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Transcript of 695-3
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Distributed in urtheranceo the acts o Congress
o May 8 and June 30,
1914. North CarolinaState University and North
Carolina A&T State Uni-versity commit themselves
to positive action to secure
equal opportunity regard-less o race, color, creed,
national origin, religion,
sex, age, veteran status,or disability. In addition, the
two Universities welcomeall persons without regard
to sexual orientation. North
Carolina State University,North Carolina A&T State
University, U.S. Department
o Agriculture, and localgovernments cooperating.
--
Design and Installation o SDI
Systems in North CarolinaAs a part o the humid Southeast, NorthCarolinas climate, topography, soils, crop-
ping systems, and water sources requirespecial consideration when considering and
implementing a subsurace drip irrigation(SDI) system. This publication is not a step-by-step design manual, but it will help you in
the design process o an SDI system appro-priate to North Carolina.
Irregularly shaped elds commonly ound in
humid areas can result in a system layoutthat diers greatly rom the normal layoutound in the SDI system in an arid or semi-
arid area. Installation is best done whenthe soil moisture is within an optimal range,
which may seriously limit the time when asystem may be installed in North Carolina.
And ewer systems have been installed in hu-mid regions, so ewer proessional installersand less installation equipment are available.
This publication presents both design and in-
stallation considerations to help the grower ina humid area who is considering a SDI sys-
tem. Topics include design criteria; pumps;ltration; chemical injection; valves; mainand submain (header), dripline, and fushing
maniold design; instrumentation and controlsystems; design implementation; installation
tips; and locating an installer.
IntroductionSubsurace drip irrigation (SDI) is similar to
surace drip irrigation, but it has driplines thatare buried beneath the surace. Some drip
systems have lines that are buried up to eightinches deep, but are retrieved annually and
are thus very similar to surace drip systems.This publication ocuses on SDI systems withlines that are permanently installed below
tillage depth (Camp and Lamm, 2003).Although SDI has many important benets
or modern crop production, many challengesalso exist. SDI systems must be careully
designed and installed so that they operatewith proper eciency, and so that ertilizers
and chemicals can be applied in a legal,uniorm, and ecient manner. SDI systemsare expensive and should be designed and
installed to ensure a cost-ecient system.Signicant amounts o technical skill and
management are required to properly oper-ate the systems so that peak eciency and
benets are realized. This means that trainedpersonnel should be involved with the designinstallation, and operation o the system.
Proper training and management skills arevery important to the success o any irrigation
operation, and this is especially true with SDIsystems in which driplines are buried. While
SDI systems have been used successully ormany years in arid and semi-arid locations,the topography, soils, crops, cultural systems
and climate in North Carolina and other humiregions may require a dierent design and
installation.
Beore the design o an SDI system is done,
determine i the intended site is suitable orSDI. Do you have an adequate water sup-
ply, acceptable water quality, and appropriatetopography or an SDI system?
Design CriteriaBegin by collecting inormation needed or asuccessul design. This inormation is reerre
to as design criteria. For an SDI system, thescriteria will include inormation on climate,
crops, soils, and water quality, along withsystem management and operational consid-
erations.
Water RequirementsThe SDI system must deliver the required
amount o water to the crop at the time it isneeded. This is called the crop water require
ment. You will need to supply the peak water requirement, or the amount o water that a
crop uses during its highest water use periodDuring this period o peak water use, your SD
system must deliver that amount o water.
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While you may consider rain to reduce the irrigation re-
quirement or a season, do not consider rain when calculat-ing a peak use rate. Even in humid regions, the probability
o receiving appreciable rain at a critical period is low. Youwant a system that can provide water during a drought. In
addition, moisture in soil storage is normally not consideredwhen designing or peak demand.
Your peak water requirement is normally lower than in aridregions because we have higher humidity and more clouds,
which reduces evapotranspiration. Your crop also infuencesSDI system design. Dierent crops and dierent planting
dates will result in dierent water requirements. I you rotatecrops, design your SDI system to meet the needs o thecrop with the highest water demand. A good rule o thumb
is to size your pumps and main lines to replace a peak cropwater use rate o 0.25 inches per day. This translates to a
pumping fow rate o about 12 gallons per minute (gpm)per acre you plan to irrigate i you run the system 12 hours
per day during the peak water use period and actoring insystem ineciencies. You will need to supply a higher fowrate i you will operate it ewer hours per day and less i you
can operate it more hours.
