6-81-1073 Rev 2
Transcript of 6-81-1073 Rev 2
7/28/2019 6-81-1073 Rev 2
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L1I talayte INDIA LIMITEDI A G O O dIndia UM04..91
INSPECTION AND TEST PLANFO R
INTEGRATED TELEPHONE SYSTEM
S TANDARD S P ECIF ICAT ION NO.
6-81-1073 R ev. 2
Page 1 of 8
e i l i t ) 1 1 1 i c y
T h t e r r t r f t a T u r z f r - - 9 T
INSPECTION AND TEST PLAN
FOR
INTEGRATED TELEPHONE SYSTEM
2 29.06.2012 Revised and Re issued C DM
1 28.09.07 Revised and R e- issued AKG P PM MVKK V C
0 25.07.02 Issued for implementation RG AK C AK B G R R
S ta n da rd s C o m m i tt ee S ta n da rd s B u r ea uRev.No .
Date P urp osePrepared
byChecked
byC on venor C hairm an
Approved by
Copyright EIL — All rights reservedF o rm a t N o . 8 -0 0 -0 0 0 1 -F 7 Re v . 0
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d,ENCI
dig We INDIA LI
NERS
MITEDwen maw=JAM) (A Gov/ 011116.11 unciems.noi
INSPECTION AND TEST PLANFO R
INTEGRATED TELEPHONE SYSTEM
S TANDARD S P ECIF ICAT ION NO.
6-81-1073 Rev. 2
Page 2 of 8
Abbreviations
AS
BASEEFA
BI S
CCE or CCOE
CELL
CIMFR
C EDF T
DTDPT
ERTLFCRI
FM
FL PHTHI C
ITP
IP
IC
IG C
IE C
JE C
LPT
Alloy Steel
: British Approval Service for Electrical Equipment in Flammable
Atmospheres
: Bureau of Indian Standard
: Chief Controller of Explosives
: Certification Engineers International Limited
Central Institute of Mining & Fuel Research
Carbon Equivalent
: Dry Film Thickness
Destructive Testing
Dye Penetrate Testing
Electronics Regional Test Laboratory
Fluid Control Research Institute
Factory Mutual
: Flame Proof
Heat Treatment
Hydrogen Induced Cracking
: Inspection and Test Plan
: Ingress Protection
Inspection Certification
Inter Granular Corrosion
: International Electro technical Commission
: Japanese Electro technical Committee
: Liquid Penetrate Testing
MPT/MT
MRT
MTC
M OC
NPSH
NDT
NEMA
PD
PO
PESO
PQR
PR
PM I
PV CQC
TC
TPI or TPIA
UTUL
VDR
WPS
WPQ
XLPE
Magnetic Particle Testing
Mechanical Run Test
: Material Test Certificate
Material of Construction
Net Positive Suction Head
: Non Destructive Testing
: National Electrical Manufacturers Association
: Partial Discharge
Purchase Order
Petroleum Explosive Safety Organization
Procedure Qualification Record
Purchase Requisition
Positive Material Identification
: Poly Vinyl Chloride
Quality Control
Test Certificate
Third Party Inspection Agency
Ultrasonic Testing
Under writer Laboratories
Vendor Data Requirement
Welding Procedure Specification
Welders Performance Qualification
Cross Linked Poly Ethylene
Inspection Standards Committee
convenor . mr. A.N. unauanary
Members:Mr. S.C. Gupta Mr. RK Singh Mr. MP Jain (Projects)
Mr. G. Suresh Mr. Rajeev Kumar Mr. G. Poomachandra Rao
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satm-aeim E N G I N Eif iafflegiir INDIA LJM
ER SITED
..,,,,ewanammang) Govi M— Untleftaiong)
INSPECTION AND TEST PLANFO R
INTEGRATED TELEPHONE SYSTEM
S TANDARD S P ECIF ICAT ION NO.
6-81-1073 Rev. 2
Page 3 of 8
1.0 SCOPE
This Inspection and Test Plan covers the minimum testing requirements of Integrated telephone system comprising EPABX, Radio Paging and Alarm system, Interface
for paging and announcement through Public Address system, Computer Interface, Mann announcement interface, Communication interface via utility and Microwave
link.
2.0 REFERENCE DOCUMENTS
PO/PR/ Standards referred there in/Job specifications/Approved documents.
