6-81-1042 Rev 1

7/28/2019 6-81-1042 Rev 1

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dilliifizie ENGINEERSI -ar Etiltuvar WA LIMITED

IN SPEC T ION A N D T EST PL A NF O R

D R Y T YPE L IGH T IN G T R A N SFOR M E R

S T A N D A RD S P E C I F IC A T I O N N O .

6-81-1042 Rev. 1

of 5

rtiiS e T s t i t 4 ) 1 4 s (fleTu r t r t rawr

NSPECTION AND TEST PLAN

FORDRY TYPE LIGHTING TRANSFORMER

1 29.06.12 Revised and Re- issued RJ D DM

0 08.12.2008 Issued for implementation RB SK D SK P VC

Standards Commit tee Standards Bureau

R e v .N o.

Date PurposePrepared

by

Checkedby

C onve nor C hairm an

Approved by

F o rma t N o . 8 -0 0 -0 0 0 1 -F 7 Re v . 0 Copyright EIL — All rights reserved

7/28/2019 6-81-1042 Rev 1


551aele rei E N G I N E E M I T T

nED

Jmm In Govt COMA Undenaaniv

IN SPEC T ION A N D T EST PL A NFO R

D R Y T YPE L IGH T IN G T R A N SFOR M ER

S T A N D A RD S P E C I F I C A T IO N N O .

6-81-1042 Rev. 1

of 5

Abbreviations

AS

BASEEFA

BIS

CCE or CCOE

CELL

CIMFRC EDFT

DT

DPT

ERTL

FCRI

FMFLP

HI C

ITPIP

IC

IGCIE C

JEC

LPT

: Alloy Steel

: British Approval Service for Electrical Equipment in Flammable

Atmospheres

Bureau of Indian Standards

Chief Controller of Explosives

Certification Engineers International Limited

Central Institute of Mining & Fuel Research

Carbon Equivalent

Dry Film Thickness

Destructive Testing

Dye Penetrate Testing

: Electronics Regional Test Laboratory

Fluid Control Research Institute

: Factory Mutual

Flame Proof

Hydrogen Induced Cracking

Inspection and Test Plan

Ingress Protection

Inspection Certification

Inter Granular Corrosion

International Electro technical Commission

Japanese Electro technical Committee

Liquid Penetrate Testing

MPT/MT

MRT

MTC

MO C

NPSH

NDT

NEMA

PO

PESO

PQR

PR

PMI

PV C

QC

RT

TC

TPI or TPIA

UT

UL

VDR

WPSWPQ

XLPE

Magnetic Particle Testing

Mechanical Run Test

Material Test Certificate

Material of Construction

Net Positive Suction Head

: Non Destructive Testing

: National Electrical Manufacturers Association

Purchase Order

Petroleum Explosive Safety Organization

Procedure Qualification Record

Purchase Requisition

Positive Material Identification

Poly Vinyl Chloride

Quality Control

Radiography Testing

Test Certificate

Third Party Inspection Agency

: Ultrasonic Testing

Under writer Laboratories

Vendor Data Requirement

Welding Procedure Specification

Welders Performance Qualification

Cross Linked Poly Ethylene

Inspection Standards Comm ittee

Convenor : Mr. A.K. Chaudhary

Me mb e r s :Mr. S.C. Gupta Mr. RK Singh Mr. MP Jain (Projects)

Mr. G. Suresh Mr. Rajeev Kumar Mr. G. Poomachandra Rao

Format No. 8-00-0001-F7 Rev. 0

Copyright EIL - All rights reserved

7/28/2019 6-81-1042 Rev 1


1g9E15 1VOINDIA LIMITED(A con al undertak ing)

INSPECTION AND TEST PLANFO R

DRY TYPE LIGHTING TRANSFORMER

STANDARD SPECI F I CATI ON NO.

6-81-1042 Rev. 1 o f 5

1.0 SCOPE

This Inspection and Test Plan covers the minimum testing & inspection requirements of Dry Type Lighting Transformer.

2.0 REFERENCE DOCUMENTS

PO/PR & Standards referred there in /Job specifications / Approved documents.

