9000010066 Manual MT 25T SRH Eng

CONTENTS BINDER

INSTRUCTION MANUAL RO

1 GENERAL DISCRIPTION OF THE EQUPMENT

2 TECHNICAL DATA P&ID Partlist P&ID Operational parameters and settings Declaration of Conformity

3 INSTALLATION Installation drawing RO Installation drawing system Installation instructions

4 ELECTRICAL DRAWINGS

5 OPERATING Operating manual Trouble shooting guide

6 MAINTENANCE Maintenance schedule Maintenance instructions Log sheet List of Consumables

7 MANUFACTURERS INSTRUCTIONS High pressure pump

LOOSE SUPPLY (OPTIONS)

8 CLEANING EQUIPMENT

9 SEA WATER SUPPLY PUMP Installation drawing Manufacturer’s instructions

10 SANDFILTER Installation drawing Installation and operating Manual

11 REHARDENING FILTER Installation drawing Installation and operating Manual

12 SAFETY DATA SHEETS

13 OTHERS

14 TEST REPORT

CONTENTS CD Instruction manual, RO Instructions, Loose supply Manufacturers datasheets

daniel

Maskinskriven text

730287-S

730108-D 2013-05-10

General description of the RO process

Seawater desalination with Reverse Osmosis

730108-D 2013-05-10

CONTENTS 1 DESCRIPTION OF THE PROCESS ..................................................................................................................... 1

1.1 REVERSE OSMOSIS .................................................................................................................................... 1

1.2 FUNCTION ................................................................................................................................................ 2

2 MEMBRANE FOULING ................................................................................................................................... 3

2.1 SCALING ................................................................................................................................................... 3

2.2 METAL OXIDES .......................................................................................................................................... 3

2.3 PARTICULATE FOULING ............................................................................................................................. 4

2.4 COLLOIDAL FOULINGS ............................................................................................................................... 4

2.5 BIOLOGICAL FOULINGS ............................................................................................................................. 4

2.6 HYDROLYSE BY CHLORINE ......................................................................................................................... 4

3 CLEANING ..................................................................................................................................................... 5

3.1 CLEANING AGENTS ................................................................................................................................... 5

3.2 CLEANING ORDER ..................................................................................................................................... 5

3.3 STERILIZATION .......................................................................................................................................... 5

3.4 CLEANING AND STERILIZATION PROCEDURES ........................................................................................... 5

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730108-D 2013-05-10

1 DESCRIPTION OF THE PROCESS

1.1 REVERSE OSMOSIS RO is the abbreviation for reverse osmosis. The word Osmosis has its origin in the greek language, osmos = pressure, thrust. Osmos is the capability of liquids and liquid soluble substances to permeate a membrane. Osmosis takes place when two solutions of different concentrations are on either side of a membrane. The highest concentrated solution will always attract water from the weaker until the same concentration is attained on both sides of the membrane. This occurs under the condition that the water, and not the dissolved substance, can pass through the membrane. The membrane is permeable for one substance but not the other i.e. semi permeable or partially penetrable. It´s used to separate different substances. RO involves utilizing osmosis with the help of technology. By raising the pressure of the “contaminated” liquid, the water is forced through a synthetic, semi permeable membrane, which separates the smallest particles, molecules and ions, and only allows clean water to pass.

Figure 1. Osmosis Figure 2. Osmotic equilibrium Figure 3. Reverse Osmosis

OSMOTIC PRESSURE FRESH WATER SALT WATER MEMBRANE

PRESSURE

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The membrane is fitted in a pressurized vessel. This construction is referred to as an RO-module or just module.

Figure 4. Spiral wounded module

1.2 FUNCTION Before the water is desalinated in the membrane, the water must be free from chlorine, iron, aluminum, silicic acid, particles, organic and biological contaminants, etc. It´s common that the feed water is pretreated before it passes through the system. Pretreatment is intended to reduce particles and contaminants that would otherwise damage the membrane, block piping or damage the high pressure pump. The water filter requires a certain pressure to be able to clean the water. To achieve the necessary pressure, a feed water pump raises the pressure of the feed water before it reaches the filter. Thereafter, the water flows through a second filter to remove smaller particles, and then through a high pressure pump. The pump increases pressure of feed water until it exceeds the osmotic pressure, before the water is desalinated in the membrane. It´s important for the high pressure pump, that water keeps required working pressure when passing, lower pressure can result in pump failure. A pressure control valve is installed before the pump. It automatically stops the flow of water if the pressure is too low. After the water has passed the RO-module, two flows are produced. One is desalinated water and the other is salt concentrate (brine). The brine is immediately discharged. The treated water (product water) from the RO-module passes through a conductivity cell that measures the conductivity in the product water. If the conductivity is too high, the water is automatically discharged through a 3-way magnetic valve.

MEMBRANE ELEMENT SEPARATOR COLLECTION CHANNEL FOR TREATED WATER INPUT WATER, THAT TURNS TO CONCENTRATE CLEAN WATER

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2 MEMBRANE FOULING Membran-fouling is a complex phenomenon which involves trapping material in the fibre bundle or on the surface of the membrane inside the RO-module. When a RO-module fouls, the salt concentration of the product water usually increases. The conductivity meter shows higher conductivity. When it has reached an unacceptable level is it time for chemical treatment. The following foulings are the most common:

- Scaling

- Metal oxides

- Particulate matter

- Colloids

- Biological matter

- Hydrolyse by chlorine

2.1 SCALING Scaling is caused by deposits of minerals. A high concentration of minerals as CaCO3 and CaSO4 precipitate in the RO-module.

2.2 METAL OXIDES Fouling with metal oxides is caused by the formation of the oxide and/or the hydroxide of iron, manganese or aluminium, but iron is the most common reason. Iron fouling can be avoided by selecting the best non corrosive material on the feedwater side of the unit. Fouling by metal oxides is identified by rapid conductivity increasing (within 24 hours) to a level of full scale on the meter.

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2.3 PARTICULATE FOULING the mechanical filtration of particulate matters which are Particulate plugging is caused by big particles (larger than 20 micron) stucked between the walls of the membrane. To avoid particulate plugging, be sure that right micro cartridge is used and is properly installed.

2.4 COLLOIDAL FOULINGS Colloidal fouling is caused by coagulation of colloids at the membrane surface. Colloids are very small particles usually ranging from 0,3 to 1,0 micron in size. To avoid colloidal fouling do not operate the unit in harbours and water which is polluted. If the unit is intended to be operated in such water, an extended pre-treatment section is required.

2.5 BIOLOGICAL FOULINGS Biological fouling occurs when feed water contains sufficient nutrients, to sustain rapid growth of organisms inside the RO-module. This growth leads to deposition of slimes. To avoid biological fouling, do not operate the unit in water which is strongly contaminated with bacteria. Such as harbour water etc.

2.6 HYDROLYSE BY CHLORINE If the unit is operated with water containing chlorine, water needs a pre-treatment. Use a carbon filter or a dosage of chemicals to reduce chlorine contents, see membrane manufacturers data sheet. Chlorine, even in very week concentration will cause damage to membranes. Flush water from storage, can sometimes contain chlorine e.g. when the water tanks have been filled up with water which contains chlorine. It is of highest importance that the carbon cartridge is properly installed in the filter house for flush water and has not been replaced by a normal cartridge filter. Normal seawater does not contain any chlorine.

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3 CLEANING

3.1 CLEANING AGENTS There are three different agents used for cleaning:

1. MT 10 P3-ultrasil 10 pH 12,5 Useful in removing inorganic scale (e.g. calcium carbonate, calcium sulfate, barium sulfate, strontium sulfate) and metal oxides/hydroxides (e.g. iron, manganese, nickel, copper, zinc), and inorganic-based colloidal material.

2. MT 20 Sulfamic Acid pH 1,2 Useful for removing calcium sulfate scale and to moderate levels of organic foulants of natural origin.

3. MT 5 Biosperse 250 microbiocide Useful in the removal of organic foulants of natural origin and biological material (fungi, mold, slimes and biofilm).

3.2 CLEANING ORDER When performing a cleaning, both low pH and high pH agents are used. The agents are used in the following order:

1. MT 10 P3-ultrasil 10 pH 12,5 2. MT 20 Sulfamic Acid pH 1,2

3.3 STERILIZATION When performing a sterilization, microbiocide is used, but high pH agent is used as pre-treatment. The agents are used in the following order:

1. MT 10 P3-ultrasil 10 pH 12,5 2. MT 5 Biosperse 250 microbiocide

3.4 CLEANING AND STERILIZATION PROCEDURES Cleaning and sterilization of the unit is done with the following procedures:

− Water is produced to the cleaning tank (don´t use chlorinated fresh water). − Chemical agent is mixed in the cleaning tank. − The solution is circulated in the system. − Circulation is stopped, and the solution is soaked in. − The solution is circulated. − The solution in the container is discharged. − Feed water is connected and the system is started.

written by: DmnChecked by:Approved by:

Doc.No. 531111-C2010-09-16

MT 10-35T SRH

ITEM NO. TYPE DESCRIPTION DIM./CAPACITY MATERIAL SUPPLIER PART NO. NOTE

QT Conductivity sensor 2EL5 K=1,0 Pt 100 PVDF Jumo 13560CCV 2050 3-way valve PA-160 1/2" SS PA ventil 16649CCV 2060 3-way valve PA-160 1/2" SS PA ventil 16649CCV 2055 3-way valve PA-160 1" SS PA ventil 13361CV 2010 Check valve PA-409 1" SS PA ventil 13401CV 2020 Check valve 6062 1/4" OEM 13416F 2010 Filter housing Big blue 20" 3/4" PP Fileder 10291F 2010 Filter cartridge BB 20 CP5 Fileder 10256F 2020 Filter housing Big blue 10" 3/4" PP Fileder 10284F 2020 Filter cartridge Act.Carbon CEP-10 Fileder 10305FI 2060 Flow rate indicator HV 4FC 1,8m3 Kytölä 13536HPP 2010 High pressure pump CAT 1051 CAT Pump 13054 MT 10-20T SRH

High pressure pump CAT 2531 CAT Pump 13111 MT 25-35T SRHPD 2010 Pulsation damper 35210 0,35 lit. 1/2" CAT Pump 13048HV 2010 Ball valve 546 d32mm ABS GF 16198HV 2020 Ball valve 222200 1/4" BICT 13409PCV 2050 Pressure control valve 8F-V12LN-SS SS parker 13411PI 2010 Pressure gauge RChg 0-6 bars, 1/4" AISI 316 ARMATURENBAU 13518PI 2011 Pressure gauge RChg 0-6 bars, 1/4" AISI 316 ARMATURENBAU 13514PI 2012 Pressure gauge RChg 0-100 bars 1/4" AISI 316 ARMATURENBAU 13504PI 2050 Pressure gauge RChg 0-100 bars 1/4" AISI 316 ARMATURENBAU 13504PLCO 2010 Pressure cut off PS41-20-4MGS-C-HC-E 0,3-2 bars 1/8" AISI 316 GEMS 13562PSV 2010 Pressure relief valve SS R4M8F8 SS Swagelok 14500 Spring 177-13K-R4-CPSV 2050 Pressure relief valve 8M-C8L-50BN-SS 1/2" SS parker 13427PSV 2060 Pressure relief valve 8M-C8L-50-B 1/2" brass parker 13428RO 2030 Membrane element SEA 5-4040 Oltremare 17589

PART LIST P&ID MT 10-35T SRH


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MT 10-35T SRH

RO 2030 Pressure vessel 2 x704040 Plasticon 12997FV 2020 Solenoid valve 6013A-3-MS 1/4" 24V Bürkert 13451FV 2060 Solenoid valve 5282A-13 NO 24V DC Bürkert 16402FV 2061 Solenoid valve 5282A-13 NC 24V DC Bürkert 16401

Electrical motor 7,5kW/1420/15.3A/IP55 ABB 13115V-belt SPA 1180 Teknikprodukter 13290Vibration damper C 75-36B Teknikprodukter 13226Drive pulleys SPA 3-250 Teknikprodukter 13301Drive pulleys SPA 3-100 Teknikprodukter 13282Drive bushes 2517-30 Teknikprodukter 13271Drive bushes 1610-38 Teknikprodukter 13264

Electrical motor 8,6kW/1750/15,1A/IP55 ABB 13115V-belt SPA 1180 Teknikprodukter 13290Vibration damper C 75-36B Teknikprodukter 13226Drive pulleys 3 SPA 250 Teknikprodukter 13301Drive pulleys 3 SPA 90 Teknikprodukter 13306Drive bushes 2517-30 Teknikprodukter 13271Drive bushes 1610-38 Teknikprodukter 13264

Electrical motor 11kw/1450rpm/22A ABB 13121V-belt SPA 1120 Teknikprodukter 13285Vibration damper C 75-36B Teknikprodukter 13226Drive pulleys, pump 3 SPA 200 Teknikprodukter 13297Drive pulleys, motor 3 SPA 112 Teknikprodukter 13288Drive bushes, pump 2517-30 Teknikprodukter 13271Drive bushes, motor 1610-38 Teknikprodukter 13264

MT 10-20T SRH 50 HZ

MT 25T SRH 50 Hz

MT 25-35T SRH 60 Hz

MT 35, 50 Hz


Doc.No. 531111-C2010-09-16

MT 10-35T SRH

Electrical motor 5,5kW/1420/12,8A/IP55 ABB 13062V-belt 2 x SPA 1150 Teknikprodukter 13289Vibration damper 4 x C 75-36B Teknikprodukter 13226Drive pulleys SPA 2-224 Teknikprodukter 13294Drive pulleys SPA 2-112 Teknikprodukter 13287Drive bushes 2517-30 Teknikprodukter 13271Drive bushes 1610-38 Teknikprodukter 13264

Electrical motor 6,4kW/1750/12A/IP55 ABB 13062V-belt 2 x SPA 1180 Teknikprodukter 13290Vibration damper 4 x C 75-36B Teknikprodukter 13226Drive pulleys SPA 2-250 Teknikprodukter 13300Drive pulleys SPA 2-112 Teknikprodukter 13287Drive bushes 2517-30 Teknikprodukter 13271Drive bushes 1610-38 Teknikprodukter 13264

MT 10-20T SRH 60 HZ

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OPERATIONAL SETTINGS AND PARAMETERS MT 10-35T SRH

1 OPERATIONAL CONDITIONS Min. Max. Feed water temperature 0°C (32°F) 45°C (113°F) Feed water (after filter) 0.5 bar 4.0 bar Flush water 2.0 bar 4.0 bar Product water, back-pressure - 2.5 bar Working pressure 40 bar 70 bar

Salt content in feed water 1 - 42,000 mg/l (4.2%, approx. 60,000 µS/cm).

2 OPERATIONAL PARAMETERS

2.1 FLOW AND PRESSURE The Reverse osmosis unit is designed for: Feed water temperature 25ºC

Feedwater TDS 35,000ppm

Product TDS max 500ppm

MT 10T SRH MT 15T SRH MT 20T SRH MT 25T SRH MT 35T SRH

flow m³/h

pressure (bar)

flow m³/h

pressure (bar)

flow m³/h

pressure (bar)

flow m³/h

pressure (bar)

flow m³/h

pressure (bar) P&ID

1 1,7 - 1,9 - 2 - 3 - 3,3 - PI-2011 2 1,7 57,8 1,9 60 2 63,6 3 60,5 3,3 68,9 PI-2012 3 1,3 57,4 1,4 59,2 1,3 62,6 1,9 57,9 2 65 PI-2050 4 0,4 0 0,6 0 0,8 0 1 0 1,3 0 FI-2060

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2.2 PRODUCT CAPACITY The RO-unit has a specific design flow. When feed water conditions changes, pressure must be adjusted to maintain design flow. The capacity depends on:

1. Feed water temperature 2. Feed water salt content

− If salt content increases or decreases adjust pressure to obtain design flow − If temperature increases or decreases adjust pressure to obtain design flow

The red values show the capacity at which it decreases by about 15%. It can then be time for chemical cleaning. See maintenance instructions.

Temp. 25°C (77°F)

Temp. 15°C (59°F)

Temp. 5°C (41°F)

System Max. flow Normal flow Low flow Normal flow Low flow Normal flow Low flow

MT 10 T 375 375 320 375 320 330 280

MT 15 T 560 560 475 560 475 475 404

MT 20 T 750 750 640 750 640 625 530

MT 25 T 1040 1040 885 1040 885 960 815

MT 35 T 1450 1450 1230 1450 1230 1250 1060

The table is based on a salt content of 30,000 mg/l (3.0%, 45,000 µS/cm) in the feed water. The flow is shown in liters/hour.

NOTE! The maximum working pressure is 70bars. If surrounding conditions requires higher pressure than 70bars, the product flow must be adjusted instead. When the product flow decreases without changes in temperature or salt content in feed water, the membranes may require cleaning.

Sida 1CEDOC 3.1.0 (© Cedoc AB, 2009) 9000010066 CE märkning 25T SRH STANDARD eng.ced

[ENWA Production AB]

EC DECLARATION OF CONFORMITY FOR MACHINERY

Original

Directive 2006/42/EC, Annex II 1A

Manufacturer (and where appropriate his authorised representative):

Company:

Address:

Representative:

Address:

Hereby declares that:

Type of machinery:

No. of machinery:

Complies with the requirements of Machinery Directive 2006/42/EC.

Complies also with applicable requirements of the following EC directives:

2004/108/EC, EMC (electromagnetic compatibility), 2006/95/EC, LVD (low voltage directive), 97/23/EC, PED (pressure equipment directive)

Where appropriate, notified body (EC type-examination/full quality assurance system)

Enwa Production AB

Backa Strandgata 8, 422 46 Hisings Backa

MT 25T

9000010066

The following harmonized standards have been applied:

EN ISO 12 100:2010(Safety of machinery - Basic concepts, general principles for design -- Risk assessment and risk reduction), EN 60 204-1 (Safety of machinery - Electrical equipment of machines), EN 13 857 (Safety of machinery - Safety distances)EN 349 (Safety of machinery - Minimum gaps), EN 50 081-1, EN 50 081-2 (electromagnetic compability -emission), EN 50 082-1, EN 50 082-2 (electromagnetic compability -immunity)

The following other standards and specifications have been applied:

Authorized to compile the technical file:

Name:

Address:

Signature:Place and date:

Signature:

Name:

Position:

Daniel Madsen


Hisings Backa 2013-06-07

Bengt Hillemyr

VD

daniel

Bengt

A ( 1:10 ) B-B ( 1:10 )

Cop

yrigh

t ©

20

05 E

NW

A A

B

Installation RO-unit MT 25-35T SRH

531124

PW 2008-04-22

A

Designed by Checked by Approved by Date

1 / 1 Edition Sheet

Date

ENWAWATER TREATMENT

Scale

N/A

Mass

A

B B

2264

Flush water 1/2" BSPfemale

Access for service min. 1200 mmAccess for service min. 1200 mm

Brine 1/2" BSPfemale

Product waste 1/2" BSPfemale

Product tank 1/2" BSPfemale

Feed water 1" BSPfemale

100120858585

40

Piping information

Flush water DN 15 (1/2")

Brine DN 15 (1/2")

Product waste DN 15 (1/2")

Product tank DN 15 (1/2")

Feed water DN 25 (1")

927

595

872

20 1010

20

555

Assembly n10 (4x)

Cleaning hose inlet n25

607

231

47 96

231

118

1050

A Dimensions added 090625 BO

Rev Comments Date Auth. Appr.

730106-B 2011-06-23

Installation directions For the units:

MT 10T SRH

MT 15T SRH

MT 20T SRH

MT 25T SRH

MT 35T SRH

730106-B 2011-06-23

Keep this operating instruction in a safe and accessible location close to the system. Read these instructions in their entirety before starting the system. Installation of the system, as well as all work that affects it, must be carried out in accordance with the applicable regulations for electrical equipment and personal safety.

ADDRESS TO THE NEAREST SERVICE CENTER For service and after sale, contact: ENWA AB tel.: +46 (0)31 742 92 50 e-mail: [email protected] ENWA AS tel.: +47 52 76 16 50 e-mail: [email protected] In case of operational failure or disturbances, turn off the system and call for authorized service. Insist that only original spare parts are used. Attempt to correct problems without following the recommendations in the service and maintenance instructions can endanger the system’s future operational reliability. Always specify product ID numbers when contacting a service centre.

730106-B 2011-06-23

CONTENTS 1 GENERAL SAFETY INSTRUCTIONS 1

2 INTENDED APPLICATION AREAS 1

3 TRANSPORT AND HANDLING 2

4 UNPACKING 2

5 PLACEMENT 2

6 INSTALLATION 3

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1 GENERAL SAFETY INSTRUCTIONS

The equipment shall be served and maintained by authorized service staff or especially qualified and trained personnel. All work on or modifications to the equipment shall be approved by the manufacturer or dealer for their liabilities and guarantees to apply Tampering with the system’s safety equipment can result in non-compliance with applicable European safety directives.

2 INTENDED APPLICATION AREAS ENWAs desalination systems are designed and manufactured to purify water in normal industrial and household applications. The system may not be used where there is an obvious risk for fire, for example, adjoining storage of flammable liquids, gasses or other substances. In applications where after treatment, the water is be stored in some form of storage tank, suitable equipment shall be installed to ensure water quality. Consult your dealer in such cases. The equipment may only be used in applications for which it is originally designed, and in accordance with these instructions. All other use is inappropriate, and in such cases, the manufacturer and dealer decline all liability relating to damages and any returns/complaints.

Under no circumstances may the equipment be under power or pressure when work is performed. Work on the equipment, even that which is seemingly insignificant, may only be performed by qualified personnel. Compliance with all applicable electrical regulations are of greatest importance, both in regards to personal safety and the equipments operational reliability Faults that may occur because of failure to comply with the specified recommendations can entail that the manufacturer and agents guarantee commitments no longer apply. This equipment is not intended for placement outdoors.

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3 TRANSPORT AND HANDLING The equipment may only be lifted and transported in accordance with the following instructions.

Whenever possible, transport the equipment in the supplied packaging.

4 UNPACKING

DISPOSE OF ALL PACKAGING MATERIAL IN AN ENVIRONMENTALLY CORRECT MANNER.

After unpacking, check that the equipment is intact and that there is no visible damage.

If in doubt, do not use the equipment before contacting the manufacturer or you dealer for advice. All packaging materials (plastic sheeting and bags, nails, screws, wood, metal straps, etc.) shall be considered as hazardous waste, especially in regards to children, and shall be sorted and disposed of in accordance with applicable environmental directives.

5 PLACEMENT Proper placement of the equipment can extend its service life. The room must be spacious, dry and well ventilated.

The desalination unit must be bolted horizontally.

The desalination unit must be bolted horizontally where the location chosen should:

- The ambient temperature may never exceed 45°C (113°F).

- The temperature of incoming water must be between +5°C (41°F) and +45°C (113°F).

- There must be sufficient space for operation and maintenance.

Ensure that unanticipated leaks cannot cause damage.

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6 INSTALLATION

6.1 FEED WATER Install pump under the waterline, with pump shaft horisontal and outlet facing upwards, this is done to avoid air accumulation in pump. Connect inlet or inlet section to a cleanable coarse filter.

When using feedwater with constant pressure (without feedwater pump), an automatic feedwater valve must be installed and connected to the electrical cabinet according to the wiring diagram.

6.2 PRODUCT Product water from RO-unit is led to fresh water tank.

6.3 DISCHARGED BRINE AND PRODUCT WATER Connect product water and brine discharge outlet so that neither seawater nor contaminated water can flow backwards when the system is stopped. The water must be released above the waterline. When the system is stopped, air flows backwards into the RO-module to prevent vacuums from being created in the system.

Figure 1. Feedwaterpump

CAUTION! If a valve has been installed to product-, waste- or brine pipe, it must be open during operation. If unit is operates towards a closed valve, water pressure raises until connections finally break.

CAUTION! Pipes and fittings must be made of corrosion resistant materials Ground feed water pump separately to avoid corrosion. Feedwater system must not consist of galvanized steel, carbon steel or copper.

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6.4 FLUSH WATER Connect a line from the freshwater pressure system (cold water) to the flush water valve upstream from the flush water filter.

6.5 ELECTRICAL CONNECTIONS Connect the electrical components as shown on the wiring diagram.

NOTE! Install a ground fault breaker for the systems electrical circuitry.

0

730284-C 2012-09-12

Operating Manual

Manual for systems:

MT 10T SRH

MT 15T SRH

MT 20T SRH

MT 25T SRH

MT 35T SRH

1

1

730284-C 2012-09-12

Keep this operating instruction in a safe and accessible location close to the system. Read these instructions in their entirety before starting the system. Installation of the system, as well as all work that affects it, must be carried out in accordance with the applicable regulations for electrical equipment and personal safety.

ADDRESS OF NEAREST SERVICE CENTER For service and after sale contact: ENWA AB Phone: +46 (0)31 742 92 50 e-mail: [email protected] ENWA AS Phone: +47 52 76 16 50 e-mail: [email protected] In case of operational failure or disturbances, turn off the system and call for authorized service. Insist that only original spare parts are used. Attempt to correct problems without following the recommendations in the service and maintenance instructions can endanger the system’s future operational reliability. Always specify product ID numbers when contacting a service centre.