3.0 INSPECTION AND TEST REQUIREMENTS
SL
NO .STAGE/ ACTIVITY CHARACTERISTICS
QUANTUM
OF CHECKRECORD
SCOPE OF INSPECTION
SU B
SUPPLIERSUPPLIER EIL/TPIA
1. 0 Procedures -- -- -- -- -- --
2.0 Material Inspection
2.1 Major bought out
subsystems like EPABX,
Public address system,
Radio Paging system,
Paging and announcement
interface, Related
accessories material like
Consoles/Cabinets, PCBs,
PCs, Electronic components,Pagers, Telephone sets,
Visual, Finish, Make, Model, Quality of
soldering (for PCBs), Suitability for
installation in hazardous area, Review of
Manufacturer's Certificates for relevant
specification and functional checks, etc.
As per
Supplier's
standard
Supplier's Test
RecordsP R/W R
Acoustic booths, Field call
stations, Microphones, Loud
speakers , terminals,
Connectors, Batteries,
Power supplies, etc.
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4511WkleiatENGINEERSlaffleZTS INDIA LIMITED
marl PeafiVainn) A GOv Of Inda Unarlaional
INSPECTION AND TEST PLANFO R
INTEGRATED TELEPHONE SYSTEM
S TA N D A R D S P E C I F IC A T I O N N O .
6-81-1073 Rev. 2
Page 4 o f 8
SL
NO .STAGE/ ACTIVITY CHARACTERISTICS
QUANT
OF CHECK
UMRECORD
SCOPE OF INSPECTION
SUB
SUPPLIER
SUPPLIER EIL/TPIA
3. 0 In process Inspection
4. 0 Final Inspection
4.1 Final Inspection-Integrated
System
Acceptance Tests: -
Visual/ Finish
Check calibration status of all testing
equipments.
Bill of material check (Make/Model/Qty.)
Dimensional check for panels/Console
cabinetsPaint shade/paint thickness
100% by
Supplier and in
random by
EIL/TPIA
Inspection
Witness Test
Records
- H
4. 2 Final Inspection-Integrated
System
EPABX Subsystem
Check General arrangement of modules in
the main rack and scope of expansion
available
Verify redundancy operation without any
interruption for all main control cards like
CPU, Power Supply, Tone Generator etc.
Check all functional facilities listed in
approved spec.& FAT Procedure.
Verify interfacing with Radio pagingsystem
Functionality
check —On
samplehardware
Inspection
Witness test
record
P P H
Verity interfacing with Public address
system
Verify diagnostic features available
Verify interfacing with other exchanges
thro' modems*
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Sii51a ENGINEERS
$ 1g:c 1 tifiiegsdisai
IN D IA L IM IT ED
INSPECTION AND TEST PLANFO R
INTEGRATED TELEPHONE SYSTEM
S TA N D A R D S P E C I F I C A T I O N N O .
6-81-1073 Rev. 2
Page 5 o f 8
SL
NO.STAGE/ ACTIVITY CHARACTERISTICS
Q U A N T U M
OF CHECKRECORD
SCOPE OF INSPECTION
SUB
SUPPLIER
SUPPLIER EIL/TPIA
Final Inspection-Integrated
Verify packet switch interface for data
communication*
System(Continued) Verify protocol and software versions.
Check facilities available for accessories
like Normal subscriber telephones, Digital
phones, Voice mail unit, Fax machine,
Ethernet switch, OFC, GPS clock,
Flameproof/ weatherproof phones
Verify termination arrangement in MDF
panel and spare capacity available
Verify programming facility and softwarechecks thro' maintenance VDU Console.
Check operation of printer attached to
console.
Check provision of potential free contacts
for alarm indication at remote annunciation
panel or radio paging system
Functionality
check —On
sample
hardware
Inspection
Witness test
record
P P H
Radio Paging Sub System
Check suitability in hazardous area (If
specified)
Verify interfacing of paging encoder with
EPAHX*Verify all pager functions/facilities as per
spec./FAT Procedure
Verify type of batteries provided for
pagers and suitability of Charger for these
batteries
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PRZIedei ENGINEERSaar fellatesiir INDIA UMITED
Ap N IA Govl al nd i a und e r t a k . 91
INSPECTION AND TEST PLANFOR
INTEGRATED TELEPHONE SYSTEM
S TANDARD S P ECIF ICAT ION NO.
