7. WS Effective use of thermal energy in industry_GHI
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VI CDTI-NEDO JOINT WORKSHOP THE EFFECTIVE USE OF THERMAL ENERGY IN INDUSTRY JOSÉ DOMINGO BERASATEGUI General Manager Bilbao, 23 rd June 2016
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Transcript of 7. WS Effective use of thermal energy in industry_GHI
VI CDTI-NEDO JOINT WORKSHOP THE EFFECTIVE USE OF THERMAL ENERGY IN INDUSTRY
JOSÉ DOMINGO BERASATEGUI
General Manager
Bilbao, 23rd June 2016
#WasteHeat The Effective use of termal energy in industry
01
Family Group Structure
GHI is the leading Spanish manufacturer of industrial furnaces and auxiliary equipment
We have delivered more than 8.000 installations in different sectors: Aluminum, iron and steel, zinc.
Deguisa manufactures and distributes refractory material and high quality combustion systems
We pursue a continuous technological innovation in aluminum, steel, glass and ceramic materials.
Gecsa designs, manufactures and installs high current conductors, designs and implements automatization systems and electrical engineering projects
We transfer our technological know how in various sectors: Aluminum, Steel, electrolysis and ferroalloys.
#WasteHeat The Effective use of termal energy in industry
02
GHI International Footprint in 80 Years of History
Manufactured equipment: 8.000 Exported equipment: 1.000
#WasteHeat The Effective use of termal energy in industry
03
GHI Solutions
Aluminium Iron & steel Zinc
SECTORS
TURNKEY PLANTS
FURNACES & AUXILIARY EQUIPMENT
AUTOMATION 4.0
ENGINEERING SERVICES
PRODUCTS & SERVICES
#WasteHeat The Effective use of termal energy in industry
04
Collaboration with Japanese Companies
Dowa Thermothech Company (Since 1985)
Daido Steel Company Ltd (Since 1972)
#WasteHeat The Effective use of termal energy in industry
05
GHI Solution: Ecological Furnace
Use of Energy from Impurities
in Charge
Smart Technology
4.0
Low Protective Atmosphere Consumption
Opening Losses Reduction Systems
ECOLOGICAL FURNACE
Efficient Heating Systems
Reduced Wall Losses. Lining
Design
Effective Use of Exhaust Gases
#WasteHeat The Effective use of termal energy in industry
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Ecological Furnace Energy from Impurities in Charge
Preheating of charge taking advantage of residual machining oils
Energy savings through impurities usage
#WasteHeat The Effective use of termal energy in industry
07
Ecological Furnace Effective Use of Exhaust Gases
Vestibule for recovery of flue gas losses Melting tower type furnace: Scrap/fumes counterflow heat exchanger
#WasteHeat The Effective use of termal energy in industry
08
Ecological Furnace Reduced Wall Losses. Lining Design
Innovative lining materials for low wall thermal losses
#WasteHeat The Effective use of termal energy in industry
09
Ecological Furnace Opening Losses Reduction Systems
Increase furnace tightness through door sealing system Automatic system for inner chamber pressure control
#WasteHeat The Effective use of termal energy in industry
10
Ecological Furnace Efficient Heating system
Self recuperative radiant tubes Regenerative burners Heat exchanger
#WasteHeat The Effective use of termal energy in industry
11
Ecological Furnace Low Protective Atmosphere Consumption
Vacuum chamber Self generating R.T.
#WasteHeat The Effective use of termal energy in industry
12
Ecological Furnace Smart technology 4.0
New sensors in furnace
Scada system
BIG DATA ANALITICS
SMART FURNACE 4.0
#WasteHeat The Effective use of termal energy in industry
13
Ecological furnace use Smart technology 4.0
SMART FURNACE 4.0
Controlled Process
Reduce Energy Consumption
Reduce CO2 Emissions
Preventive Maintenance
Predictive Maintenance
Increase Overall Equipment Efficiency (OEE)
THANK YOU どうも 有難う 御座います
ESKERRIK ASKO GRACIAS
For further information
José Berasategui