Management and Operation ConsiderationsAn essential step in the design o an SDI system is toconsider how your use o the area will change over time. Itis not enough to design only or next years crop. A well-de-
signed system should be in operation or 10 to 15 years, soyou must plan or the uture. Consider crop rotation, tillage
systems, and management capacity in the design process.Row crops and eld crops are oten rotated. For example,
corn and cotton may both be grown in rows that are 30-,36-, or 38-inches apart without much dierence in theproduction systems. However, winter wheat and soybeans
will likely have dierent trac patterns than those or row
crops, a act that should be considered when using the SDIsystem or these other crops.
Water QualityWater quality will dictate ltration require-ments, chemical injection requirements,
and management o SDI systems to preventemitter clogging. Emitters may clog due tochemical (precipitates or scale), physical (grit
or particulates like sand and sediment), andbiological (such as algae or bacteria) actors.
Groundwater is generally o higher quality
than surace water and less likely to clog emit-ters. Do check iron and manganese levels, ashigh levels may lead to emitter clogging, and
water may need to be treated.
Many existing and potential water supplysources or SDI systems in North Carolina are
derived rom surace water. The state doesnot tend to have high levels o salts in suracewater, except in some coastal areas. Where
salts are not a problem, emitters are sae rom salt precipi-
tates than can clog emitters in an arid area. Surace watershowever, tend to introduce biological hazards. I you are
considering using wastewater as a source, remember thatthe quality and clogging potential will vary depending upon
the extent o treatment, i any.
Pumps and Power SourcesAs with most irrigation applications, SDI uses centriugalor turbine pumps. Centriugal pumps are more requentlyused to pump water rom surace supplies, such as ponds.
Turbine pumps (a special type o centriugal pump) areused to pump water rom wells, and they may be either
vertical shat or submersible.
How will you power your pumps? Electricity requires lesslabor, but it may not be available where you need it. Three-
phase power is usually required to operate irrigation pumpsgreater than 10 horsepower. I electricity is not available ordesirable, diesel, gasoline, or propane may be used. The
most common alternate power source is usually gasoline-driven engines or small pumps and diesel engines or
larger pumps.
Filtration RequirementsFiltration is critical with any drip system. It is even more
important in an SDI system as lter ailure is costly anddetermining the location o clogged emitters is very di-
cult. Design o a ltration system or SDI systems involvesselection o lter type and lter size (capacity). The size and
type o lter required will depend on the water source andthe kinds (i any) o ertilizer and chemical stock solutions tobe injected. The pH and the amounts o particulate matter,
carbonates, and iron in the water supply will largely deter-mine the ltration system.
Figure 1. Media and disk lters used in SDI systems (courtesy o F.R. Lamm,Kansas State University).
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The types o lters used most oten are sand media (silica
sand or crushed granite), disk, and screen. Media ltersor disk lters are necessary or any surace water source
or wastewater (see Figure 1). In addition, fowing watersources such as a river or stream usually require a sand
separator to remove sand beore it enters the lter system.
Screen lters are used as secondary lters with surace wa-
ter systems or as primary lters with well or municipal watersources. Screen lters vary in shape and size. Screen lters
may vary in size rom 1 inch or 1 acre or less, to 10 inchesin diameter. Mesh sizes range rom 40 to 200; the mesh
size is the number o openings in the lter per square inch.Filters may also be specied by the maximum particle sizein microns that will pass one micron is one-thousandth o
a millimeter. A 200 mesh size is equivalent to 74 micronsand a 120 mesh size is equal to 125 microns. Fine sand
has a diameter o between 125 and 250 microns, so a 120or greater mesh will lter ne sands and larger particles.
Disk lters can be used as primary or secondary lters withsurace water systems and be used as primary lters with
well or municipal water sources. These lters contain a se-ries o grooved plastic disks. Equivalent screen size ranges
rom 40 to 400 mesh (Hanson, et al., 1997) with 40 to200 mesh being the most common. Disk lters have more
surace area than screen lters and are, thereore, bettersuited or higher fow rates. They are also easier to clean.
