.2

5.6

5.0

4.5

4.0

3.5

3.0

2.6

2.2

1.9

1.5

1.2

11















24.4 27.4 30.4 33.4 36.4 39.4 42.4 45.4

4.6

4.8

5.0

5.1

5.4

5.7

6.0

6.3

6.5

7.0

8.0

9.0

10.0

11.0

12.0

13.0

14.0

15.0

16.0

17.0

18.0

19.0

20.0

21.0

22.0

23.0

24.0

25.0

26.0

27.0

28.0

29.0

30.0

31.0

32.0

33.0

34.0

35.0

36.0

37.0

38.0

39.0

40.0

96.0

89.5

75.7

64.8

55.6

48.4

42.6

37.6

33.1

29.4

26.3

23.7

21.5

19.6

17.9

16.4

15.1

13.9

12.8

11.9

11.0

10.1

87.1

85.2

72.8

62.2

53.5

46.6

41.1

36.7

32.8

29.1

26.0

23.4

21.2

19.3

17.6

16.1

14.8

13.6

12.5

11.6

10.7

9.9

9.1

8.4

79.1

70.2

60.0

51.5

45.0

39.7

35.4

31.8

28.8

25.7

23.1

20.9

18.9

17.3

15.8

14.5

13.3

12.2

11.2

10.4

9.6

8.8

8.1

7.5

6.9

6.3

72.1

67.1

57.5

49.5

43.3

38.2

34.1

30.6

27.6

25.1

22.7

20.5

18.5

16.8

15.4

14.0

12.9

11.8

10.8

10.0

9.2

8.4

7.7

7.1

6.5

6.0

5.5

5.0

4.5

65.8

63.7

55.4

47.8

41.8

36.9

32.9

29.6

26.7

24.2

22.1

20.2

18.2

16.5

15.0

13.7

12.5

11.5

10.5

9.6

8.8

8.1

7.4

6.8

6.2

5.7

5.1

4.7

4.2

3.8

3.4

3.0

59.3

52.9

46.0

40.3

35.6

31.7

28.5

25.7

23.3

21.2

19.3

17.7

16.1

14.6

13.3

12.1

11.1

10.1

9.2

8.4

7.7

7.0

6.4

5.8

5.2

4.7

4.3

3.8

3.4

3.0

2.6

2.3

1.9

1.6

54.0

50.5

44.3

38.8

34.3

30.6

27.4

24.7

22.4

20.3

18.5

16.9

15.5

14.2

12.9

11.8

10.7

9.7

8.8

8.0

7.3

6.6

6.0

5.4

4.9

4.4

3.9

3.5

3.0

2.6

2.3

1.9

1.6

1.3

1.0

50.2

47.7

41.5

36.3

32.1

28.6

25.6

23.0

20.8

18.8

17.1

15.6

14.2

12.9

11.8

10.8

9.9

8.9

8.1

7.3

6.6

5.9

5.3

4.7

4.2

3.7

3.3

2.8

2.4

2.1

1.7

1.4

1.0

12


1450

220

1340

3590

3620 710

11610

7280

7210 440039802980

1000

3500

7280

1340

1300

7280

1340

1230

116103980

2820

3040

3500

1400

*

2930*


Transport data

Weight data are approximate

Base machine

G = 79.3 t with UW 195 ACG = 82.8 t with UW 195 BC

G = 47.9 t with UW 195 ACG = 50.4 t with UW 195 BC

Crawler UW 195 ACG = 2 x 16.5 t

Crawler UW 195 BCG = 2 x 17.0 t

* Jack-up-System (optional)

13


61503150

1560

1780178015

60

17607550

2990

3300

470

1520

34803480

1900

390

990

540

1410

1900

390

990

1410210


Transport data

Weight data are approximate

Counterweights

Boom components

Standard counterweight 1G = 12.5 t

Standard counterweight 2G = 12.5 t

Standard counterweight 3 G = 5.0 t

Add-on counterweightG = 2 x 2.5 t

Boom section 3 mG = 1.4 t

Boom section 6 mG = 2.5 t

Upper boom sectionG = 5.0 t

bma.bauer.de

MC

Lin

e

Design developments and process improvements may require the specification and materials to be updated and changed without priornotice or liability. Illustrations may include optional equipment and not show all possible configurations. These and the technical data are provided as indicative information only, with any errors and misprints reserved.

905.673.2 4/2014

BAUER Maschinen GmbHBAUER-Strasse 186529 SchrobenhausenGermanyTel. +49 82 52 [email protected]

905-673-X 4-14 MC96 Pi...Standard counterweight (three parts) 2 x 12.5 t + 5.0 t Add-on...

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