7 Validation of LedaFlow-public

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Validation of Ledaflow

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  • Bergen

    Stavanger

    Haugesund

    Kristiansand

    Oslo

    Trondheim

    Drammen

    Bodo

    Tromso

    Vadso

    Validation of LedaFlow

    Contractor : SINTEF

    Partners: Total, ConocoPhillips and SINTEF

    Commercial Partner: KOGT

  • Content

    General Information

    LedaFlow Validation Process

    Example of Current Activities

    in TEP NORGE

    Way Forward for LedaFlow

    2

  • 4

    2002 2004 11/2010 2005

    Phase I:

    Proof of Concept

    Phase II: Fully working

    Engineering Tool (SET)

    I&C Phase: Model improvements and Functionalities

    TechForum Participants :

    Saudi Aramco ENI - Chevron- Shell Statoil

    First Commercial Release of SET

    June

    2011

    3/2012

    Industrialization and Commercialization

    2009

    Extensive Validation and Testing

    Customer Acceptance Testing (CAT): 01/04 30/06/2010

  • LedaFlow Current capabilities and Testing

    Transient analysis for:

    Normal conditions

    Turndown

    Shutdown

    Start-up

    Depressurization

    Line packing

    Terrain slugging

    Liquid surges in gas condensate systems

    Gas lift impact on flow conditions

    Thermal design of flowlines

    Thermodynamic Inhibitor tracking

    Compositional tracking

    Pigging

    Converging and diverging networks

    5

    We tested them all!

  • LedaFlow Validation Process

    6

  • 7

    Validation of LedaFlow

    Validation of Leda 1D

    Customer Acceptance Testing (CAT) was conducted from April 1st June 30th 2010

    CoP and Total R&D and ECP (CAT) focus on accuracy

    COAT (Commercial Acceptance Test): KOGT focus on robustness and speed

    The purpose of CAT to assess if the LedaFlow products satisfy customer acceptance criteria and to end the Phase II

    The CAT performed on a frozen version of the LedaFlow Core software (version 2.23) released on March 31 2010. This release includes: LedaFlow Point Model v2.23 LedaFlow Steady-State Pre-Processor v2.23 LedaFlow 1D Transient v2.23 Q3D and compositional tracking were not tested

    Main Conclusion from CAT

    LedaFlow results are comparable to OLGA pressure drop, liquid holdup, temperature

    LedaFlow predictions were compared to (depending on the availability): Experimental data Field data OLGA predictions (OLGA versions 5.3.1 and 5.3.2)

    Continuous Testing of Leda 1D and Q3D

  • LedaFlow Testing Experimental data

    Tests performed on Point Model (on experimental data and field

    measurements)

    Tiller 2j database (3105 data points) in Stavanger and Paris

    Porsgrunn 2j Gas-Condensate database (84 data points)

    Porsgrunn 3j Gas-Condensate-Water database (83 data points)

    Porsgrunn 3j Gas-Oil-Water database (288 data points)

    Porsgrunn 2j Oil-Water database (121 data points)

    Downward flow 2j database (130 data points)

    Tiller database error distribution analysis

    Point-model predictions compared to annular flow data

    Boussens database presented in the BHRG conference in Cannes 2011 (blind test)

    Steady state tests performed

    Inclined Pipe (3 phase, 0.078 m)

    Statistical Analysis and special methodology was developed by Total to assist in

    processing such large amount of data

    8

    Tiller loop SINTEF

  • LedaFlow Testing Field data and with OLGA only

    Field data (steady state and/or transient data depending on the availability)

    Miranda database (Multiphase line, 41 km, 12 (Bekapai), Oil dominated, 22 km, 3 (Pecorade ), etc)

    Oil dominated in west Africa (Girassol)

    Multiphase transport line, gas dominated in North Sea, 22, 150 km long (Huldra to Heimdal)

    Two phase gas dominated, diameter: 32, Length: 80km (Middle East Case)

    Oil well in West Africa (2 phase, 7 tubing, 1700 m long, deviated) (Dalia well)

    Yemen LNG on-shore, single phase, 320 km long, pigging data

    Shtokman

    ECP Flow Tech library containing 8 field cases (Alwyn flowline (oil), Girassol (2 and 3 phase oil), Alwyn to Dunbar (gas cond.), Carina (gas cond.), 32 gas condensate in Australia (gas cond.)