For any ltration system, the level o ltration (eectivemesh size) is dictated by the emitter and passageway size.In general, the smallest lter opening should be one-tenth
the size o the smallest emitter passageway.
When designing a ltration system, consider lter fush-ing. Most ltration systems are designed or either manualor semi-automatic, or automatic fushing. Flush cycles or
manual and semi-automatic fush systems are manuallyactivated. Flush cycles or automatic systems are activated
either when a pre-set pressure dierential across the ltersis exceeded, or by a pre-set operational time interval. Se-
lection o ltration automation depends upon cost and laborconsiderations.
Both media and disk lters require a minimum pressuredownstream o the lters during the backfush cycle. For
media lters, the required pressure is normally 30 poundsper square inch (psi) and or disk lters it is typically 40 psi.It may be necessary to install a pressure sustaining valve
downstream o the lters that actuates during the fushcycle to maintain the back pressure necessary to fush
properly.
Chemical InjectionChemigation is an inclusive term that reers to both injec-tion o chemicals to prevent or ameliorate emitter clogging
(chlorine or acid), and the injection o chemicals or yourcrops (ertilizers and pesticides). Because drip emittersare small, they clog easily. Along with ltering water, the
capability to inject chlorine and acid is important in prevent-ing clogged emitters. High humidity conditions common in
North Carolina accelerates algae production, so chlorina-
tion is very important i algae are present in the water sup-
ply. Other benets o chemigation are uniorm and timelyapplication o ertilizer, reduced soil compaction due to re-
duced trac in elds, reduced labor requirements, reducedexposure to chemicals, and reduced risk o environmental
contamination.
The design o a chemical injection system involves the
selection o injector type and capacity. I the injectionsystem is to be used to apply ertilizer through your irriga-
tion system (ertigation), size the injection unit or this usesince injection rates or ertilizers are usually much higher
than injection rates or chemicals like liquid chlorine oracid that are added to prevent emitter clogging. Two basictypes o injection systems, the Venturi injector and the
metering pump, are commonly used or injecting ertilizerand other chemicals into drip irrigation systems. Metering
pumps may be positive displacement piston-type pumps,or diaphragm-type pumps. I a diaphragm injection pump
is selected, be sure that the rated pressure is at least asmuch as the pressure you will have at the pump, otherwisethe injection pump will not deliver its rated fow. Be sure
that the injection system has an adjustable injection rate.
Any components that will be in contact with ertilizer, chlo-rine, or acid should be resistant to corrosion. Any chemicalinjection system should be placed so that chemicals are
injected upstream o the ltration system.
Always ollow state laws and chemical labeling require-
ments. Wade, et al. (2003) provides North Carolina guide-lines or the legal and sae injection o chemicals.
ValvesAs with any drip irrigation system, proper selection andplacement o valves are critical. Water fow rate and
pressure throughout the SDI system should be precisely
controlled to ensure ecient and timely water application.Valves play key roles in controlling pressure, fow, anddistribution under dierent conditions to optimize peror-
mance, acilitate management, and reduce maintenance.
Valves used in a complete SDI system include check
valves, shut-o valves, pressure relie valves, remote-control valves, pressure regulators, and air and/or vacuum
relie valves. Valve sizes, maximum working pressure,and valve materials should be selected properly to meet
your systems demands. Oversized valves may not openor close properly and undersized valves may restrict fowand cause excessive pressure loss. Undulating topography
means that extra care will be needed in properly locatingair and/or vacuum relie valves at high points in the system.
Main and Submain DesignProper design guidelines or mainline and submain piping
generally ollow normally accepted design practices orsurace drip and/or sprinkler irrigation systems. Submains,as dened here, are the same as supply maniolds or the
dripline. Supply maniolds are sometimes called headers.See Figure 2 or a typical SDI zone and components. In
normal irrigation design, pipe size is based on economic,riction loss, and water hammer considerations. In an SDI
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system, you must also consider sizing pipe to fush the
system. As pipe size increases, riction loss decreases(reduced pumping cost) but initial cost increases. Main and
submains are normally telescoped or reduced in size aswater is discharged, reducing pipe cost . The major dier-
ence between the design o normal irrigation systemsand SDI systems is the increased importance o properfushing, including the fushing o mainlines, submains, and
driplines. The piping system must be designed not only toallow the fow rate necessary or normal irrigation but also
to allow fow rates to ensure proper fushing velocities in thesystem. Keep submains and fushing maniolds below the
driplines so that solids will tend to collect in the submainsand fushing maniolds rather than in the driplines.
