6-81-1072 Rev 2

7/28/2019 6-81-1072 Rev 2

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S i n n t a e l i f l a E N G I N E E R SOftit RaftWir INDIA LIMITED

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IN SPECTION A N D TEST PLA NFO R

P LANT CO MMU NICATIO N S YS TE M

STANDARD SPECI F I CATI ON NO.

6-81- 1072 Rev. 2

o f 7

f f i t a T u r t r t r a T u r

INSPECTION AND TEST PLAN

FOR

PLANT COMMUNICATION SYSTEM

r-t

2 29.06.2012 Revised and Reissued AB RJD PIC D M

1 28.09.07 Revised and Re- i ssued A KG P P M M V KK VC

0 25.07.02 Issued for implementat ion R G A KC AKB G RR

Re v .No .

Date P ur posePrepared

byC h ec k ed

by

Sta n d a r d s Co m m i t te eC o n v e n o r

S t andar ds Bur eauC h a i r man

Ap p r o v e d by

F or mat N o . 8 - 00 - 0001- F 7 R ev . 0 Copyr ight EIL - A l l r ights reserved

7/28/2019 6-81-1072 Rev 2


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S T A N D A R D S P E CIF ICA T ION N O.

6-81-1072 Rev. 2

of 7

Abbreviations

AS

BASEEFA

BIS

CCE or CCOE

CELL

CIMFR

C EDFT

DT

DPT

ERTL

FCRI

FMFL PHT

HICITPIP

IC

IGC

IE CJEC

L PT

Alloy Steel

British Approval Service for Electrical Equipment in Flammable

Atmospheres

Bureau of Indian Standard

Chief Controller of Explosives

Certification Engineers International Limited

Central Institute of Mining & Fuel Research

Carbon Equivalent

Dry Film Thickness

Destructive Testing

Dye Penetrate Testing

Electronics Regional Test Laboratory

Fluid Control Research Institute

Factory Mutual: Flame Proof

: Heat Treatment

Hydrogen Induced Cracking

Inspection and Test Plan

: Ingress Protection

: Inspection Certification

Inter Granular Corrosion

International Electro technical Commission

Japanese Electro technical Committee

Liquid Penetrate Testing

MPT/MT

MRT

MTC

MOC

NPSH

NDT

NEMA

PD

POPESO

PQR

PR

PMIPV C

QC

TC

TPI or TPIA

UT

UL

VDR

WPS

WPQ

XLPE

Magnetic Particle Testing

: Mechanical Run Test

Material Test Certificate

: Material of Construction

Net Positive Suction Head

: Non Destructive Testing

: National Electrical Manufacturers Association

: Partial Discharge

: Purchase Order

: Petroleum Explosive Safety Organization

: Procedure Qualification Record

: Purchase Requisition

: Positive Material Identification

: Poly Vinyl Chloride

Quality Control

Test Certificate

Third Party Inspection Agency

Ultrasonic Testing

Under writer Laboratories

: Vendor Data Requirement

Welding Procedure Specification

Welders Performance Qualification

Cross Linked Poly Ethylene

Inspection Standards Committee

Convenor: Mr A K Chaudhary

Members:

Mr. S.C. Gupta

Mr. G. Suresh

Mr. RK Singh Mr. MP Jain (Projects)

Mr. Rajeev Kumar Mr. G. Poornachandra Rao

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7/28/2019 6-81-1072 Rev 2


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6-81-1072 Rev. 2

o f 7

1.0 SCOPE

This Inspection and Test Plan covers the minimum testing requirements of Plant communication System for communication between central control room and different

process units/ Off sites of the plant.

2.0REFERENCE DOCUMENTS

PO/PR/ Standards referred there in/Job specifications/Approved documents.

3.0 INSPECTION AND TEST REQUIREMENTS

SLNO .

STAGE/ ACTIVITY CHARACTERISTICSQUANT UM

OF CHECKRECORD

SCOPE OF INSPECTION

SU B

SUPPLIERSUPPLIER EIL/TPIA

1.0 Procedures -- -- -- -- --

2.0 Material Inspection

2.1

Incoming bought out

material like

Consoles/Cabinets, PCBs,

PCs, Electronic components,

Microphones, Loud

speakers, Batteries, Power

supplies/ UPS, Cable

Glandsetc.

Physical, Functional and Dimensional

Checks.

Suitability for installation in hazardous

area

Review of Manufacturer's Certificates for

relevant specification, etc.

As per

Supplier's

standard

Supplier's Test

RecordsH H/R

3.0 In process Inspection

3.1 hi process Inspection System Assembly, Wiring

As per

Supplier's

Standard

Supplier's Test

Records-- El R

4.0 Final Inspection

Format N o . 8-00-0001-F7 Rev. 0Copyr ight EIL — A ll rights reserved

7/28/2019 6-81-1072 Rev 2


45117trreek ENGINEERS1g laifflear INDIA UMITED

INSPECTION AND TEST PLANFO R

PLANT COMM UNICATION SYSTEM

STANDARD SPE CI F ICATI ON NO.