3.0INSPECTION AND TEST REQUIREMENTS

SL

NOSTAGE/ ACTIVITY CHARACTERISTICS

QUANTUM

OF CHECKRECORD

SCOPE OF INSPECTION

SUBSUPPLIER EIL/TPIA

SUPPLIER

1. 0 Procedures -- -- -- -- -- --

2.0 Material Inspection

2.1

Incoming Raw Material

like Marshalling box,

cables, fasteners and bolts,

copper flexible, insulators,

dials and gauges etc

Material Identification

Dimensional and Operational checks

Physical, Chemical, Electrical properties (as

applicable)

Calibration checks (as applicable

100%

Material Test

Certificates /

Test records

II H/R

R

(for major

items only)

3.0 Inprocess Inspection

3.1 Transformer Assembly Visual, Dimensions, Bill of materials. 100% Test Records - H -

Format N o. 8 -00-0001-F7 Rev . 0 Copyr igh t EIL—N I r igh ts reserved

7/28/2019 6-81-1042 Rev 1


laRziet E N G IN E E RSLI I k i llarg'S INDIA LIMITED

IA Goad India undertaking)

IN SPEC T ION A N D T EST PL A NFO R

D R Y T YPE L IGH T IN G T R A N SFOR M ER

S T A N D A R D S P E C I F IC A T I O N N O .

6-81-1042 Rev. 1

Pa g e 4 of 5

SL

N O .STAGE/ ACTIVITY CHARACTERISTICS

QUANT

OFCHECK

UMRECORD

SCOPE OF INSPECTION

SUB

SUPPLIERSUPPLIER EIL/TPIA

4.0 Final Inspection

4.1Transformer (Routine

Tests)

Physical and dimensional check.

Check calibration status of all testing

equipment.

Verification of Bill of material.

Measurement of winding resistance

Measurement of voltage ratio and check of

voltage vector relationship

Measurement of impedance voltage, short-

circuit impedance and load loss.

Measurement of no-load loss and current

Separate —source voltage withstand test (HV

test)

Measurement of Insulation Resistance before

and after HV test.

Induced over voltage withstand test

Noise level check.

100%Inspection test

records- H H/W

4.2 Transformer (Special Test) Temperature rise

One sample

from each

type/rating

Inspection test

records- H H/W

4 1 Transformer (Type Test)

Short circuit testImpulse Withstand Test.

One sample

from eachInspection test

- H RPartial Discharge Measurement.

Degree of Protection of Enclosure.type/rating

recoras

5.0 Painting

Copyright Ell — A ll r ights reservedormat No. 5-00-0001-F7 Rev. 0

7/28/2019 6-81-1042 Rev 1


a4 2 1 Eq re ENGINEERS5 9 lefilariV INDIA LIMITED

e l e a r e a m a a c r w l (A GoN of Ind ia Unciwtakmg)

INSPECTION AND TEST PLANFO R

DRY TYPE LIGHTING TRANSFORMER

S T A N D A R D S P E C I F IC A T I O N N O .

6-81-1042 Rev. 1 of 5

SL

N O .STAGE/ ACTIVITY CHARACTERISTICS

QUANT

OFCHECK

UMRECORD

SCOPE OF INSPECTION

SUBEIL/TPIAUPPLIER

SUPPLIER

5.1 Painting of Transformers Pre treatment, primer and final paint, shade,thickness

100% Test records - H --

6.0 Documentation and IC

6.1 Documentation and IC • Review of Internal Test Reports.

IC issuance100%

Supplier's Test

Records /

Inspection

Certificate (IC)

- H H

Legends: H- Hold (Do not proceed without approval), Random -10%, R-Review, RW-Random witness, W- Witness (Give due notice, work may proceed

aeschedueddae

NOTES (As applicable):Wherever W/R or H/W is indicated, Inspection Engineer shall decide the option to be exercised for the particular stage and supplier

In case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicable.

This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable.

Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents

Format No. 8-00-0001-F7 Rev. 0

Copyright EIL - All r ights reserved

6-81-1042 Rev 1

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