    CITEPH fiche (Moho Bilondo)

    Comparisons with OLGA when field data or experimental data were not available (comparison of

    steady state and transient results such as shutdown, restart and depressurization were compared)

    Egina, CLOV, Block 32 field development study, oil dominated systems

    Tight gas case in Algeria, Gas-condensate field with water (3-phase simulations), Onshore / climb a crest before junction, Focus on low flow-rates

    Multiphase Gathering Network: onshore-arctic gas field

    Vega Pleyade (Total Austral)

    9

    In addition, CoP performed testing on large amount of experimental

    and field data (Ekofisk field, Alaska wells, etc)

  • Testing of pigging functionality

  • Field Overview

    Pig trap area

    Terminal processing

    area

    The field produces low pressure oil and gas, and a high pressure gas stream.

    The combined production flows about 41 km to shore through a 12 line.

    The last kilometer of the line, from the shore pig receiver to the terminal is a 16 line.

  • The Experimental Campaign

    The report includes measurements from four campaigns:

    - Campaign 1: steady-state measurements

    - Campaign 2: transient flow rate change experiment

    - Campaign 3: pigging run with a foam type pig

    - Campaign 4: pigging run with a cup type pig

    Campaign 3:

    Measurements were made before, during and after the pigging. Steady-state conditions at the pig launching flowrate were ensured before pigging.

    These steady-state conditions are the same as for campaign 1.

    The nominal operating conditions during the measurement campaign were:

    Oil flowrate 1270 Sm3/d

    Gas flowrate 820000 Sm3/d

    GOR 640 Sm3/Sm3

    Inlet Separator Pressure 11 bara

  • Pig position & velocity

    2h27min

    Measured pig travel time

    : 2h47min

    OLGA and LedaFlow seem to have slightly over-predicted the speed of the pig (by 20 minutes).

    The predicted values by OLGA and LedaFlow are very close, except for a higher peak predicted by LedaFlow just before the pig comes out.

  • Inlet pressure

    Predicted :

    Measured :

    The maximum measured value was

    34.5 bara.

    Both OLGA and LedaFlow

    predicted lower maximums (32.0 bara,

    respectively 32.9 bara).

    After the arrival of the pig, the inlet

    pressure dropped below the normal

    conditions for a duration of

    approximately three hours. This

    seems to be well captured by both

    simulators.

  • Outlet flow rates

    Liquid

    OLGA 5.3.2 and LedaFlow

    predicted peaks were higher and

    shorter in time than the peak of

    liquid that was measured.

    Return to the normal flowing

    conditions occurred slightly earlier in

    the simulations than in the field. This

    could be due to the fact that the pig

    travelled faster in the simulations.

    Liquid Surge (kg)

    Measured 140 000

    OLGA 5.3.2 255 000

    LEDA 2.31 180 000

    Slight delay and higher

    peak predicted

  • Outlet flow rates

    High flow

    fluctuations

    There is a slight delay between what was

    predicted and what was measured. This

    could also be due to the fact that the pig

    travelled faster in the simulations.

    Gas

    Higher and

    thinner peak

    predicted

  • Conclusions

    Both codes provide comparable results to the field measurements.

    LedaFlow and OLGA 5.3.2 give similar accuracy to field data.

    LedaFlow is able to predict liquid surges more accurately than OLGA

    5.3.2

  • Validation References

    June

    2011

    BHRG Cannes

    Comparison of Commercial Multiphase Flow Simulators with Experimental and Field Databases

    R. Belt, E. Duret and D. Larrey, Total EP Paris, France; Biljana

    Djoric, Sophia Kalali, Stavanger Research Centre, Total EP,

    Norway.

    May

    2011

    OTC Houston

    Testing and Qualification of a New Multiphase Flow Simulator

    T. J. Danielson and K. M. Bansal, ConocoPhillips, B. Djoric

    and E. Duret, TOTAL, Stein Tore Johansen and yvind

    Hellan, SINTEF.