In humid regions, irregular eld shapes are common due totopography and property boundaries. Careully size sub-
mains where eld shape varies. Each dripline lateral mayhave a dierent length and a dierent total fow rate. Base
design or submains on actual fow rates o the driplinesand not on an average fow rate. Pipes or fushing mayalso have diering pipe
diameters because the
fushing fow rate requiredto achieve a desired fush-ing velocity in any section
o a main or submain maybe dierent than the designfowrate (normal operation).
There are two basic fushing
design procedures:Size mainlines and sub-
mains or normal opera-tion (irrigation only).Size pipe based upon
a required fushing fowand velocity.
When designing or irrigationonly, achieve the required
fushing fow and velocitiesin the mainlines by adjust-ing the number o zones
fushed at one time. Whendesigning or fushing, place
valves at the distal end andsize in conjunction with the
pipe to allow fushing fows
and velocities in the largerdiameter sections. In an
above-ground drip system,you may fush submains by
adjusting the number and lo-cation o driplines fushed in
the zone. In an SDI system,you cannot alter the numbero driplines fushed within
a zone. When designing a
submain or irrigation only, the last section or two o pipe,
where operating fows are low, may have insucient fush-ing velocities. Size the piping system to allow fushing o the
entire main or submain to allow a more thorough cleaning ithe need should arise. When designing the system speci-
cally or fushing, the design should aim or velocities o atleast 1.0 oot per second in the largest section o the mainor submain when in fushing mode.
Sometimes an irrigation zone is split into two sections and
manual valves on either hal o the submain allow fushingo hal o the zone at one time (see Figure 2, lower draw-
ing). This gives you fexibility and allows or adjustments infushing fow velocities. While telescoping the submain isdone to ensure adequate fushing velocities in the submain,
too much telescoping may ultimately result in excessiveriction loss in the fush mode. This may result in inadequate
pressure at the dripline inlet to maintain adequate fushingfows and velocities in the dripline.
Figure 2. Typical SDI zone layouts. Lower layout separates zone into two sections or increased
fushing capabilities.
Submain
FlushingManifold
Mainl
ine
Flushing Riser
Air/Vacuum Valve
ControlValve
ToHe
adwo
rks
ToOthe
rZon
es
Tootherzones
Header
Manualvalves
Flushing Riser
Submain
FlushingManifold
Mainl
ine
Flushing Riser
Air/Vacuum Valve
Contr
olVa
lve
ToHe
adwo
rks
ToOthe
rZon
es
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Dripline DesignWith any irrigation system, the design process starts atthe plant and works upstream. Hydraulically speaking, this
means dripline design (dripline selection, specication odripline depth and spacing) comes rst. Dripline selection
involves consideration o emitter spacing, dripline diameterand wall thickness, and emitter fow rates. Also consider
connections between the dripline and the supply and fush-ing maniolds.
Dripline selection will depend upon plant spacing, soil char-acteristics, and dripline durability and hydraulic character-
istics. Dripline diameters range rom 3/8 inch to 1 3/8 inch,and fow rates range rom 0.17 to 1.00 gpmper 100 eet
o dripline. While rigid tubing can be used in SDI systems,drip tape is normally chosen due to its relatively low cost.A minimum drip tape wall thickness o 15 mil is normally
specied. Rigid tubing, rather than drip tape, is sometimesused on sandy soils that do not bridge.
Another consideration is clogging potential. In general,
higher fow rate emitters tend to clog less due to larger fow
passages (Hanson et al., 1997). Also consider your soil.Lower emitter discharge rates may be required on heavytextured soils, such as clay, so that the discharge ratedoes not exceed the hydraulic conductivity o the soil. I the
discharge rate is too high, suracing may occur as watertakes the path o least resistance to the surace via void
spaces.