2

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CONTENTS

1 CONTROL UNIT 3

2 INITIAL START 6

3 START 8

4 STOP 9

3

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730284-C 2012-09-12

1 CONTROL UNIT

Figure 1. Control Unit

1.1 SYSTEM ON - The feed water pump starts / the feed water valve opens.

- The system is in standby position, flush and dump valve is working.

- When the RO stop producing water, It gets a flush and after than in set intervals.

1.2 SYSTEM OFF - The system is turned off.

- The system will flush when the switch is turned to OFF.

- A flush takes about 10-15 minutes. Clean water runs through the system and is discharged if the line from the freshwater pressure system is connected.

- The system will then flush automatically with intervals of set numbers of hours/days.

1.3 HP-PUMP AUTO - When the system is in the AUTO position (and system ON), the high pressure-pump

starts. Possible dosing unit, stops and relays also starts.

1.4 HP-PUMP MAN - The high pressure-pump starts without possible dosing unit, stops and relays.

1.5 SALINITY ON/OFF - When the switch is set to ON (and HP-pump, AUTO) the product water will be discharged

if the salt content exceeds set value. If not, it will be led to the storage tank. If the salt content exceeds the limit for more than 15 minutes, the unit stops.

- When the switch is set to OFF the salt content can be read on the display but the water will be discharged even if the salt content is accepted

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1.6 LOW PRESSURE SWITCH - If the feed water pressure falls below set value (see technical data), the low pressure

control valve (PS- 2010) will stop the system if it is operating in automatic mode.

1.7 LEVEL SWITCH - When the system is equipped with a level switch connected according to wiring diagram,

the system starts automatically when the level has reached set low level.

- It will continue to produce clean water until the storage tank is full.

- The system will not start if the fresh water tank is full while performing an initial start or a

cleaning. Empty the tank or wait until the level is low.

- While performing a cleaning the HP-pump can be run in manual position to produce water to the cleaning tank.

1.8 ALARM The red light on the control cabinet indicates alarm when following situations occurs:

- The safety disconnection breaker releases, the system stops automatically.

- The feed water pressure is too low, the system stops automatically.

- The conductivity level is too high, the water is discharged.

- The conductivity meter is broken, the water is discharged.

- Low level in chemical tank for dosage pump (option), system stops automatically.

1.9 MAN BACKWASH - If the control cabinet is equipped with the switch MANUAL BACKWASH, it is used for

starting a backwash of the sandfilter.

- The Ro-unit will stop during the time of the backwash and will not produce any water.

NOTE! Reset the Alarm by stopping and starting the unit, press: OFF ON .

NOTE! The switch system, must be set to ON and the HP-pump to AUTO to make the level switch work.

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1.10 TIMER SETTINGS Timer settings can be changed in the control unit, located in front of the electrical cabinet (figure 2)

1. press OK

2. Press arrow down until PARAMETER flashes.

3. Press OK. PARAMETER T1 will flash.

4. Press arrow up or down until the time

parameter to be changed is displayed.

figure 2. control unit

NUMBER UNIT NAME DEFAULT SETTING

T3 RO, flush time 15min

T4 Sand filter, back wash frequency 24h

T5 Sand filter, back wash time 10min

T6 Sand filter, rinse time 5min

T8 RO, flush frequency 96h

T13 Low feed water pressure, delay time 2s

5. Press OK to confirm the choice.

6. Press OK to enter change mode.

7. Press arrow left or right to reach the edit space.

8. Press arrow up or down to change the time.

9. When the time is changed, press OK.

10. Press ESC until normal operation window is displayed (see figure 2).

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730284-C 2012-09-12

2 INITIAL START Follow these instructions the first time the desalination system is used, or after an extended period of non-operation.

1. Check the oil level in the high-pressure pump (figure 3).

2. Check that the filter cartridges are installed

and clean.

3. Check that the following valves are open:

- Feed water valve HV-2010. (figure 4)

figure 3. Correct oil level

figure 4. HV-2010 open

- Manual flush water valve (HV-2020).(figure 5)

- Pressure control valve PCV-2050 shall be turned fully counter clockwise.(figure 6)


figure 6. PCV-2050 open

CAUTION! If the unit is combined with water filters, dosage units etc, perform necessary preparations on the filters according to their user manuals.

7

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730284-C 2012-09-12

4. Secure that valves before and after

the RO- unit are open (if fitted).

- The bottom valve for the feed water inlet (if fitted)

- Brine outlet (if fitted)

- Product to discharge (if fitted)

- Tank valve (if fitted)

5. Open valve from feed water

CCV-2055. (figure 7)

6. Start the feed water pump (FP-1010)

SYSTEM → ON. (figure 8)

7. Turn off the conductivity meter

SALINITY → OFF. (figure 8)

figure 7. CCV-2055

figure 8. start of feed water pump. salinity off.

figure 9. start high pressure pump

8. Turn on the high pressure pump (HPP-2010)

HP PUMP → AUTO. (figure 9)

9. Wait until the system is filled with water and

has stabilized.

10. Adjust the working pressure as recommended in OPERATIONAL PARAMETERS.

→ Slowly turn the dial on the pressure control valve gradually PCV-2050 clockwise (figure 10).

11. Let the system run like this for at least 15 minutes (product water to discharge). This is done to flush the system from chemicals, etc. At the same time, check that no leaks occur.

12. Turn on the conductivity meter

SALINITY → ON. (figure 11)

figure 10. adjusting the working pressure

figure 11. Salinity on.

NOTE! To stop the system, refer to the instructions under STOP.

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730284-C 2012-09-12

3 START

After the system has been started the first time as described in section 2, the system can be started as follows:

1. Check that the flush water valve HV-2020 is open.(figure 12)

figure 12. HV-2020 open.

2. Open the feed water valve HV-2010. (figure 13)


3. Open the feed water valve CCV-2055 from feed water pump. (figure 14)

figure 14. CCV-2055 from feedwater

CAUTION! If the system has been turned off for more than 96 hours, the system must be flushed for at least 15 minutes by discharging the produced product water. Turn off the conductivity meter. In this position, the product water is always automatically discharged.

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730284-C 2012-09-12

4. Start the feed water pump.

SYSTEM → ON. (figure 15)

5. Turn on the high pressure pump.

HP PUMP → AUTO. (figure 15)

figure 15.Start of feedwater pump Start of highpressurepump

6. Adjust the working pressure as recommended

in DIMENSIONS AND TECHNICAL DATA.

→ Slowly turn the dial on the pressure control valve PCV-2050 clockwise.(figure 16)

figure 16. adjusting the working pressure

4 STOP Turn off system as follows:

1. HP-PUMP → OFF”. figure 17)

2. SYSTEM → OFF. (figure 17)

figure 17. feedwater pump off highpressurepump off

SYSTEM SHUTDOWN FOR EXTENDED PERIODS

CAUTION! If the system will be off for an extended period (more than 3 weeks), or when the system’s automatic flush system is not in operation, it must be treated to prevent the growth of bacteria. Follow the instructions according to LONG-TERM PRESERVATION MAINTENANCE INSTRUCTIONS.

Written by: DmnChecked by: Approved by:

7303772009‐12‐18

MT 10‐35T, 50T SRH

CAUSE REASON REMEDYFeedwaterfilter clogged Replace feedwater filterCoarse filter clogged Clean filter

Overcooling current relay / motor Engine uses too much power and is Check for high working pressure let

TROUBLE SHOOTING GUIDE MT 10-35, 50T SRHFAULT

Feedwater pressure

Low feed water pressure

IF THE PROBLEM REMAINS, CONTACT ENWA’S SERVICE DEPARTMENT. 1/1

Motor overload Overcooling current relay / motor protector cuts the current

Engine uses too much power and is overheated

Check for high working pressure, let system cool and restart

Dosage pump Check the display on the pump to see what has caused the alarm

Check manufacturers manual for cause of the problem. (Low level in tank, Leakage, air in system, clogged valves or defect membrane)

Perform necessary actions according to manufacturers manual.

valves or defect membrane)

Membrane defect Clean the system. If it doesn't help, change membrane.

change in seawater conditionCheck the seawater temperature and salt content. Read the document "operational parameters" for information.Check that the conductivity is shown on

ALARM, system stops

High salinity Conductivity in produced water has exceeded limit (is too high) Check that the conductivity is shown on

the display. Check the conductivity with a manual instrument.Replace the sensor.

Conductivity valves are not activated.

g y exceeded limit (is too high)

The conductivity sensor/cell may be broken or defect

ALARM Salinity switch offConductivity valves are not activated. The produced water will be led to waste

Salinity switch is turned off Turn on or replace sensor

Check powersupply and engine according to the manufacturer’s instructions on the attached CD. Check that there is sufficient ventilation

High-pressure pump does not start

Check that there is sufficient ventilation around the electric motor.Check the powersupply (generator)

Check function of valves in high pressure pump .

Ch k f d d l d thCorrect problems using manufacturer’s i t ti th tt h d CD

OverloadThermal fuse in engine could have stopped the pump

High-pressure pump starts but stops after 1-30 minutes

The working pressure shows zero even if the pressure control valve Check for damaged seals around the

pistons in the high pressure pump.

Membrane Fouling Read the information in "Seawater desalination with reverse osmosis" Clean the system

Temporary low pressure Pressure increases Normal in short periodsThe display indicates "Low feed water

The capacity has decreased by more than 10-15%.

instructions on the attached CD.even if the pressure control valve (PCV-2050) is nearly closed.

IF THE PROBLEM REMAINS, CONTACT ENWA’S SERVICE DEPARTMENT. 1/1

written by: DmnChecked by: Approved by:

7304392010‐09‐17

MT 10‐35T SRH

ACTIVITY UNIT WHEN INSTRUCTION

Log of operating parameters RO 24 hours 730117 Log sheet

Adjustment of parameters RO 24 hours (if necessary) or when feedwater condition changes 730392 Operational parameters

Change of filter cartridge Feedwater filter, RO when feedwater pressure is min 0,5 bars 730388 Maintenance Instructions

Change of filter cartridge Flushwater filter, RO approx. 3times/year 730388 Maintenance Instructions

RO when capacity has decreased by more than 10-15%

RO when salt content in product is too high without changed feedwater quality

Membrane exchange RO When cleaning no longer improves the capacity of the membranes 730388 Maintenance Instructions

Membrane conservation RO when the unit is not to be used for over 1 month 730388 Maintenance Instructions

Check of function Safety valve, RO 4000 hours 730388 Maintenance InstructionsCheck of function pressure switch, RO 4000 hours 730388 Maintenance InstructionsInitial oil change High pressure pump, RO 50 hours 730388 Maintenance InstructionsOil change High pressure pump, RO 300 hours 730388 Maintenance Instructions

change of seal High pressure pump, RO 1500 hours Service manual CAT pump

change of valves High pressure pump, RO 3000 hours Service manual CAT pumpInitial check of belt tension RO approx. 24 hours 730388 Maintenance InstructionsCheck of belt tension RO every month 730388 Maintenance Instructions

Membrane cleaning 730388 Maintenance Instructions

MAINTENANCE SCHEDULE

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730388-C 2012-02-23

Maintenance Instructions

Manual for systems:

MT 10T SRH

MT 15T SRH

MT 20T SRH

MT 25T SRH

MT 35T SRH

ecr

Прямоугольник

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730388-C 2012-02-23

Keep this operating instruction in a safe and accessible location close to the system. Read these instructions in their whole before starting the system. Installation of the system, as well as all work that affects it, must be carried out in accordance with the applicable regulations for electrical equipment and personal safety.


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730388-C 2012-02-23

CONTENTS 1 SAFETY INSTRUCTIONS ............................................................................................................................ 3

2 CLEANING AND STERILIZATION ............................................................................................................... 4

3 LONG-TERM PRESERVATION ................................................................................................................... 9

4 WINTER PRESERVATION ........................................................................................................................ 10

5 FEED WATER FILTER REPLACEMENT ...................................................................................................... 11

6 FLUSH WATER FILTER REPLACEMENT .................................................................................................... 11

7 LUBRICATION OF HIGH PRESSURE PUMP .............................................................................................. 12

8 CHECK OF SAFETY VALVE ....................................................................................................................... 12

9 LOW PRESSURE SWITCH ........................................................................................................................ 12

10 LOOSEN THE PRESSURE VESSELS ........................................................................................................... 13

11 EXCHANGE OF MEMBRANES ................................................................................................................. 14

12 CHECK OF BELT TENSION ....................................................................................................................... 16

13 DRIVE BELT REPLACEMENT.................................................................................................................... 16

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730388-C 2012-02-23

1 SAFETY INSTRUCTIONS

When any of the chemicals are used, extreme caution must be observed. When a chemical cleaning solution is prepared, the chemicals must be dissolved and thoroughly mixed before the solution enters the RO-module.

The freshwater used in chemical treatment may not contain chlorine. Normal tap water must be dechlorinated with a carbon filter. The product water from the system can be used immediately. Wear protective gloves and goggles.

CAUTION! Chlorine will damage membranes even in very small amounts.

CHEMICALS CAUSE IRRITATION TO THE SKIN, EYES AND THROAT. AVOID EXTENDED OR REPEATED CONTACT WITH ANY PART OF THE BODY.

MAY NOT BE INHALED! ENSURE GOOD VENTILATION! IF THE SOLUTION COMES IN CONTACT WITH SKIN OR EYES, IMMEDIATELY AND THOROUGHLY RINSE WITH WATER FOR AT LEAST 15 MINUTES. IF THE SOLUTION GETS INTO THE EYES, SEEK MEDICAL CARE IMMEDIATELY AFTER RINSING, AND IF POSSIBLE, CONTINUE RINSING EN ROUTE. DISPOSE WASTE WATER FROM CLEANING AND PRESERVATION IN ACCORDANCE WITH APPLICABLE ENVIRONMENTAL LAWS AND DIRECTIVES. READ THIS INSTRUCTION ON CHEMICAL CLEANING BEFORE USING THE CHEMICALS.

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730388-C 2012-02-23

2 CLEANING AND STERILIZATION Vacuum might arise in hoses while cleaning if the feedwater filter is full of particles. If vacuum appears, stop the unit, replace the feedwater filter and continue cleaning. (see FEED WATER FILTER REPLACEMENT section 5). When the membranes are cleaned, particles from the membranes stick to the feed water filter. Always replace the filter after cleaning. (instruction 5) Cleaning, sterilization and preservation of the unit is done with the following procedures:

Water is produced to the cleaning tank.

Chemical agent is mixed in the cleaning tank.

The solution is circulated in the system.

Circulation is stopped, and the solution is soaked in.

The solution is circulated.

The solution in the container is disposed in accordance with applicable environmental laws and local directives.

Feed water is connected and the system is started.

While cleaning, sterilizing, and preserving the unit, the cleaningtank must be connected according tofigure 1. figure 1. connecting the cleaningtank

from cleaningtank to cleaningtank

2.1 CHEMICAL CLEANING WITH MT-10 AND MT-20 To ensure that the system is properly cleaned, two cleaning agents are used: MT-10 MT-20

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730388-C 2012-02-23

Follow the instructions below:

1. Turn off the system.

HP PUMP OFF

SYSTEM OFF 2. Open the 3-way valve for cleaning tank CCV-

2060 (figure 2). Check that the cleaning tank is connected.

3. Turn off the conductivity meter.

SALINITY OFF.(figure 3)

4. Start the system in the manual mode

SYSTEM ON

HP PUMP MAN

5. Produce water until the cleaning tank is almost full.

6. Stop the system.

HP PUMP OFF

SYSTEM OFF

7. Mix 0.5 litres MT-10 solution in the cleaning tank. Mix.

8. Turn on the heater (if equipped) on the tank and

warm until 35-40C. 9. Turn off the manual flush water valve HV-2020.

(figure 4)

10. Open the 3-way waste valve CCV-2050 in position open to cleaning tank. (figure 5)

11. Open the valve CCV-2055 from cleaningtank. (figure 6)

12. Fully open the pressure control valve PCV-

2050.(figure 7)

13. Do not start the feed water pump.

figure 2. CCV-2050/60

figure 3. salinity OFF

figure 4. flush water valve closed.

figure 5. CCV-2050 open to cleaning tank

figure 6. CCV-2055 from cleaning tank

figure 7. PCV-2050 open

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730388-C 2012-02-23

14. Start the high pressure pump HPP-2010

HP PUMP MAN. (figure 8)

Let the system run for about five minutes.

15. Stop the high pressure pump.

HP PUMP OFF 16. Let the system remain stopped for 15

minutes so that the solution soaks the equipment.

17. Start the high pressure pump again and let

the solution circulate for 5 minutes.

HP PUMP MAN 18. Stop the high pressure pump.

HP PUMP OFF

19. Repeat points 14-18 if the water seems to be much dirtier after the cleaning agent has soaked in.

20. Discharge water from container, collect water from valve CCV-2050, start high pressure pump in the “MAN” position until tank is empty. (figure 9)

HP PUMP MAN

figure 8. start of HPP 2010 manual position

figure 9. CCV 2050.

Dispose waste water in accordance with applicable environmental laws and local directives.

CAUTION! If the temperature of the solution exceeds 40° C (104°F), the pump must be stopped so that the solution can cool. The best temperature range for the treatment is 30-35° C (86–95°F); the lowest permitted temperature is 25°C (77°F).

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730388-C 2012-02-23

21. Flush the cleaning agent from the system with feed water for at least 15 minutes. Open feed water valve CCV-2055 from the feed water pump. (figure 10)

figure 10. CCV-2055 open from feed water.

22. Rinse the cleaning tank with produced water, collect water after use.

Open CCV-2050 to tank

SYSTEM ON

HP PUMP Man

Regulate pressure to produce water

HP PUMP OFF (when tank is filled)

System OFF

Collect water from CCV-2050.

23. Open CCV-2055 from tank

HP Pump MAN until tank is empty

24. Repeat points 1– 22 but use 0.2 litres MT-20 as the cleaning agent.

NOTE! Contact ENWA if the chemical cleaning procedure seems to have no effect.


NOTE! When the system is flushed, the pressure control valve must be fully open and the product water valve open to discharge.

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730388-C 2012-02-23

2.2 STERILIZING WITH MT 5 Sterilization is performed if the bacteria content becomes too high, which is usually detected by the water the system produces tasting bad.

Treat the system with MT-10 (CHEMICAL CLEANING WITH MT-10 AND MT-20). Flush for at least 15 minutes. Follow points 1–19 in the instructions under (CHEMICAL CLEANING WITH MT-10 AND MT-20). Under point 7, use 10 litres of MT-5 solution. If the system is to be put in service:

20. Flush the cleaning agent from the system

with feed water for at least 15 minutes. The pressure control valve must be fully open and water collected from waste valve CCV-2050 (figure 11). Open the feed water valve CCV-2055 from feed water pump. (figure 12)

21. Start the system, use START UP

instructions in OPERATION MANUAL.

figure 11. CCV-2050 open to discharge.

figure 12. CCV-2055 open from feedwater.

If the system will not be used: Let the MT-5 solution remain in the system. The system may not be flushed.


CAUTION! If the temperature of the solution exceeds 40° C (104°F), the pump must be stopped so that the solution can cool. The best temperature range for the treatment is 30 35° C (86–95°F); the lowest permitted temperature is 25°C (77°F).

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730388-C 2012-02-23

3 LONG-TERM PRESERVATION When the system will be off for more than three weeks, or when the system’s automatic flush system is not in operation, it must be preserved with MT-5 solution.

Follow points 1–14 in the instructions for CHEMICAL CLEANING WITH MT-10 AND MT-20.

Under point 7, use 5 litres of MT-5 solution. Next, continue with the following instructions:

15. Let the system run until the cleaning tank is almost empty. (the whole unit must be full with cleaning agent)

16. Stop the high pressure pump (HPP-2010).

HP PUMP OFF 17. Discharge water from container, collect water from valve CCV-2050,

start high pressure pump in “MAN” position until the tank is empty.

HP PUMP MAN


NOTE! The longest permitted length of time that the system may go unused when preserved with MT-5 solution is one year. If the system will not be operated for more than one year, preservation procedures must be repeated. Do not flush the system after preservation. (The preservation solution will then be washed away.)

CAUTION! Preservation agents containing chlorine may not be used, these agents will destroy the membranes. Protect the system against frost damage, see WINTER PRESERVATION, section 4.

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730388-C 2012-02-23

4 WINTER PRESERVATION When the system will not be operated for an extended period under cold conditions, the membrane can be preserved with propylene glycol and MT-5 to better withstand freezing temperatures.

Follow points 1– Fel! Hittar inte referenskälla. in the instructions under Under point 5, water is produced to fill half of the tank.

Under point 7, propylene glycol and MT 5 are used.

Preparation of chemicals: Add 5 litres of MT-5 and 25 liters of propylene glycol to the produced water and mix well.

After preservation is complete, pipes and pumps should be flushed and emptied of water, collect the water. When the system is to be used: Start in accordance with the instructions in OPERATING MANUAL.


CAUTION! The membrane is very sensitive to frost. ENWA leaves no guarantee that the membrane are not affected and recommends membrane to be removed and stored at a temperature above 0°C (32°F) after preservation.

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730388-C 2012-02-23

5 FEED WATER FILTER REPLACEMENT

1. Remove filter housing (figure 13).

2. Remove old filter and O-ring.

3. Insert new filter.

4. Lubricate O-ring with glycerin or

silicon,

check that it´s properly seated.

5. Mount the filter housing properly by

hand force.

figure 13. feed water filter

6 FLUSH WATER FILTER REPLACEMENT 1. Remove filter housing (figure 14).

2. Remove old filter and O-ring.

3. Insert new filter.

4. Lubricate O-ring with glycerin or

silicon,

check that it´s properly seated.

5. Mount the filter housing properly by

hand force.

figure 14. flush water filter

NOTE! Only use ENWA approved feed water and flush water filters. An incorrect choice of filter cartridges can damage the system.

Shut down system and take all steps necessary to relieve system pressure.

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730388-C 2012-02-23

7 LUBRICATION OF HIGH PRESSURE PUMP

1. Remove oil plug (figure 15).

2. Drain contents of pump.

3. Mount oil plug with seal.

4. Remove fill cap.

5. Refill with oil to right level.

6. Mount fill cap.

figure 15. oil plug

8 CHECK OF SAFETY VALVE 1. Increase working pressure temporarily

by turning pressure control valve (figure 16) to 72 bar.

2. Adjust opening pressure if valve has not opened at 72 bar.

3. Return to normal operating pressure directly after the check.

figure 16. pressure control valve

9 LOW PRESSURE SWITCH 1. Slowly close the inlet valve (figure 17). 2. When pressure reaches 0,5 bar the unit

shall stop. 3. Reset inlet valve after test.

figure 17. inlet valve

NOTE! Use multigrade motoroil SAE 40, with oil change after 300 h, or hydraulic oil SAE 100, with oil change after 500 hours.

13

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730388-C 2012-02-23

10 LOOSEN THE PRESSURE VESSELS If there’s not enough space on both sides of the RO-unit the pressure vessels have to be dismounted before the exchange is performed. Use instructions below:

1. Loosen the outlet (figure 18).

2. Loosen the couplings on the permeate

piping (figure 19).

3. Loosen the inlet (figure 20).

4. Loosen all reject piping (figure 21).

figure 18. loosen outlet

figure 19. permeate couplings

figure 20. loosen inlet

figure 21. reject piping

Shut down system and take all steps necessary to relieve system pressure from the vessel.

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730388-C 2012-02-23

5. Loosen all of the bolts that holds pressure

vessels on the skid (figure 22) (on both sides).

figure 22. vessel to skid bolts

11 EXCHANGE OF MEMBRANES To change membranes, follow the procedure below:

1. Dismount the end-plates on both sides by loosening the nuts on the tie-bars (figure 23).

2. Dismount the end-cap A and the permeate port B on both sides (figure 24).

figure 23. end plate

figure 24. end cap and port

figure 25. after removal

NOTE! When the vessels are lifted off the skid, make sure the flow direction is kept in order.

A

B

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730388-C 2012-02-23

3. Lubricate a thin layer of silicon based gel or a mixture of 50% glycerin in water on permeate ports, membrane seals, head seals and shells, use as little as possible.

4. Push the used membranes out by inserting new. Insert the membranes in the flow direction.

This is how the membranes are connected inside the vessel: 2/VESSELS

figure 26. membrane connection 2/vessel

figure 27. pushing out old membranes 1/VESSEL

figure 28. membrane 1/vessel

figure 29. pushing out old membrane

NOTE! Make sure the connector and spacer is placed correctly.

CAUTION! It´s very important to insert the membranes in the flow direction, do not scrape the pipe along the vessel surface.

CAUTION! Do NOT use oil, grease, or petroleum jelly based compounds for lubricating.

spacer connector sealing

spacer sealing

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730388-C 2012-02-23

12 CHECK OF BELT TENSION Right tension is important for the performance of the unit with.

Push the belts down (figure 30).