    18

    Complete list of the publications can be downloaded from KOGTs website http://www.kongsberg.com/en/kogt/offerings/software/ledaflow/ledaflowpapers/

  • Major Advantages and Disadvantages of Leda Flow

    19

    OLGA LEDA

    Number of Functionalities -

    Speed (Note 1) -

    Robustness and Accuracy

    (pressure, temperature, liquid holdup*)

    Pigging Functionality

    3 Energy Equation (gas, oil and water phase) -

    Multi D (Note 2) -

    Prediction of Instabilities (Note 3) Slug Tracking (ST) fast and

    robust but weak on slug initiation

    Slower than OLGA ST but

    can potentially give more

    accurate predictions

    Note 1 - Comparison depends on the type of case and OLGA version

    Note 2 - Not validated yet, development and testing are on-going

    Note 3 Difficult to compare. Slug Capturing in Leda - version is released

  • Example of Current Activities in TEP NORGE

    20

  • Test pilot for Skirne on-line

    system with LedaFlow Participants: TEP NORGE

    Contractor: KOGT

    Stavanger Research Center in collaboration

    with TEP Norge Operation Team

  • 22

    Skirne Field General Information

    Scotland

    Frigg

    Dunbar

    Heimdal

    Oseberg

    Tune Huldra

    Bruce

    ByggveSkirne

    MCP01

    Vale

    Alwyn

    St.Fergus

    Brae

    Forties C

    Cruden Bay

    Kerse of Kinneil

    Grane

    Draupner

    Vesterled

    Statpipe

    Krst

    Skirne Field remotely operated

    from Heimdal

    120 m WD

    Skirne Field Location

    Block 25/5

    Byggve well 16km east of Heimdal

    Byggve reservoir discovered by exploration well 25/5-4 in 1991

    Skirne well 24 km east of Heimdal

    Skirne reservoir discovered by exploration well 25/5-3 in 1990

    Production licence PL102

    Ownership

    Total E&P Norge

    Statoil Petroleum

    Centrica Resources Norge

    Petoro

  • 23

    Skirne to Heimdal General Information

    FAT was signed in week 38

    SAT is scheduled in December

    Extension to Atla are on-going:

    real time reconciliation system

    Fluid properties:

    Gas Condensate field (3 phase)

    MEG injection

    Pipe properties:

    Diameter: 12

    Length: 25 km

    Operating conditions:

    separator pressure: 45 barg

    Inlet fluid temperature: 65C

    Byggve production will be replaced by Atla well (fast track project in 2012)

    Three main objectives for Skirne on-line

    test pilot

    Validate LedaFlow for on-line applications Help operations in their daily work

    Bring more competition to the OTS/PMS market

    Atla

    Byggve

    Skirne

    Skirne Byggve flowline

    -140

    -120

    -100

    -80

    -60

    -40

    -20

    0

    20

    40

    60

    80

    0 5000 10000 15000 20000 25000

    X [m]

    Z [

    m]

  • Expansion of Skirne on-line system

    The Atla field has different ownership

    The well flow is not measured by MPFM

    The fluids are commingled subsea. Commingled flow is measured at the outlet of the inlet separator at Heimdal.

    The well flows are deduced by use of real-time flow algorithms which utilize pressure, temperature, choke opening and PVT data.

    Subsea commingling - more challenging to acquire representative samples to calibrate the MPFM

    The introduction of subsea multiphase flow meters often involves dedicated structures and dedicated

    power/control (high cost).

    Atla is the fast track project: X-tree had to be ordered on time

    As a result partners have agreed that allocation should be performed by using an advanced real time flow

    reconciliation system with LedaFlow.

    The outcome is not only savings in both CAPEX and OPEX, but also has a positive effect on project execution

    and complexity

    24

  • Way forward for LedaFlow

    25

    Joint Leda Vision

    Successfully establish a novel commercial multiphase flow simulator that provides better foundation for decisions for the

    global oil & gas community

  • Way Forward for LedaFlow

    Continue Testing: 1D, functionalities, Wells, Q3D

    Stavanger R&D, Paris ECP, Pau FP

    Committed to continuous development

    Total and CoP have committed to reinvest their royalties in R&D work for the next 10 years

    Total provided a scientific support to Leda development since the begining of the project

    Tail-end Activities (March 2012 - 2015) and New JIPs (March 2012 2015)

    Use of SET for projects and LedaFlow for integrated systems

    LedaFlow will be included shortly in the Total list of approved software with some restirctions

    Some design studies both with OLGA and Leda in parallel are currently on going (Slug distribution for Egina for example)

    Leda PM is now available/ implemented in PROII for design studies performed in ECP

    Leda PM is available in PIPESIM

    Additional Experiments and Field data

    26

    A new multiphase simulator has now been launched. The value of the additional

    information from the different modelling approach can now be better judged.