Dripline depth must be specied. Most systems installed todate in agronomic, tur, and orest crops have placed thedripline between 4 and 18 in below the soil surace (Camp,
1998). In general, dripline depths should be shallower incoarser textured soils and deeper in ner textured soils.
Although soils in North Carolina oten lead to a restriction inthe depth o the root zone, driplines will need to be installed
deep enough to avoid damage rom tillage equipment. Ideep tillage is required (at or deeper than the dripline),tillage must avoid the driplines so precise knowledge o
dripline location is required. While historically this has beena problem, precision guidance systems may reduce the risk
o accidental dripline damage.
Dripline spacing, like depth, depends on soil characteris-tics as well as the crops to be grown. In general, coarsertextured soils will require a narrower dripline spacing than
a ner textured soil, since there is less lateral water move-
ment in coarse soils. Otentimes a critical crop in yourrotation will dictate spacing. In rotations that include a rowcrop, dripline spacing is most oten a multiple o row spac-
ing. Alternate middle rows are common when driplines arespaced on a two-row spacing.
Dripline length is determined by eld length and layout,allowable pressure (and thereore fow) variation within
a zone, and fushing considerations. Irregularly shapedelds may have driplines o dierent lengths. Flow variation
in an SDI system is normally expressed by emission
uniormity (EU), which is dened as the ratio o the average
o the lowest quarter o emitter fow rates to the averageemitter fow rate. The general rule o thumb is to design
or a dripline lateral EU o 90 percent. Most manuacturespublish allowable dripline lateral lengths to maintain a
desired uniormity along the dripline. Driplines need to beperiodically fushed, and the length o dripline laterals willimpact required fushing times. Longer lines need longer
fushing times, both to fush any soil particles or organicmaterial out o the line, and to purge any chemicals that
may have been introduced into the system.
Dripline Flushing Maniold DesignThe fushing maniold at the end o the driplines is ttedwith a fushing riser (see Figure 2) and valve to allow fush-ing o the driplines. When the fushing valve is opened, fow
rates and velocities through the driplines are greater thanthose in normal operational mode. The higher fow veloci-
ties remove settled solids and precipitants rom the systemto help prevent emitter clogging.
Flow regimes may be quite complicated in irregularly-shaped elds with dierent lateral lengths within the same
irrigation zone. Since SDI zones are closed-loop systems,however, pressure tends to equilibrate and zones with
diering lateral lengths can be designed using an averagelateral length.
Determine fushing maniold pipe sizes by considering thefow through the end o the driplines during fushing. Size
the fushing maniold or a fow velocity o at least 1 to 2 eeper second through the laterals to ensure sediment remova
rom the laterals (Lamm et al., 2007). Flushing manioldpipe diameter inceases in the direction o the fushing riser.
It is recommended that telescoping o the fushing mani-old be limited to three equal-length sections and that the
smallest pipe diameter be limited to about two-thirds o thelargest pipe diameter (Lamm and Camp, 2003). Flushingwill increase the fow requirements o the system temporar-
ily, which in turn will decrease the system pressure. In somecases, you may not be able to reach the desired velocity,
especially with pressure-regulated zones. Similarly, someirregular eld shapes may require large amounts o pipingto connect the ends o all the driplines in a particular sec-
tion or zone. When zones are relatively large, the pumpingsystem may not be able to supply the fushing fow rates
required to achieve the desired velocity at the ends o thedriplines. In that case, separate the irrigation zone into two
or possibly three separate fushing maniolds. This separa-tion will allow a proper fushing pressure to be maintained.
A careul balance between fushing velocities in the mani-olds and in the driplines is critical when designing SDI
zones. Several drip tape manuacturers have sotwarethat calculate dripline inlet fushing pressures required
to achieve a 1-ootper-second fushing velocity with anassumed level o back-pressure at the end o the dripline.Other guidance on fushing maniold design may be ound
in Lamm and Camp (2007).