If one of the belts can be pushed more

than 10mm, the tension is to low and

needs adjustment.

figure 30. belt tension

13 DRIVE BELT REPLACEMENT

1. Loosen electrical motor to rack bolts,

release belt tension (figure 31).

2. Remove old belts.

3. Install new belts.

4. Set correct belt tension according to

CHECK OF BELT TENSION.

5. Tighten electrical motor to rack bolts.

6. Check the tension once again after run

in procedure, approximately 24 hours.

figure 31. adjustment bolts

NOTE! Change all belts at the same time.

Turn off the power to the drive.

www.enwa.com - [email protected]

730117-C 2010-02-05

MT 10T-35T SRH, MT 50T SRH, MT 75T-100T SRH

LOGSHEET Unit ID nr: Type of unit:

START UP Date Installed by General operation area Company

TIMER SETTINGS

NUMBER UNIT NAME TIME UNITT1 Delay, HP pump start sT2 Alarm, low feed water pressure sT3 RO, flush time minT4 Sand filter, back wash frequency hT5 Sand filter, back wash time minT6 Sand filter, rinse time minT7 Alarm time, high salinity minT8 RO, flush frequency hT13 Low feed water pressure, delay time s

DOSAGE PUMP SETTINGS MODE OF OPERATION SETTING UNIT

Manual Impuls Other Antiscaling Chlorine Other:


730117-C 2010-02-05


MAINTENANCE

CHANGE OF FILTER CARTRIDGE, FEEDWATER CHANGE OF FILTER CARTRIDGE, FLUSHWATER MEMBRANE CLEANING

DATE WORKING HOURS SIGN. DATE WORKING

HOURS SIGN. DATE WORKING HOURS SIGN.


730117-C 2010-02-05


MAINTENANCE

REFILL OF ANTISCALING MEMBRANE CONSERVATION CHECK OF SAFETY VALVE

DATE WORKING HOURS VOLUME % SIGN. DATE WORKING

HOURS SIGN. DATE WORKING HOURS SIGN.

LUBRICATION OF HIGH PRESSURE PUMP CHECK OF LOW PRESSURE SWITCH

DATEWORKING HOURS SIGN. DATE

WORKING HOURS SIGN.


730117-C 2010-02-05


OPERATING PARAMETERS

DATE

WORKING

HOURS

DISPLAY

FEED WATER PRESSURE

PI 2010

PRESSURE

AFTER FILTER

PI 2011

PRESSURE

AFTER PUMP

PI 2012

BRINE

PRESSURE AFTER

MEMBRANE

PI 2050

PRODUCT FLOW

FI 2060

CONDUCTIVITY

DISPLAY

NOT.

SIGN.

Written by: dmnChecked by:Approved by:

Doc.No. 7303942010-05-17

MT 10-35T SRH

No. Description Dim./Volume/capacity Unit

Qua

ntity

inst

alle

d

Enwa part no. Manufacturer

1 Cleaning agent MT 10 P3 Ultrasil 10, 0,5L EA 0 13635 Ecolab2 Cleaning agent MT 20 Sulfaminsyra, 0,2L EA 0 13642 Brenntag3 Preservation agent MT 5 Biosperse 250, 5L EA 0 13629 Ashland4 Filter Cartridge, feedwater BB 20 CP5 EA 2 10256 Fileder5 Filter Cartridge, flushwater Act.Carbon CEP-10 EA 1 10305 Fileder6 Oil, CAT pump 1051 for 10-20T oil Delvac 1340 40W LTR 1,26 15532 Svenska Statoil AB6 Oil, CAT pump 2531 for 25-35T oil Delvac 1340 40W LTR 2,5 15532 Svenska Statoil AB7 Membranes 10T SWC 3 4040 EA 2 15638 Hydranautics7 Membranes 15T SWC 3 4040 EA 3 15638 Hydranautics7 Membranes 20T SWC 3 4040 EA 4 15638 Hydranautics7 Membranes 25T SWC 3 4040 EA 6 15638 Hydranautics7 Membranes 35T SWC 3 4040 EA 8 15638 Hydranautics

LIST OF CONSUMABLES MT 10-35T SRH

FEATURESSuperior Design● Triplex plunger design gives smoother liquid flow.● Hi-Pressure Seals are completely lubricated and cooled by

the liquid being pumped.● Inlet and discharge valve assemblies interchange for easier

maintenance.● Lubricated Lo-Pressure Seals provide double protection against

external leakage.● Oil bath crankcase assures optimum lubrication.● Close tolerance concentricity of the ceramic plunger maximizes

seal life.

Quality Materials● All stainless steel valves are heat treated and seats are roller

burnished for a positive seal and extended valve life.● Brass, 316 Stainless Steel or Nickel Aluminum Bronze manifolds

are strong and corrosion resistance.● Special concentric, high density, polished, graphite impregnated,

solid ceramic plungers are abrasion resistant and result inextended seal life.

● Specially formulated, CAT PUMP exclusive, Hi-Pressure Sealoffers unmatched performance and seal life.

● Die cast aluminum crankcase provides high strength, minimumweight and precision tolerance control.

● Chrome-moly crankshaft gives unmatched strength and surface hardness.

● Oversized crankshaft bearings with greater loading capacitymean longer bearing life.

Easy Maintenance● Wet-end is easily serviced without entering crankcase, requiring

less time and effort.● Preset packings mean no packing gland adjustment is necessary,

reducing maintenance costs.

®

“Customer confidence is our greatest asset”

SPECIFICATIONS U.S. Measure Metric Measure

MODELS 2530 AND 2531Flow........................................................25 GPM (95 L/M)Pressure Range.........................100 to 1000 PSI (7 to 70 BAR)RPM ...................................................1025 RPM (1025 RPM)

MODEL 2537Flow .......................................................21 GPM (80 L/M)Pressure Range.........................100 to 1200 PSI (7 to 85 BAR)RPM ....................................................860 RPM (860 RPM)

COMMON SPECIFICATIONSInlet Pressure Range ..............Flooded to 70 PSI (Flooded to 4.9 BAR)Bore...........................................................1.260" (32 mm)Stroke........................................................1.516" (38.5 mm)Crankcase Capacity ..................................84 oz. (2.5 L)Maximum Liquid Temperature ..................160°F (71°C)Inlet Ports (2) ...................................1-1/4" NPTF (1-1/4" NPTF)Discharge Ports (2).............................3/4" NPTF (3/4" NPTF)Pulley Mounting .................................Either Side (Either Side)Shaft Diameter ..........................................1.181" (30 mm)Weight.......................................................82 lbs. (37.1 kg)Dimensions..........................19.11 x 15.04 x 7.8" (485.44 x 382 x 198 mm)

25 FramePlunger Pump

2530

2531

2537

Standard BrassModel

Stainless SteelModel

Nickel AluminumBronze Model

DETERMINING Rated G.P.M. = “Desired” G.P.M.THE PUMP R.P.M. Rated R.P.M. “Desired” R.P.M.

DETERMINING GPM x PSI = Electric BrakeTHE REQUIRED H.P. 1460 H. P. Required

DETERMINING Motor Pulley O.D. = Pump Pulley O.D.MOTOR PULLEY SIZE Pump R.P.M. Motor R.P.M.

See complete Drive Packages [Inclds: Pulleys, Belts, Hubs, Key] Tech Bulletin 003.Refer to pump Service Manual for repair procedure and additional technical information.

WARNINGAll systems require both a primary pressure regulating device (i.e., regulator, unloader) anda secondary pressure safety relief device (i.e., pop-off valve, safety valve). Failure toinstall such relief devices could result in personal injury or damage to the pump or to system components. CAT PUMPS does not assume any liability or responsibility for theoperation of a customer’s high pressure system.

HORSEPOWER REQUIREMENTSMODEL FLOW PRESSURE RPM

PSI PSI PSI800 1000 1200

U.S. BAR BAR BARGPM L/M 55 70 85

2530, 2531 25 95 13.7 17.2 N/A 102521 80 11.5 14.4 17.3 860

2537 21 80 11.5 14.4 17.3 86018 68 9.9 12.3 14.8 73815 57 8.2 10.3 12.4 615

ITEM PART NUMBER DESCRIPTION QTY2530 MATL 2531 MATL 2537 MATL

● 2 990036 STL 990036 STL 990036 STL Key (M8x7x40) [2/00] 1 ●5 92508 STZP 118824 S 118824 S Screw, Sems HHC (M8x25) 88 27773 AL 27773 AL 27773 AL Cover, Bearing 2

10 27772 NBR 27772 NBR 27772 NBR O-Ring, Oil Seal Case - 70D 211 27771 NBR 27771 NBR 27771 NBR Seal, Oil, Crankshaft - 70D 215 26512 STL 26512 STL 26512 STL Bearing, Ball 220 48613 TNM 48613 TNM 48613 TNM Rod, Connecting 321 48533 STZP 48533 STZP 48533 STZP Washer, Tab 325 48704 FCM 48704 FCM 48704 FCM Crankshaft - Dual End [2/00] 131 828710 828710 828710 Protector, Oil Cap 132 43211 ABS 43211 ABS 43211 ABS Cap, Oil Filler 133 14177 NBR 14177 NBR 14177 NBR O-Ring, Oil Filler Cap -70D 138 11338 NBR 11338 NBR 11338 NBR O-Ring, Dipstick - 70D 139 27769 ABS 27769 ABS 27769 ABS Dipstick 140 92508 STZP 118824 S 118824 S Screw, Sems HHC (M8x25) 848 25625 STCP 25625 STCP 25625 STCP Plug, Drain (1/4"x19BSP) 149 23170 NBR 23170 NBR 23170 NBR O-Ring, Drain Plug - 70D 150 27768 AL 27768 AL 27768 AL Cover, Rear 151 27767 NBR 27767 NBR 27767 NBR O-Ring, Rear Cover - 70D 1

● 53 27762 AL 27762 AL 27762 AL Crankcase w/Guide Pins 1 ●54 27488 S 27488 S 27488 S Pin, Guide 256 27790 PE 27790 PE 27790 PE Pan, Oil 159 92519 STZP 92538 S 92538 S Screw, Sems HHC (M6x16) 264 27784 CM 27784 CM 27784 CM Pin, Crosshead 365 ✝ 48592 SSHS ✝ 48592 SSHS ✝ 48592 SSHS Rod, Plunger 370 27785 NBR 27785 NBR 27785 NBR Seal, Crankcase Oil -70D 375 110669 S 110669 S 110669 S Slinger, Barrier 388 110670 S 110670 S 110670 S Washer, Keyhole 390 45749 CC 45749 CC 45749 CC Plunger (M32x93) 395 ✝ 89835 SSL ✝ 89835 SSL ✝ 89835 SSL Stud, Retainer (M7x71) 396 20184 PTFE 20184 PTFE 20184 PTFE Back-up-Ring, Plunger Retainer 397 14190 NBR 14190 NBR 14190 NBR O-Ring, Plunger Retainer - 70D 3

14161 FPM 14161 FPM 14161 FPM O-Ring, Plunger Retainer 3◆ 48239 EPDM ◆ 48239 EPDM ◆ 48239 EPDM O-Ring, Plunger Retainer 3

98 44069 SSL 44069 SSL 44069 SSL Gasket, Plunger Retainer 399 44068 SSL 44068 SSL 44068 SSL Retainer, Plunger [7/02] 3100 110672 NY 110672 NY 110672 NY Retainer, LPS, Front 3

111116 NY 111116 NY 111116 NY Retainer, LPS, Rear 3101 110796 110796 110796 Wick, Long Tab (M32) 3106 ✝ 44098 NBR ✝ 44098 NBR ✝ 44098 NBR Seal, LPS w/SS-Spg 3

44827 FPM 44827 FPM 44827 FPM Seal, LPS w/SS-Spg 3◆ 48244 EPDM ◆ 48244 EPDM ◆ 48244 EPDM Seal, LPS w/SS-Spg 3

● 110 45750 BB 48583 SSL 45830 NAB Manifold, Inlet 1 ●116 30908 STZP 19085 S 19085 S Lockwasher, Split 4117 89822 STZP 88398 S 88398 S Screw, HSH (M12x40) 4125 ✝ 45832 SNG ✝ 45832 SNG ✝ 45832 SNG Seal, HPS w/SS 3

48220 STG* 48220 STG* 48220 STG* Seal, HPS w/SS 3143 14203 NBR 14203 NBR 14203 NBR O-Ring, I.V. Adapter-Rear 3

11731 FPM 11731 FPM 11731 FPM O-Ring, I.V. Adapter-Rear 3◆ 48241 EPDM ◆ 48241 EPDM ◆ 48241 EPDM O-Ring, I.V. Adapter-Rear 3

150 45752 BB 45835 SSL 45835 SSL Adapter, Inlet Valve 3154 18690 NBR 18690 NBR 18690 NBR O-Ring, I.V. Adapter-Front 3

11744 FPM 11744 FPM 11744 FPM O-Ring, I.V. Adapter-Front 3◆ 48242 EPDM ◆ 48242 EPDM ◆ 48242 EPDM O-Ring, I.V. Adapter-Front 3

155 14520 NBR 14520 NBR 14520 NBR O-Ring, D.V. Spacer 611745 FPM 11745 FPM 11745 FPM O-Ring, D.V. Spacer 6

◆ 28240 EPDM ◆ 28240 EPDM ◆ 28240 EPDM O-Ring, D.V. Spacer 6157 45751 BB 45834 SS 45834 SS Spacer, Discharge Valve 3164 ✝ 46857 SSL ✝ 46857 SSL ✝ 46857 SSL Seat [1/96] 6165 14014 NBR 14014 NBR 14014 NBR O-Ring, Seat 6

48238 FPM 48238 FPM 48238 FPM O-Ring, Seat 6◆ 48243 EPDM ◆ 48243 EPDM ◆ 48243 EPDM O-Ring, Seat 6

166 45839 SSL 45839 SSL 45839 SSL Valve 6167 ✝ 45840 SS ✝ 45840 SS ✝ 45840 SS Spring 6168 110682 PVDF 110682 PVDF 110682 PVDF Retainer, Spring 6

● 185 45753 BBCP 48585 SSL 45836 NAB Manifold, Discharge 1 ●186 30908 STZP 19085 S 19085 S Lockwasher, Split 8188 89573 STCP 89628 S 89628 S Screw, HSH (M12x65) 8250 26516 STCP 26516 STCP 26516 STCP Protector, Shaft 1260 30614 STZP 30614 STZP 30614 STZP Rail, Angle Assy (Inclds: 27808, 30902, 30930, 30908, 30911) 1

● 269 30206 F 30206 F 30206 F Pulley (10") [See Drive Packages, Tech Bulletin 003] 1 ●● 270 30059 STL 30059 STL 30059 STL Hub, “H”, M30 (Keyway M8) [See Drive Packages, Tech Bulletin 003] [2/00] 1 ●● 279 30278 STZP 30278 STZP 30278 STZP Oilers (1 oz.) 3 ●

281 30967 30967 30967 Glass, Oiler 3282 10069 NBR 10069 NBR 10069 NBR Gasket, Oiler 3

● 283 34334 34334 34334 Kit, Oil Drain 1 ●

PARTS LIST

EXPLODED VIEW

2530 MATL 2531 MATL 2537 MATL● 290 6104 6104 6104 Gasket, Liquid (1 oz.) 1 ●● 299 814838 BB 816735 SS 816538 NAB Head, Complete 1 ●

300 30952 NBR 30952 NBR 30952 NBR Kit, Seal (Inclds: 97,106,125,143,154,155) 133607 FPM* 33607 FPM* 33607 FPM* Kit, Seal (Inclds: 97,106,125,143,154,155) 1�33608 EPDM*�

33608 EPDM*�

33608 EPDM* Kit, Seal (Inclds: 97,106,125,143,154,155) 1310 33952 NBR 33952 NBR 33952 NBR Kit, Valve (Inclds: 143,154,155,164,166,167,168,165) [Prior to 11/95 6 Req.] [1/96] 2

31267 FPM 31267 FPM 31267 FPM Kit, Valve (Inclds: 143,154,155,164,166,167,168,165) [Prior to 11/95 6 Req.] [1/96] 2�31268 EPDM�

31268 EPDM�

31268 EPDM Kit, Valve (Inclds: 143,154,155,164,166,167,168,165) [Prior to 11/95 6 Req.] [1/96] 2● — 714500 SS 714500 SS 714500 SS C.A.T. (For R.O. or Industrial Applications) 1 ●● — 714505 SS 714505 SS 714505 SS Adapter (2 per C.A.T.) (See Data Sheet for complete selection) 2 ●

— 6565.2 6565.2 6565.2 Plunger Pump Service Video 1— 6100 6100 6100 Oil, Case (12 Bottles) ISO 68 Multi-viscosity Hydraulic 1

(Fill to specified crankcase capacity prior to start-up)�Industrial discount. Bold print part numbers are unique to a particular pump model. Italics are optional items.�Silicone oil/grease required.

[ ] Date of latest production change. *Review material codes for individual items (STG generally may be used as alternate).See Tech Bulletins 002, 003, 024, 036, 043, 053, 074, 076, 077, 083 and 085 for additional information. ✝ Production parts are different than service parts.

MATERIAL CODES (Not Part of Part Number): ABS=ABS Plastic AL=Aluminum BB=Brass BBCP=Brass/Chrome Plated CM=Chrome-molyEPDM=Ethylene Propylene Diene Moname F=Cast Iron FCM=Forged Chrome-moly FPM=Fluorocarbon (Viton®) HS=High Strength

NAB=Nickel Aluminum Bronze NBR=Medium Nitrile (Buna-N) NY=Nylon PE=Polyethylene PTFE=Pure Teflon® PVDF=Fluoroplastic (High Strength)S=304SS SS=316SS SNG=Special Blend (Buna) Black SSL=316SS/Low Carbon STG=Special Blend (Teflon®) White STL=Steel SSHS=316SS/High Strength

STCP=Steel/Chrome Plated STZP=Steel/Zinc Plated TNM=Special High Strength

ModelsStandard - 2530

Stainless Steel - 2531Nickel Aluminum Bronze - 2537

July 2002

14.86 (377.40)13.91 (353.40)

19.11 (485.44)15.04 (382)

7.48 (190)8.42 (214)

7.52 (191)

7.80

(19

8)

2.68

(68

)

2.09

(53)

4.33

(11

0)

4.25 (108)

(2) 1-1/4" NPTF INLET

(2) 3/4" NPTF DISCHARGE

2.21 (56.17)

2.36 (60)

.39 (10)

.39 (10)

.31 (8)1.18 (30)

6.89 (175)

7.87 (200)

10.61 (269.50)

.98 (25)

4 - .51 (13)

0.59 (15)

0.59 (15)

6.89 (175)8.66 (220)

4.92 (125)

1 Die cast aluminum crankcase means high strength, light weight, and excellenttolerance control.

2 Dipstick offers top access for easy oillevel check.

3 Oversized crankshaft bearings provide ex-tended bearing life and pump performance.

4 Chrome-moly crankshaft providesunmatched strength and surface hardnessfor long life.

5 Matched oversized high strength connect-ing rods are noted for superior strength andbearing quality.

6 Special stainless steel plunger rods withhigh tensile strength crossheads for long life.

7 The stainless steel slinger provides back-up protection for the crankcase seal, keep-ing pumped liquids out of the crankcase.

8 Special concentric, high density, polished,graphite impregnated, solid ceramicplungers are abrasion resistant and resultin extended seal life.

9 Manifolds are a high tensile strength brass,316 stainless steel or nickel aluminum bronzefor long term, continuous duty.

10 100% wet seal design adds to service lifeby allowing pumped liquids to cool andlubricate on both sides.

11 Stainless steel valves, seats and springsprovide corrosion-resistance, positiveseating and long life.

12 Specially formulated, CAT PUMP exclu-sive, Hi-Pressure Seals offer unmatchedperformance and seal life.

13 Crosshead is 360° supported for uncom-promising alignment.

1

4

5

6 7 8

9

12

Models 2530, 2531, 2537

3

11

11

2

9

1013

Products described hereon are covered by one or more of the following U.S. patents 3558244, 3652188, 3809508, 3920356, 3930756 and 5035580

CAT PUMPS (U.K.) LTD.1 Fleet Business Park, Sandy Lane, Church Crookham, Fleet

Hampshire GU52 8BF, EnglandPhone Fleet 44 1252-622031 — Fax 44 1252-626655

e-mail: [email protected]

N.V. CAT PUMPS INTERNATIONAL S.A.Heiveldekens 6A, 2550 Kontich, Belgium

Phone 32-3-450.71.50 — Fax 32-3-450.71.51e-mail: [email protected] www.catpumps.be

CAT PUMPS DEUTSCHLAND GmbHBuchwiese 2, D-65510 Idstein, Germany

Phone 49 6126-9303 0 — Fax 49 6126-9303 33e-mail: [email protected] www.catpumps.de

World HeadquartersCAT PUMPS

1681 - 94th Lane N.E. Minneapolis, MN 55449-4324Phone (763) 780-5440 — FAX (763) 780-2958


International InquiriesFAX (763) 785-4329


The Pumps with Nine Lives

PN 993117 Rev A 7203

25PFR PLUNGER PUMP SERVICE MANUAL

25 FRAME SPLIT MANIFOLD: 2530, 2531, 2537

SPECIFICATIONS: Maximum specifications refer to individual attributes. It is notimplied that all maximums can be performed simultaneously . If more than onemaximum is considered, check with your CAT PUMPS supplier to confirm the proper performance and pump selection. Refer to individual pump Data Sheets forcomplete specifications, parts list and exploded view.

LUBRICATION: Fill crankcase with special CAT PUMP oil per pump specifications[84 oz., 2.5 L]. DO NOT RUN PUMP WITHOUT OIL IN CRANKCASE. Change initial fill after 50 hours running period. Thereafter, change oil every 3 months or500 hour intervals. Oiler adjustment is vertical to start feed, horizontal to stopfeed, dial to adjust flow rate. Additional lubrication may be required with increasedhours of operation and temperature.

PUMP ROTATION: Pump was designed for forward rotation to allow optimum lubrication of the crosshead area. Reverse rotation is acceptable if the crankcase oillevel is increased slightly above center dot to assure adequate lubrication.

PULLEY SELECTION: Select size of motor pulley required to deliver the desiredflow from Horsepower Requirement and Pulley Selection Chart (refer to TechBulletin 003 or individual Data Sheet).

MOTOR SELECTION: The motor or engine driving the pump must be of adequatehorsepower to maintain full RPM when the pump is under load. Select the electricmotor from the Horsepower Requirement Chart according to required pump discharge flow, maximum pressure at the pump and drive losses of approximately3-5%. Consult the manufacturer of gas or diesel engine for selection of the properengine size.

MOUNTING: Mount the pump on a rigid, horizontal surface in a manner to permitdrainage of crankcase oil. An uneven mounting surface will cause extensive damage to the pump base. To minimize piping stress, use appropriate flexiblehose to inlet and discharge ports . Use the correct belt; make sure pulleys arealigned. Excessive belt tension may be harmful to the bearings. Hand rotate pumpbefore starting to be certain shaft and bearings are free moving.

LOCATION: If the pump is used in extremely dirty or humid conditions, it is recommended pump be enclosed. Do not store or operate in excessively high temperature areas or without proper ventilation.

INLET CONDITIONS: Refer to complete Inlet Condition Check-List in this manualbefore starting system. DO NOT STARVE THE PUMP OR RUN DRY.Temperatures above 130°F are permissible. Add 1/2 PSI inlet pressure per eachdegree F over 130°F. Elastomer or RPM changes may be required. See TechBulletin 002 or call CAT PUMPS for recommendations.

C.A.T.: Installation of a C.A.T. (Captive Acceleration Tube) is recommended in applications with stressful inlet conditions such as high temperatures, booster pumpfeed, long inlet lines or quick closing valves.

DISCHARGE CONDITIONS: OPEN ALL VALVES BEFORE STARTING SYSTEM toavoid deadhead overpressure condition and severe damage to the pump or system.

Install a Pulsation Dampening device on the discharge head or in the discharge lineas close to the head as possible. Be certain the pulsation dampener (Prrrrr-o-lator) isproperly precharged for the system pressure (see individual Data Sheet.)

A reliable Pressure Gauge should be installed near the discharge outlet of the highpressure manifold. This is extremely important for adjusting pressure regulating devices and also for proper sizing of the nozzle or restricting orifice. The pump israted for a maximum pressure; this is the pressure which would be read at the discharge manifold of the pump , NOT AT THE GUN OR NOZZLE.

Use PTFE liquid (sparingly) or tape to connect accessories or plumbing. Exercisecaution not to wrap tape beyond the last thread to avoid tape from becoming lodged in the pump or accessories. This condition will cause a malfunction of thepump or system.

PRESSURE REGULATION: All systems require both a primary pressure regulatingdevice (i.e., regulator, unloader) and a secondary pressure safety relief device (i.e., pop-off valve, safety valve). The primary pressure device must be installed onthe discharge side of the pump. The function of the primary pressure regulating device is to protect the pump from over pressurization, which can be caused by aplugged or closed off discharge line. Over pressurization can severely damage thepump, other system components and can cause bodily harm. The secondary safetyrelief device must be installed between the primary device and pump. This will ensure pressure relief of the system if the primary regulating device fails. Failure toinstall such a safely device will void the warranty on the pump.