6-81-1073 Rev. 2
Page 6 of 8
SLNO .
STAGE/ ACTIVITY CHARACTERISTICSQUANT
OF CHECK
UMRECORD
SCOPE OF INSPECTION
SU BELL/TPIAUPPLIER
SUPPLIER
Final Inspection-Integrated
Check all functionalities of Paging encoder
as per spec./FAT procedure
System (Continued) Verify transmitter specifications/Display
and Alarm indications
Verify auto switchover facility in case of
failure of main transmitter.
Paging & announcement interface
Check interfacing of EPABX with Public
address system*
Functionality Inspection
Verify functionalities as per spec from pre
selected telephones or Exchange console to
any zone/predefined group of zones/all
zones.
—heck On
sample
hardware
Witness test
record
HP
Carry out checks on Public address
system(if specified)as per ITP 6-81-1072
CCTV Sub System
Check interfacing with EPABX system.
Check suitability in Hazardous area (if
applicable)Functionality check
Verify Night mode vision (if applicable)
Power Supply Sub System
Check operation of Battery Charger as per
approved spec and ITP 6-81-1019
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aUlziefila E N G I N E E R S1ga iatalegver INDIA LIMITED
amen elPowe
INSPECTION AND TEST PLANFOR
INTEGRATED TELEPHONE SYSTEM
S TANDARD S P ECIF ICAT ION NO.
6 - 8 1 . 1073 Rev. 2
Page 7 of 8
SL
NO .STAGE/ ACTIVITY CHARACTERISTICS
QUANTUM
OF CHECKRECORD
SCOPE OF INSPECTION
SU B
SUPPLIER
SUPPLIER EIL/TPIA
Check operation of UPS(If specified) as
per approved spec and ITP 6-81-1017
4.3 Accessories of Integrated
System
(Final Inspection)
Acoustic Booth
SampleInspection
Witness test
records
P H W/R
Visual / finish / lay out
GA and Dimensions as per approved drg.
Paint shade/ Paint thickness
Cables
All types of cables will be tested as per
relevant spec. for routine test
4.4 Accessories Of Integrated
System(Final Inspection)
Type tests (As applicable): -
Temperature rise testTest for suspension for Div 2 fittings as
per latest IS
Test for enclosed Break lamp holder for
Div 2 fittings as per latest IS.
SamplesCertificates from
test agencies- R R
4.5 Certification from Statutory
agenciesCertificate from recognized test agency for
suitability of equipment in hazardous area
Approval of use from statutory body
CCOE/PESO
BIS license for indigenous Flameproof
equipment.
SamplesCertificates from
test agencies- H R
5. 0 PaintingPainting and Packing Visual and thickness
5.1
Protection against damage during
transportation
Suitable packing for outdoor storage areas
with heavy rains/high ambient temperature
unless otherwise agreed
100%
Packing list /
Supplier's
Records
- H -
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adzreideb ENGINEERS .1TlE19 gillel lbDA M UTEDat ■A la UndertMungi
INSPECTION AND TEST PLANFOR
INTEGRATED TELEPHONE SYSTEM
STANDARD SPECIFICATION NO.
6-81-1073 Rev. 2
Page 8 of 8
SL
NO .STAGE/ ACTIVITY CHARACTERISTICS
QUANTUM
OF CHECKRECORD
SCOPE OF INSPECTION
SU B
SUPPLIER
SUPPLIER EIL/TPIA
6. 0 Documentation and IC
6.1Documentation and IC
Pre FAT test results including 72 hours
burn- in test
Internal Test Records
'• Issuance of Inspection Certificate
100%Supplier's test
records & IC- H H
* - In case these tests are not possible at Supplier's works, these will be demonstrated during integration at siteAny functionality not mentioned above but required as per spec will be included in FAT procedure and shall be witnessed.
Legends: H- Hold (Do not proceed without approval), Random 10%, R-Review, RW-Random witness, W- Witness (Give due notice, work may
proceed afterchedueddae
NOTES (As applicable):Wherever W/R or H/W is indicated, Inspection Engineer shall decide the option to be exercised for the particular stage and supplier
In case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicable.
This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable.
Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents
Format No. 8-00-0001-F7 Rev. 0Copyright E I L — A l l rights reserved