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Instrumentation and ControlsFortunately, components or automating irrigation systemsare common. Automation can pay or itsel by reducing la-
bor requirements and by enabling more precise irrigation. Arelatively permanent SDI system lends itsel to automation.Basic instrumentation starts with meters that help moni-
tor system perormance and that help diagnose potentialproblems. Make sure the installer provides fow meters at
strategic locations, such as submains, or system monitor-ing and to potentially provide eedback or irrigation control.
Pressure gages are also vital in an SDI system to monitorpressure and help diagnose problems. Low pressure and/orincreased fow rates during normal operation can help you
locate a leak.
Irrigation control systems may be open or closed loop.Open loop systems do not incorporate eedback; you set
the amounts and timing o irrigation. Usually a simple ir-rigation controller operated with a clock is available com-mercially. In general, these controllers initiate irrigations at
preset times and control the duration o irrigation by activat-
ing solenoid control valves that serve the irrigation zones.The controllers vary in the number o valves that can becontrolled, the number o valves that can be simultaneously
held open, the number o separate irrigation programsavailable, and the number o start times available or eachprogram. These controllers are not normally set to operate
with eedback, although most oer a rain switch that termi-nates irrigation during precipitation.
Since humid areas like North Carolina by denition haveappreciable rainall, soil moisture may change unpredict-
ably, making it dicult to schedule irrigations. As such, aclosed looped system using eedback rom soil-moisture
sensors to interrupt or adjust irrigations oers many advan-tages. Automation o irrigation using eedback can preventleaching o chemicals and reduce pumping costs by irrigat-
ing only when the crop needs it. Damage rom lightning isthe biggest concern or ully automated irrigation systems in
humid regions.
Implementing the DesignIt is important that the installer o an SDI system, whetherthey are an irrigation dealer, a contract installer, or a grow-er, realize the importance o installing the system exactly as
designed. Site, crop, and management specic issues (e.g.,
dripline spacing, depth, and length, emitter spacing, zon-ing, and control and air valve locations and specications)should have been considered in the design o the systemand so should be installed accordingly. Use caution when
considering a change in the dripline or other specied com-ponents because o cost or other considerations. Changing
a dripline should only be considered i the fow rate, pres-sure rating, and wall thickness are equivalent to designer
specications. I not, the system hydraulics will be changedand dripline lie may be shortened.
Figure 3. Custom-made dripline installation tool is shown in
the top diagram (courtesy o F.R. Lamm, Kansas State Uni-versity); installing dripline with commercial installation tool
is shown in lower photograph.
It may be possible to change the design slightly as long asperormance is not compromised. For example, the con-nections rom the driplines to the maniold may change i
specied parts or connectors are not available rom a localdealer, or i it makes installation easier. I changing parts
make sure they are hydraulically equivalent and be awarethat any changes made to the system can aect its peror-
mance. Consult the designer beore any changes are madeCritical components, such as air and vacuum valves, mustalways meet design specications. Any changes to the
system should be noted on an as-built drawing. These arecopies o the original design that show any modications
that were made during installation.
Begin installation by laying out the system on the eld.Stake where the driplines and maniolds are to be buried, orbed up urrows or use a planter to delineate rows. In eithe
case, it is important to set enough reerence stakes so thatthe system will be installed as designed. Always install per-
manent markers so that maniolds and lines can be locatedater installation or maintenance and planting purposes.
Dripline burial depth and consistency o placement are very
DRIPLINE
SPOOL CARRIER
DRAG BAR
REVERSING TUBE
CHISEL SHANK
SPOOL
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important. I lines are too deep, there wont be enough wa-
ter near the surace or germination, but i its too shallow,tillage practices may be restricted (Lamm et al., 1997). The
proper depth o dripline and maniolds varies dependingupon the crops that will be grown and planned cultivation
practices. Recent advances in installation equipment andguidelines have resulted in more consistent installation oSDI systems (Camp et al., 2000). Examples o tape injec-
tion machines are shown in Figure 3. Gage wheels or skidsused during installation to help place the drip tube at the
design depth will reduce placement depth variability. I youbed up the eld beore installation, it is important to know
the reerence (top o bed, urrow, or midpoint) rom whichdripline depth will be measured.