If a large portion of the pumped liquid is by-passed (not used) when the high pressure system is running, this by-pass liquid should be routed to an adequatelysized, baffled supply tank or to drain. If routed to the pump inlet, the by-pass liquidcan quickly develop excessive heat and result in damage to the pump. A temperature control device to shut the system down within the pump limits or multipleTHERMO VALVES must be installed in the by-pass line to protect the pump.

NOZZLES: A worn nozzle will result in loss of pressure. Do not adjust pressure regulating device to compensate. Replace nozzle and reset regulating device tosystem pressure.

PUMPED LIQUIDS: Some liquids may require a flush between operations or beforestoring. For pumping liquids other than water, contact your CAT PUMPS supplier.

STORING: For extended storing or between use in cold climates, drain all pumpedliquids from pump and flush with antifreeze solution to prevent freezing anddamage to the pump. DO NOT RUN PUMP WITH FROZEN LIQUID (refer to TechBulletin 083).

INSTALLATION AND START-UP INFORMATIONOptimum performance of the pump is dependent upon the entire liquid system and will be obtained onlywith the proper selection, installation of plumbing, and operation of the pump and accessories.

WARNINGAll systems require both a primary pressure regulating device (i.e., regulator, unloader) and a secondary pressure safety relief device (i.e., pop-off valve, safety valve). Failure to install such relief devices could result in personal injury or damage to the pump or to system components. CAT PUMPS does not assume any liability or responsibilityfor the operation of a customer’s high pressure system.

PN 30053 Rev G 5343

Products described hereon are covered by one or more of the following U.S. patents 3558244, 3652188, 3809508, 3920356, 3930756 and 5035580

CAT PUMPS (U.K.) LTD.1 Fleet Business Park, Sandy Lane, Church Crookham, Fleet

Hampshire GU52 8BF, EnglandPhone Fleet 44 1252-622031 — Fax 44 1252-626655


N.V. CAT PUMPS INTERNATIONAL S.A.Heiveldekens 6A, 2550 Kontich, Belgium

Phone 32-3-450.71.50 — Fax 32-3-450.71.51e-mail: [email protected] www.catpumps.be

CAT PUMPS DEUTSCHLAND GmbHBuchwiese 2, D-65510 Idstein, Germany

Phone 49 6126-9303 0 — Fax 49 6126-9303 33e-mail: [email protected] www.catpumps.de

World HeadquartersCAT PUMPS

1681 - 94th Lane N.E. Minneapolis, MN 55449-4324Phone (763) 780-5440 — FAX (763) 780-2958


International InquiriesFAX (763) 785-4329


®

The Pumps with Nine Lives

SERVICING THE VALVES

Disassembly

1. To service the Valves, the Discharge Manifold must be re-moved. Using a M10 allen wrench remove the eightSocket Head Screws.

2. Support the underside of the Discharge Manifold andlightly tap the top back of the manifold with a soft mallet.Two screwdrivers may be needed to further separate theDischarge Manifold from the Inlet Manifold.

3. Remove the Discharge Manifold and place it crankcaseside up.

NOTE: The Discharge Valve Assembly is secured inthe upper chambers by the Discharge Valve Spacer,while the Inlet Valve Assembly is secured in the lowerchambers by the Inlet Valve Adapter.

4. The Discharge Valve Spacers will remain in either theInlet Manifold or the Discharge Manifold. To remove theSpacer from the manifold, insert two screwdrivers on op-posite sides under the machined lip on the outside of theSpacer and pry out.

5. Use a reverse pliers to remove the Inlet Valve Adaptersfrom the Discharge Manifold or insert two screwdriversinto the secondary groove on opposite sides of theadapter and pry from valve chamber.

6. Both the Inlet and Discharge use the same ValveAssembly. With a flat head screwdriver, carefully pry theSeat, O-Ring, Valve, Spring and Retainer from the mani-fold chamber.

CAUTION: Exercise caution to avoid scoring the mani-fold chamber wall.

NOTE: This Valve Assembly does not snap together.

Reassembly

NOTE: For certain applications apply liquid gasket tothe O-Ring crevices and seal surfaces. See TechBulletin 053 for model identification.

NOTE: EPDM elastomers require a silicone-base lubricant.

1. Inspect the Spring Retainer for any scale buildup or wearand replace as needed. Place the Spring Retainer into thevalve chamber.

2. Examine the Spring for fatigue or breaks and replace asneeded. Place the Spring into the Retainer.

3. Examine the Valve for pitting or grooves and replace asneeded. Set the Valve onto the Spring with the concaveside down.

Removal of Discharge Socket Head Screws Separation of Discharge Manifold from Inlet Manifold Discharge Manifold with both Inlet Valve Adapters andDischarge Valve Spacers.

Removal of Disharge Valve Spacers Removal of Inlet Valve Adapters Discharge Valve Assembly

4. Place the Seat into the valve chamber with the concaveside down. Then apply liquid gasket to the O-Ring andpress squarely into the lip on the Spring Retainer.

NOTE: Effective with 6-95 mfg date, the O-Ring wasmoved to the back side of the Seat with the O-Ring in-stalled first, onto the lip in the manifold chamber, thenthe Seat with the machined O-Ring groove down.

NOTE: Effective with 11-95 mfg date, the Seat wasmodified to a new thicker style, still with the O-Ringinstalled first, onto the lip in the manifold chamber,then the Seat with the machined O-Ring groove down.

5. Examine the Seat for any grooves, pitting or wear and re-place. Place the new Seat onto the the O-Ring with theconcave side down.

6. Look for wear or damage to both the inner and outer O-Rings on the Inlet Adapter and replace.

7. Fit the O-Rings into both the outer groove and facegroove of the Inlet Adapter and apply liquid gasket into theO-Ring crevice.

8. Press the Inlet Adapter into the lower manifold chamber.

9. Remove and examine both O-Rings on the DischargeValve Spacer for wear or cuts and replace as needed.

10. Fit the new O-Rings into the groove on the outside of theDischarge Valve Spacer. Apply liquid gasket into the O-Ring crevice and carefully press the Spacer completelyinto the Discharge Manifold chamber with the smaller diameter side down.

11. Replace Discharge Manifold over the Plunger Rods withDischarge Valve Spacers to the top and Inlet Adapters tothe bottom. Tap with a soft mallet until completely seatedin chambers.

12. Reinstall the eight Socket Head Screws and torque in sequence to specifications in torque chart.

IMPORTANT: Follow the torque sequence to assurethe proper alignment.

Inlet Valve Assembly Removal of I.M. Socket Head Screws Rotate Crankshaft to position plungers

Removal of Inlet Manifold Removal of Hi-Pressure Seals Removal of Lo-Pressure Seals

SERVICING THE SEALSDisassembly

1. Remove the Discharge Manifold as described in SERVIC-ING THE VALVES section.

2. To service the seals the Inlet Manifold must be removed,use a M10 allen wrench to remove the 4 Socket HeadScrews.

3. Support the Inlet Manifold and lightly tap the top back sidewith a soft mallet. Remove the Inlet Manifold and place itcrankcase side down.

4. Use a reverse pliers to remove the Hi-Pressure Seals.

5. The Lo-Pressure Seals may stay on the Plungers or in theInlet Manifold.

6. Invert the Inlet Manifold with the crankcase side up.

7. Remove the Lo-Pressure Seal using a reverse pliers orslide it off the Plunger by hand.

Reassembly

NOTE: Replace Seals and O-Rings with the same material called out by your pump model number (i.e.,.0110 for FPM [Viton ®], .0220 for EPDM).

NOTE: For certain applications apply liquid gasket tothe O-Ring crevices and seal surfaces. See TechBulletin 053 for model identification.

NOTE: EPDM elastomers require a silicone-base lubricant.

1. Examine the Lo-Pressure Seal for wear or spring fatigueand replace. Apply liquid gasket to the outside of the newLo-Pressure Seal and carefully press it into the InletManifold chamber with the spring down.

NOTE: When using alternate materials, the fit of thespecial materials may be snug and require gentlydriving the LPS into position with a cylinder of thesame diameter to assure a square seating and nodamage to the LPS.

2. Invert the Inlet Manifold and place the crankcase sidedown. Examine the Hi-Pressure Seal for deformity orwear and replace. Apply liquid gasket to the outside of thenew Hi-Pressure Seal and carefully press it into the InletManifold chamber with the metal side down.

SERVICING THE PLUNGERSDisassembly

NOTE: The Ceramic Plungers and the PlungerRetainers should be examined on the same scheduleas servicing the seals.

1. To service the Ceramic Plungers, first remove the SealRetainers.

2. Loosen the Plunger Retainer about three or four turnsusing a M14 hex tool.

3. Grasp the Ceramic Plunger and push toward theCrankcase until it separates from the Plunger Retainer.

4. Unthread the Plunger Retainer with Gasket, O-Ring,Back-up-Ring and Ceramic Plunger. Remove the KeyholeWasher and Barrier Slinger from the Plunger Rod.

Reassembly

1. Examine the Barrier Slinger for any wear or damage andplace on the Plunger Rod with the concave side facingout.

2. Examine the Keyhole Washer and place on the PlungerRod with the slot down.

3. Examine the O-Ring and Back-up-Ring on the PlungerRetainer and replace if worn or damaged. First install the Gasket, then the O-Ring and Back-up-Ring. Lubricatethe Plunger Retainer O-Ring to avoid cutting during installation.

4. If the Plunger Retainer unthreads from the stud during re-moval, thread the stud into the retainer.

5. Examine the Ceramic Plunger for scoring, cracks or scaleand replace if needed. The Ceramic Plunger can becleaned with a scotchbrite pad. Slide the Ceramic Plungeronto the retainer and stud assembly with the shallowercounterbore away from the retainer.

NOTE: Plunger can only be installed one direction. Donot force into Plunger Rod.

6. Apply locktite 242 to the threads of the Plunger RetainerStud and thread onto the Plunger Rod. Then torque tospecifications in chart.

Plunger Arrangement

7. Reinstall the Seal Retainers with the slots to the top andbottom.

8. Rotate the Crankshaft to line up the outside Plungers.Then lightly lubricate the Plungers with oil.

9. Carefully slide the Inlet Manifold over the CeramicPlungers and press until flush with the Crankcase.

10. Reinstall the four Inlet Socket Head Screws and torque tospecifications in chart.

11. The Hi-Pressure Seals may shift while installing the InletManifold. Use one of the Discharge Valve Spacers topress the Seals back into position.

12. Carefully press the Discharge Manifold into the InletManifold. Use a soft mallet to tap into place and reinstallthe eight Socket Head Screws. Torque in sequence tospecifications in torque chart.

TORQUE SEQUENCE

SERVICING THE CRANKCASE SECTION

1. While Inlet Manifold, Plungers and Seal Retainers are re-moved, examine crankcase seals for wear.

2. Check for any signs of leaking at Rear Cover or Dipstick.

3. Check oil level and for evidence of water in oil.

4. Rotate Crankshaft by hand to feel for smooth bearingmovement.

5. Examine Crankshaft Oil Seals externally for drying, crack-ing or leaking.

6. Consult CAT PUMPS or your local distributor if Crankcaseservice is required. See also Tech Bulletin 035.

See Section II of the Plunger Pump Service Video for additional information.

5 1 3 7

8 4 2 6

PREVENTATIVE MAINTENANCE CHECK-LIST

Check Daily Weekly 50 hrs. 500 hrs.* 1500 hrs.** 3000 hrs.**

Clean Filters x

Oil Level/Quality x

Oil Leaks x

Water Leaks x

Belts, Pulley x

Plumbing x

Initial Oil Change x

Oil Change x

Seal Change x

Valve Change x

Accessories x

TECHNICAL BULLETIN REFERENCE CHARTNo. Subject Models

002 Inlet Pressure VS Liquid Temperature All Models

003 Power Unit Drive Packages 3PFR - 68PFR, 10FR - 60FR

024 Lubrication of Lo-Pressure Seals All Models

035 Servicing Crankcase Section 7PFR - 60PFR

036 Cylinder and Plunger Reference Chart All Models

043 LPS and HPS Servicing All Plunger Models

053 Liquid Gasket All Plunger NAB-S.S. Models

064 By-Pass Hose Sizing All Unloaders/Regulators

074 Torque Chart Piston and Plunger Pumps

076 Valve Seat and O-Ring 2530 and 2537

077 Oil Drain Kit All Models (except 2SF/4SF)

081 Seal Case and Wick 2530 and 2537

083 Winterizing a Pump All Models

085 M8 Keyway 25FR, 25PFR, 28PFR

* If other than CAT PUMPS special multi-viscosity ISO68 oil is used,change cycle should be every 300 hours.

** Each system’s maintenance cycle will be exclusive. If system per-formance decreases, check immediately. If no wear at 1500 hours,check again at 2000 hours and each 500 hours until wear is ob-served. Valves typically require changing every other seal change.Duty cycle, temperature, quality of pumped liquid and inlet feedconditions all effect the life of pump wear parts and service cycle.

** Remember to service the regulator/unloader at each seal servicingand check all system accessories and connections before resumingoperation.Refer to video for additional assistance.

INLET CONDITION CHECK-LISTReview Before Start-Up

Inadequate inlet conditions can cause serious malfunctions in the best designedpump. Surprisingly, the simplest of things can cause the most severe problems or gounnoticed to the unfamiliar or untrained eye. REVIEW THIS CHECK-LIST BEFOREOPERATION OF ANY SYSTEM. Remember, no two systems are alike, so there canbe no ONE best way to set-up a system. All factors must be carefully considered.

INLET SUPPLY should exceed the maximum flow being delivered by the pump toassure proper performance.❏ Open inlet shut-off valve and turn on water supply to avoid starving pump. DO

NOT RUN PUMP DRY.❏ Temperatures above 130°F are permissible. Add 1/2 PSI inlet pressure per each

degree F over 130°F. Elastomer or RPM changes may be required. See TechBulletin 002 or call CAT PUMPS for recommendations.

❏ Avoid closed loop systems especially with high temperature, ultra-high pressureor large volumes. Conditions vary with regulating/unloader valve.

❏ Low vapor pressure liquids, such as solvents, require a booster pump and C.A.T.to maintain adequate inlet supply (where compatible).

❏ Higher viscosity liquids require a positive head and a C.A.T. to assure adequateinlet supply.

❏ Higher temperature liquids tend to vaporize and require positive heads andC.A.T. to assure adequate inlet supply.

❏ When using an inlet supply reservoir, size it to provide adequate liquid to accommodate the maximum output of the pump, generally a minimum of 6-10times the GPM (however, a combination of system factors can change this requirement); provide adequate baffling in the tank to eliminate air bubbles andturbulence; install diffusers on all return lines to the tank.

INLET LINE SIZE should be adequate to avoid starving the pump.❏ Line size must be a minimum of one size larger than the pump inlet fitting. Avoid

tees, 90 degree elbows or valves in the inlet line of the pump to reduce the risk offlow restriction and cavitation.

❏ The line MUST be a FLEXIBLE hose, NOT a rigid pipe, and reinforced on SUCTIONsystems to avoid collapsing.

❏ The simpler the inlet plumbing the less the potential for problems. Keep thelength to a minimum, the number of elbows and joints to a minimum (ideally noelbows) and the inlet accessories to a minimum.

❏ Use pipe sealant to assure air-tight, positive sealing pipe joints.

INLET PRESSURE should fall within the specifications of the pump.❏ Acceleration loss of liquids may be increased by high RPM, high temperatures,

low vapor pressures or high viscosity and may require pressurized inlet and C. A.T. to maintain adequate inlet supply. DO NOT USE C.A.T. WITH SUCTION INLET.

❏ Optimum pump performance is obtained with +20 PSI (1.4 BAR) inlet pressureand a C.A.T. for certain applications. With adequate inlet plumbing, most pumpswill perform with flooded suction. Maximum inlet pressure is 70 PSI (4.9 BAR).

❏ After prolonged storage, pump should be rotated by hand and purged of air to facilitate priming. Disconnect the discharge port and allow liquid to pass throughpump and measure flow.

INLET ACCESSORIES are offered to protect against over pressurization,contamination or temperature and control flow.❏ A shut-off valve is recommended to facilitate maintenance.❏ Installation of a C.A.T. is essential in applications with stressful conditions such

as high temperatures, booster pump feed or long inlet lines. Do not use C.A.T.with negative inlet pressure.

❏ A stand pipe can be used in some applications to help maintain a positive headat the pump inlet line.

❏ Inspect and clean inlet filters on a regular schedule to avoid flow restriction.❏ A pressure transducer is necessary to accurately read inlet pressure. Short

term, intermittent cavitation will not register on a standard gauge.❏ All accessories should be sized to avoid restricting the inlet flow.❏ All accessories should be compatible with the solution being pumped to prevent

premature failure or malfunction.❏ Optional inlet protection can be achieved by installing a pressure cut off switch

between the inlet filter and the pump to shut off pump when there is no positiveinlet pressure.

BY-PASS TO INLET Care should be exercised when deciding the method of by-passfrom control valves.❏ It is recommended the by-pass be directed to a baffled reservoir tank, with at

least one baffle between the by-pass line and the inlet line to the pump. ❏ Although not recommended, by-pass liquid may be returned to the inlet line

of the pump if the system is properly designed to protect your pump. When a pulsation dampener is used, a PRESSURE REDUCING VALVE must be installed on the inlet line (BETWEEN THE BY-PASS CONNECTION AND THEINLET TO THE PUMP) to avoid excessive pressure to the inlet of the pump. It isalso recommended that a THERMO VALVE be used in the by-pass line to moni-tor the temperature build-up in the by-pass loop to avoid premature seal failure.

❏ A low-pressure, flexible cloth braid (not metal braid) hose should be used fromthe by-pass connection to the inlet of the pump.

❏ Caution should be exercised not to undersize the by-pass hose diameter andlength. Refer to Technical Bulletin 064 for additional information on the size andlength of the by-pass line.

❏ Check the pressure in the by-pass line to avoid over pressurizing the inlet.❏ The by-pass line should be connected to the pump inlet line at a gentle angle of

45° or less and no closer than 10 times the pump inlet port diameter e.g. 1-1/2"port size = 15" distance from pump inlet port.

TORQUE CHARTTool Size Torque

Pump Item Thread [Part No.] in. lbs. ft. lbs. Nm

Plunger Retainer M7 M14 Hex 108 9.0 12[25053]

Inlet Manifold Screws M12 M10 Allen 355 29.6 40[33047]

Discharge Manifold Screws M12 M10 Allen 355 29.6 40[33047]

Crankcase Cover/ M8 M13 Hex 115 9.6 13Bearing Cover Screws [25324]

Connecting Rod Screws M8 M13 Hex 216 18.0 24[25324]

Bubble Oil Gauge M28 Oil Gauge Tool 45 3.6 5[44050]

Mounting Bolts M12 M19 Hex 355 29.6 40

Q. How can I find the RPM needed to get specific GPM(Gallons Per Minute) I want?

Rated RPMA. Desired RPM = Desired GPM x

Rated GPM

Q. I have to run my pump at a certain RPM. How do I figurethe GPM I’ll get?

Rated GPMA. Desired GPM = Desired RPM x

Rated RPM

Q. Is there a simple way to find the approximate horsepowerI’ll need to run the pump?

A. Electric Brake GPM x PSI (Standard 85%Horsepower Required

=1460 Mech. Efficiency)

Q. What size motor pulley should I use?Pump RPM

A. Pump Pulley (Outer Diameter) xMotor/Engine RPM

Q. How do I calculate the torque for my hydraulic drivesystem?

GPM x PSIA. Torque (ft. lbs.) = 3.6

RPM( )

One or several of the conditions shown in the chart below maycontribute to cavitation in a system resulting in premature wear,system downtime and unnecessary operating costs.

CONDITION SOLUTIONInadequate inlet ● Increase line size to the inlet port or one sizeline size larger

Water hammering ● Install C.A.T. Tubeliquid acceleration/ ● Move pump closer to liquid supplydeacceleration

Rigid Inlet Plumbing ● Use flexible wire reinforced hose to absorbpulsation and pressure spikes

Excessive Elbows in ● Keep elbows to a minimum and less than 90°Inlet Plumbing

Excessive Liquid ● Use Thermo Valve in bypass lineTemperature ● Do not exceed pump temperature specifications

● Substitute closed loop with baffled holding tank● Adequately size tank for frequent or high

volume bypass● Pressure feed high temperature liquids● Properly ventilate cabinets and rooms

Air Leaks in Plumbing ● Check all connections● Use Teflon tape

Agitation in Supply ● Size tank according to pump output —Tank Minimum 6-10 times system GPM

● Baffle tank to purge air from liquid andseparate inlet from discharge

High Viscosity Liquids ● Verify viscosity against pump specificationsbefore operation

● Elevate liquid temperature enough to reduceviscosity

● Lower RPM of pump● Pressure feed pump● Increase inlet line size

Clogged Filters ● Perform regular maintenance or use cleanfilters to monitor build up

● Use adequate mesh size for liquid and pumpspecifications

Handy Formulas to Help You

(ConsultEngine Mfr.)

TYPICAL RESERVOIR TANKRECOMMENDED 6 TO 10 TIMES SYSTEM CAPACITY

Avoid Cavitation Damage

1/4 5/16 3/8 1/2 5/8 3/4 1"

0.5 16 5 21 54 20 7 22 180 60 25 6 23 380 120 50 13 4 24 220 90 24 7 35 320 130 34 10 46 220 52 16 7 18 300 80 25 10 210 450 120 38 14 315 900 250 80 30 720 1600 400 121 50 1225 650 200 76 1930 250 96 2440 410 162 4250 600 235 6260 370 93

*At a fixed flow rate with a given size hose, the pressure drop across a given hose lengthwill be directly proportional. A 50 ft. hose will exhibit one-half the pressure drop of a 100ft. hose. Above values shown are valid at all pressure levels.

PRESSURE DROP IN PSI PER 100 FT OF HOSEWITH TYPICAL WATER FLOW RATES

Hose Inside Diameters, InchesWater*Flow

Gal/Min

HOSE FRICTION LOSS

WaterGPM

123

58

10

152540

6080

100

Steel Pipe—Nominal Dia.1/4 3/8 1/2 3/4 1 11/4 11/2

8.5 1.9

30 7.0 2.1

60 14 4.5 1.1

150 36 12 2.8

330 86 28 6.7 1.9

520 130 43 10 3.0

270 90 21 6.2 1.6

670 240 56 16 4.2 2.0

66 17 8.0

37 17

52 29

210 107 48

Brass Pipe—Nominal Dia.1/4 3/8 1/2 3/4 1 11/4 11/2

6.0 1.6

20 5.6 1.8

40 11 3.6

100 28 9.0 2.2

220 62 21 5.2 1.6

320 90 30 7.8 2.4

190 62 16 5.0 1.5

470 150 40 12 3.8 1.7

39 11 5.0

23 11

40 19

61 28

Copper Tubing O.D. Type L1/4 3/8 1/2 5/8 3/4 7/8

120 13 2.9 1.0

400 45 10 3.4 1.3

94 20 6.7 2.6

230 50 17 6.1 3.0

500 120 40 15 6.5

180 56 22 10

120 44 20

330 110 50

550 200 88

WATER LINE PRESSURE LOSSPRESSURE DROP IN PSI PER 100 FEET

1/2 0.622 0.41 18.5 9.3 0.78 1.67 3.71 0.93 3.333/4 0.824 0.54 24.5 12.3 1.03 2.21 4.90 1.23 4.411 1.049 0.69 31.2 15.6 1.31 2.81 6.25 1.56 5.62

11/4 1.380 0.90 41.0 20.5 1.73 3.70 8.22 2.06 7.4011/2 1.610 1.05 48.0 24.0 2.15 4.31 9.59 2.40 8.63

2 2.067 1.35 61.5 30.8 2.59 5.55 12.30 3.08 11.6021/2 2.469 1.62 73.5 36.8 3.09 6.61 14.70 3.68 13.203 3.068 2.01 91.5 45.8 3.84 8.23 18.20 4.57 16.404 4.026 2.64 120.0 60.0 5.03 10.80 23.90 6.00 21.60

NominalPipe Size

Inches

InsideDiameterInches

RESISTANCE OF VALVES AND FITTINGS

GateValve

GlobeValve

AngleValve

45˚Elbow

90˚Elbow

180˚Close

Ret

TeeThruRun

Arriving at a total line pressure loss, consideration should then be given topressure loss created by valves, fittings and elevation of lines.If a sufficient number of valves and fittings are incorporated in the system tomaterially affect the total line loss, add to the total line length, the equivalentlength of line of each valve or fitting.

TeeThru

Branch

Equivalent Length of Standard Pipe in Feet

Bypass Line(from regulator or unloader)

Level SensingDevice

Bypass Line(from regulator or

unloader)

MIN. 4"

1.5 x D (Min.)