6-81-1072 Rev. 2

o f 7

SL

NO.STAGE/ ACTIVITY CHARACTERISTICS

QUANTUM

OF CHECKRECORD

SCOPE OF INSPECTION

SU BSUPPLIER EI1.4/TPIA

SUPPLIER

4.1

Plant Communication-

Acceptance Tests:-

Physical, Dimensional and BOM

Verification

Check calibration status of all testing

equipment.

General Arrangement as per approved

configuration

Verification of Software Licenses

(versions)

100% by

Supplier

Inspection

Witness Test

Records- H H

4.2Central Exchange/Master

control station-Acceptance

Tests

Verify specifications as per PR/Approved

document.Single digit/Multi digit dialling

Verify facility of programming messages

through user friendly software

Verify communication Interface with

Central EPABX through pre selected

telephone sets

Call Recognition, Acknowledgement,

Simulation of speech Diagram.

Check functionality of Fault Diagnostic

unit (Simulation)

Edit/ Report GenerationPaging of entire plant/Group of call

100% by

Supplier, in

random by

EIL/TPIA

Inspection

Witness Test

Records

- H H

stations

Call back from field call station

Communication between Master call

stations(if specified)

Generation of Alarm tones in case of

Format No. 8-00-0001-F7 Rev. 0Copyright EIL — Al l rights reserved

7/28/2019 6-81-1072 Rev 2


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INSPECTION AND TEST PLANFOR


STANDARD SPECI F I CATI ON NO.

6-81-1072 Rev. 2

o f 7

SL


QUANTUM

OF CHECKRECORD

SCOPE OF INSPECTION

SU B

SUPPLIER SUPPLIER EIL/TPIA

Emergency

Priority Communication between Master

stations

Selective communication between any two

field stations

Check all redundancy requirements of

Main Processor, Power supplies etc. (As

per approved documents/spec.)

Verify programming facility thro' external 100% by Inspection

PC for a) creation of new speech diagram Supplier, in Witness Test

Central Exchange/Masterb)Alteration of existing speech diagram

random by Recordscontrol station-Acceptance

Testswithout interrupting the system c) carrying

out other functionalities as per spec.

EIL/TPIA - H H

(Continued) Verify diagnostic messages

Check output impedance of amplifiers

Cable termination arrangement in central

amplifier panel.

Verify space availability for 10%

expansion

Check operation of UPS(If specified)


7/28/2019 6-81-1072 Rev 2


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IN SPECTION A N D TEST PLA NF O R


STANDARD SPEC I F ICATI ON NO.

6-81-1072 Rev. 2

o f 7

SL


QUANTUM

OF CHECKRECORD

SCOPE OF INSPECTION

SU B

SUPPLIERSUPPLIER EIL/TPIA

4.3Field call stations / Loud

speakers - Acceptance Tests

Check suitability in hazardous area (If

specified)

Check provision of accessories like

acoustic hood, canopy etc(if specified)

Check communication with Master

Control station/Other field call stations

Selection of output in Loudspeakers

100%

Functionality

check -On

sample

hardware

Inspection

Witness Test

Records

- P H

4. 4Submission of Certificates

& Documents

Certificate from recognized test agency forsuitability of equipment in hazardous area

Approval of use from statutory body like

PESO

BIS licence for indigenous Flameproof

equipment

Certificate for suitability of required

degree protection for field call stations

SamplesCertificates from

test agencies- H R

5.0 Painting

Visual

Paint shade / ThicknessProtection against damage during Packing list /

i Fainting and racking transportation

Suitable packing for outdoor storage areas

with heavy rains/high ambient temperature

unless otherwise agreed

1 0 0 % Supplier s

Records

- 1 -i -


7/28/2019 6-81-1072 Rev 2


SSilfteidekENGINEHZSIlg-aWreNDIA LIMITED

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INSPECTION AND TEST PLANFOR



6-81-1072 Rev. 2

of 7

SL


QUANTUM

OF CHECKRECORD

SCOPE OF INSPECTION

SU BSUPPLIER EIL/TPIA

SUPPLIER

6.0 Documentation and IC

6.1 Documentation and ICReview of internal test reports.

Issuance of IC100%

Supplier test

reports /

Inspection

Certificate

- H H

Legends: H- Hold (Do not proceed without approval), Random 10%, R-Review, RW-Random witness, W- Witness (Give due notice, work may

poceedaeschedueddae

NOTES (As applicable):

Wherever W/R or 11/W is indicated, Inspection Engineer shall decide the option to be exercised for the particular stage and supplier

In case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicable.

This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable.

Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents

Format N o . 8-00-0001-F7 Rev. 0Copyright El L — All rights reserved

6-81-1072 Rev 2

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