Timing o installation can be important, especially i youhave clay soils. Soil moisture is a critical consideration
when installing lines in clay soils and will aect dratrequirements and soil disturbance due to the installation
shank. In some cases chiseling or subsoiling o the eldmay be done beore installing the driplines. This eases
installation and breaks up any compacted layer that might
promote suracing o water applied by the dripline. On theother hand, the soil racturing may delay settling o soilaround the dripline, potentially limiting water movementinitially. Close chisel shank marks at the surace to prevent
rodents rom damaging the dripline. Use a drag bar behindthe injector shank or lightly disk or use a rolling cultivator.
In heavy soils, the soil should be dry enough that smear-ing o the side walls o the dripline channel does not occur.
Fall may be the best time to install an SDI system in NorthCarolina, since the soil is normally drier, and it allows timeor soil to settle beore planting.
Installation Tips
I you are installing the system, take the time to talk withknowledgeable consultants, distributors, designers, andother users o SDI systems. This will help you avoid instal-
lation problems. Substantial knowledge is available, but itis not readily available in written orm. Each component othe SDI system has been designed by the manuacturer,
and selected by the designer to provide maximum lie andbenet. However, improper installation can destroy much o
its eectiveness. The ollowing list o tips may be helpul tomake installation easier and successul:
Make sure pumps have adequate capacity to provide
or both irrigation AND fushing. To have adequatefushing capacity, you may need to install additionalzone control valves.
Make certain all above ground equipment (especiallyair release valves, zone control valves, and fushing
risers) are located out o the way o eld equipmentand trac (roads) or they are well protected and well
marked or visibility.
Check installation equipment requently or damage.
Rocks or other items can create a burr on the installa-tion equipment that can damage the drip tape, causing
substantial leaks in the system ater installation.
Install driplines so that the emitter openings ace up-
ward. This will help keep materials that have settled outin the tape rom entering and clogging the emitter.
Veriy the dripline location each year beore planting.The newly planted crop must be properly spaced rom
the tape. I you arent using precision GPS technology,place a metal ring or other small metal object around
the tape at the beginning and ending o the rst (or mul-tiple) row. You will be able to locate it with a relatively
inexpensive metal detector.To help with maintaining dripline depth placement, turn
o the load control or drat setting on the tractorused to pull the installation plow. This will allow the useo the gage wheels on the plow to maintain tape depth
despite varying soil conditions.
Most dripline connector leaks can be avoided by simply
making sure that the dripline is cut square and cleanDripline cuts that have been stretched, pulled, or un-
even will not make a good leak-ree connection.
Protect all control wire and water piping, especially
where it enters or comes out o the ground. Future
damage rom rodents, chemicals, or weed trimmers willbe dicult to locate. It is best to take steps to preventwire damage rom happening. Enclose any aboveg-round control wire in a conduit.
Locating an InstallerSubsurace drip irrigation systems are not common in North
Carolina, so there are not many people with experience insystem installation. Irrigation dealers may provide installa-
tion services in addition to system design and sales. Grow-ers who have had SDI systems installed in the area may
also be a source o inormation. Dealer representatives odripline products otentimes know an installer, or may evenprovide installation equipment especially i their product is
being used. Manuacturers o dripline installation equipmentmay also have inormation on local installers.
Any installer should provide reerences. Be sure to check
them. Bonding or certication rom the Irrigation Associa-tion may be an indicator o a reputable installer. Additional
sources o inormation about installers and other SDI topicsmay be ound on the internet. Two good Web sites arehttp://www.oznet.ksu.edu/sdi and http://www.microirrigation
orum.com.
SummaryThe proper design and installation o any irrigation system,and especially an SDI system, are critical. In North Caro-
lina, design and installation considerations dier rom thosein arid regions. Use the inormation on design consider-
ations to guide you in the design process o an SDI systemthat will work in your elds. Then work with an industry rep-resentative and dealer or consult with your local Extension
agent to nd someone to help you with your design.
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ReerencesCamp, C.R. and F.R. Lamm. 2003. Irrigation systems, subsurace
Drip. Encyclopedia Water Science. Marcel Dekker, New York,
NY. pp. 560-564.Camp, C.R., F.R. Lamm, R.G. Evans, and C.J. Phene. 2000. Sub-
surace drip irr igationPast, present, and uture. Proceedings
o the 4th Decennial National Irrigation Symposium, Nov.14-16, Phoenix, AZ. pp 363-372.