Minimum Two BafflesSealed at Bottom

MinimumLiquidLevel

FILTER

MIN. 4"

Flexible Hoseto Pump

Supply Line

(Dia of pipe)TX D

→

→

→

→

→

→

→

→

→

DIAGNOSIS AND MAINTENANCE

One of the most important steps in a high pressure system is to establish a regular maintenance program. This will vary slightly with each system and is determined by various elements such as the duty cycle, the liquid being pumped, the actual specifications vs rated specificationsof the pump, the ambient conditions, the inlet conditions and the accessories in the system. A careful review of the necessary inlet conditionsand protection devices required before the system is installed will eliminate many potential problems.

CAT PUMPS are very easy pumps to service and require far less frequent service than most pumps. Typically, only common tools are required,making in-field service convenient, however, there are a few custom tools, special to certain models, that do simplify the process. This servicemanual is designed to assist you with the disassembly and reassembly of your pump. The following guide will assist in determining the causeand remedy to various operating conditions. You can also review our FAQ or SERVICE sections on our WEB SITE for more facts or contactCAT PUMPS directly.

PROBLEM PROBABLE CAUSE SOLUTION

Low pressure •Worn nozzle. •Replace with properly sized nozzle.•Belt slippage. •Tighten belt(s) or install new belt(s). •Air leak in inlet plumbing. •Tighten fittings and hoses. Use PTFE liquid or tape.•Pressure gauge inoperative or not registering accurately. •Check with new gauge. Replace worn or damaged gauge.•Relief valve stuck, partially plugged or improperly adjusted. •Clean/adjust relief valve. Replace worn seats/valves and o-rings.•Inlet suction strainer (filter) clogged or improperly sized. •Clean filter. Use adequate size filter. Check more frequently.•Abrasives in pumped liquid. •Install proper filter.•Leaky discharge hose. •Replace discharge hose with proper rating for system.•Inadequate liquid supply. •Pressurize inlet and install C.A.T. •Severe cavitation. •Check inlet conditions.•Worn seals. •Install new seal kit. Increase frequency of service.•Worn or dirty inlet/discharge valves. •Clean inlet/discharge valves or install new valve kit.

Pulsation •Faulty Pulsation Dampener. •Check precharge. If low, recharge, or install a new dampener.•Foreign material trapped in inlet/discharge valves. •Clean inlet/discharge valves or install new valve kit.

Water leak•Under the manifold •Worn High Pressure or Lo-Pressure Seals. •Install new seal kit. Increase frequency of service.

•Worn adapter o-rings. •Install new o-rings.•Into the crankcase •Humid air condensing into water inside the crankcase. •Install oil cap protector. Change oil every 3 months or 500 hours.

•Excessive wear to seals and V-Packings. •Install new seal kit. Increase frequency of service.

Knocking noise•Inlet supply •Inadequate inlet liquid supply. •Check liquid supply. Increase line size, pressurize or install C.A.T.•Bearing •Broken or worn bearing. •Replace bearing.•Pulley •Loose pulley on crankshaft •Check key and tighten set screw.

Oil leak•Crankcase oil seals. •Worn crankcase oil seals. •Replace crankcase oil seals.•Crankshaft oil seals and o-rings. •Worn crankshaft oil seals or o-rings on bearing cover. •Remove bearing cover and replace o-rings and/or oil seals.•Drain plug •Loose drain plug or worn drain plug o-ring. •Tighten drain plug or replace o-ring.•Bubble gauge •Loose bubble gauge or worn bubble gauge gasket. •Tighten bubble gauge or replace gasket.•Rear cover •Loose rear cover or worn rear cover o-ring. •Tighten rear cover or replace o-ring.•Filler cap •Loose filler cap or excessive oil in crankcase. •Tighten filler cap. Fill crankcase to specified capacity.

Pump runs extremely rough•Inlet conditions •Restricted inlet or air entering the inlet plumbing •Correct inlet size plumbing. Check for air tight seal.•Pump valves •Stuck inlet/discharge valves. •Clean out foreign material or install new valve kit.•Pump seals •Leaking High Pressure or Lo-Pressure seals. •Install new seal kit. Increase frequency of service.

Premature seal failure •Scored plungers. •Replace plungers.•Over pressure to inlet manifold. •Reduce inlet pressure per specifications.•Abrasive material in the liquid being pumped. •Install proper filtration at pump inlet and clean regularly.•Excessive pressure and/or temperature of pumped liquid. •Check pressure and inlet liquid temperature.•Running pump dry. •DO NOT RUN PUMP WITHOUT LIQUID.•Starving pump of adequate liquid. •Increase hose one size larger than inlet port size. Pressurize and

install C.A.T.•Eroded manifold. •Replace manifold. Check liquid compatibility.

PU

MP

DIS

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AR

GE

VA

LV

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RE

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IRE

D

INL

ET

VA

LV

E

KIT

1-R

EQ

UIR

ED

OIL

SE

AL

3-R

EQ

UIR

ED

SE

AL

KIT

1-R

EQ

UIR

ED

PL

UN

GE

RS

3-R

EQ

UIR

ED

EC

ON

O V

AL

VE

KIT

1-R

EQ

UIR

ED

PU

MP

DIS

CH

AR

GE

VA

LV

E K

IT /

RE

QU

IRE

D

INL

ET

VA

LV

E

KIT

1-R

EQ

UIR

ED

OIL

SE

AL

3-R

EQ

UIR

ED

SE

AL

KIT

1-R

EQ

UIR

ED

PL

UN

GE

RS

3-R

EQ

UIR

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EC

ON

O V

AL

VE

KIT

1-R

EQ

UIR

ED

30 30821 / 2 43228 30623 43367 350W 30821 / 2 43228 30623 43367

31 / 310 30821 / 2 43228 30623 43367 3CP1120 33062 / 2 46839 33983 46976 899100

34 / 340 30821 / 2 43228 30623 43367 3CP1221 30982 / 1 46839 33985 46976

35 / 350 30821 / 2 43228 30623 43367 3CP1130 33062 / 2 46839 33983 46976 899100

45 30683 / 2 43228 30629 45783 3CP1231 30982 / 1 46839 33985 46976

51 30820 / 2 43228 30610 43311 3CP1140 33062 / 2 46839 33983 46976 899100

53 / 530 30820 / 2 43228 30488 43232 3CP1241 30982 / 1 46839 33985 46976

55 / 550 30820 / 2 43228 30610 43311 3DX25GSI 33057 / 1 47215 30530 542403

56 33820 / 2 43228 30799 43232 3DX30GSI 33057 / 1 47215 30530 542403

57 33820 / 2 43228 30799 43232 3SP30G1I 31647 / 1 25301 31644 547091

58 30820 / 2 43228 30488 43232 3SP35GEI 31647 / 1 25301 31644 547091

59 33820 / 2 43228 30799 43232 4SF30GS1 34055 / 1 34770 27339 34054 45848

60 33820 / 2 43228 30799 43232 4SF32ELS 34055 / 1 34770 27339 34054 45848

70 33822 / 2 43228 33799 45890 4SF35GS1 34055 / 1 34770 27339 34054 45848

230 30915 / 2 25301 30914 43901 4SF40ELS 34055 / 1 34770 27339 34054 45848

240 30915 / 2 25301 30914 43901 4SF40GS1 34055 / 1 34770 27339 34054 45848

270 30915 / 2 25301 30914 43901 4SF45ELS 34055 / 1 34770 27339 34054 45848

650 30820 / 2 43500 30798 43300 5CP3120 33060 / 2 46838 33629 46884 899110

651 34387 / 2 43500 30798 43300 5CP5120 33060 / 2 46838 33630 46893 899110

Cat Pump Kit Selector

651 34387 / 2 43500 30798 43300 5CP5120 33060 / 2 46838 33630 46893 899110

660 30820 / 2 43500 30798 43300 5CP5150 33060 / 2 46838 33630 46893 899110

661 34387 / 2 43500 30798 43300 5CP6120 30820 / 2 46838 33628 46841

1050 34920 / 2 43500 30913 43552 5DX40G1 34260 / 2 29257 34062 46727 899110

1051 34387 / 2 43500 33916 43552 5DX50G1 34260 / 2 29257 34062 46727 899110

1057 34387 / 2 43500 33916 43552 66DX30G1I 34260 / 2 48911 34262 48752

2530 33952 / 2 27785 30952 45749 66DX35G1I 34260 /2 48911 34262 48752

1LX100 33452 / 1 29250 33451 48333 66DX40G1I 34260 /2 48911 34262 48752

1LX125 33452 / 1 29250 33451 48333 7CP6170 34920 / 2 48281 31933 48559

2DX20ES 33057 / 1 47215 33053 542403

2DX27GS 33057 / 1 47215 33053 542403

2DX30GS 33057 / 1 47215 33053 542403

2SF10ES 34052 / 1 34668 25461 34053 45847

2SF20ES 34052 / 1 34668 25461 34053 45847

2SF22ELS 34052 / 1 34668 25461 34053 45847

2SF22ES 34052 / 1 34668 25461 34053 45847

2SF22GS 34052 / 1 34668 25461 34053 45847

2SF22SLS 34052 / 1 34668 25461 34053 45847

2SF29ELS 34052 / 1 34668 25461 34053 45429

2SF30ES 34052 / 1 34668 25461 34053 45847

2SF30GS 34052 / 1 34668 25461 34053 45847

2SF35ES 34052 / 1 34668 25461 34053 45847

2SF35GS 34052 / 1 34668 25461 34053 45847

2SFX20ES 34056 / 1 34668 25461 34053 45847

2SFX22ES 34056 / 1 34668 25461 34053 45847

2SFX22GS 34056 / 1 34668 25461 34053 45847

2SFX25ES 34056 / 1 34668 25461 34053 45847

2SFX29ELS 31642 / 1 34668 25461 34053 45429

2SFX30GS 34056 / 1 34668 25461 34053 45847

2SFX35GS 34056 / 1 34668 25461 34053 45847

310W 30821 / 2 43228 30623 43367

340W 30821 / 2 43228 30623 43367

Cop

yrig

ht ©

EN

WA

AB

HEDrawn by Checked by Verified by Date

ENWAValidated by

WATER TREATMENT

2009-06-30Date Date Drawing type

Project no.

Specification

Article description

Project

Drawing no.

Article no.

Tvättank 100l inkl. mixer, värmare

Cleaning tank 100L incl. mixer, heater

Installation

16559

531590Rev

Weight

N/A

overflowfemale BSP 1/2"

From RO (CN2081)d20x1/2"

To RO (CN2080)d25x3/4"

Electrical heater

787

450

635

541,28

40

615

Manual agitator

Cop

yrig

ht ©

EN

WA

AB

HE 1

Drawn by Checked by Verified by RevDate

ENWAValidated by

WATER TREATMENT


Project no.

Specification

Article desciption

Project

Drawing no.

Article no.

BNM 25_160AE-BE 60Hz

Feed water pump

Installation

13195

531560

150

188

95

204

380

228 26

2

53

10

160

Outletfemale BSP 1"

Inletfemale BSP 1 1/2"

Weight (kilos)Empty Full

25 26

102

7

79,5

75

Ø9,5 (2x)

206

ConstructionClose-coupled, centrifugal pumps; electric motor withextended shaft directly connected to the pump.NM: single-impellerNMD: with two back-to-back impellers (with axial thrust

balancing).Connections: threaded ports ISO 228/1 (BS 2779).

Applications- For clean liquids without abrasives, which are, non-aggressive

for the pump materials ( solids content up to 0.2%).- For water supply.- For heating, air-conditioning, cooling and circulation plants.- For civil and industrial applications.- For fire fighting applications.- For irrigation.

Operating conditionsLiquid temperature from -10 °C to +90 °C.Ambient temperature up to 40 °C.Total suction lift up to 7 m.Maximum permissible working pressure up to 10 bar(16 bar for pumps NMD 25/190; NMD 32/210; NMD 40/180).Continuous duty.

Motor2-pole induction motor, 60 Hz (n = 3450 rpm).NM, NMD: three-phase 220/380 V, 380/660 V.NMM, NMDM: single-phase 220 V.

With thermal protector up to 1.1 kW.Insulation class F.Protection IP 54.Constructed in accordance with IEC 60034.

Special features on request- Other voltages.- Protection IP 55.- Special mechanical seal- Higher or lower liquid or ambient temperatures.

7

Close Coupled Centrifugal Pumpswith threaded portsNM, NMDNM, NMD 60 Hz60 Hz

1 3

Q

H

2 3 4 5 6 7 8 9 10 20 30 40 50 1004

5

10

20

30

40

NM 1

NM 2 NM 11

NM 10

NM 17

NM

NM, NMD

12NM 3

NM 20/160

NM 25/12

NM 25/160

NM 25/20

NMD 20/110

NMD 20/140

NMD 25/190

NMD 32/210

NMD 40/180

50

100

130

m /hl/min 30 40 50 100 150 200 300 400 500 1000 1500

72.823.C

5 10 20 304

m

50 100 200 30040

5 U.S. g.p.m.

Imp. g.p.m.

10 20 30 40 50 100 200 300 400

40

50

60708090

ftH

100

200

300

400

20

30

Coverage chart n = 3450 rpm

1

MaterialsComponents NM, NMD B-NM, B-NMDPump casing Cast iron BronzeLantern bracket GJL 200 EN 1561 G-Cu Sn 10 EN 1982

Impeller Brass P- Cu Zn 40 Pb 2 UNI 5705

NM 17 Cast iron BronzeGJL 200 EN 1561 G-Cu Sn 10 EN 1982

Shaft Cr steel AISI 430Cr Ni Mo steel

Cr Ni steel AISI 303AISI 316

1,1 -1,5 - 2,2 kW

Mechanical seal Carbon - Ceramic - NBR

carlotta

Casella di testo

01/2009

B-NM

B-NMD

NM

NMD

B-NMD 20/110BE-60 ● NMD 20/110BE-60 ●

B-NMD 20/110ZE-60 ● NMD 20/110ZE-60 ●

B-NMD 20/110AE-60 ● NMD 20/110AE-60 ●

B-NMDM 20/140BE-60 NMDM 20/140BE-60B-NMD 20/140BE-60 NMD 20/140BE-60B-NMDM 20/140AE-60 NMDM 20/140AE-60B-NMD 20/140AE-60 NMD 20/140AE-60B-NM 20/160BE-60 ● NM 20/160BE-60 ●

B-NM 20/160AE-60 ● NM 20/160AE-60 ●

P2

kW HP

0,45 0,60,55 0,750,75 11,1 1,51,1 1,51,5 21,5 20,75 11,1 1,5

Qm3/h

l/min

Hm

1

16

36,541475960

66,577

1,2

20

35,540

46,558,559,565,576,5

1,5

25

34384558596576

1,89

31,5

3236

42,5575864753339

2,4

40

28,532,5395556

62,573,533

38,5

3

50

242834525360713238

3,6

60

19*2329

47,549

57,5693137

4,2

70

17*23,5*

4555663036

4,8

80

5163

28,535

5,4

90

47,559

26,534

6

100

542533

6,6

110

23*31*

8,4

140

NM

NM 1/AE-60 ●

NM 2/BE-60 ●

NM 2/SE-60 ●

NM 2/AE-60 ●

NMM 3/CE-60NM 3/CE-60NMM 3/BE-60NM 3/BE-60NM 3/AE-60

P2

kW HP

0,37 0,50,55 0,750,55 0,750,75 11,1 1,51,1 1,51,5 21,5 22,2 3

Qm3/h

l/min

Hm

1

16

22273236

1,2

20

21,826,531,535,539,540

45,547

55,5

1,5

25

21,526313539

39,545

46,555

1,89

31,5

2125,530,534,539

39,54546

54,5

2,4

40

20,32530343839

44,545,554

3

50

19,42428

32,537384445

53,5

3,6

60

18,123

25,531,536,53743

44,553

4,2

70

16,3222330353642

43,552,5

4,8

80

14,220

19,528,533,534414252

5,4

90

27

32*39*40*51*

6

100

29*36*37*49*

6,6

110

32*33,5*46,5*

8,4

140

35*

B-NM NM

B -NMD NMD

B-NM 25/12BE-60 ● NM 25/12BE-60 ●

B-NM 25/12AE-60 ● NM 25/12AE-60 ●

B-NM 25/160BE-60 ● NM 25/160BE-60 ●

B-NM 25/160AE-60 ● NM 25/160AE-60 ●

B-NM 25/200BE-60 NM 25/20BE-60B-NM 25/200AE-60 NM 25/20AE-60B-NM 25/200SE-60 NM 25/20SE-60B-NMD 25/190CE-60 NMD 25/190CE-60B-NMD 25/190BE-60 NMD 25/190BE-60B-NMD 25/190AE-60 NMD 25/190AE-60

P2

kW HP

0,55 0,750,75 11,1 1,51,5 22,2 33 44 5,5

2,2 33 44 5,5

Qm3/h

l/min

Hm

2,4

40

20,824,5

698198

3

50

20,824,63238465360678097

3,6

60

20,724,631,537,545,552,559,5657895

4,8

80

20,324,33137455259607392

6

100

19,623,6303644

51,558,553

67,587

6,6

110

19,223,129

35,543,548,558506484

7,5

125

18,422,428

34,542,550

57,5425879

8,4

140

17,621,626,533

41,549

56,5

51,572,5

9,6

160

16,120,423,5*

3139

47,555

41*63*

10,8

180

14,319

27,536,545,554

12

200

1217

22,5*33*4352

13,2

220

9,314,5

40*50

15

250

45,5

16,8

280

NM

NM 10/FE-60 ●

NM 10/DE-60 ●

NM 10/AE-60 ●

NM 10/SE-60 ●

NMM 11/BE-60NM 11/BE-60NM 11/AE-60NM 12/DE-60NM 12/CE-60NM 12/AE-60

P2

kW HP

0,55 0,750,75 11,1 1,51,5 21,5 21,5 22,2 32,2 33 44 5,5

Qm3/h

l/min

Hm

6,6

110

1419,524,526

29,531

36,5394557

7,5

125

13,519242629

30,53638

44,556,5

8,4

140

131924

25,528,530

35,537,54456

9,6

160

12,518,523,525,528

29,535

36,543

55,5

10,8

180

12182325272934354255

12

200

11,517,522

24,5262833344154

13,2

220

10,516,521,5242527

32,532*4053

15

250

915,520

22,522,52531

3751

16,8

280

212023*29*

34*49*

18,9

315

19

21

350

16,5

24

400

12,5

27

450

30

500

7,5

125

7,5

125

28*42*

8

Performance n ≈ 3450 rpm


96

1600

9

1

B-NMD NMD

B-NMD 32/210DE-60 NMD 32/210DE-60B-NMD 32/210CE-60 NMD 32/210CE-60B-NMD 32/210BE-60 NMD 32/210BE-60B-NMD 32/210AE-60 NMD 32/210AE-60B-NMD 40/180DE-60 NMD 40/180DE-60B-NMD 40/180CE-60 NMD 40/180CE-60B-NMD 40/180BE-60 NMD 40/180BE-60B-NMD 40/180AE-60 NMD 40/180AE-60

P2

kW HP

4 5,55,5 7,57,5 109,2 12,54 5,5

5,5 7,57,5 109,2 12,5

Qm3/h

l/min

Hm

5,4

90

6889110121

6

100

6788

109120

6,6

110

6587

108119

7,5

125

6385

1061186068

86,593,5

8,4

140

6083

10411758,567,586

92,5

9,6

160

5579

10011457

66,584,591,5

10,8

180

50749611055,565,583,590,5

12

200

456891

10553,5648289

13,2

220

40*638699

51,5638087

15

250

52*78*89*47,559,577,584,5

16,8

280

43,5577483

18,9

315

38,55068

75,5

21

350

33,547,565,573,5

24

400

58*66*

B-NM NM

B-NM 17/HE-60 ● NM 17/HE-60 ●

B-NM 17/GE-60 ● NM 17/GE-60 ●

B-NM 17/FE-60 NM 17/FE-60B-NM 17/DE-60 NM 17/DE-60

P2

kW HP

1,1 1,51,5 22,2 33 4

Qm3/h

l/min

Hm

21

350

9,212

24

400

911,816

27

450

8,711,615,818

30

500

8,511,515,517,7

33

550

81115

17,5

37,8

630

7,510,514,517

42

700

6,59,514

16,5

48

800

58

12,715,5

54

900

3,5*6,511,514

60

1000

4,5*10

12,5

66

1100

8*11*

75

1250

84

1400

P2 Rated motor power output.H Total head in m.

NM, NMD Standard construction.B-NM, B-NMD Bronze construction.

● With single-phase motor = NMM - NMDM.

* Maximum suction lift 1-2 m.Tolerances according to ISO 9906, annex A.

Performance n ≈ 3450 rpm

Rated currents


P2 Rated motor power output.IA/IN D.O.L. starting current / Rated current

P2 220 V1~

kW HP IN A IA/IN

0,37 0,5 3,4 2,30,45 0,6 4,1 2,50,55 0,75 5,2 3,10,75 1 6,5 2,91,1 1,5 8,5 31,5 2 10,6 3,8

P2 220 V Δ / 380 V Y380 V Δ / 660 V Y

kW HP IN A IN A IN A IA/IN

0,37 0,5 3 1,7 3,80,45 0,6 2,6 1,5 3,50,55 0,75 3,3 1,9 4,30,75 1 4,5 2,6 5,21,1 1,5 5,7 3,3 5,31,5 2 9 5,2 62,2 3 10,7 6,2 5,93 4 13 7,5 9,54 5,5 11,3 6,5 9,8

5,5 7,5 14,5 8,4 8,27,5 10 18,2 10,5 9,59,2 12,5 21,5 12,4 8,2

10

Close Coupled Centrifugal Pumpswith threaded portsNMNM 60 Hz60 Hz

Characteristic curves n = 3450 rpm

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Close Coupled Centrifugal Pumpswith threaded portsNMDNMD 60 Hz60 Hz


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15

1Dimensions and weights


B-NM

B-NM 20/160AE-60,BE-60B-NM 25/12AE-60,BE-60B-NM 25/160AE-60,BE-60

B-NM 25/200BE-60B-NM 25/200AE-60,-SE-60

B-NM 17/FE-60,GE-60,HE-60B-NM 17/DE-60

NM

NM 1/AE-60NM 2/AE-60,SE-60,BE-60NM 3/AE-60,BE-60,CE-60NM 20/160AE-60,BE-60NM 25/12AE-60,BE-60NM 25/160AE-60,BE-60NM 25/20BE-60NM 25/20AE-60,SE-60

NM 10/SE-60,AE-60,DE-60,FE-60NM 11/AE-60,BE-60NM 12/DE-60NM 12/AE-60,CE-60NM 17/FE-60,GE-60,HE-60NM 17/DE-60

DN1 DN2

ISO 228

G 1 G 1G 1 G 1G 1 G 1

G 11/4 G 3/4G 11/2 G 1G 11/2 G 1

G 11/2 G 1

G 11/2 G 1

G 2 G 11/4G 2 G 11/4

G 2 G 11/4

G 21/2 G 21/2

a

404550535656

63

63

6370

70

80

f

261305375375313380393460405460382400400470417480

h1

809511210090

100

125

125

100112

132

112

h2

132150180150140160

180

180

150170

190

160

h3

176203240228195228

253

253

228240

260

240

m1

404055

37,537,537,5

45

45

5050

50

50

m2

323243

27,527,527,5

32,5

32,5

3535

35

35

n1

170190245190170190

245

245

190210

240

210

n2

140160205150130150

200

200

140160

190

160

n3

171737309

3049424942303747453720

b

353545383838

45

45

5050

50

50

s

9,59,511,59,59,59,5

11,5

11,5

1315

15

14

l1

778711010285

102

125

125

90103

125

96

l2

819011310288

102

125

125

97110

127

113

w

171218244246195246251295263295239247247300257295

g1101012101010

11

11

1414

14

14

mm

TYPE

NM 1/AE-60NM 2/BE-60NM 2/SE-60NM 2/AE-60NM 3/CE-60NM 3/BE-60NM 3/AE-60

B- NM 20/160BE-60B- NM 20/160AE-60B- NM 25/12BE-60B- NM 25/12AE-60B- NM 25/160BE-60B- NM 25/160AE-60

NM 25/20BE-60NM 25/20AE-60NM 25/20SE-60

B- NM 25/200BE-60B- NM 25/200AE-60B- NM 25/200SE-60

NM 10/FE-60NM 10/DE-60NM 10/AE-60NM 10/SE-60NM 11/BE-60NM 11/AE-60NM 12/DE-60NM 12/CE-60NM 12/AE-60

B- NM 17/HE-60B- NM 17/GE-60B- NM 17/FE-60B- NM 17/DE-60

NMM

kg

8,714

14,215,12426

19,920,713,214,220,422,5

19,319,420,222,124,7

2324,2

NM

kg

8,613,113,314,222,925,126,118,419,712,313,319,721,528,637,941,7

18,518,819,321,524,125,130,53943

22,223,225,233,2

B-NM

kg

2122,513,514,522,824

32,740,744,7

29,230,232,240,2

4.93.098

f

a

m1

m2

w

h1

h2

n1

n2

s b

DN2DN2

n3

l2l1

g1

DN

1

h3


16

Dimensions and weights

DN1 DN2

ISO 228

G 2 G 11/4

G 2 G 11/2

f

410447500500

NMD B-NMDTYPE kg kg

B- NMD 32/210DE-60 60 66B- NMD 32/210CE-60 70 76B- NMD 32/210BE-60 76,5 82B- NMD 32/210AE-60 99 105B- NMD 40/180DE-60 59 65B- NMD 40/180CE-60 69 75B- NMD 40/180BE-60 75,5 81B- NMD 40/180AE-60 97 102

NMDM NMD B-NMDTYPE kg kg kg

B- NMD 20/140BE-60 23,9 22,7 25,2B- NMD 20/140AE-60 25,2 24,8 27,6B- NMD 25/190CE-60 39 42,7B- NMD 25/190BE-60 46,7 51B- NMD 25/190AE-60 51 55

NMDM NMD B-NMDTYPE kg kg kg

B- NMD 20/110BE-60 13 12,1 13,4B- NMD 20/110ZE-60 14 13 14,2B- NMD 20/110AE-60 15,1 14,2 17,4

B - NMD

B-NMD 32/210DE-60B-NMD 32/210BE-60,CE-60B-NMD 32/210AE-60B-NMD 40/180DE-60B-NMD 40/180BE-60,CE-60B-NMD 40/180AE-60

NMD

NMD 32/210DE-60NMD 32/210BE-60,CE-60NMD 32/210AE-60NMD 40/180DE-60NMD 40/180BE-60,CE-60NMD 40/180AE-60

a

110

121

f

530550625535555630

h1

155150170155150170

h2

215

215

h3

283310355283310355

m1

205280298205280298

m2

175250268175250268

n1

194258286194258286

n2

140190216140190216

z

15

15

b

546870546870

s

101212101212

l

------

l1

150

145

l2

150

145

w

139108152133102145

mm

B-NMD

B-NMD 20/140AE-60,BE-60B-NMD 25/190CE-60B-NMD 25/190BE-60B-NMD 25/190AE-60

NMD

NMD 20/140AE-60,BE-60NMD 25/190CE-60NMD 25/190BE-60NMD 25/190AE-60

DN1 DN2

ISO 228

G 11/4 G 1

G 11/2 G 1

a

80

97

h1

112

140

h2

150

180

h3

243

268

m1

75

100

m2

55

70

n1

200

240

n2

160

190

n3

37504949

b

38

50

s

9,5

14

l1

110

133

l2

110

133

w

256274306306

g1

10

13

mm

a

DN2 DN2

DN1

s

m1

l1 l2

h1

h2

g1

g2n2

n1

b

m2 zw

f

h3

4.93.077

m2

m1

w

DN1

DN2

a

f

h3

g1

n1

s

n2

h1h2

n3 b

l1 l2

DN2

4.93.005179.5 38

130170

G 19393

10 95

46

36

200

G 175

325

G 1

1/4

1888.5

132

4.93.179

NMD 20/110NMD 20/140NMD 25/190

g1

-3838-

3838

g2

6--6--

NMD 32/210NMD 40/180

A ( 1:12 )

Cop

yrig

ht ©

EN

WA

AB

HEDrawn by Checked by Verified by Date

ENWAValidated by

WATER TREATMENT


Project no.