Camp, C. R. Subsurace drip irrigation: A review. 1998. Trans.ASAE. 41(5):1353-1367.
Hanson, B., L. Schwankl, S. Grattan, and T. C. Prichard. 1997. Dripirrigation or row crops. Publication 3376, University o Calior-
nia Irrigation Program, University o Caliornia, Davis.
Lamm, F. R., D. H. Rogers, M. Alan, and G. A. Clark. 2003. Designconsiderations or cubsurace drip irrigation systems, Kansas
State University Agricultural Experiment Station and Coop-erative Extension Service Bulletin MF-2578.
Lamm, F. R. and C.R. Camp. 2007. Chapter 6. Subsurace drip
irrigation. in Microirrigation or crop production, pp. 473-551.Elsevier Freddie R. Lamm, James E. Ayars, and Francis S.
Nakayama (Editors)Lamm, F. R., G. A. Clark, M. Yitayew, R. A. Schoneman, R. M.
Mead, and A. D. Schneider. 1997. Installation issues or SDI
systems. Presented at the 1997 ASAE International Meeting,Minneapolis, MN. August 10-14, Paper No. 972074.
Wade, H., D. Seal, C. Clark, B. Walls, K. Messick and G. Grabow.2003. Chemigation and ertigation: Anti-pollution devices or
irrigation systems. Prepared by North Carolina Departmento Agricultural and North Carolina State University
For More InormationGarry L. Grabow, Department o Biological and Agricultural Engi-
neering, North Carolina State University, Campus Box 7625,
Raleigh, NC 27695-7625; e-mail: [email protected] Harrison, Department o Biological & Agricultural Engi-
neering, University o Georgia, P.O. Box 1209, Titon, GA.
31793-1209; e-mail: [email protected] D. Dukes, Department o Agricultural and Biological
Engineering, University o Florida, P.O. Box 110570, Gaines-ville, FL 32611; e-mail: [email protected]
Earl Vories, USDA-ARS University o Missouri Delta Center, P.O.Box 160, Portageville, MO 63873; e-mail: voriese@missouri.
edu
W. Bryan Smith, Clemson University Extension Service, P.O. Box160, Newberry, SC 29108; e-mail: [email protected]
Heping Zhu, USDA-ARS-Application Technology Research Unit1680 Madison Ave., Wooster, OH 44691; e-mail: Zhu.16@
osu.edu
Ahmad Khalilian,Department o Agricultural and Biological Engi-neering, Clemson University, 64 Research Road, Blackville,
SC 29817; e-mail: [email protected]
ThisfactsheetispartofaseriesdealingwithSDIinNorthCaro-
lina.ThefollowingtitlesareavailableontheWebat
http://bae.ncsu.edu:
SDIConsiderationsforNorthCarolinaGrowersand Producers
SiteSelectionforSDISystemsinNorthCarolina
CriticalManagementIssuesforSDISystems
inNorthCarolina
Acknowledgements
Contributions to this fact sheet were made by faculty of the Cooperative Extension Service, the Agricultural Experiment Stations and universities in
Arkansas, Florida, Georgia, Kansas, Louisiana, Maryland, North Carolina, South Carolina and Tennessee, and the USDA-ARS in Georgia and South
Carolina. Activities that resulted in the publication of this document and the companion documents listed were supported by the CSREES multi-state
Prepared by
Garry L. Grabow, Biological and Agricultural Engineering, NC State University
Kerry Harrison, Biological and Agricultural Engineering, University of Georgia
Michael D. Dukes, Biological and Agricultural Engineering, University of Florida
Earl Vories, USDA-ARS University of Missouri Delta Center
W. Bryan Smith, Clemson University Extension Service
Heping Zhu, USDA-ARS-Application Technology Research Unit, Wooster, Ohio
Ahmad Khalilian,
Agricultural and Biological Engineering, Clemson University
Published byNorth Carolina Cooperative Extension Service
250 copies of this public document were printed at a cost of $485.00 or $1.94 per copy.
AG-695-3 4/08.25JMG/SSS
E08-50285