Specification

Article description

Project

Drawing no.

Article no.

SA-650T

19166

533113Rev

Weight

118,0 kg

A

650

1958

1881

85 52,5

R5(x3)293,5

314 125

211

165

Compressed air

Rinse water to wastefemale 1"

Outlet (to RO)female 11/2"

Inletfemale 11/2"

Backwash waterto wastemale 2"

Drainfemale 3/4"

Note! Waste water from backwash and rinse can be connected to one common pipe.

Weight (kilos)Empty Full (incl.

130 958

730153-I 2012-10-15

OPERATIONAL MANUAL SA-650T

2/11

730153-I 2012-10-15



3/11

730153-I 2012-10-15

CONTENTS

1 OVERALL SECURITY INSTRUCTIONS ......................................................................................................... 4

2 INTENDED AREA OF USAGE ..................................................................................................................... 4

3 TRANSPORT AND EQUIPMENT HANDLING .............................................................................................. 4

4 UNPACKING ............................................................................................................................................ 5

5 PLACING OF THE WATER FILTER .............................................................................................................. 5

6 INSTALLATION ......................................................................................................................................... 6

7 FUNCTION ............................................................................................................................................... 7

8 FILLING INSTRUCTION ............................................................................................................................. 8

9 START UP ................................................................................................................................................ 9

10 CHANGE OF BACKWASH SETTINGS ........................................................................................................ 10

11 START OF ADDITIONAL BACKWASH ...................................................................................................... 10

12 DIMENSIONS AND TECHNICAL DATA ..................................................................................................... 11

13 MAINTENANCE ...................................................................................................................................... 11

14 DECOMPRESSION .................................................................................................................................. 11

4/11

730153-I 2012-10-15

1 OVERALL SECURITY INSTRUCTIONS

The equipment should only be handled and maintained by authorized service personnel or for the purpose qualified and trained personnel. Each interference or change in the equipment must be approved by the manufacturer or the supplier. Problems that can arise from neglecting to follow these recommendations could lead to that the product guarantees for the equipment are withdrawn.

2 INTENDED AREA OF USAGE ENWAs water cleaning filters are constructed and manufactured to purify water in normal, industrial and household applications. The water filters must not be used in premises where there is obvious risk for fires, for example in connection with storage of explosive liquids, gases and other substances. In applications where the water, after passing the cleaning filter, is to be stored in a tank, proper equipment should be installed after the tank, to ensure the quality of the water. For more information consult with the supplier. The water filter is only to be used in applications to which it’s originally intended for and in accordance with the instructions in this manual. All other usage of the equipment is incorrect and will make the supplier and the manufacturer to revoke all their responsibilities and guaranties for the equipment as well as complaints, injuries and other damages.

3 TRANSPORT AND EQUIPMENT HANDLING The equipment must be lifted and transported in accordance with the following instructions:

- Transport if possible the equipment in its original packaging.

- Protect the surface of the filter tank when transporting the equipment.

TURN THE PRESSURE OFF BEFORE INTERFERING WITH THE EQUIPMENT. INTERFERENCE WITH THE EQUIPMENT SHOULD ONLY BE MADE BY AUTHORIZED PERSONNEL.

5/11

730153-I 2012-10-15

4 UNPACKING DEPOSIT ALL PACKAGING MATERIAL IN AN ENVIRONMENTAL SUSTAINABLE WAY OR STORE IT FOR FUTURE TRANSPORTATION OF THE EQUIPMENT.

After unwrapping, control that the equipment is complete and without any visible damages. If you’re unsure don’t use it until you have contacted your supplier or the manufacturer for a consultation. All packaging material (e.g. plastic film and bags, nails, screws, wood, metal bands et cetera) should be handled as dangerous goods, especially for children, and be deposited in accordance with the current environmental laws.

5 PLACING OF THE WATER FILTER

5.1 ARRANGEMENT OF THE EQUIPMENT Take the following paragraphs into consideration when placing the filter:

- The surface must be totally flat and strong enough to carry the total weight of the equipment (paragraph 12).

- Make sure there’s enough space around the equipment to fulfil proper usage,

maintenance and inspections.

5.2 VENTILATION The placing of the water filter could prolong its lifespan. The room should be large enough, dry and well ventilated. The surrounding room temperature must be 5 - 45°C.

6/11

730153-I 2012-10-15

6 INSTALLATION

6.1 CONNECTION TO THE WATER SYSTEM Assemble shut down valves to the inlet and outlet, so that the water filter can be isolated at maintenance and service work. Assemble a bypass valve. The flush water is led out of the filter to the drain.

figure 1. Connection

6.2 PNEUMATIC CONNECTION - Connect compressed air at maximum 16 bars to the air pressure regulator. - Adjust air pressure with the regulator to maximum 4 bars.

6.3 ELECTRICAL CONNECTIONS - Connect the pilot valves to the control cabinet according to wiring diagrams for the

RO-unit.

NOTE! The down flow pipe should not be connected directly to the drain, an air gap for about 50 mm is recommended

7/11

730153-I 2012-10-15

7 FUNCTION The filter works in two different modes:

- Filtration mode, service position - Regeneration mode

FILTRATION MODE The incoming water pass down through the filter and gets treated by the material in the tank. The water is then lead out through the valve. The filter works automatically.

REGENERATION MODE After a number of working hours, the material needs to be regenerated. In the regeneration mode the filter works through a cycle/program with different operations.

1. Backwash The incoming water passes up through the filter material. The water is lead to drain. When the filter is backwashed, the material is lifted and accumulated particles are flushed to drain.

2. Rinse The incoming water passes down through the filter is flushed to drain.

NOTE! The water consumed during regeneration is not filtrated.

NOTE! The minimum water pressure that can guarantee an adequate effect of the backwash is 2 bars. Check that the required flow rate has been reached. (chapter 12)

8/11

730153-I 2012-10-15

8 FILLING INSTRUCTION The following instruction is to be used when the filter material have been delivered separately or when the filter is refilled.

a) Drain the filter

b) Empty the filter tank

1. Make sure that the filter is without pressure (paragraph 14)

2. Open the top flange and fill with water (according to the table) to protect the bottom

nozzles.

3. Fill the filter with material according to figure 2.

4. Slowly fill the tank completely with water.

5. Mount the top flange, tighten all screws in a diagonal star pattern sequence.

figure 2. Filling instruction

water

liters

100

A Ø 5-10 mm

kilos sacks

50 2

B Ø 3-5 mm

kilos sacks

100 4

C 0.8-1,2 mm

kilos sacks

250 10

D Anthracite N2

liters sacks

100 2

NOTE! Always use washers together with screws.

9/11

730153-I 2012-10-15

9 START UP Before start of the water filter, Check:

- That the connection for the drain of rinse water is correct.

- That the filter is connected correctly to the RO-unit.

- That the connection for the water system is correct.

- That the power connections are correct.

Keep the valves for incoming and outgoing lead closed.

1. Switch on the power on the RO-units circuit breaker.

2. Set the switch marked “System “ in position ON.

3. Activate a backwashing cycle by pushing the button marked “Manual backwash”

4. Open the valve for incoming water slowly and fill the filter tank with water until water flows out through the drainpipe.

5. Open the valve fully and rinse the filter, repeat until the water in the drain outlet is

clear.

6. Open the valve for water outlet.

NOTE! It is very important to fill the filter tank slowly, or there will be a risk for filter media to accompany water into the automatic valve.

10/11

730153-I 2012-10-15

10 CHANGE OF BACKWASH SETTINGS The back wash cycle program on the filter has been factory preset (according to the table) The timers may be lengthen or shorted in time to suit local conditions.

Settings for the backwash cycle can be changed on the display, located on front of the electrical cabinet (see figure 3). 1. press OK 2. Press arrow down until PARAMETER flashes. 3. Press OK, PARAMETER T1, will flash. 4. Press arrow up or down until the timer parameter

to be changed is displayed.

T4 Back wash frequency

T5 Back wash time

T6 Rinse

5. Press OK to confirm the choice.

6. Press OK to enter change mode.

7. Press arrow left and right to reach the edit place.

8. Press arrow up and down to change the time. 9. When the timer is changed, press OK.

10. Press ESC until normal operation window is

displayed (see figure 3).

11 START OF ADDITIONAL BACKWASH - Press the button ”Manual backwash” on the

cabinet on the RO.

figure 3. Control unit RO

Backwash frequency

Backwash Rinse

24 h 10 min 5 min

11/11

730153-I 2012-10-15

12 DIMENSIONS AND TECHNICAL DATA

Ø mm Tot. Height mm

connection In/out male gg

connection Drain

Operating weight approx. kilos

Incoming water temp.

650 1958 DN 40 R 2” 958 5-45ºC

Requisite backwash

flow l/min (2bar) Flow capacity l/min Work pressure Bars

Compressed air bars

180 55 6 16

13 MAINTENANCE Each month

- Check that the water is clean at the end of the backwash. Adjust the time when necessary.

Approx. every 10 years

- Exchange all sand in the tank, according to instructions 8.

14 DECOMPRESSION

1. Close the inlet and the outlet valve.

2. Release pressure by starting an additional backwash.

3. Cut the power.

CEDOC 3.0.7 (© Cedoc AB, 2009) CE märkning SA-650T eng.ced


EC DECLARATION OF CONFORMITY FOR MACHINERYOriginal


Manufacturer (and where appropriate his authorised representative):

Company:

Address:

Representative:

Address:


Type of machinery:

No. of machinery:



2004/108/EC, EMC, 2006/95/EC, LVD


Enwa Production AB


SA-650T

Standard filter with individual serial number


EN ISO 12 100:2010, EN 60 204-1, EN 13 857, EN 349, EN 50 081-1, EN 50 081-2, EN 50 082-1, EN 50 082-2



Name:

Address:

Signature:Place and date:

Signature:

Name:

Position:

Daniel Madsen



Bengt Hillemyr

VD

daniel

Bengt

A ( 1 : 5 )

Cop

yrig

ht ©

200

5 EN

WA

AB

Installation drawing N-40

531063

HE 2008-03-12

Designed by Checked by Approved by Date

1 / 1 Edition Sheet

Date

ENWAWATER TREATMENT

Scale

86,9 kgMass

A

1119

,78

254

n10

140

Drainfemale 1/2"

Outletfemale 1"

Inletfemale 1"

445,

63

1,3

0,2

weight (kilos)Empty Full

16 87

COGfull condition

730230-C

2011-06-16

OPERATIONAL MANUAL N 40-RO N 80-RO

2/10

730230-C 2011-06-16



3/10

730230-C 2011-06-16

CONTENTS

2 OVERALL SECURITY INSTRUCTIONS ......................................................................................................................... 4

3 OVERALL CHARACTERISTICS .................................................................................................................................... 4

4 INTENDED AREA OF USAGE ..................................................................................................................................... 4

5 TRANSPORT AND EQUIPMENT HANDLING .............................................................................................................. 4

6 UNPACKING ............................................................................................................................................................ 5

7 PLACING OF THE WATER FILTER .............................................................................................................................. 5

8 INSTALLATION ......................................................................................................................................................... 5

9 FUNCTION ............................................................................................................................................................... 6

10 FILLING INSTRUCTION ............................................................................................................................................. 7

11 START UP ................................................................................................................................................................ 8

12 FLUSH ...................................................................................................................................................................... 9

13 DIMENSIONS AND TECHNICAL DATA ....................................................................................................................... 9

14 ROUTINE SERVICE MEASURES ................................................................................................................................. 9

15 DECOMPRESSION .................................................................................................................................................... 9

16 CHECKING AND REFILLING OF MAGNO-DOL .......................................................................................................... 10

4/10

730230-C 2011-06-16

2 OVERALL SECURITY INSTRUCTIONS

The equipment should only be handled and maintained by authorized service personnel or for the purpose qualified and trained personnel. Each interference or change in the equipment must be approved by the manufacturer or the supplier. Problems that can arise from neglecting to follow these recommendations could lead to that the product guarantees for the equipment are withdrawn.

3 OVERALL CHARACTERISTICS ENWA’s water cleaning filters are filters where the water runs through a container filled with filter material which is adjusted for the incoming water quality. The water which is to be cleaned passes through the water filter in which the impurities sticks to the filter material. After some usage the filter is cleaned by an automatic flushing process and the impurities are removed into the drain.

4 INTENDED AREA OF USAGE ENWA’s water cleaning filters are constructed and manufactured to purify water in normal, industrial and household applications. The water filters must not be used in premises where there is obvious risk for fires, for example in connection with storage of explosive liquids, gases and other substances. In applications where the water, after passing the cleaning filter, is to be stored in a tank, proper equipment should be installed after the tank, to ensure the quality of the water. For more information consult with the supplier. The water filter is only to be used in applications to which it’s originally intended for and in accordance with the instructions in this manual. All other usage of the equipment is incorrect and will make the supplier and the manufacturer to revoke all their responsibilities and guaranties for the equipment as well as complaints, injuries and other damages.

5 TRANSPORT AND EQUIPMENT HANDLING The equipment must be lifted and transported in accordance with the following instructions:

Transport if possible the equipment in its original packaging.

Protect the surface of the filter tank when transporting the equipment.

TURN THE PRESSURE OFF BEFORE INTERFERING WITH THE EQUIPMENT. INTERFERENCE WITH THE EQUIPMENT SHOULD ONLY BE MADE BY AUTHORIZED PERSONNEL. THIS EQUIPMENT IS NOT MADE FOR OUTSIDE USAGE.

5/10

730230-C 2011-06-16

6 UNPACKING DEPOSIT ALL PACKAGING MATERIAL IN AN ENVIRONMENTAL SUSTAINABLE WAY OR STORE IT FOR FUTURE TRANSPORTATION OF THE EQUIPMENT.

After unwrapping, control that the equipment is complete and without any visible damages. If you’re unsure don’t use it until you have contacted your supplier or the manufacturer for a consultation. All packaging material (e.g. plastic film and bags, nails, screws, wood, metal bands et cetera) should be handled as dangerous goods, especially for children, and be deposited in accordance with the current environmental laws.

7 PLACING OF THE WATER FILTER

7.1 ARRANGEMENT OF THE EQUIPMENT Take the following paragraphs into consideration when placing the filter.

The surface must be totally flat and strong enough to carry the total weight of the equipment.

Make sure there’s enough space around the equipment to fulfil proper usage, maintenance and inspections.

7.2 VENTILATION The placing of the water filter could prolong its lifespan. The room should be large enough, dry and well ventilated. The surrounding room temperature must be 5 - 45°C.

8 INSTALLATION

8.1 CONNECTION TO THE WATER SYSTEM The filter is connected after the RO-unit according to figure 1. Mount a bypass valve to isolate the filter at maintenance and service work.

6/10

730230-C 2011-06-16

figure 1 recommended installation

9 FUNCTION

9.1 FILTRATION POSITION Water from incoming pipe passes through water filter from below, is treated by filter material in the filter tank and passed out through the water filter by an outlet valve. (figure 2)

figure 2. filtration position

9.2 FLUSH POSITION The filter should be flushed on regular basis with a higher flow than the RO-unit has the capacity of. This keeps porosity and prevents the material of solidifying. (figure 3) For required flow rate see chapter 13.

figure 3. flush position

7/10

730230-C 2011-06-16

10 FILLING INSTRUCTION The following instruction is to be used when the filter material has been delivered separately or when the filter is refilled.

a) Drain the filter

b) Empty the filter tank

1. Make sure that the filter is without pressure (paragraph 15)

2. Open the filling lid and fill with water (according to the table) to protect the bottom

nozzles.

3. Fill the filter with material according to figure 4.

4. Slowly fill the tank completely with water.

5. Put the lid back.

figure 4. filling instruction

8/10

730230-C 2011-06-16

11 START UP Use the following instructions and figure 5 at first start:

1. Keep all valves for incoming and outgoing lead closed.

2. Open valve D slightly.

3. Open valve C slightly and fill the filter tank slowly with water. Open valve A fully.

4. Open valve D into fully open position.

5. Rinse the filter continuously, until the waste water is clear (approximately 15 min).

6. Open valve B.

7. Close valve D, and the filter is in filtration position.

figure 5. connection

NOTE! It is very important to fill the filter tank slowly, or there will be a risk for filter media to accompany water into the automatic valve.

9/10

730230-C 2011-06-16

12 FLUSH Use the following instructions and figure 5 when performing a flush:

1. Close valve A.

2. Open valve D.

3. Close valve B.

4. Open valve C, flush the filter with clean water and let out coming water

go to waste approximately 10-15 min.

13 DIMENSIONS AND TECHNICAL DATA Type Tot. Height

(mm) connection In/out Operating weight approx. (kilos)

Incoming water temp. ( ºC)

N-40 1100 female G 1” 70 5-45

N-80 1520 female G 1” 120 5-45

Type Requisite backwash flow ( l/min 2bar)

Flow capacity (l/min)

Working pressure (bar)

N-40 20 15-20 6

N-80 25-30 20-30 6

14 ROUTINE SERVICE MEASURES

Each month

Depending on how much water the RO the produce the frequency of the flushing can vary. But it should be flushed about once/month (Use instructions 12).

2-4 times/year

Check the level of filter material (16,CHECKING AND REFILLING OF MAGNO-DOL)

15 DECOMPRESSION Follow the instructions:

Close the inlet and the outlet valve.

Release pressure by opening the drain valve in the bottom of the tank (and then close it).

Stop the RO unit before each service operation

10/10

730230-C 2011-06-16

16 CHECKING AND REFILLING OF MAGNO-DOL Magno-Dol is the material used for increasing pH-value. The consumption of material depends on the quantity of carbon dioxide in the water.

Release tank pressure according to paragraph 15.

Open the filling lid and use a measurement rod to see how much material there is left. (figure 6)

figure 6. measurement of material

compare with the sticker on the tank for correct level. (figure 7 and figure 8)

figure 7. level sticker

If necessary, fill up with Magno-Dol.

Mount the filling lid and open the valve on the inlet and the outlet. Make sure the drain valve is closed.

figure 8. comparing with sticker

Sida 1CEDOC 3.0.4 (© Cedoc AB, 2011) CE märkning N-40, 80 RO eng.ced


EC DECLARATION OF CONFORMITY FOR MACHINERYOriginal


Manufacturer (and where applicable manufacturer's representative):

Company:

Address:


Type of machinery:

No. of machinery:



2004/108/EC, EMC (electromagnetic compatibility)2006/95/EC, LVD (low voltage directive)



EN ISO 12 100:2010(Safety of machinery - Basic concepts, general principles for design -- Risk assessment and risk reduction)EN 13 857 (Safety of machinery - Safety distances)EN 349 (Safety of machinery - Minimum gaps)



Name:

Address:

Place and date:

Signature:

Name:

Position:

Company:

Enwa Production AB


N-40, 80 RO

Standard filter with individual serial number

Daniel Madsen



Anders Olsson

VD

Enwa Production AB

daniel

Stämpel Anders

MSDS

for

MT-10, P3-ultrasil

MT-20, sulfamicacid

MT-5, biosperse 250

Enwa

enwa logga

Identification of the substance/preparation and company/undertaking

SAFETY DATA SHEET

P3-ultrasil 10Conforms to EU regulation EC 1907/2006 and amendments

1.

Identification of the substance or preparation

P3-ultrasil 10Product name :

Company/undertaking identification

: Cleaning product

Product is for professional use only

Product use

Date of revision : 26 January 2010Version : 6106701ECode :

Hazards identification2.

Classification Xn; R22C; R35

:

The product is classified as dangerous according to Directive 1999/45/EC and its amendments.

:Human health hazards Harmful if swallowed. Causes severe burns.

:Additional hazards Handling and/or processing of this material may generate a dust which cancause mechanical irritation of the eyes, skin, nose and throat.

See section 11 for more detailed information on health effects and symptoms.

Composition/information on ingredients

ethylenediamine tetraacetate 200-573-9 64-02-8 25 - 30 Xn; R22Xi; R41

[1]

sodium hydroxide 215-185-5 1310-73-2 10 - 20 C; R35 [1]Linear Alkylbenzenesulphonates 246-680-4 25155-30-0 2 - 5 Xn; R22

Xi; R41,R37/38

[1]

3.

Substance/preparation Preparation:

EINECS % ClassificationIngredient name

See section 16 for the full text of the R-phrases declared above

CAS

≥15 - <30% EDTA≥5 - <15% phosphates<5% anionic surfactants

Ingredient declaration according to detergent regulation 648/2004/EC:

Occupational exposure limits, if available, are listed in section 8.

[1] Substance classified with a health or environmental hazard

[2] Substance with a workplace exposure limit

There are no additional ingredients present which, within the current knowledge of the supplier and inthe concentrations applicable, are classified as hazardous to health or the environment and hencerequire reporting in this section.

[3] PBT-substance

[4] vPvB-substance

Date of issue : 26 January 2010 Page: 1/5

P3-ultrasil 10

Wash out mouth with water. Move exposed person to fresh air. Do notinduce vomiting unless directed to do so by medical personnel. Get medicalattention immediately.

Skin contact

Get medical attention immediately. Immediately flush eyes with plenty ofwater, occasionally lifting the upper and lower eyelids.

Flush contaminated skin with plenty of water. Remove contaminatedclothing and shoes. Wash contaminated clothing thoroughly with waterbefore removing it, or wear gloves. Continue to rinse for at least 10 minutes.Get medical attention immediately.

4.

First-aid measures

Move exposed person to fresh air. Get medical attention immediately.

Ingestion

Inhalation

Eye contact

:

:

:

:

First aid measures

Specific treatments Not available.:

See section 11 for more detailed information on health effects and symptoms.

Fire-fighting measures5.

Fire-fighters should wear appropriate protective equipment and self-contained breathing apparatus (SCBA) with a full face-piece operated inpositive pressure mode.

Special protective equipmentfor fire-fighters

In case of fire, use water spray (fog), foam, dry chemical or CO2.Extinguishing media - Suitable :

:

Extinguishing media - Notsuitable

None known.:

Environmental precautions

Personal precautions

6. Accidental release measures

:

Note: see section 8 for personal protective equipment and section 13 for waste disposal.

: Keep unnecessary and unprotected personnel from entering. Do not touchor walk through spilt material. Avoid breathing dust. Provide adequateventilation.

Avoid dispersal of spilt material and runoff and contact with soil, waterways,drains and sewers.

Small spill : Move containers from spill area. Vacuum or sweep up material and place ina designated, labelled waste container.

Large spill : Prevent entry into sewers, water courses, basements or confined areas.Vacuum or sweep up material and place in a designated, labelled wastecontainer.

Handling

Handling and storage

Storage

7.

Do not get in eyes or on skin or clothing. Do not breathe dust. Do notingest. After handling, always wash hands thoroughly with soap and water.Never add concentrated product to warm or hot solutions! Risk of exothermicreaction!

Packaging materials

Use original container.

Store in accordance with local regulations. Store in original containerprotected from direct sunlight in a dry, cool and well-ventilated area, awayfrom incompatible materials (see section 10) and food and drink. Keepcontainer tightly closed and sealed until ready for use.

:

:

:

Recommended

Not available.:Specific uses

Store between the following temperatures: -10 and 35°C


P3-ultrasil 10

Exposure limit values

8. Exposure controls/personal protection

Hand protection(EN 374)

Exposure controls

A respirator is not needed under normal and intended conditions of productuse.

1 - 4 hours : butyl rubber , nitrile rubber

Goggles, face shield, or other full-face protection.Eye protection(EN 166)

Respiratory protection(EN 143, 14387)

:

:

:

Not available.:

Use process enclosures, local exhaust ventilation or other engineeringcontrols to keep worker exposure to airborne contaminants below anyrecommended or statutory limits. If user operations generate dust, fumes ormist, use ventilation to keep exposure to airborne contaminants below theexposure limit.

Occupational exposurecontrols

:

Skin protection(EN 14605)

Safety apron . Suitable protective footwear.:

Physical and chemical properties

Physical state Solid. [Powder.]

Faint odour.Odour

Yellowish.Colour

9.

:

:

General information

Appearance

>100 °C

Melting point

Boiling point

Vapour pressure

Relative density

Vapour density

Solubility

Not available.

0.95 to 0.99 g/cm3 (20 °C)

Not available.

Not applicable.

Partially soluble in cold water, hot water.

pH

Evaporation rate (butylacetate = 1)

Not applicable.

Flash point > 100°C

Not applicable.

Not applicable.Flammability (solid, gas)

Not applicable.

12.3 to 12.7 (1%)

Viscosity Not available.

Octanol/water partitioncoefficient

Explosion limits

Explosive properties

:

:

:

:

:

:

:

:

:

:

:

:

:

:

Not available.Oxidising properties :

Important health, safety and environmental information

:

Not applicable.

Stability and reactivity

Stability

10.

Extremely reactive or incompatible with the following materials: metals andacids.Non-reactive or compatible with the following materials: alkalis.

:

Materials to avoid :

Do not mix with other products.

Stable under normal conditions.


P3-ultrasil 10

Toxicological information11.

No known significant effects or critical hazards.Carcinogenicity :

No known significant effects or critical hazards.Mutagenicity :

No known significant effects or critical hazards.Reproductive toxicity :

Potential acute health effects

Inhalation : May give off gas, vapor or dust that is very irritating or corrosive to therespiratory system. Exposure to decomposition products may cause a healthhazard. Serious effects may be delayed following exposure.

Harmful if swallowed. May cause burns to mouth, throat and stomach.:Ingestion

Skin contact : Causes severe burns.

Causes severe burns.:Eye contact

Ecological information12.

The surfactants contained in the product are biodegradable according to the requirements of the detergentregulation 648/2004/EC

The product is not subject to ecological classification according to directive 1999/45/EC.

Ecotoxicity

Persistence and degradability

Disposal considerations13.

200115*European waste catalogue(EWC)

:

The generation of waste should be avoided or minimised wherever possible.Disposal of this product, solutions and any by-products should at all timescomply with the requirements of environmental protection and wastedisposal legislation and any regional local authority requirements. Avoiddispersal of spilt material and runoff and contact with soil, waterways, drainsand sewers. Can be added to general waste collection after completelyemptying. Use packages for recycling only when totally empty.

:Methods of disposal

ADR/RID Class

14.

International transport regulations

SODIUM HYDROXIDE, SOLID mixture 8 II

IMDG Class SODIUM HYDROXIDE, SOLID mixture 8 II

Transport information

Regulatoryinformation

UN number Proper shipping name Class Packing group Label

UN1823

UN1823

8

8

Follow special pack instructions for air transport.

Regulatory information15.

Hazard symbol/symbols

EU regulations

:

Contains : ethylenediamine tetraacetatesodium hydroxide

Corrosive


P3-ultrasil 10

Safety phrases S2- Keep out of the reach of children.S22- Do not breathe dust.S26- In case of contact with eyes, rinse immediately with plenty of water andseek medical advice.S36/37/39- Wear suitable protective clothing, gloves and eye/faceprotection.S45- In case of accident or if you feel unwell, seek medical adviceimmediately (show the label where possible).

R22- Harmful if swallowed.R35- Causes severe burns.

Risk phrases

:

:

Other information16.

R22- Harmful if swallowed.R35- Causes severe burns.R41- Risk of serious damage to eyes.R37/38- Irritating to respiratory system and skin.

Full text of R-phrases referredto in sections 2 and 3 -Europe

:

26 January 2010

History

Date of printing

Date of revision

Version

Prepared by

26 January 2010

Version

The above information is believed to be correct with respect to the formula used to manufacture theproduct in the country of origin. As data, standards, and regulations change, and conditions of useand handling are beyond our control, NO WARRANTY, EXPRESS OR IMPLIED, IS MADE AS TO THECOMPLETENESS OR CONTINUING ACCURACY OF THIS INFORMATION.

Notice to reader

6

6

:

:

:

: Ecolab Regulatory Department Europe

Page: 5/5

8/1Revision Date 04.01.2012

Revision 06

SAFETY DATA SHEET

SULPHAMIC ACID

SECTION 1: IDENTIFICATION OF THE SUBSTANCE/MIXTURE AND OF THE

COMPANY/UNDERTAKING

1.1. Product identifier

Product name SULPHAMIC ACID

Product No. 100229, 100230, 100666, 100667, 101616, 300093, 106318, 106317, 106316,

106066, 301210, 104764, 300229, 300452

Synonyms, Trade Names AMIDOSULPHURIC ACID, AMIDOSULPHONIC ACID, AMINOSULPHONIC ACID,

SULPHAMIDIC ACID, SULPHAMIC ACID TSA GRADE, SULPHAMIC ACID

99.5%, SULPHAMIC ACID 99.5% TC, SULFAMIC ACID, SULFAMIC ACID MIN.

99.8%, SULPHAMIC ACID FAST SOLUBLE

REACH Registration number 01-2119488633-28; 01-2119846728-23

CAS-No. 5329-14-6

EU Index No. 016-026-00-0

EC No. 226-218-8

1.2. Relevant identified uses of the substance or mixture and uses advised against

Identified uses Chemical

Flame retardant

Cleaner

1.3. Details of the supplier of the safety data sheet

UnivarSupplier

Aquarius House

6 Midpoint Business Park

Thornbury

Bradford

BD3 7AY

+44 1274 267300

+44 1274 267306

[email protected]

1.4. Emergency telephone number

Emergency Contact Number (Office Hours)

+44 1274 267346

Emergency Contact Number (Outside Office Hours)

+441865 407333

Sds No. 239

SECTION 2: HAZARDS IDENTIFICATION

2.1. Classification of the substance or mixture

Classification (EC 1272/2008)

Physical and Chemical

Hazards

Not classified.

Human health Skin Irrit. 2 - H315;Eye Irrit. 2 - H319

Environment Aquatic Chronic 3 - H412

8/2

SULPHAMIC ACIDClassification (67/548/EEC) Xi;R36/38 R52/53

The Full Text for all R-Phrases and Hazard Statements are Displayed in Section 16.

2.2. Label elements

EC No. 226-218-8

Label In Accordance With (EC) No. 1272/2008

Signal Word Warning

Hazard Statements

H315 Causes skin irritation.

H319 Causes serious eye irritation.

H412 Harmful to aquatic life with long lasting effects.

Precautionary Statements

P273 Avoid release to the environment.

P280 Wear protective gloves/protective clothing/eye

protection/face protection.

P302+352 IF ON SKIN: Wash with plenty of soap and water.

P305+351+338 IF IN EYES: Rinse cautiously with water for several

minutes. Remove contact lenses, if present and easy to

do. Continue rinsing.

P314 Get medical advice/attention if you feel unwell.

2.3. Other hazards

Not Classified as PBT/vPvB by current EU criteria.

SECTION 3: COMPOSITION/INFORMATION ON INGREDIENTS

3.1. Substances

Product name SULPHAMIC ACID

REACH Registration number 01-2119488633-28; 01-2119846728-23

CAS-No. 5329-14-6

EU Index No. 016-026-00-0

EC No. 226-218-8

Composition Comments

The data shown are in accordance with the latest EC Directives.

SECTION 4: FIRST AID MEASURES

4.1. Description of first aid measures

Inhalation

Move the exposed person to fresh air at once. Get medical attention if any discomfort continues.

Ingestion

Provide rest, warmth and fresh air. Immediately rinse mouth and drink plenty of water (200-300 ml). Get

medical attention.

Skin contact

Remove contaminated clothing immediately and wash skin with soap and water. Get medical attention if

any discomfort continues.

Eye contact

Immediately flush with plenty of water for up to 15 minutes. Remove any contact lenses and open eyes

wide apart. Get medical attention immediately. Continue to rinse.

8/3

SULPHAMIC ACID4.2. Most important symptoms and effects, both acute and delayed

Inhalation.

Upper respiratory irritation. Coughing, chest tightness, feeling of chest pressure.

Ingestion

May cause discomfort if swallowed.

Skin contact

Skin irritation.

Eye contact

Irritation of eyes and mucous membranes.

4.3. Indication of any immediate medical attention and special treatment needed

No recommendation given, but first aid may still be required in case of accidental exposure, inhalation or

ingestion of this chemical. If in doubt, GET MEDICAL ATTENTION PROMPTLY!

SECTION 5: FIREFIGHTING MEASURES

5.1. Extinguishing media

Extinguishing media

Use fire-extinguishing media appropriate for surrounding materials.

5.2. Special hazards arising from the substance or mixture

Specific hazards

Ammonia or amines. Oxides of: Carbon. Nitrogen. Sulphur dioxide.

5.3. Advice for firefighters

Protective equipment for fire-fighters

Self contained breathing apparatus and full protective clothing must be worn in case of fire.

SECTION 6: ACCIDENTAL RELEASE MEASURES

6.1. Personal precautions, protective equipment and emergency procedures

Follow precautions for safe handling described in this safety data sheet. Avoid inhalation of dust and

vapours. Avoid contact with skin and eyes. Provide adequate ventilation.

6.2. Environmental precautions

Spillages or uncontrolled discharges into watercourses must be IMMEDIATELY alerted to the

Environmental Agency or other appropriate regulatory body.

6.3. Methods and material for containment and cleaning up

Remove spillage with vacuum cleaner. If not possible, collect spillage with shovel, broom or the like.

Flush area with plenty of water. Collect spillage in containers, seal securely and deliver for disposal

according to local regulations.

6.4. Reference to other sections

Wear protective clothing as described in Section 8 of this safety data sheet.

SECTION 7: HANDLING AND STORAGE

7.1. Precautions for safe handling

Avoid spilling, skin and eye contact. Provide good ventilation.

7.2. Conditions for safe storage, including any incompatibilities

Store in tightly closed original container in a dry and cool place.

Storage Class

Corrosive storage.

7.3. Specific end use(s)

The identified uses for this product are detailed in Section 1.2.

8/4

SULPHAMIC ACID

SECTION 8: EXPOSURE CONTROLS/PERSONAL PROTECTION

8.1. Control parameters

Ingredient Comments

No exposure limits noted for ingredient(s).

8.2. Exposure controls

Protective equipment

Respiratory equipment

If ventilation is insufficient, suitable respiratory protection must be provided.

Hand protection

Wear protective gloves. The most suitable glove must be chosen in consultation with the gloves supplier,

who can inform about the breakthrough time of the glove material. Rubber gloves are recommended.

Eye protection

Wear tight-fitting goggles or face shield.

Other Protection

Wear rubber apron. Wear rubber footwear.

Hygiene measures

Wash hands at the end of each work shift and before eating, smoking and using the toilet.

SECTION 9: PHYSICAL AND CHEMICAL PROPERTIES

9.1. Information on basic physical and chemical properties

Appearance Crystalline powder.

Colour White. to Colourless.

Odour Odourless.

Solubility Slightly soluble in water.

Melting point (°C) 205

Relative density 2.13 20

Bulk Density 1.300 kg/m3

Vapour density (air=1) 3.3 - 3.35

Vapour pressure 0.78 Pa

pH-Value, Diluted Solution 1.18 1

Solubility Value (G/100G

H2O@20°C)17.5 - 21.3

Decomposition temperature

(°C)209

Partition Coefficient

(N-Octanol/Water)log Pow

0.10

9.2. Other information

Not determined.

SECTION 10: STABILITY AND REACTIVITY

10.1. Reactivity

No specific reactivity hazards associated with this product.

10.2. Chemical stability

Stable under normal temperature conditions and recommended use.

8/5

SULPHAMIC ACID10.3. Possibility of hazardous reactions

Reaction with: Hydrocarbons - halogenated. Oxidising materials. Inorganic nitrites. Inorganic nitrates.

Inorganic nitrites. Inorganic nitrates. Nitric acid (HNO3). Metals Water

Hazardous Polymerisation

Will not polymerise.

10.4. Conditions to avoid

Water, moisture. Avoid heat.

10.5. Incompatible materials

Materials To Avoid

Strong alkalis. Strong oxidising substances. Chlorine. Nitric acid (HNO3).

10.6. Hazardous decomposition products

Oxides of: Nitrogen. Sulphur.

SECTION 11: TOXICOLOGICAL INFORMATION

11.1. Information on toxicological effects

Toxic Dose 1 - LD 50

316 mg/kg (oral rat)

Skin Corrosion/Irritation:

Irritating.

Serious eye damage/irritation:

Severe irritation.

Inhalation

May cause irritation to the respiratory system.

Ingestion

Swallowing concentrated chemical may cause severe internal injury.

Skin contact

Irritating to skin.

Eye contact

Irritating to eyes.

SECTION 12: ECOLOGICAL INFORMATION

Ecotoxicity

The product contains a substance which is harmful to aquatic organisms and which may cause long term

adverse effects in the aquatic environment.

12.1. Toxicity

Acute Fish Toxicity

Very toxic to aquatic organisms.

Acute Toxicity - Fish

LC50 96 hours 70.3 mg/l Pimephales promelas (Fat-head Minnow)

OECD 203

12.2. Persistence and degradability

Degradability

There are no data on the degradability of this product.

12.3. Bioaccumulative potential

8/6

SULPHAMIC ACIDBioaccumulative potential

The product does not contain any substances expected to be bioaccumulating.

Partition coefficient

log Pow 0.10

12.4. Mobility in soil

Mobility:

The product is partly soluble in water. May spread in the aquatic environment.

12.5. Results of PBT and vPvB assessment

Not Classified as PBT/vPvB by current EU criteria.

12.6. Other adverse effects

Not determined.

SECTION 13: DISPOSAL CONSIDERATIONS

General information

Waste is classified as hazardous waste. Disposal to licensed waste disposal site in accordance with the

local Waste Disposal Authority.

13.1. Waste treatment methods

Dispose of waste and residues in accordance with local authority requirements.

SECTION 14: TRANSPORT INFORMATION

General Full protective clothing should be worn when handling this product.

14.1. UN number

Un Number Road 2967

UN No. (IMDG) 2967

UN No. (ICAO) 2967

14.2. UN proper shipping name

Proper Shipping Name SULPHAMIC ACID

14.3. Transport hazard class(es)

ADR/RID/ADN Class 8

ADR/RID/ADN Class Class 8: Corrosive substances.

ADR Label No. 8

IMDG Class 8

ICAO Class/Division 8

Transport Labels

CORROSIVE

8

14.4. Packing group

ADR/RID/ADN Packing

groupIII

IMDG Packing group III

ICAO Packing group III

8/7

SULPHAMIC ACID14.5. Environmental hazards

Environmentally Hazardous Substance/Marine Pollutant

No.

14.6. Special precautions for user

EMS F-A, S-B

Emergency Action Code 2Z

Hazard No. (ADR) 80

Tunnel Restriction Code (E)

14.7. Transport in bulk according to Annex II of MARPOL73/78 and the IBC Code

No information required.

SECTION 15: REGULATORY INFORMATION

15.1. Safety, health and environmental regulations/legislation specific for the substance or

mixtureStatutory Instruments

The Chemicals (Hazard Information and Packaging for Supply) Regulations 2009 (S.I 2009 No. 716).

Approved Code Of Practice

Safety Data Sheets for Substances and Preparations. Classification and Labelling of Substances and

Preparations Dangerous for Supply.

Guidance Notes

CHIP for everyone HSG(108).

EU Legislation

Regulation (EC) No 1907/2006 of the European Parliament and of the Council of 18 December 2006

concerning the Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH),

establishing a European Chemicals Agency, amending Directive 1999/45/EC and repealing Council

Regulation (EEC) No 793/93 and Commission Regulation (EC) No 1488/94 as well as Council Directive

76/769/EEC and Commission Directives 91/155/EEC, 93/67/EEC, 93/105/EC and 2000/21/EC, including

amendments. Regulation (EC) No 1272/2008 of the European Parliament and of the Council of 16

December 2008 on classification, labelling and packaging of substances and mixtures, amending and

repealing Directives 67/548/EEC and 1999/45/EC, and amending Regulation (EC) No 1907/2006 with

amendments.

National Regulations

The Chemicals (Hazard Information and Packaging for Supply) Regulations 2002. No. 1689.

Water hazard classification

WGK 1

15.2. Chemical Safety Assessment

No chemical safety assessment has been carried out.

Inventory Information

EINECS

SECTION 16: OTHER INFORMATION

Revision Comments

NOTE: Lines within the margin indicate significant changes from the previous revision.

Revision Date 04.01.2012

Revision 06

SDS No. 239

Safety Data Sheet Status Approved.

Date 04.01.2012

8/8

SULPHAMIC ACIDSignature Jitendra Panchal

Risk Phrases In Full

Irritating to eyes and skin.R36/38

Harmful to aquatic organisms, may cause long-term adverse effects in the

aquatic environment.

R52/53

Hazard Statements In Full

Causes skin irritation.H315

Causes serious eye irritation.H319

Harmful to aquatic life with long lasting effects.H412

1. Ident. of the subst./prep. and of the company/undertaking

HYDROANTHRASIT N

Brenntag Nordic AB

Box 50121

202 11 MALMÖ

Prepared by: Laboratory, Malmoe, Sweden

Phone number: +46 40 28 73 00, Fax number: + 46 40 93 28 74

Chemical description

Anthracite (hard coal)

VIB-nr: HY006

Product code

7440 7441 74410 7443

7919

2. Composition/information on ingredients

CAS number Chemical name Conc % Symbols R-phrases

7440-44-0 Carbon appr. 90

EINECS-no: 231-153-3

3. Hazards identification

No hazard classification according to EEC-directive.

4. FIRST AID

INHALATION: Remove to fresh air, consult a doctor in case of

symptoms.

SKIN CONTACT: Wash with water and soap. Rinse thoroughly.

Consult a doctor in case of symptoms.

EYE CONTACT: Rinse with opened eye for several minutes under

running water. Consult a doctor in case of symptoms.

HYDROANTHRASIT NVersion date 0-03-03 Version number 1

SAFETY DATA SHEETPrint date 5-11-25

HYDROANTHRASIT NBrenntag Nordic ABBox 50121202 11 MALMÖ


1Sida

INGESTION: Drink plenty of water. Do not induce vomiting.

In case of symptoms persist or large quantities swallowed

seek medical advice.

5. Fire-fighting measures

EXTINGUISHING MEDIA:

No limitations for fighting surrounding fire.

FIRE- & EXPLOSION HAZARDS:

Can be fire-support at high temperature.


Scoop or vacuum into a receptable for dispersal. Avoid

dusting.

PERSONAL PRECAUTIONS: SEE POINT 8 !

7. Handling and storage

HANDLING:

Good industrial hygiene should be followed. Avoid contact

with skin and eyes.

Provide for good ventilation. Use mechanical ventilation at

dusting.

Possibility to wash the eye at the place of work.

No smoking, fire, sparking or welding.

STORAGE:

Store in original closed containers at a dry place.


RESPIRATORY:

Use respirator at dusting.

Observe exposure limits, Threshold Limit Values (TLV) for

Carbon black incl. Carbon dust

EYE PROTECTION:

Safety glasses.

HAND PROTECTION:

Protectiv gloves if the contact will be prolonged and


SAFETY DATA SHEETPrint date 5-11-25 2Sida

repeated.

SKIN PROTECTION:

Wear protective clothing if necessary.

9. Physical and chemical properties

Product description

Black crushed without odour.

Bulkdensity: 700 -730 kg/m³

10. Stability and reactivity

STABILLITY:


11. Toxicological information

INHALATION:

Inhalation of dust/fumes in high concentration may cause

irritation of mucous membranes.

SKIN IRRITATION:

Repeated and prolonged contact with skin may cause

irritation.

EYE IRRITATION:

Dust or splash contact may cause irritation.

INGESTION:

This material may be a slight health hazard if ingested in

large quantities.

12. Ecological information

13. Disposal considerations

Disposal must be made according to the official regulations.

EWC-CODE:



For this product, in accordance with European Waste

Catalogue(EWC), a cataloguenumber cannot be given, because

the customer has to lay down the purpose first.

The cataloguenumber has to be given according to the local

waste-removal.

14. Transport information

Not dangerous goods according to the transport regulations.

15. Regulatory information

Classification

Hazardous chemical product

Symbol Not regulated.

Chemical product harmful to the environment


Flammable chemical product


Contains

Carbon

Marking

EU label J

Label version 1

16. Other information




MAGNODOL I, II

Brenntag Nordic AB

Box 50121

202 11 MALMÖ

Prepared by: Laboratory, Malmoe, Sweden

Phone number: +46 31 742 92 50, Fax number: + 46 31 742 92 60

Chemical description

Calcium carbonate/Magnesium oxide

Application: Filtering of drinking-water

VIB-nr: MA001

Product code

7465 74650 7467 7470

7471

2. Composition/information on ingredients

CAS number Chemical name Conc % Symbols R-phrases

471-34-1 1. Calcium carbonate

1309-48-4 2. Magnesium oxide

EINECS-NO: 1. 207-439-9 2. 215-171-9

3. Hazards identification

No hazard classification according to EEC-directive.

4. FIRST AID

INHALATION: Remove to fresh air.

SKIN CONTACT: Wash with water and soap. Rinse thoroughly.

EYE CONTACT: Rinse with opened eye under running water.

Consult a doctor in case of symptoms.

MAGNODOL I, IIVersion date 4-01-29 Version number 2

SAFETY DATA SHEETPrint date 5-11-25

MAGNODOL I, IIENWA ABBacka Strandgata 8422 46 Hisings Backa


1Sida

INGESTION: Flush oral cavity and drink plenty of water.

Do not induce vomiting. In case of symptoms persist or large

quantities swallowed contact a doctor.

5. Fire-fighting measures

EXTINGUISHING MEDIA:

No limitations for fighting surrounding fire.

In case of fire cool endangered containers with water.

FIRE- & EXPLOSION HAZARDS:

Product is not combustible.


Do not allow to enter drainage system, surface or ground

water. Scoop or vacuum into a receptable for disposal.

Avoid dust. Uncontaminated material may be scooped for use.

PERSONAL PRECAUTIONS: SEE POINT 8 !

7. Handling and storage

HANDLING:

Good industrial hygiene should be followed. Avoid contact

with skin and eyes.


dusting.

STORAGE:

Store in the original closed containers.


PREVENT MEASURES:


dusting.

Possibility to wash the eye at the place of work.

RESPIRATORY:

Use respirator at dusting.

Observe exposure limits, Threshold Limit Values (TLV) for



respirabelt dust

EYE PROTECTION:

Safety glasses.

HAND PROTECTION:

Protectiv gloves if the contact will be prolonged and

repeated.

SKIN PROTECTION:

Wear protective clothing if necessary.

HYGIENIC MEASURES:

Smoking,eating and drinking should be prohibited in the

application area.

9. Physical and chemical properties

Product description

Grey crushed wihout odour

Bulkdensity: 1200 kg/m³

10. Stability and reactivity

STABILLITY:


11. Toxicological information

ACUTE TOXICITY:

LD50 oral rat: 6450 mg/kg (Calcium carbonate)

INHALATION:

Inhalation of high concentration may cause mechanical

overstraining of mucous membranes.

SKIN IRRITATION:

Repeated and prolonged contact with skin may cause

irritation.

EYE IRRITATION:

Dust or splash in eyes may cause mecanical effects and

irritation.

INGESTION:



This material may be a slight health hazard if ingested in

large quantities.

12. Ecological information

FOLLOWING ECOLOGICAL INFORM. IS VALID FOR CALCIUM CARBONATE:

AQUATIC TOXICITY:

Fish LC50/96h: > 5600 mg/l (Gambusia affinis)

13. Disposal considerations

Disposal must be made according to the official regulations.

EWC-CODE:

For this product, in accordance with European Waste

Catalogue(EWC), a cataloguenumber cannot be given, because

the customer has to lay down the purpose first.

The cataloguenumber has to be given according to the local

waste-removal.

14. Transport information

Not dangerous goods according to the transport regulations.

15. Regulatory information

Classification

Hazardous chemical product


Chemical product harmful to the environment


Flammable chemical product


Contains

Calcium carbonate, Magnesium oxide



16. Other information

New revised SDS replacing version from 99-03-23- because

Section 1, 4, 7, 8, 11, 12 and 13: New/Changed information



of 5

MDM 10-35 2012-02-09

SDoC Supplier’s Declaration of Conformity for Material Declaration Management

In pursuance of “Resolution A.962 (23) and “The International Convention for the Safe and Environmentally Sound Recycling of Ships”.

Equipment: Water treatment Type: Reverse osmosis unit, Sand filter , Feed water pump,

Deacidification filter, Chemical cleaning tank Supplier: Enwa Production AB Contact person: Daniel Madsen

Supplier Address: Backa strandgata 8, 422 46 Hisings Backa Function: Technical documentation engineer

Supplier Telephone: +46 31 7429250 E-mail Address: [email protected]

Supplier Country: Sweden Other Info:

Date

Signature/Stamp

SDoc ID No: 9000010066 MDM

Yard: STX OSV Tulcea

New Building No: 820 Vessel Name: Siem Spearfish

of 5

MDM 10-35 2012-02-09

Statement of Conformity: The objects of the declaration described below are in conformity with the requirement of the following documents;

Applicable Regulations or other stipulated Requirements and documents

Document No. Title Edition Date of Issue

Objects of Declaration, in accordance with the hazardous materials found in Table A, B and C;

Component name/description Location onboard if known

Amount delivered onboard

Does the component contain any hazardous materials

If YES, please state the MD ID No. for the belonging Mat. Decl. Table A/B

YES/NO Table C YES/NO

1 Reverse osmosis unit 1 No Yes MD RO 10-35

2 Sand filter (RO 25T & 35T) 1 No Yes MD SA 650

3 Feed water pump 1

No Yes MD FP BNM 4 Deacidification filter 1 No No 5 Chemical cleaning tank 1 No No 6 7 8 9 10

of 5

MDM 10-35 2012-02-09

TABLE A

In pursuance of “Resolution A.962.(23) and “The International Convention for the Safe and Environmentally Sound Recycling of Ships”.

No Materials Threshold levels (to be developed)

A-1 Asbestos No threshold level A-2 Polychlorinated Biphenyls (PCB’s) No threshold level A-3

Ozone Depleting Substances

CFC’s No threshold level

Halons Other fully halogenated CFC’s Carbon Tetrachloride 1,1,1 – Trichloroethane (Methyl chloroform) Hydrochlorofluorcarbons Hydrobromofluorcarbons Methyl bromide Bromochloromethane

A-4

Organic compounds

Anti-fouling systems containing Organotin compounds as a biocide

2500 mg/kg

of 5

MDM 10-35 2012-02-09

TABLE B

In pursuance of “Resolution A.962.(23) and “The International Convention for the Safe and Environmentally Sound Recycling of Ships”.

No Materials Threshold levels (to be developed)

B-1 Cadmium and Cadmium Compounds 100 mg/kg B-2 Hexavalent Chromium and Hexavalent Chromium Compounds 1,000 mg/kg B-3 Lead and Lead Compounds 1,000 mg/kg B-4 Mercury and Mercury Compounds 1,000 mg/kg B-5 Polybrominated Biphenyl (PBB’s) 1,000 mg/kg B-6 Polybrominated Diphenyl Ethers (PBDE’s) 1,000 mg/kg B-7 Polychlorinated naphthalenes (more than 3 chlorine atoms) No threshold level B-8 Radioactive Substances No threshold level B-9 Certain Shortchain Chlorinated Paraffins (Alkanes, C10-C13, chlor 1%

of 5

MDM 10-35 2012-02-09

TABLE C In pursuance of “Resolution A.962.(23) and “The International Convention for the Safe and Environmentally Sound Recycling of Ships”.

No Materials Threshold levels (to be developed) C-1

Oils Lubricating oil

C-2 Hydraulic oil C-3 Grease C-4

Liquids Antifreeze fluids

C-5 Chemical refrigerants C-6 Battery Electrolyte C-7 Anti-seize compounds C-8 Other Liquids C-9

Solids

Lead acid batteries C-10 Extinguishants C-11 Epoxy Resins C-12 Copper C-13 Antimony, Arsenic, Beryllium, Selenium,

Tellurium and Thallium, and also compounds of these

C-14 Zinc C-15 Printed circuit boards C-16 PVC/GRP/Thermoplastic elastomers C-17 Polyurethane foams C-18 Electronic waste C-19 Other substances C-20

Gases Acetylene

C-21 CO2 C-22 Nitrogen C-23 Other gases

of 9

MD SA650

2012-02-09

MD Supplier’s Material Declaration In pursuance of ”Resolution A.962.(23)” and “The International Convention for the Safe and Environmentally Sound Recycling of Ships”.

MD ID No. MD SA650 Signature and stamp

Component name Sand filter

Components weight 117kg ( empty)

Supplier: ENWA Production AB Supplier’s contact

person:

Daniel Madsen

Supplier Address: Backa strandgata 8, 422 46 Hisings Backa Supplier Country: Sweden

Supplier Telephone: +46 31 7429250 Supplier E-mail: [email protected]

Producer: Lorivan (coated steel tank), Siata (valve manifold)

Producer’s name on component: 310-303 (coated steel tank), V350FFE058 (valve manifold)

Supplier’s name on component:

Component number: SA 650

Component information: Termoplastic coated 520 liters steel tank equipped with ABS plasitic valve manifold.

Component group (Please see form with groups below) 6G

Place the component in the correct component-group: (Example: Thrusters will be found in 3A, Furniture in 4D etc….

Enwa

stämpel_Olle

of 9

MD SA650

2012-02-09

1. Hull 2. Equipment for Cargo

3. Ship equipment 4. Equipment for Crew and Passengers

5. Machinery Main Components

6. Systems for Machinery Main Components

7. Ship Common Systems

A

Hull Materials Hatches/Ports Manouvr Machinery & Equipm (Thrusters, steering gear, DPS etc)

Lifesaving, Smoke Detectors/ Medical Equipm

Diesel Engines for Propulsion

Fuel Systems Ballast and Bilge Systems, Gutter Pipes

B

Paint Cargo Handling Equipment

Navigation/Search Equipment (Radar, gyro, autopilot, antenna, nav syst etc)

Insulation, panels, bulkheads, doors…

Steam Machinery for Propulsion

Lube Oil Systems Fire & Lifeboat Alarm, Fire Fighting & Wash Down Syst

C

Ext / Internal Cathodic Protection

Deck Cranes for Cargo

Communication Equipment (Radio, VHF/UHF, typhon etc)

Internal Deck Covering, Ladders, Steps etc

Other types of Propulsion Mach

Cooling Systems Air & Sounding Systems from Tanks to Deck

D

Tanks Load/Discharge System for Cargo

Anchor, Mooring, Towing Equipm

Furniture, Inventory Propellers, Transmissions etc

Compressed Air Systems

Special Common Hydr Oil Systems

E

Rudder and Rudder Trunks

Freezing/Refr System for Cargo

Repair/Maintenance Cleaning Equipment

Galley, Pantry, Provision Plants, Laundry Equipm

Boilers, Steam and Gas Generators

Exhaust Systems and Air Intakes

Central Heat Transfer Systems w/Chem Fluids-Oil

F

Insulation used in Entire Vessel

Gas/Vent System for Cargo

Lifting/Transport Equipment

Ventilation / Air Cond / Heating

Motor Aggregates for Main Electric Power Production

Steam, Condensate and Feed Water Systems

Common Electric and Electronic Systems

G

Insulation for Refrigeration Piping

Masts/Derrick Posts, Rigging and Winches for Cargo

Special Equipment (aux vessels, drilling/diving Equipment etc)

Sanitary Systems with discharges, Acc Drain Systems

Other Aggregates and Generators for Main/Emergency El. Power Prod

Distilled and Make-Up Water Systems

Electric Power Supply (Generators, Batteries, chargers, converters etc)

H

Insulation for Exhaust Piping System

ROV-Equipment Transp Equipm; Helideck, Elevators, Gangways

Nuclear Reactor Plants

Automation Systems for Machinery

Common El.Distribution Systems (Sw.boards, starters, distr.panels)

I

Loose Equipment/ Spare parts

Incinerators El. Installations (Cables, lightning, fans, el. Motors etc)

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Potentially Hazardous Materials in the component; Table A Materials

TABLE Material name CAS. No. Threshold level

Material content Kg/Ltr/m2/m3

Material’s location in part/system

Amount pr. unit

A

Asbestos No thr. level 0

PCB’s No thr. level 0


CFC’s No Threshold Level

0

Halons 0

Other fully halogenated CFC’s 0

Carbon Tetrachloride 0

Methyl Chloroform 0

Hydrochlorofluorocarbons 0

Hydrobromofluorcarbons 0

Methyl bromide 0

Bromochloromethane 0


2500 mg total tin/kg

0

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MD SA650

2012-02-09

Table B Materials



Material information / location on component

Amount pr. unit

B

Cadmium and Cadmium Compounds 100 mg/kg 0

Hexavalent Chromium and Hexavalent Chromium Compounds

1,000 mg/kg 0

Lead and Lead Compounds 1,000 mg/kg 0

Mercury and Mercury Compounds 1,000 mg/kg 0

PBB’s 1,000 mg/kg 0

PBDE’s 1,000 mg/kg 0

Polychlorinated naphtalenes No thr. level 0

Radioactive Substances No thr. level 0

Certain Shortchain Chlorinated Paraffins 1 % 0

Paint on vessel’s hull and/or equipment

TABLE Name of Paint Hazardous Material Amount Location/Cas. no

B

0

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Electronic Components/ Electronic Waste that may contain Hazardous Materials

TABLE Type of Electronic Component/Electronic waste Components weight Material Information / location on component

Amount in kgs pr. unit

C Solenoid valves 0.5

Plastic Materials that may contain Hazardous Materials

TABLE Type of plastic Material Content Material Information / location on component


C PVC 0.3 Distributor inside tank.

GRP/FRP 3.6 Glass fiber reinforced ABS plastic valve manifold.

Thermoplastic Elastomers 13 SteelPex coating in & out side steel tank.

Polyurethane Foams 0

Other plastics 1.3 ABS Plastic piping inside tank.

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MD SA650

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Oils, Liquids, Solids and Gases

TABLE Material name Material content Kg/Ltr/m2/m3

Material Information / location on component

Amount pr. unit

C

Oils

Lubricating oil 0

Hydraulic oil 0

Grease 0

Liquids

Antifreeze fluids 0

Chem. Refrigerants 0

Battery Electrolyte 0

Anti-seize compounds 0

Other liquids 0

Solids

Lead Acid Batteries 0

Extinguishants 0

Epoxy Resins 0

Copper 0

Zinc 0

Antimony and compounds 0

Arsenic and compounds 0

Beryllium and compounds 0

Selenium and compounds 0

Tellurium and compounds 0

Thallium and compounds 0

Others 98kg Steel

Gases

Acetylene 0

CO2 0

Nitrogen 0

Other gases 0

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MD SA650

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Examples on where to find the Hazardous Materials

Table A Materials

Asbestos Insulation, brake pads and shoes, gaskets, fire proofing

PCB’s In transformers and capacitors, hydraulic fluids, adhesives, paint, flame retardants

CFC’s Flame retardants, fire Extinguishants, refrigerants, propellants and solvents

Halons Flame retardants, fire Extinguishants, refrigerants, propellants and solvents

Carbon Tetrachloride Refrigerants, propellants, dry-cleaning solvents

Methyl Chloroform Solvent for adhesives, metal degreasing, textile processing/dry cleaning

Hydrochlorofluorcarbons (HCFC) Flame retardants, fire Extinguishants, refrigerants, propellants and solvents

Hydrobromofluorcarbons Blowing agent in foam plastics (PUR), Solvent, Cooling agent

Methyl Bromide Pesticide, fumigant, solvent

Bromochloromethane Fire Extinguishants


In marine paints, antifungal in cooling tower and refrigerating water system Marine anti-biofouling agents

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Table B Materials

Cadmium and Cadmium Compounds Batteries, electroplating, as stabilizers in plastics and PVC, bearings, anodes

Hexavalent Chromium and Hexavalent Chromium Compounds Stainless steel, anti-corrosion and conversion coatings

Lead and Lead Compounds Lead batteries, solders, alloys, vinyl tubing in electric wiring, in paint, electronic equipment, connectors, high voltage power cables, couplings

Mercury and Mercury Compounds Thermometers, barometers, manometers, float valves, electronic equipment

PBB’s Flame retardants in plastics and el. appliances, el. motors, el. cabinets

PBDE’s Flame retardants in electronics, building materials, plastics, polyurethane foams, textiles etc

Polychlorinated Naphtalenes Neoprene rubber, insulation for el.wires, rubber and plastic additives

Radioactive Substances Smoke detectors etc

Certain Shortchained Chlorinated Paraffins As Flame retardants, as plasticizers, in paints and coatings, lubricants

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MD SA650

2012-02-09

Table C Materials Lubrication Oils Machinery, pumps, compressors

Hydraulic Oils Hydraulic machinery and systems, cranes, winches

Grease See lubrication oils

Antifreeze fluids HVAC chillers, solar water heaters, cooling systems

Chemical Refrigerants Refrigerated spaces, chillers, galley equipment, air conditioners

Battery Electrolyte Batteries

Anti-seize compounds On metal to protect against seizure, rust and corrosion

Lead Acid Batteries Emergency, radios, fire alarms, start up, lifeboats, UPS

Extinguishants Fire Equipment

Epoxy Resins Coatings, electrical insulation, transistors, printed circuit boards, plastics

Copper El. cables, anodes, piping, refrigeration- and air conditioning equipment

Zinc Paint, anodes, galvanized components

Antimony and Antimony Compounds Semiconductors, flame-proofing compounds, alloys, in plastics/rubber

Arsenic and Arsenic Compounds Paint on ship’s structure

Beryllium and Beryllium Compounds Alloys, communication/navigational system, heat conductors

Selenium and Selenium Compounds Rectifiers, vulcanized rubbers, light meters

Tellurium and Tellurium Compounds Alloys, semiconductors

Thallium and Thallium Compounds Semiconductors, thermometers, electric power generation

Printed Circuit Boards Electronic Equipment

PVC/GRP/Thermoplastic Elastomers Insulation in el. cables, el. Equipment, etc

Polyurethane foams Insulation

Electrical Waste El. motors, el. devices, control cabinets, el. cables, light switches, capacitors

Acetylene Welding equipment

Nitrogen Air-processing, dielectric gas for high voltage, production of electronics

CO2 Fire protection

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MD FB BNM

2012-02-09

MD Supplier’s Material Declaration In pursuance of ”Resolution A.962.(23)” and “The International Convention for the Safe and Environmentally Sound Recycling of Ships”.

MD ID No. MD FB BNM Signature and stamp

Component name Feed water pump

Components weight 24kg

Supplier: ENWA Production AB Supplier’s contact

person:

Daniel Madsen

Supplier Address: Backa strandgata 8, 422 46 Hisings Backa, Supplier Country: Sweden

Supplier Telephone: +46 31 7429250 Supplier E-mail: [email protected]

Producer: Calpeda

Producer’s name on component: Close coupled centrifugal pump with threaded ports

Supplier’s name on component:

Component number: BNM25/160AE

Component information: Electrical driven centrifugal pump

Component group (Please see form with groups below) 6G

Place the component in the correct component-group: (Example: Thrusters will be found in 3A, Furniture in 4D etc….

Enwa

stämpel_Olle

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2012-02-09

1. Hull 2. Equipment for Cargo

3. Ship equipment 4. Equipment for Crew and Passengers

5. Machinery Main Components

6. Systems for Machinery Main Components

7. Ship Common Systems

A

Hull Materials Hatches/Ports Manouvr Machinery & Equipm (Thrusters, steering gear, DPS etc)

Lifesaving, Smoke Detectors/ Medical Equipm

Diesel Engines for Propulsion

Fuel Systems Ballast and Bilge Systems, Gutter Pipes

B

Paint Cargo Handling Equipment

Navigation/Search Equipment (Radar, gyro, autopilot, antenna, nav syst etc)

Insulation, panels, bulkheads, doors…

Steam Machinery for Propulsion

Lube Oil Systems Fire & Lifeboat Alarm, Fire Fighting & Wash Down Syst

C

Ext / Internal Cathodic Protection

Deck Cranes for Cargo

Communication Equipment (Radio, VHF/UHF, typhon etc)

Internal Deck Covering, Ladders, Steps etc

Other types of Propulsion Mach

Cooling Systems Air & Sounding Systems from Tanks to Deck

D

Tanks Load/Discharge System for Cargo

Anchor, Mooring, Towing Equipm

Furniture, Inventory Propellers, Transmissions etc

Compressed Air Systems

Special Common Hydr Oil Systems

E

Rudder and Rudder Trunks

Freezing/Refr System for Cargo

Repair/Maintenance Cleaning Equipment

Galley, Pantry, Provision Plants, Laundry Equipm

Boilers, Steam and Gas Generators

Exhaust Systems and Air Intakes

Central Heat Transfer Systems w/Chem Fluids-Oil

F

Insulation used in Entire Vessel

Gas/Vent System for Cargo

Lifting/Transport Equipment

Ventilation / Air Cond / Heating

Motor Aggregates for Main Electric Power Production

Steam, Condensate and Feed Water Systems

Common Electric and Electronic Systems

G

Insulation for Refrigeration Piping

Masts/Derrick Posts, Rigging and Winches for Cargo

Special Equipment (aux vessels, drilling/diving Equipment etc)

Sanitary Systems with discharges, Acc Drain Systems

Other Aggregates and Generators for Main/Emergency El. Power Prod

Distilled and Make-Up Water Systems

Electric Power Supply (Generators, Batteries, chargers, converters etc)

H

Insulation for Exhaust Piping System

ROV-Equipment Transp Equipm; Helideck, Elevators, Gangways

Nuclear Reactor Plants

Automation Systems for Machinery

Common El.Distribution Systems (Sw.boards, starters, distr.panels)

I

Loose Equipment/ Spare parts

Incinerators El. Installations (Cables, lightning, fans, el. Motors etc)

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MD FB BNM

2012-02-09

Potentially Hazardous Materials in the component; Table A Materials



Material’s location in part/system

Amount pr. unit

A

Asbestos No thr. level 0

PCB’s No thr. level 0


CFC’s No Threshold Level

0

Halons 0

Other fully halogenated CFC’s 0

Carbon Tetrachloride 0

Methyl Chloroform 0

Hydrochlorofluorocarbons 0

Hydrobromofluorcarbons 0

Methyl bromide 0

Bromochloromethane 0


2500 mg total tin/kg

0

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MD FB BNM

2012-02-09

Table B Materials



Material information / location on component

Amount pr. unit

B

Cadmium and Cadmium Compounds 100 mg/kg 0

Hexavalent Chromium and Hexavalent Chromium Compounds

1,000 mg/kg 0

Lead and Lead Compounds 1,000 mg/kg 0

Mercury and Mercury Compounds 1,000 mg/kg 0

PBB’s 1,000 mg/kg 0

PBDE’s 1,000 mg/kg 0

Polychlorinated naphtalenes No thr. level 0

Radioactive Substances No thr. level 0

Certain Shortchain Chlorinated Paraffins 1 % 0

Paint on vessel’s hull and/or equipment

TABLE Name of Paint Hazardous Material Amount Location/Cas. no

B

0

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MD FB BNM

2012-02-09

Electronic Components/ Electronic Waste that may contain Hazardous Materials

TABLE Type of Electronic Component/Electronic waste Components weight Material Information / location on component


C 0

Plastic Materials that may contain Hazardous Materials

TABLE Type of plastic Material Content Material Information / location on component


C PVC 0

GRP/FRP 0

Thermoplastic Elastomers 0

Polyurethane Foams 0

Other plastics 0

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MD FB BNM

2012-02-09

Oils, Liquids, Solids and Gases

TABLE Material name Material content Kg/Ltr/m2/m3

Material Information / location on component

Amount pr. unit

C

Oils

Lubricating oil 0

Hydraulic oil 0

Grease 0

Liquids

Antifreeze fluids 0

Chem. Refrigerants 0

Battery Electrolyte 0

Anti-seize compounds 0

Other liquids 0

Solids

Lead Acid Batteries 0

Extinguishants 0

Epoxy Resins 0

Copper 1.25kg Inside electrical motor

Zinc 0

Antimony and compounds 0

Arsenic and compounds 0

Beryllium and compounds 0

Selenium and compounds 0

Tellurium and compounds 0

Thallium and compounds 0

Others 22.75kg Bronze, Aluminium and steel

Gases

Acetylene 0

CO2 0

Nitrogen 0

Other gases 0

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MD FB BNM

2012-02-09

Examples on where to find the Hazardous Materials

Table A Materials

Asbestos Insulation, brake pads and shoes, gaskets, fire proofing

PCB’s In transformers and capacitors, hydraulic fluids, adhesives, paint, flame retardants

CFC’s Flame retardants, fire Extinguishants, refrigerants, propellants and solvents

Halons Flame retardants, fire Extinguishants, refrigerants, propellants and solvents

Carbon Tetrachloride Refrigerants, propellants, dry-cleaning solvents

Methyl Chloroform Solvent for adhesives, metal degreasing, textile processing/dry cleaning

Hydrochlorofluorcarbons (HCFC) Flame retardants, fire Extinguishants, refrigerants, propellants and solvents

Hydrobromofluorcarbons Blowing agent in foam plastics (PUR), Solvent, Cooling agent

Methyl Bromide Pesticide, fumigant, solvent

Bromochloromethane Fire Extinguishants


In marine paints, antifungal in cooling tower and refrigerating water system Marine anti-biofouling agents

of 9

MD FB BNM

2012-02-09

Table B Materials

Cadmium and Cadmium Compounds Batteries, electroplating, as stabilizers in plastics and PVC, bearings, anodes

Hexavalent Chromium and Hexavalent Chromium Compounds Stainless steel, anti-corrosion and conversion coatings

Lead and Lead Compounds Lead batteries, solders, alloys, vinyl tubing in electric wiring, in paint, electronic equipment, connectors, high voltage power cables, couplings

Mercury and Mercury Compounds Thermometers, barometers, manometers, float valves, electronic equipment

PBB’s Flame retardants in plastics and el. appliances, el. motors, el. cabinets

PBDE’s Flame retardants in electronics, building materials, plastics, polyurethane foams, textiles etc

Polychlorinated Naphtalenes Neoprene rubber, insulation for el.wires, rubber and plastic additives

Radioactive Substances Smoke detectors etc

Certain Shortchained Chlorinated Paraffins As Flame retardants, as plasticizers, in paints and coatings, lubricants

of 9

MD FB BNM

2012-02-09

Table C Materials Lubrication Oils Machinery, pumps, compressors

Hydraulic Oils Hydraulic machinery and systems, cranes, winches

Grease See lubrication oils

Antifreeze fluids HVAC chillers, solar water heaters, cooling systems

Chemical Refrigerants Refrigerated spaces, chillers, galley equipment, air conditioners

Battery Electrolyte Batteries

Anti-seize compounds On metal to protect against seizure, rust and corrosion

Lead Acid Batteries Emergency, radios, fire alarms, start up, lifeboats, UPS

Extinguishants Fire Equipment

Epoxy Resins Coatings, electrical insulation, transistors, printed circuit boards, plastics

Copper El. cables, anodes, piping, refrigeration- and air conditioning equipment

Zinc Paint, anodes, galvanized components

Antimony and Antimony Compounds Semiconductors, flame-proofing compounds, alloys, in plastics/rubber

Arsenic and Arsenic Compounds Paint on ship’s structure

Beryllium and Beryllium Compounds Alloys, communication/navigational system, heat conductors

Selenium and Selenium Compounds Rectifiers, vulcanized rubbers, light meters

Tellurium and Tellurium Compounds Alloys, semiconductors

Thallium and Thallium Compounds Semiconductors, thermometers, electric power generation

Printed Circuit Boards Electronic Equipment

PVC/GRP/Thermoplastic Elastomers Insulation in el. cables, el. Equipment, etc

Polyurethane foams Insulation

Electrical Waste El. motors, el. devices, control cabinets, el. cables, light switches, capacitors

Acetylene Welding equipment

Nitrogen Air-processing, dielectric gas for high voltage, production of electronics

CO2 Fire protection

9000010066 Manual MT 25T SRH Eng

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